A multi-steel-pipe synchronous cutting device and a cutting method
By designing a synchronous cutting device of multiple steel pipes, the loading assembly and positioning assembly are used to achieve alignment of one end of the steel pipe, and cut through the cutting plate, the problem of different lengths of steel pipes in the prior art is solved, and the production efficiency and processing quality are improved.
Patent Information
- Application Number
- CN202510046628.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-06-10
- Estimated Expiration
- 2045-01-13
AI Technical Summary
When the existing multiple steel pipe synchronous cutting devices deal with steel pipes of different lengths, it is difficult to achieve effective alignment and positioning of one end of the steel pipe, resulting in different lengths of the steel pipes after cutting, affecting the subsequent processing quality.
A synchronous cutting device of multiple steel pipes is designed. The steel pipe is pushed into the placement plate through the feeding assembly, and the positioning assembly is used to achieve the alignment of one end of the steel pipe by extrusion, and cut it through the cutting plate.
Synchronous cutting of steel pipes of different lengths is achieved to ensure that the steel pipe length is consistent after cutting, improve production efficiency and reduce human error.
Smart Images

Figure CN119457242B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel pipe cutting, and specifically, to a device and method for synchronously cutting multiple steel pipes. Background Art
[0002] Currently, in the steel pipe processing industry, synchronously cutting multiple steel pipes is a common process, aiming to improve production efficiency and ensure that the lengths of the cut steel pipes are consistent to meet subsequent processing or usage requirements. However, in existing devices for synchronously cutting multiple steel pipes, there are still some technical problems, especially when dealing with steel pipes to be cut with different lengths.
[0003] After retrieval, it is found that a Chinese patent with the authorization announcement number CN211889212U discloses a pipe cutting device for stainless steel pipe production. This patent includes a frame body, a fixing mechanism, and a cutting mechanism. The device aligns and fixes the two ends of the steel pipe through the fixing mechanism, and adjusts the position of the cutting mechanism by a sliding seat to achieve precise cutting. This device can simultaneously fix and cut multiple steel pipes, improving the cutting efficiency. However, the degree of automation of this patent is low, and it cannot operate on multiple steel pipes synchronously. When it is necessary to synchronously cut multiple steel pipes with different lengths, a key problem is how to effectively align and position one end of the steel pipe before cutting. Since the lengths of the steel pipes are different, if cutting is directly performed, even if the cutting device itself has high precision, the lengths of the cut steel pipes may still not be unified, which will seriously affect the quality of subsequent processing and the usage effect. Traditional alignment and positioning methods often rely on manual operations, that is, workers observe with the naked eye and manually adjust to align one end of the steel pipe. This method is not only inefficient, but also difficult to guarantee the alignment accuracy. Especially in the case of processing a large number of steel pipes, the manual alignment method not only takes time and effort, but also easily introduces human errors, resulting in poor alignment effects. In addition, the fixing mechanism of this patent is relatively single in design and function, lacking an effective alignment and positioning mechanism for steel pipes with different lengths. This makes it necessary for workers to spend extra time and effort on alignment adjustment during actual operation, thereby reducing the overall production efficiency. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the defects in the prior art. After the feeding assembly pushes the steel pipe into the placement plate, the positioning assembly aligns one end of several steel pipes with different lengths by extrusion and then cuts them.
[0005] To solve the above technical problem, the technical solution of the present invention is a device for synchronously cutting multiple steel pipes, including:
[0006] A number of working platforms, which are interconnected with each other. A linear movement component and a placing plate are arranged on the working platforms. A through groove is formed on the working platforms, and a slide rail is arranged in the through groove. The linear movement component is connected to the placing plate to drive the placing plate to linearly move on the slide rail. The placing plate is suitable for placing steel pipes;
[0007] A number of storage components corresponding to the working platforms. The storage components are located above the corresponding working platforms, and the storage components are suitable for storing multiple steel pipes simultaneously;
[0008] A number of feeding components corresponding to the working platforms. The feeding components are connected to the corresponding placing plates. The feeding components are suitable for moving along with the placing plates and taking out a single steel pipe from the storage components and placing it in the placing plates;
[0009] A cutting component, which includes a driving component and a cutting disc. The driving component is connected to the cutting disc to drive the cutting disc to move and cut the steel pipes in the placing plates;
[0010] A number of positioning components corresponding to the working platforms. The positioning components include a first positioning component, and the first positioning component is installed on the working platforms. The first positioning component is suitable for extruding the axial direction of the steel pipes placed in the placing plates.
[0011] Furthermore, the storage component includes a storage box, which is connected above the working platform. There is a gap between the storage box and the working platform. The storage box is hollow. An outlet is formed at one end of the storage box close to the cutting component, which penetrates through the storage box itself. A pushing port is formed at the other end of the storage box, which penetrates through the storage box itself. A limiting part is arranged at the bottom of the storage box;
[0012] When the feeding component is suitable for moving along with the placing plate, it enters the storage box from the pushing port, and pushes a single steel pipe out from the outlet and drops it into the placing plate;
[0013] The feeding component includes a fixing plate and a pushing plate slidably arranged in the fixing plate;
[0014] The fixing plate is connected to the side of the placing plate away from the cutting component. A first telescopic rod is connected between the pushing plate and the inner wall of the fixing plate. A first compression spring is sleeved outside the first telescopic rod. Both ends of the first compression spring are connected to the pushing plate and the inner wall of the fixing plate respectively. An inclined part is arranged on the side of the top of the pushing plate opposite to the cutting component;
[0015] The pushing plate is adapted to move following the placement plate, and thus push a single steel pipe in the storage box out from the discharge port.
[0016] Further, the placement plate includes a main placement plate, a connecting concave plate and a secondary placement plate which are connected in sequence. The connecting concave plate is connected to the bottoms of the main placement plate and the secondary placement plate. A cutting chamber is formed between the main placement plate and the secondary placement plate, and the cutting disc is adapted to move in the cutting chamber.
[0017] The linear movement assembly includes a moving plate, a first threaded rod, a first guide rod and a linear motor. Two docking plates are fixedly connected to one side of the working platform. The linear motor is installed on one of the docking plates. The first threaded rod is rotatably installed between the two docking plates. The first guide rod is fixedly connected between the two docking plates. The moving plate is assembled outside the first threaded rod. The linear motor is connected to the first threaded rod to drive the first threaded rod to rotate between the two docking plates, and thus drive the moving plate to move along the axis direction of the first threaded rod. The first guide rod passes through the inside of the moving plate, and the moving plate slides outside the first guide rod. The moving plate is connected to the connecting concave plate.
[0018] A waste chip groove is formed in the connecting concave plate.
[0019] Further, the first positioning assembly includes a mounting plate connected to the working platform and a second telescopic rod installed on the mounting plate.
[0020] The fixed part of the second telescopic rod is installed on the side of the mounting plate away from the placement plate. A circular groove penetrating through itself is formed in the mounting plate. The movable end of the second telescopic rod passes through the circular groove. A first positioning plate is connected to the end face of the movable end of the second telescopic rod. The first positioning plate is adapted to exert extrusion on the axial direction of the steel pipe placed in the placement plate. A second compression spring is sleeved outside the second telescopic rod, and two ends of the second compression spring are respectively connected to the first positioning plate and the mounting plate.
[0021] One end of the main placement plate is a closed part, and one end of the secondary placement plate is an open part. The first positioning plate is adapted to extend into the open part to extrude the steel pipe in the main placement plate and the secondary placement plate, and thus press the steel pipe against the closed part.
[0022] Further, the positioning member further includes a second positioning assembly. The second positioning assembly includes extrusion plates symmetrically arranged and connected to the working platform and a mating plate slidably connected in the main placement plate and corresponding to the extrusion plates.
[0023] One side of the extrusion plate is provided with an inclined surface one, and the opposite side of the matching plate is provided with an inclined surface two. When the matching plate is adapted to move towards the cutting member along with the main placement plate, the matching plate is extruded by the extrusion plate through the cooperation of the inclined surface two and the inclined surface one, so as to move within the main placement plate;
[0024] An intermediate plate is connected to one side of the matching plate located within the main placement plate, and a third contraction spring is connected between one side of the intermediate plate and the corresponding inner wall of the main placement plate;
[0025] A fourth contraction spring is connected to the other side of the intermediate plate, and the other end of the fourth contraction spring is connected to a second positioning plate. The two matching plates are adapted to drive the corresponding intermediate plates and the second positioning plates to extrude and position the outer peripheral surface of the steel pipe within the main placement plate after being extruded by the corresponding extrusion plates.
[0026] Furthermore, the positioning member further includes a third positioning assembly. The third positioning assembly includes two third positioning plates and a linkage mechanism corresponding to the third positioning plates. The two third positioning plates are respectively located above the main placement plate and the secondary placement plate. The linkage mechanism is adapted to be connected to the corresponding third positioning plates to drive the third positioning plates to apply pressure to the longitudinal direction of the steel pipe within the placement plate;
[0027] The linkage mechanism includes a second threaded rod, a moving sleeve and a rotating sleeve. Two connecting plates corresponding to the positions of the third positioning plates are connected to one side of the working platform. The second threaded rod is rotatably installed on the corresponding connecting plate. The moving sleeve is assembled outside the second threaded rod. The rotating sleeve is rotatably arranged outside the moving sleeve. The third positioning plate is fixedly sleeved outside the corresponding rotating sleeve. An extension plate is fixedly sleeved outside the moving sleeve. A second guide rod is fixedly connected to the connecting plate. The extension plate is adapted to slide on the outer peripheral surface of the second guide rod when moving along with the moving sleeve;
[0028] A first gear is fixedly sleeved outside the moving sleeve located at the main placement plate, and a second gear is fixedly sleeved outside the rotating sleeve located at the main placement plate. A first rack and a second rack are connected to the corresponding sides of the main placement plate with respect to the first gear and the second gear. The first rack meshes with the first gear, and the second rack meshes with the second gear. The first rack and the second rack are adapted to drive the first gear and the second gear to rotate respectively when moving towards the cutting member along with the main placement plate;
[0029] An external fixed sleeve of the moving sleeve located at the secondary placement plate is provided with a third gear, and an external fixed sleeve of the rotating sleeve located at the secondary placement plate is provided with a fourth gear. Rack three and rack four are connected to corresponding sides of the secondary placement plate and the third gear and the fourth gear. Rack three meshes with the third gear, and rack four meshes with the fourth gear. Rack three and rack four are adapted to drive the third gear and the fourth gear to rotate respectively when following the secondary placement plate to move towards the cutting member.
[0030] Further, the cutting device further includes a support frame, the driving assembly is arranged on the support frame, the driving assembly includes a driving motor installed on the support frame, a third threaded rod rotatably installed in the support frame, a third guide rod fixedly connected in the support frame, a first transmission sleeve assembled outside the third threaded rod, and a driving box;
[0031] The driving motor is connected to the third threaded rod to be adapted to drive the third threaded rod to rotate in the support frame, and then drive the first transmission sleeve to move along the axis direction of the third threaded rod. The first transmission sleeve is connected to the driving box, and the driving box is connected to the cutting disc to be adapted to drive the cutting disc to rotate. The cutting disc is located in the cutting chamber.
[0032] Further, the driving assembly further includes a steering mechanism, the steering mechanism is adapted to connect the first transmission sleeve and the driving box, the steering mechanism includes a steering plate, and the steering plate is connected to the bottom of the first transmission sleeve;
[0033] The bottom of the first transmission sleeve is connected with a housing, a control motor is installed on the housing, a fourth threaded rod is rotatably installed in the housing, a second transmission sleeve is assembled outside the fourth threaded rod, and the control motor is connected to the fourth threaded rod to be adapted to drive the fourth threaded rod to rotate in the housing, and then drive the second transmission sleeve to move along the axis direction of the fourth threaded rod;
[0034] A rotating shaft is fixedly connected in the second transmission sleeve, a connecting shaft is fixedly connected to one side of the driving box, a steering groove penetrating through itself is formed in the steering plate, the steering groove is arc-shaped, the connecting shaft passes through the steering groove and is slidably arranged in the steering groove, an articulated rod is arranged between the connecting shaft and the rotating shaft, one end of the articulated rod is movably sleeved on the outer peripheral surface of the connecting shaft, the other end of the articulated rod is movably sleeved on the outer peripheral surface of the rotating shaft, and the second transmission sleeve is adapted to drive the connecting shaft and the driving box to move along the trend of the steering groove when being driven to move linearly, and then drive the cutting disc to move along the trend of the steering groove.
[0035] Further, the cutting device further includes a blanking assembly, which includes a first blanking plate disposed in the main placement plate, a second blanking plate disposed in the secondary placement plate, a first rotating mechanism corresponding to the first blanking plate, and a second rotating mechanism corresponding to the second blanking plate. The first rotating mechanism is adapted to be connected to the first blanking plate to drive the first blanking plate to rotate downward in the main placement plate towards the lower part of the main placement plate, and the second rotating mechanism is adapted to be connected to the second blanking plate to drive the second blanking plate to rotate upward in the secondary placement plate towards the upper part of the secondary placement plate;
[0036] The first rotating mechanism includes two first vertical plates, a first rotating rod, and a first gear disk. The tops of the two first vertical plates are connected to the bottom of the main placement plate. The first rotating rod is rotatably installed inside the two first vertical plates. A part of the first rotating rod extends outside the first vertical plates. Both the first gear disk and the first blanking plate are fixedly sleeved on the outer peripheral surface of the part of the first rotating rod located between the two first vertical plates. A fifth contraction spring is sleeved on the extending part of the first rotating rod. One end of the fifth contraction spring is connected to the first rotating rod, and the other end of the fifth contraction spring is connected to the first vertical plate. A lower rack is connected in the through groove of the working platform. The lower rack meshes with the first gear disk. The first gear disk is adapted to move towards the lower rack following the main placement plate and be driven to rotate by the lower rack;
[0037] The second rotating mechanism includes two second vertical plates, a second rotating rod, and a second gear disk. The tops of the two second vertical plates are connected to the bottom of the secondary placement plate. The second rotating rod is rotatably installed inside the two second vertical plates. A part of the second rotating rod extends outside the second vertical plates. Both the second gear disk and the second blanking plate are fixedly sleeved on the outer peripheral surface of the part of the second rotating rod located between the two second vertical plates. A sixth contraction spring is sleeved on the extending part of the second rotating rod. One end of the sixth contraction spring is connected to the second rotating rod, and the other end of the sixth contraction spring is connected to the second vertical plate. An upper rack is connected in the through groove of the working platform. The upper rack meshes with the second gear disk. The second gear disk is adapted to move towards the upper rack following the secondary placement plate and be driven to rotate by the upper rack.
[0038] The present invention also discloses a method for synchronously cutting multiple steel pipes. Using the above-mentioned device for synchronously cutting multiple steel pipes, it includes the following steps:
[0039] S1. Place several steel pipes in each of the storage assemblies respectively, and start the linear movement assembly to drive the placement plate to move on the working platform towards the cutting component;
[0040] S2, the placement plate passes through the bottom of the storage assembly during the movement, and the placement plate pushes a single steel pipe in the storage assembly into the corresponding placement plate through the loading assembly on one side when passing through the bottom of the storage assembly;
[0041] S3, the placing plates with steel pipes placed inside continue to move until the corresponding positioning assembly 1 extends into the placing plate and squeezes the axial direction of the steel pipe in the placing plate, and one end of the steel pipe in each placing plate is pressed against the side of the corresponding placing plate away from the positioning assembly 1 through the squeezing of the positioning assembly 1;
[0042] S4. After one end of all the steel pipes are squeezed, they are in the same straight line, and finally all the steel pipes are cut by the cutting disc. After cutting, the original steel pipes of different lengths are unified in length.
[0043] By adopting the above technical solution, the present invention has the following beneficial effects:
[0044] The steel pipes are stored in the storage box by setting up structures such as the push plate and the storage box. When the push plate moves with the placement plate and passes through the bottom of the storage box, the push plate enters the interior of the storage box from the push port of the storage box to push the single steel pipe to move. The pushed steel pipe is taken out from the discharge port of the storage box and then falls into the placement plate. After pushing the single steel pipe, the push plate is squeezed down by the steel pipe above. After the pushed out steel pipe is cut off, the push plate resets together with the placement plate and carries out the next round of automatic loading, thereby improving the overall automation level of the equipment.
[0045] Through the arrangement of structures such as the placement plate and the positioning plate, the placement plate with the steel pipes placed thereon continues to move on the working platform, and the positioning plate continues to move and extends into the open part of the placement plate, thereby squeezing the axial direction of the steel pipe in the placement plate. The squeezed steel pipe rests on the closed part of the placement plate, and finally one end of all the steel pipes to be cut are in the same straight line, and then all the steel pipes are uniformly cut to obtain a number of equal-length steel pipes that meet the standards.
[0046] Through the setting of the placement plate and the positioning plate 2 structures, the diameters of each batch of steel pipes are not exactly the same. When placed in the placement plate, they are prone to shaking in the placement plate, which leads to unstable subsequent cutting. Therefore, when the positioning plate 2 moves toward the cutting part following the placement plate, it is squeezed by the squeezing plate on the working platform to achieve its own displacement, thereby positioning the steel pipes in the placement plate. At the same time, a contraction spring 4 is arranged on the positioning plate 2, which can achieve the effect of self-adaptation according to steel pipes of different diameters.
[0047] Through the settings of three structures including a placement plate and a positioning plate, the placement plate is divided into a main placement plate, a connecting concave plate, and a secondary placement plate. The cutting disc moves from the connecting concave plate, dividing the steel pipe into two sections. The main placement plate contains the required steel pipe, and the secondary placement plate contains the excess part of the steel pipe. To further ensure the stability of cutting, when the placement plate moves towards the cutting component, it drives the two positioning plates at the main placement plate and the secondary placement plate to move, thereby squeezing and fixing the steel pipes in the main placement plate and the secondary placement plate in the longitudinal position, that is, fixing both sides of the cutting part of the steel pipe, so as to achieve a more stable cutting effect.
[0048] Through the settings of structures such as a cutting disc and a deflecting plate, the cutting disc can achieve linear movement in the horizontal position driven by the third threaded rod. However, if the number of steel pipes to be cut is too large and the cutting disc works for a long time, the cutting quality will decline. Therefore, an additional deflecting plate is set. Based on the overall linear movement of the cutting disc, the deflecting plate adds an arc-shaped movement path to the cutting disc. The arc-shaped cutting path can make the cutting force more evenly distributed, thereby reducing local stress concentration and the risk of material deformation or cracking.
[0049] Through the settings of structures such as a blanking component and a placement plate, when the placement plate drives the two cut sections of the steel pipe to move towards the blanking component, they come into contact with the upper rack and the lower rack in the blanking component, causing the blanking plates one and two in the main placement plate and the secondary placement plate to rotate. The blanking plates one and two that originally supported the steel pipe drive the steel pipes on them to fall from the bottom of the placement plate into the containers for separately storing the two sections of the steel pipe. Brief Description of the Drawings
[0050] Figure 1 Schematic diagram of the left side of the overall structure of the present invention;
[0051] Figure 2 Schematic diagram of the right side of the overall structure of the present invention;
[0052] Figure 3 Schematic diagrams of several working platforms of the present invention;
[0053] Figure 4 Schematic diagram of the left side of a single working platform of the present invention;
[0054] Figure 5 Schematic diagram of the right side of a single working platform of the present invention;
[0055] Figure 6 Schematic diagram of the storage box structure of the present invention;
[0056] Figure 7 Schematic diagram of the placement plate structure of the present invention Figure 1 ;
[0057] Figure 8 Of the present inventionFigure 7 Enlarged view of part A
[0058] Figure 9 Schematic diagram of the placement plate structure of the present invention Figure 2 ;
[0059] Figure 10 Schematic diagram of the second positioning plate structure of the present invention
[0060] Figure 11 Schematic diagram of the third positioning plate structure of the present invention
[0061] Figure 12 Schematic diagram of the blanking component structure of the present invention Figure 1 ;
[0062] Figure 13 Schematic diagram of the blanking component structure of the present invention Figure 2 ;
[0063] Figure 14 Schematic diagram of the overall structure of the cutting component of the present invention
[0064] Figure 15 Schematic diagram of the structure at the deflector plate of the present invention
[0065] In the figure: 1. Storage component; 11. Storage box; 12. Pushing port; 13. Discharge port; 14. Limiting part;
[0066] 2. Working platform; 21. Linear motor; 22. Through groove; 23. Slide rail; 24. Main placement plate; 25. Connecting concave plate; 26. Sub-placement plate; 27. Moving plate; 28. First threaded rod; 29. First guide rod; 210. Closed part; 211. Open part;
[0067] 3. Loading component; 31. Fixed plate; 32. Pushing plate; 33. First telescopic rod; 34. First compression spring;
[0068] 4. Positioning component; 41. Second telescopic rod; 42. Mounting plate; 43. Second compression spring; 44. First positioning plate; 45. Extrusion plate; 46. First inclined surface; 47. Fitting plate; 48. Second inclined surface; 49. Third compression spring; 410. Intermediate plate; 411. Fourth compression spring; 412. Second positioning plate; 413. Connecting plate; 414. Second threaded rod; 415. Moving sleeve; 416. First gear; 417. First rack; 418. Rotating sleeve; 419. Second gear; 420. Second rack; 421. Third positioning plate; 422. Extension plate; 423. Second guide rod; 424. Third gear; 425. Fourth gear; 426. Third rack; 427. Fourth rack;
[0069] 5. Cutting component; 51. Support frame; 52. Driving motor; 53. Guide rod III; 54. Threaded rod III; 55. Transmission sleeve I; 56. Outer shell; 57. Control motor; 58. Threaded rod IV; 59. Transmission sleeve II; 510. Rotating shaft; 511. Hinge rod; 512. Deflection plate; 513. Connecting shaft; 514. Driving box; 515. Cutting disc
[0070] 6. Blank discharging assembly; 61. First blank discharging plate; 62. Second blank discharging plate; 63. First vertical plate; 64. First rotating rod; 65. First gear disc; 66. Fifth compression spring; 67. Lower rack; 68. Upper rack; 69. Second gear disc; 610. Second vertical plate; 611. Second rotating rod; 612. Sixth compression spring Detailed implementation manner
[0071] In order to make the content of the present invention easier to be clearly understood, the present invention will be further described in detail below according to specific embodiments in conjunction with the accompanying drawings.
[0072] Embodiment 1: As Figures 1-3 shown, a multi - root steel pipe synchronous cutting device includes:
[0073] A plurality of working platforms 2, which are connected to each other. A linear movement component and a placing plate are arranged on the working platform 2. A through - slot 22 is opened on the working platform 2, and a slide rail 23 is arranged in the through - slot 22. The linear movement component is connected to the placing plate to drive the placing plate to linearly move on the slide rail 23, and the placing plate is suitable for placing steel pipes;
[0074] A plurality of storage components 1 corresponding to the working platforms 2, the storage components 1 are located above the corresponding working platforms 2, and the storage components 1 are suitable for storing multiple steel pipes simultaneously;
[0075] A plurality of feeding components 3 corresponding to the working platforms 2, the feeding components 3 are connected to the corresponding placing plates, and the feeding components 3 are suitable for moving along with the placing plates and taking out single steel pipes from the storage components 1 and placing them in the placing plates;
[0076] A cutting component 5, the cutting component 5 includes a driving component and a cutting disc 515, and the driving component is connected to the cutting disc 515 to drive the cutting disc 515 to move and cut the steel pipes in the placing plate;
[0077] A plurality of positioning components 4 corresponding to the working platforms 2, the positioning components 4 include a first positioning component, and the first positioning component is installed on the working platform 2 and is suitable for extruding the axial direction of the steel pipes placed in the placing plates.
[0078] As Figures 6-8As shown, the storage component 1 includes a storage box 11, which is connected above the working platform 2. There is a gap between the storage box 11 and the working platform 2. The storage box 11 is hollow. An outlet 13 penetrating through itself is opened at one end of the storage box 11 close to the cutting component 5, and a pushing port 12 penetrating through itself is opened at the other end of the storage box 11. A limiting part 14 is arranged at the bottom of the storage box 11;
[0079] The feeding component 3 is adapted to enter the storage box 11 from the pushing port 12 when following the placement plate to move, and push a single steel pipe out of the outlet 13 and drop it into the placement plate;
[0080] The feeding component 3 includes a fixing plate 31 and a pushing plate 32 slidably arranged in the fixing plate 31;
[0081] The fixing plate 31 is connected to one side of the placement plate away from the cutting component 5. A telescopic rod 33 is connected between the pushing plate 32 and the inner wall of the fixing plate 31. A compression spring 34 is sleeved outside the telescopic rod 33. Two ends of the compression spring 34 are respectively connected to the pushing plate 32 and the inner wall of the fixing plate 31. An inclined part is arranged on one side of the top of the pushing plate 32 opposite to the position of the cutting component 5;
[0082] The pushing plate 32 is adapted to move following the placement plate, and thus push a single steel pipe in the storage box 11 out of the outlet 13.
[0083] As Figures 4-5 、 Figures 7-9 shown, the placement plate includes a main placement plate 24, a connecting concave plate 25 and a secondary placement plate 26 connected in sequence. The connecting concave plate 25 is connected to the bottoms of the main placement plate 24 and the secondary placement plate 26. A cutting chamber is formed between the main placement plate 24 and the secondary placement plate 26. The cutting disc 515 is adapted to move in the cutting chamber;
[0084] The linear movement component includes a moving plate 27, a first threaded rod 28, a first guide rod 29 and a linear motor 21. Two docking plates are fixedly connected to one side of the working platform 2. The linear motor 21 is installed on one of the docking plates. The first threaded rod 28 is rotatably installed between the two docking plates. The first guide rod 29 is fixedly connected between the two docking plates. The moving plate 27 is assembled outside the first threaded rod 28. The linear motor 21 is connected to the first threaded rod 28 to be adapted to drive the first threaded rod 28 to rotate between the two docking plates, and thus drive the moving plate 27 to move along the axis direction of the first threaded rod 28. The first guide rod 29 passes through the inside of the moving plate 27, and the moving plate 27 slides outside the first guide rod 29. The moving plate 27 is connected to the connecting concave plate 25;
[0085] A waste chip groove is opened in the connecting concave plate 25.
[0086] As Figure 9As shown, the first positioning component includes a mounting plate 42 connected to the working platform 2 and a second telescopic rod 41 mounted on the mounting plate 42;
[0087] The fixed part of the second telescopic rod 41 is mounted on the side of the mounting plate 42 away from the placing plate. A circular groove penetrating through itself is formed on the mounting plate 42. The movable end of the second telescopic rod 41 passes through the circular groove. A first positioning plate 44 is connected to the end face of the movable end of the second telescopic rod 41. The first positioning plate 44 is adapted to exert extrusion on the axial direction of the steel pipe placed in the placing plate. A second compression spring 43 is sleeved outside the second telescopic rod 41. The two ends of the second compression spring 43 are respectively connected to the first positioning plate 44 and the mounting plate 42;
[0088] One end of the main placing plate 24 is a closed part 210, and one end of the sub - placing plate 26 is an open part 211. The first positioning plate 44 is adapted to extend into the open part 211 to extrude the steel pipes in the main placing plate 24 and the sub - placing plate 26, and then press the steel pipes against the closed part 210.
[0089] As Figure 10 shown, the positioning member 4 further includes a second positioning component. The second positioning component includes extrusion plates 45 symmetrically arranged and connected to the working platform 2 and a mating plate 47 slidably connected in the main placing plate 24 corresponding to the extrusion plates 45;
[0090] One side of the extrusion plate 45 is provided with a first inclined surface 46, and the opposite side of the mating plate 47 is provided with a second inclined surface 48. The mating plate 47 is adapted to be extruded by the extrusion plate 45 through the cooperation of the second inclined surface 48 and the first inclined surface 46 when following the main placing plate 24 to move towards the cutting member 5, so as to move within the main placing plate 24;
[0091] A middle plate 410 is connected to the side of the mating plate 47 located inside the main placing plate 24. A third compression spring 49 is connected between one side of the middle plate 410 and the corresponding inner wall of the main placing plate 24;
[0092] A fourth compression spring 411 is connected to the other side of the middle plate 410, and the other end of the fourth compression spring 411 is connected to a second positioning plate 412. The two mating plates 47 are adapted to drive the corresponding middle plates 410 and second positioning plates 412 to exert extrusion positioning on the outer peripheral surface of the steel pipe in the main placing plate 24 after being extruded by the corresponding extrusion plates 45.
[0093] As Figure 9 、 Figure 11 shown, the positioning member 4 further includes a third positioning component. The third positioning component includes two third positioning plates 421 and a linkage mechanism corresponding to the third positioning plates 421. The two third positioning plates 421 are respectively located above the main placing plate 24 and the sub - placing plate 26. The linkage mechanism is adapted to be connected to the corresponding third positioning plates 421 to drive the third positioning plates 421 to exert pressure on the longitudinal direction of the steel pipe in the placing plate;
[0094] The linkage mechanism includes a second threaded rod 414, a moving sleeve 415 and a rotating sleeve 418. Two connecting plates 413 corresponding to the positions of the third positioning plates 421 are connected to one side of the working platform 2. The second threaded rod 414 is rotatably installed on the corresponding connecting plate 413. The moving sleeve 415 is assembled outside the second threaded rod 414. The rotating sleeve 418 is rotatably arranged outside the moving sleeve 415. The third positioning plate 421 is fixedly sleeved outside the corresponding rotating sleeve 418. An extension plate 422 is fixedly sleeved outside the moving sleeve 415. A second guide rod 423 is fixedly connected to the connecting plate 413. The extension plate 422 is adapted to slide on the outer peripheral surface of the second guide rod 423 when following the movement of the moving sleeve 415;
[0095] A first gear 416 is fixedly sleeved outside the moving sleeve 415 located at the main placing plate 24. A second gear 419 is fixedly sleeved outside the rotating sleeve 418 located at the main placing plate 24. A first rack 417 and a second rack 420 are connected to the corresponding sides of the main placing plate 24 and the first gear 416 and the second gear 419. The first rack 417 meshes with the first gear 416. The second rack 420 meshes with the second gear 419. The first rack 417 and the second rack 420 are adapted to drive the first gear 416 and the second gear 419 to rotate respectively when following the movement of the main placing plate 24 towards the cutting member 5;
[0096] A third gear 424 is fixedly sleeved outside the moving sleeve 415 located at the secondary placing plate 26. A fourth gear 425 is fixedly sleeved outside the rotating sleeve 418 located at the secondary placing plate 26. A third rack 426 and a fourth rack 427 are connected to the corresponding sides of the secondary placing plate 26 and the third gear 424 and the fourth gear 425. The third rack 426 meshes with the third gear 424. The fourth rack 427 meshes with the fourth gear 425. The third rack 426 and the fourth rack 427 are adapted to drive the third gear 424 and the fourth gear 425 to rotate respectively when following the movement of the secondary placing plate 26 towards the cutting member 5.
[0097] The working principle of this embodiment is as follows:
[0098] During use, several steel pipes are respectively placed in each storage box 11. The linear movement assembly is started to drive the placing plate to move on the working platform 2, so as to drive the feeding assembly 3 to take out one steel pipe from the corresponding storage box 11 and send it into the placing plate. After one steel pipe is placed in all the placing plates, it continues to move on the working platform 2. During the movement, the corresponding positioning assembly I axially presses the steel pipes in the corresponding placing plates, so that one end of all the steel pipes abuts against the closed part 210 of the placing plate, presenting that the same ends of all the steel pipes are on the same straight line. At this time, cutting with the cutting disc 515 can cut all the steel pipes into a unified length;
[0099] Specifically, the linear motor 21 is activated to drive the first threaded rod 28 to rotate, thereby driving the moving plate 27 to move linearly, and further driving the placement plate to move on the slide rail 23 of the working platform 2. The first threaded rod 28 and the moving plate 27 can be assembled through a ball nut. The realization of linear transmission by the threaded rod is an existing technology and will not be elaborated in detail here. A push plate 32 is provided on the working platform 2. When the push plate 32 follows the placement plate to move, it will pass through the bottom of the storage box 11. During this process, the push plate 32 enters through the pushing port 12 of the storage box 11 and applies a thrust to the bottommost steel pipe in the storage box 11. During continuous movement, the steel pipe is pushed out from the discharge port 13 and falls into the placement plate, thereby achieving the effect of automatic feeding. It should be noted that only the push plate 32 can pass through the pushing port 12, and the steel pipe can also pass through the discharge port 13. A limiting portion 14 is provided at the bottom of the storage box 11, and the steel pipes in the storage box 11 cannot fall from below the storage box 11 and can only be pushed out from the discharge port 13 by the drive of the push plate 32. When re-feeding is required, the placement plate needs to be reset, that is, the placement plate moves in the reverse direction on the working platform 2. At this time, the push plate 32 enters the storage box 11 from the discharge port 13 and contacts the new bottommost steel pipe. However, since the pushing port 12 cannot allow the steel pipe to pass through, the push plate 32 cannot push the steel pipe at this time. At this time, the steel pipe applies a pressure to the inclined portion at the top of the push plate 32. The stressed push plate 32 squeezes the first telescopic rod 33 and the first compression spring 34 downward and slides into the fixed plate 31, so as to enable the push plate 32 to normally pass through the storage box 11 to the other side of the storage box 11. After losing the extrusion of the steel pipe on the push plate 32, the push plate 32 is reset by the first telescopic rod 33 and the first compression spring 34. After resetting, the push plate 32 performs automatic feeding work again according to the above method;
[0100] After the push plate 32 pushes a single steel pipe into the placement plate, the placement plate continues to move on the working platform 2 towards the cutting component 5 under the drive of the first threaded rod 28. During the movement process, it will simultaneously drive the second positioning assembly, the third positioning assembly, and the first positioning assembly to position the steel pipe in the placement plate for subsequent cutting work. At the same time, the placement plate is divided into three parts: the main placement plate 24, the connecting concave plate 25, and the secondary placement plate 26. The position of the connecting concave plate 25 is lower than that of the main placement plate 24 and the secondary placement plate 26, resulting in a gap between the main placement plate 24 and the secondary placement plate 26. The cutting disc 515 cuts the steel pipe in this gap, dividing the steel pipe into two sections, one section is in the main placement plate 24 and the other section is in the secondary placement plate 26;
[0101] The way the placement plate moves to drive the second positioning component is that there are two symmetrically arranged mating plates 47 inside the placement plate, and there are two pressing plates 45 corresponding to the mating plates 47 on the working platform 2. When the placement plate moves towards the cutting component 5 after placing the steel pipe, the inclined surface 46 on the fixed pressing plate 45 will squeeze the inclined surface 48 on the mating plate 47, thereby pushing the mating plate 47 towards the inside of the placement plate. There is an intermediate plate 410 on the mating plate 47, and a third contraction spring 49 is arranged between the intermediate plate 410 and the inner wall of the placement plate. The third contraction spring 49 is used to stabilize the movement and reset of the mating plate 47. When both mating plates 47 are squeezed towards the inside of the placement plate, it can push the steel pipe inside the placement plate to make it centered, and at the same time, it can also provide a certain clamping force. In order to deal with steel pipes of various diameters, a fourth contraction spring 411 is arranged on the intermediate plate 410, and a second positioning plate 412 is arranged on the fourth contraction spring 411. The second positioning plate 412 contacts the outer peripheral surface of the steel pipe. The moving stroke of the mating plate 47 after being squeezed by the pressing plate 45 is limited. Therefore, the fourth contraction spring 411 and the second positioning plate 412 are arranged to prevent the intermediate plate 410 from not being able to act on the steel pipe with a smaller diameter. This setting improves the adaptability and can automatically adjust according to steel pipes of different diameters to ensure that the steel pipe in the placement plate can be centered, reduce shaking, and at the same time provide a certain clamping force to prepare for the subsequent cutting work;
[0102] At the same time, as the placement plate moves, the first positioning plate 44 extends into the opening part located at the secondary placement plate 26, and the axial direction of the steel pipe in the placement plate is squeezed through the opening part, so that the end of the steel pipe away from the first positioning plate 44 abuts against the closed part 210 of the placement plate. The components on each working platform 2 are the same. Therefore, the same ends of all the steel pipes in the placement plates will abut against their respective corresponding closed parts 210. At this time, the same ends of these steel pipes are on the same straight line. When the cutting disc 515 cuts all the steel pipes in a straight line at the connecting groove later, it can ensure that no matter whether the initial lengths of these steel pipes are equal or not, the lengths of the steel pipes remaining in the main placement plate 24 after cutting are unified and can meet the production requirements. The first positioning plate 44 is connected by the second telescopic rod 41 and the second contraction spring 43 to achieve the stable movement and reset of the first positioning plate 44. By the retractable way of the first positioning plate 44, steel pipes of different lengths can be squeezed. When all the placement plates move synchronously and the moving distances are the same, the steel pipe with a longer self-length is subjected to a greater squeezing force from the first positioning plate 44, and vice versa, the steel pipe with a shorter self-length is subjected to a smaller squeezing force from the first positioning plate 44. No matter the size of the squeezing force, it can ensure that the steel pipe is stably abutted against the corresponding closed part 210;
[0103] At the same time, during the movement of the placement plate, the rack three 426 and the rack four 427 located on the side of the auxiliary placement plate 26 will pass through the gear one 416 and the gear three 424, but the sizes do not match, so there will be no meshing. When the rack three 426 and the rack four 427 continue to follow the movement and come to the gear three 424 and the gear four 425, the rack one 417 and the rack two 420 located on the side of the main placement plate 24 also come to the position of the gear one 416 and the gear two 419, one to one, and mesh with their respective corresponding ones during the movement of the placement plate. 16 and the gear rack 417 are meshed to drive the rotating sleeve 418 located on one side of the main placement plate 24 to rotate on the movable sleeve 415. During the rotation, the positioning plate 3 421, which is initially parallel to the long side of the placement plate, is driven to rotate directly above the main placement plate 24. The initial position is parallel to the long side of the placement plate. In order to avoid the push plate 32 pushing the steel pipe to fall into the inside of the placement plate and causing interference, after the steel pipe enters the placement plate, the gear rack 417 drives the gear 416 to rotate so that the positioning plate 3 421 is rotated to the top of the main placement plate 24. Then, the rack 2 420 drives the gear 2 419 to rotate. When the gear 2 419 rotates, it drives the threaded rod 2 414 to rotate. When the rack 2 420 moves toward the cutting component 5, it drives the gear 2 419 to rotate forward, and then drives the threaded rod 2 414 to rotate forward, so that the movable sleeve 415 moves downward, and then drives the rotating sleeve 418 and the positioning plate 3 421 to move downward, and the steel pipe at the main placement plate 24 is squeezed and limited. In order to prevent the movable sleeve 415 from rotating under the drive of the threaded rod 2 414, a guide rod 3 53 is also provided. When the movable sleeve 415 moves, The extension plate 422 is driven to move, and the extension plate 422 slides on the guide rod three 53 to restrict the movable sleeve 415 so that the movable sleeve 415 can only move longitudinally and linearly, thereby realizing the restricted positioning of the steel pipe at the main placement plate 24, which is convenient for subsequent cutting work. When the cutting is completed, the placement plate moves in the opposite direction and drives the rack 1 417 and the rack 2 420 to move, and the rack 1 417 and the rack 2 420 respectively drive the gear 1 416 and the gear 2 419 to rotate, thereby realizing the overall reset of the positioning plate three 421 and releasing the restriction on the steel pipe;
[0104] The positioning plate three 421 located at the secondary placement plate 26 works in the same way as the positioning plate three 421 at the main placement plate 24. The positioning plate three 421 at the secondary placement plate 26 is used to position and restrict the steel pipes at the secondary placement plate 26. The only difference is that the widths of the rack three 426 and the rack four 427 are smaller than those of the rack one 417 and the rack two 420. Therefore, when the rack three 426 and the rack four 427 move to the gear one 416 and the gear two 419, they will not drive the gear one 416 and the gear two 419 to rotate. However, the gears of the gear three 424 and the gear four 425 corresponding to the rack three 426 and the rack four 427 are larger than the gear one 416 and the gear two 419. Therefore, the rack three 426 and the rack four 427 can drive the gear three 424 and the gear four 425 to rotate, thereby driving the positioning plate three 421 at the secondary placement plate 26 to work properly. It should be noted that the rack one 417, the rack two 420, the rack three 426, and the rack four 427 can all be replaced at will. The rack used to control the rotation of the rotating sleeve 418 can drive the positioning plate three 421 to rotate from a state parallel to the long side of the placement plate to a position above the placement plate. The rack used to control the movement of the moving sleeve 415 can be replaced according to the diameter of the steel pipe to be cut. The longer the rack, the more turns the gear used to control the moving stroke of the moving sleeve 415 rotates, and the greater the distance the moving sleeve 415 descends, so as to realize the positioning and restriction of steel pipes of different sizes;
[0105] The positioning plate one 44, the positioning plate two 412, and the positioning plate three 421 all work synchronously when moving further towards the cutting component 5 after the steel pipes are placed on the placement plate, simultaneously completing the multi-positioning and restriction of the axial, horizontal peripheral surface, and longitudinal peripheral surface of the steel pipes, improving the stability during subsequent cutting;
[0106] It should be noted that a waste chip groove is provided in each connecting groove. The waste chips generated when the cutting disc 515 cuts at the connecting concave plate 25 will fall into the waste chip groove, and subsequent operators can clean them up uniformly.
[0107] Embodiment 2: As Figure 14 shown, this embodiment further includes the following structure on the basis of Embodiment 1: The cutting-off device further includes a support frame 51, the driving component is arranged on the support frame 51, the driving component includes a driving motor 52 installed on the support frame 51, a threaded rod three 54 rotatably installed in the support frame 51, a guide rod three 53 fixedly connected in the support frame 51, a transmission sleeve one 55 assembled outside the threaded rod three 54, and a driving box 514;
[0108] The driving motor 52 is connected to the third threaded rod 54 so as to drive the third threaded rod 54 to rotate within the support frame 51, thereby driving the first transmission sleeve 55 to move along the axial direction of the third threaded rod 54. The first transmission sleeve 55 is connected to the driving box 514, and the driving box 514 is connected to the cutting disc 515 so as to drive the cutting disc 515 to rotate. The cutting disc 515 is located within the cutting chamber.
[0109] As Figure 15 shown, the driving assembly further includes a direction-changing mechanism. The direction-changing mechanism is adapted to connect the first transmission sleeve 55 and the driving box 514. The direction-changing mechanism includes a direction-changing plate 512, and the direction-changing plate 512 is connected to the bottom of the first transmission sleeve 55;
[0110] A housing 56 is connected to the bottom of the first transmission sleeve 55. A control motor 57 is installed on the housing 56. A fourth threaded rod 58 is rotatably installed within the housing 56. A second transmission sleeve 59 is assembled outside the fourth threaded rod 58. The control motor 57 is connected to the fourth threaded rod 58 so as to drive the fourth threaded rod 58 to rotate within the housing 56, thereby driving the second transmission sleeve 59 to move along the axial direction of the fourth threaded rod 58;
[0111] A rotating shaft 510 is fixedly connected within the second transmission sleeve 59. A connecting shaft 513 is fixedly connected to one side of the driving box 514. A direction-changing groove penetrating through itself is formed on the direction-changing plate 512. The direction-changing groove is arc-shaped. The connecting shaft 513 passes through the direction-changing groove and is slidably arranged within the direction-changing groove. An articulated rod 511 is arranged between the connecting shaft 513 and the rotating shaft 510. One end of the articulated rod 511 is movably sleeved on the outer circumferential surface of the connecting shaft 513, and the other end of the articulated rod 511 is movably sleeved on the outer circumferential surface of the rotating shaft 510. The second transmission sleeve 59 is adapted to drive the connecting shaft 513 and the driving box 514 to move along the trend of the direction-changing groove when being driven to move linearly, thereby driving the cutting disc 515 to move along the trend of the direction-changing groove.
[0112] The working principle of this embodiment is as follows:
[0113] After the steel pipes within the placing plate are multi-positioned and restricted by the positioning member 4, the driving box 514 is started to drive the cutting disc 515 to rotate. The driving box 514 includes a motor and a gearbox, which belongs to the prior art and will not be elaborated in detail here. After the cutting disc 515 rotates normally, the driving motor 52 is started to drive the third threaded rod 54 to rotate. The third threaded rod 54 rotates to drive the first transmission sleeve 55 to move linearly. At the same time, the first transmission sleeve 55 slides outside the third guide rod 53 to prevent the first transmission sleeve 55 from rotating by itself under the drive of the third threaded rod 54. When the first transmission sleeve 55 moves linearly, it can drive the driving box 514 to move linearly, thereby driving the cutting disc 515 to move linearly. The cutting disc 515 moves within the cutting chamber formed between the main placing plate 24, the secondary placing plate 26, and the connecting groove, synchronously cutting all the positioned steel pipes, improving the efficiency of the cutting work;
[0114] Since it is necessary to cut several steel pipes simultaneously, the wear on the cutting tool is relatively large, and it is impossible to ensure that the cutting quality of each steel pipe is the same. Therefore, a deflector plate 512 is provided between the drive box 514 and the first transmission sleeve 55 to change the cutting path of the cutting disc 515. During use, first, the first transmission sleeve 55 drives all the parts below it to move to the steel pipe to be cut. Then, the control motor 57 is started to drive the fourth threaded rod 58 to rotate. When the fourth threaded rod 58 rotates, it drives the second transmission sleeve 59 to move linearly. Part of the second transmission sleeve 59 is located in the groove of the housing 56 where the fourth threaded rod 58 is installed, which restricts the second transmission sleeve 59 to prevent self-rotation. A connecting shaft 513 is connected to the drive box 514. The connecting shaft 513 passes through the deflection groove of the deflector plate 512. A rotating shaft 510 is arranged in the second transmission sleeve 59. An articulated rod 511 is movably hinged between the rotating shaft 510 and the connecting shaft 513. When the second transmission sleeve 59 is driven to move, it synchronously drives the articulated rod 511 to move. The articulated rod 511 then drives the connecting shaft 513 to move along the trajectory of the deflection groove. The deflection groove is arranged in an arc shape, so as to drive the drive box 514 and the cutting disc 515 to move in an arc shape. The steel pipe to be cut is cut by the arc-shaped cutting method. When the second transmission sleeve 59 drives the connecting shaft 513 to complete the entire deflection groove, the cutting is completed. After completion, the second transmission sleeve 59 moves back to its original position under the reverse rotation of the fourth threaded rod 58, thereby driving the connecting shaft 513 to return to its original position, and further driving the cutting disc 515 to return to its original position. So far, the cutting work of a single steel pipe is completed. Subsequently, the first transmission sleeve 55 continues to drive the whole to move to the next steel pipe to be cut, and then the control motor 57 is started to drive the second transmission sleeve 59 to move, and then drive the cutting disc 515 to cut the steel pipe. Repeating this process can realize the cutting work of all steel pipes;
[0115] The setting of the deflector plate 512 is mainly to change the cutting form of the cutting disc 515 from a straight-line cutting form to an arc-shaped cutting form. The arc-shaped path can ensure that each steel pipe receives a uniform cutting force during cutting, which helps to improve the cutting quality, reduce deformation and damage during cutting, and at the same time can effectively disperse the stress generated during cutting, reduce local stress concentration, thereby reducing the risk of damage to the steel pipe during cutting. The arc-shaped cutting path can also better adapt to the circular contour of the steel pipe, reducing errors and unevenness caused by straight-line cutting.
[0116] Example 3: As Figures 12-13As shown in the figure, this embodiment further includes the following structure on the basis of Embodiment 1: The cutting device further includes a blanking assembly 6. The blanking assembly 6 includes a first blanking plate 61 disposed in the main placement plate 24, a second blanking plate 62 disposed in the secondary placement plate 26, a first rotating mechanism corresponding to the first blanking plate 61, and a second rotating mechanism corresponding to the second blanking plate 62. The first rotating mechanism is adapted to be connected to the first blanking plate 61 to drive the first blanking plate 61 to rotate downward in the main placement plate 24 towards the lower part of the main placement plate 24, and the second rotating mechanism is adapted to be connected to the second blanking plate 62 to drive the second blanking plate 62 to rotate upward in the secondary placement plate 26 towards the upper part of the secondary placement plate 26;
[0117] The first rotating mechanism includes two first vertical plates 63, a first rotating rod 64, and a first gear disk 65. The tops of the two first vertical plates 63 are connected to the bottom of the main placement plate 24. The first rotating rod 64 is rotatably installed inside the two first vertical plates 63. A part of the first rotating rod 64 extends out of the first vertical plates 63. Both the first gear disk 65 and the first blanking plate 61 are fixedly sleeved on the outer peripheral surface of the part of the first rotating rod 64 located between the two first vertical plates 63. A fifth contraction spring 66 is sleeved on the extending part of the first rotating rod 64. One end of the fifth contraction spring 66 is connected to the first rotating rod 64, and the other end of the fifth contraction spring 66 is connected to the first vertical plate 63. A lower rack 67 is connected in the through groove 22 of the working platform 2. The lower rack 67 meshes with the first gear disk 65. The first gear disk 65 is adapted to move towards the lower rack 67 following the main placement plate 24 and be driven to rotate by the lower rack 67;
[0118] The second rotating mechanism includes two second vertical plates 610, a second rotating rod 611, and a second gear disk 69. The tops of the two second vertical plates 610 are connected to the bottom of the secondary placement plate 26. The second rotating rod 611 is rotatably installed inside the two second vertical plates 610. A part of the second rotating rod 611 extends out of the second vertical plates 610. Both the second gear disk 69 and the second blanking plate 62 are fixedly sleeved on the outer peripheral surface of the part of the second rotating rod 611 located between the two second vertical plates 610. A sixth contraction spring 612 is sleeved on the extending part of the second rotating rod 611. One end of the sixth contraction spring 612 is connected to the second rotating rod 611, and the other end of the sixth contraction spring 612 is connected to the second vertical plate 610. An upper rack 68 is connected in the through groove 22 of the working platform 2. The upper rack 68 meshes with the second gear disk 69. The second gear disk 69 is adapted to move towards the upper rack 68 following the secondary placement plate 26 and be driven to rotate by the upper rack 68.
[0119] The working principle of this embodiment is as follows:
[0120] After the cutting work is completed, the original whole steel pipe is divided into two sections. Since one section of the steel pipe in the main placement plate 24 is positioned with the closed part 210 on the main placement plate 24 as the positioning reference during the positioning stage, the length of the remaining section of the steel pipe in the main placement plate 24 is accurately controlled. Therefore, it is a steel pipe that meets the requirements. The remaining section of the steel pipe in the secondary placement plate 26 is waste because it is the excess part cut from various steel pipes of different lengths. It can be recycled later;
[0121] After cutting is completed, the whole placement plate moves in the opposite direction of the cutting component 5 driven by the first threaded rod 28 until it moves to the lower rack 67. When the main placement plate 24 moves to the lower rack 67, the secondary placement plate 26 moves to the upper rack 68. Since the length of the first vertical plate 63 is greater than the length of the second vertical plate 610, the first gear disc 65 will not contact the upper rack 68. With the continuous movement of the whole placement plate, the first gear disc 65 meshes with the lower rack 67. The lower rack 67 is located below the first gear disc 65, driving the first gear disc 65 to rotate counterclockwise, while the second gear disc 69 meshes with the upper rack 68. The upper rack 68 is located above the second gear disc 69, driving the second gear disc 69 to rotate clockwise;
[0122] The overall effect presented is that the first gear disc 65 drives the first rotating rod 64 and the first blanking plate 61 to rotate counterclockwise, and the second gear disc 69 drives the second rotating rod 611 and the second blanking plate 62 to rotate clockwise. The finished steel pipe in the original main placement plate 24 is placed on the first blanking plate 61. Due to the counterclockwise rotation of the first blanking plate 61, it drives the finished steel pipe to fall from the left side of the bottom cavity of the main placement plate 24 and pass through the through groove 22 in the working platform 2 until it falls into the finished steel pipe storage box at the bottom;
[0123] The waste in the original secondary placement plate 26 is placed on the second blanking plate 62. Due to the clockwise rotation of the second blanking plate 62, it drives the waste to fall from the right side of the bottom cavity of the secondary placement plate 26 and pass through the through groove 22 in the working platform 2 until it falls into the waste storage box at the bottom. Through the settings of the rotating first blanking plate 61 and the second blanking plate 62, the automatic blanking and collection of the finished steel pipe and waste are respectively realized, improving the degree of automation;
[0124] It should be noted that when the first rotating rod 64 rotates, it will twist the fifth compression spring 66 sleeved on the first rotating rod 64. After blanking is completed and the whole placement plate moves towards the cutting component 5 again, when starting the next feeding and cutting process, the corresponding gears and racks drive the first blanking plate 61 to reset. The restored fifth compression spring 66 also returns to its original state. The restored fifth compression spring 66 can prevent the rotation of the first rotating rod 64, thereby preventing the rotation of the first blanking plate 61, playing a role in supporting the first blanking plate 61 and preventing the steel pipe from falling into the interior of the placement plate during feeding, resulting in the rotation of the first blanking plate 61;
[0125] Similarly, when the second rotating rod 611 rotates, it will twist the sixth contraction spring 612 sleeved on the second rotating rod 611. After the blanking is completed and the placement plate as a whole moves towards the cutting component 5 again, when starting the next feeding and cutting process, the corresponding gear and rack drive the second blanking plate 62 to reset. The sixth contraction spring 612 after reset also returns to its original state. The restored sixth contraction spring 612 can prevent the rotation of the second rotating rod 611, thereby avoiding the rotation of the second blanking plate 62, playing a role in supporting the second blanking plate 62, and preventing the steel pipe from falling into the interior of the placement plate during feeding, which may cause the second blanking plate 62 to rotate. The fifth contraction spring 66 and the sixth contraction spring 612 are sufficient to support the first blanking plate 61 and the second blanking plate 62. At the same time, before the steel pipe is cut into two sections, the steel pipe straddles the main placement plate 24 to connect the concave plate 25 and the secondary placement plate 26. The first blanking plate 61, the second blanking plate 62, and the remaining solid parts in the placement plate can share the weight of the entire steel pipe.
[0126] The present invention also provides a method for synchronously cutting multiple steel pipes, including the following steps:
[0127] S1. Place several steel pipes in each storage component 1 respectively, and start the linear movement component to drive the placement plate to move towards the cutting component 5 on the working platform 2;
[0128] S2. During the movement of the placement plate, it passes through the bottom of the storage component 1. When the placement plate passes through the bottom of the storage component 1, the feeding component 3 on one side pushes the steel pipes in the storage component 1 out one by one into the corresponding placement plate;
[0129] S3. The placement plates with steel pipes placed inside continue to move until the corresponding first positioning component extends into the placement plate and exerts extrusion on the axial direction of the steel pipes in the placement plate. Through the extrusion of the first positioning component, one end of each steel pipe in each placement plate abuts against the side of the corresponding placement plate away from the first positioning component;
[0130] S4. After one end of all the steel pipes is extruded and is in the same straight line, finally, the cutting disc 515 cuts all the steel pipes. After cutting, the original steel pipes with different lengths achieve unified lengths.
[0131] In the above specific embodiments, the technical problems solved by the present invention, the technical solutions, and the beneficial effects are further described in detail. It should be understood that the above are only specific embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A device for synchronously cutting multiple steel pipes, characterized in that: include: A plurality of working platforms (2), wherein the plurality of working platforms (2) are interconnected, wherein a linear motion component and a placement plate are disposed on the working platform (2), wherein a through slot (22) is provided on the working platform (2), wherein a slide rail (23) is disposed in the through slot (22), wherein the linear motion component is connected to the placement plate to drive the placement plate to move linearly on the slide rail (23), and wherein the placement plate is suitable for placing a steel pipe; A plurality of storage assemblies (1) corresponding to the working platforms (2), the storage assemblies (1) being located above the corresponding working platforms (2), and the storage assemblies (1) being suitable for storing a plurality of steel pipes at the same time; A plurality of loading assemblies (3) corresponding to the working platform (2), the loading assemblies (3) being connected to the corresponding placement plates, the loading assemblies (3) being adapted to move with the placement plates and to take out a single steel pipe from the storage assembly (1) and place it in the placement plates; A cutting component (5), the cutting component (5) comprising a driving assembly and a cutting disc (515), the driving assembly being connected to the cutting disc (515) so as to be suitable for driving the cutting disc (515) to move and cut the steel pipe in the placement plate; a plurality of positioning components (4) corresponding to the working platform (2), the positioning components (4) comprising a positioning component 1, the positioning component 1 being mounted on the working platform (2), the positioning component 1 being suitable for causing compression in the axial direction of the steel pipe placed in the placement plate; The placement plate comprises a main placement plate (24), a connecting concave plate (25) and an auxiliary placement plate (26) which are connected in sequence, the connecting concave plate (25) being connected to the bottom of the main placement plate (24) and the auxiliary placement plate (26), a cutting chamber being formed between the main placement plate (24) and the auxiliary placement plate (26), and the cutting disc (515) being adapted to move in the cutting chamber; The linear moving assembly comprises a moving plate (27), a threaded rod (28), a guide rod (29) and a linear motor (21); one side of the working platform (2) is fixedly connected to two docking plates; the linear motor (21) is mounted on one of the docking plates; the threaded rod (28) is rotatably mounted between the two docking plates; the guide rod (29) is fixedly connected between the two docking plates; the moving plate (27) is assembled on the outside of the threaded rod (28); the linear motor (21) is connected to the threaded rod (28) so as to drive the threaded rod (28) to rotate between the two docking plates, thereby driving the moving plate (27) to move along the axis direction of the threaded rod (28); the guide rod (29) passes through the inside of the moving plate (27); the moving plate (27) slides on the outside of the guide rod (29); and the moving plate (27) is connected to the connecting concave plate (25); A waste chip groove is provided in the connecting concave plate (25); The first positioning assembly comprises a mounting plate (42) connected to the working platform (2) and a second telescopic rod (41) mounted on the mounting plate (42); The fixed part of the telescopic rod (41) is installed on the side of the mounting plate (42) away from the placement plate. The mounting plate (42) is provided with a circular groove penetrating the mounting plate. The movable end of the telescopic rod (41) passes through the circular groove. The movable end surface of the telescopic rod (41) is connected with a positioning plate (44). The positioning plate (44) is suitable for squeezing the axial direction of the steel pipe placed in the placement plate. The outside of the telescopic rod (41) is provided with a contraction spring (43). The two ends of the contraction spring (43) are respectively connected to the positioning plate (44) and the mounting plate (42). One end of the main placement plate (24) is a closed portion (210), and one end of the auxiliary placement plate (26) is an open portion (211); the first positioning plate (44) is adapted to extend into the open portion (211) to squeeze the steel pipes in the main placement plate (24) and the auxiliary placement plate (26), thereby pressing the steel pipes against the closed portion (210); The positioning component (4) further comprises a second positioning assembly, wherein the second positioning assembly comprises an extrusion plate (45) symmetrically arranged and connected to the working platform (2) and a matching plate (47) slidably connected to the main placement plate (24) and corresponding to the extrusion plate (45); A first inclined surface (46) is provided on one side of the extrusion plate (45), and a second inclined surface (48) is provided on the opposite side of the matching plate (47). The matching plate (47) is adapted to be squeezed by the extrusion plate (45) through the cooperation between the second inclined surface (48) and the first inclined surface (46) when following the main placement plate (24) to move toward the cutting component (5), thereby moving inside the main placement plate (24); The matching plate (47) is located inside the main placement plate (24) and is connected to an intermediate plate (410) on one side thereof, and a contraction spring (49) is connected between one side of the intermediate plate (410) and the inner wall corresponding to the main placement plate (24); A contraction spring four (411) is connected to the other side of the middle plate (410), and a positioning plate two (412) is connected to the other end of the contraction spring four (411). The two matching plates (47) are suitable for being squeezed by the corresponding extrusion plates (45) to drive the corresponding middle plate (410) and the positioning plate two (412) to extrude and position the outer peripheral surface of the steel pipe in the main placement plate (24).
2. The synchronous cutting device for multiple steel pipes according to claim 1, characterized in that: The storage assembly (1) comprises a storage box (11), the storage box (11) being connected above the working platform (2), a gap being present between the storage box (11) and the working platform (2), the storage box (11) being hollow, an end of the storage box (11) close to the cutting component (5) being provided with a discharge port (13) penetrating the storage box, the other end of the storage box (11) being provided with a push port (12) penetrating the storage box, and a limit portion (14) being provided at the bottom of the storage box (11); The loading assembly (3) is adapted to follow the movement of the placement plate and enter the storage box (11) from the push opening (12), and push a single steel pipe out from the discharge opening (13) and drop it into the placement plate; The loading assembly (3) comprises a fixed plate (31) and a push plate (32) slidably disposed in the fixed plate (31); The fixing plate (31) is connected to a side of the placement plate away from the cutting component (5); a telescopic rod (33) is connected between the push plate (32) and the inner wall of the fixing plate (31); a contraction spring (34) is sleeved on the outside of the telescopic rod (33); two ends of the contraction spring (34) are respectively connected to the push plate (32) and the inner wall of the fixing plate (31); and an inclined portion is provided on the top of the push plate (32) on the side opposite to the cutting component (5); The push plate (32) is suitable for following the movement of the placement plate, thereby pushing the single steel pipe in the storage box (11) out of the discharge port (13).
3. The synchronous cutting device for multiple steel pipes according to claim 1, characterized in that: The positioning component (4) further includes a positioning assembly three, the positioning assembly three including two positioning plates three (421) and a linkage mechanism corresponding to the positioning plates three (421), the two positioning plates three (421) being respectively located above the main placement plate (24) and the auxiliary placement plate (26), the linkage mechanism being suitable for being connected to the corresponding positioning plate three (421) so as to drive the positioning plate three (421) to apply pressure to the steel pipe in the placement plate in the longitudinal direction; The linkage mechanism comprises a second threaded rod (414), a movable sleeve (415) and a rotating sleeve (418); one side of the working platform (2) is connected to two connecting plates (413) corresponding to the positions of the third positioning plate (421); the second threaded rod (414) is rotatably mounted on the corresponding connecting plate (413); the movable sleeve (415) is assembled on the outside of the second threaded rod (414); the rotating sleeve (418) is rotatably arranged on the outside of the movable sleeve (415); the third positioning plate (421) is fixedly sleeved on the outside of the corresponding rotating sleeve (418); an extension plate (422) is provided on the outer fixed sleeve of the movable sleeve (415); a second guide rod (423) is fixedly connected to the connecting plate (413); the extension plate (422) is suitable for sliding on the outer peripheral surface of the second guide rod (423) when following the movement of the movable sleeve (415); The outer fixed sleeve of the movable sleeve (415) located at the main placement plate (24) is provided with a gear 1 (416), and the outer fixed sleeve of the rotating sleeve (418) located at the main placement plate (24) is provided with a gear 2 (419). The main placement plate (24) is connected to the corresponding sides of the gear 1 (416) and the gear 2 (419) with a rack 1 (417) and a rack 2 (420). The rack 1 (417) is meshed with the gear 1 (416), and the rack 2 (420) is meshed with the gear 2 (419). The rack 1 (417) and the rack 2 (420) are suitable for respectively driving the gear 1 (416) and the gear 2 (419) to rotate when following the main placement plate (24) moving toward the cutting component (5); The outer fixed sleeve of the movable sleeve (415) located at the auxiliary placement plate (26) is provided with a gear three (424), and the outer fixed sleeve of the rotating sleeve (418) located at the auxiliary placement plate (26) is provided with a gear four (425). The auxiliary placement plate (26) and the corresponding sides of the gear three (424) and the gear four (425) are connected with a rack three (426) and a rack four (427). The rack three (426) is meshed with the gear three (424), and the rack four (427) is meshed with the gear four (425). The rack three (426) and the rack four (427) are suitable for driving the gear three (424) and the gear four (425) to rotate respectively when following the auxiliary placement plate (26) to move toward the cutting component (5).
4. The synchronous cutting device for multiple steel pipes according to claim 1, characterized in that: The cutting device further comprises a support frame (51), the driving assembly being arranged on the support frame (51), the driving assembly comprising a driving motor (52) mounted on the support frame (51), a threaded rod three (54) rotatably mounted in the support frame (51), a guide rod three (53) fixedly connected in the support frame (51), a transmission sleeve one (55) mounted outside the threaded rod three (54), and a driving box (514); The driving motor (52) is connected to the threaded rod three (54) so as to drive the threaded rod three (54) to rotate in the support frame (51), thereby driving the transmission sleeve one (55) to move along the axial direction of the threaded rod three (54); the transmission sleeve one (55) is connected to the driving box (514); the driving box (514) is connected to the cutting disc (515) so as to drive the cutting disc (515) to rotate; and the cutting disc (515) is located in the cutting chamber.
5. The device for synchronously cutting multiple steel pipes according to claim 4, characterized in that: The driving assembly further comprises a direction-changing mechanism, the direction-changing mechanism being adapted to connect the transmission sleeve 1 (55) and the driving box (514), the direction-changing mechanism comprising a direction-changing plate (512), the direction-changing plate (512) being connected to the bottom of the transmission sleeve 1 (55); The bottom of the transmission sleeve 1 (55) is connected to a housing (56), a control motor (57) is installed on the housing (56), a threaded rod 4 (58) is rotatably installed in the housing (56), a transmission sleeve 2 (59) is mounted on the outside of the threaded rod 4 (58), the control motor (57) is connected to the threaded rod 4 (58) to drive the threaded rod 4 (58) to rotate in the housing (56), and then drive the transmission sleeve 2 (59) to move along the axial direction of the threaded rod 4 (58); A rotating shaft (510) is fixedly connected inside the transmission sleeve (59), a connecting shaft (513) is fixedly connected to one side of the drive box (514), a direction-changing groove penetrating the direction-changing plate (512) is provided with a direction-changing groove, the direction-changing groove is in an arc shape, the connecting shaft (513) passes through the direction-changing groove and is slidably arranged in the direction-changing groove, a hinged rod (511) is arranged between the connecting shaft (513) and the rotating shaft (510), one end of the hinged rod (511) is movably sleeved on the outer peripheral surface of the connecting shaft (513), and the other end of the hinged rod (511) is movably sleeved on the outer peripheral surface of the rotating shaft (510), and the transmission sleeve (59) is suitable for driving the connecting shaft (513) and the drive box (514) to move along the direction of the direction-changing groove when being driven to move linearly, thereby driving the cutting disc (515) to move along the direction of the direction-changing groove.
6. The synchronous cutting device for multiple steel pipes according to claim 1, characterized in that: The cutting device also includes a blanking assembly (6), the blanking assembly (6) including a blanking plate 1 (61) arranged in the main placement plate (24), a blanking plate 2 (62) arranged in the auxiliary placement plate (26), a rotating mechanism 1 corresponding to the blanking plate 1 (61), and a rotating mechanism 2 corresponding to the blanking plate 2 (62), the rotating mechanism 1 being suitable for being connected to the blanking plate 1 (61) to drive the blanking plate 1 (61) to rotate in the main placement plate (24) toward the bottom of the main placement plate (24), and the rotating mechanism 2 being suitable for being connected to the blanking plate 2 (62) to drive the blanking plate 2 (62) to rotate in the auxiliary placement plate (26) toward the top of the auxiliary placement plate (26); The rotating mechanism 1 comprises two vertical plates 1 (63), a rotating rod 1 (64) and a gear plate 1 (65). The tops of the two vertical plates 1 (63) are connected to the bottom of the main placement plate (24). The rotating rod 1 (64) is rotatably mounted inside the two vertical plates 1 (63). A portion of the rotating rod 1 (64) extends outside the vertical plates 1 (63). The gear plate 1 (65) and the blanking plate 1 (61) are both fixedly sleeved on the outer circumference of the rotating rod 1 (64) located between the two vertical plates 1 (63). The rotating rod A contraction spring (66) is sleeved on the protruding portion of the main plate (64), one end of the contraction spring (66) is connected to the rotating rod (64), and the other end of the contraction spring (66) is connected to the vertical plate (63). A lower rack (67) is connected to the through groove (22) of the working platform (2), and the lower rack (67) is meshed with the gear plate (65). The gear plate (65) is suitable for following the main placement plate (24) to move in the direction of the lower rack (67) and is driven to rotate by the lower rack (67); The rotating mechanism 2 includes two vertical plates 2 (610), a rotating rod 2 (611) and a gear plate 2 (69). The tops of the two vertical plates 2 (610) are connected to the bottom of the auxiliary placement plate (26). The rotating rod 2 (611) is rotatably installed inside the two vertical plates 2 (610). The rotating rod 2 (611) partially extends to the outside of the vertical plates 2 (610). The gear plate 2 (69) and the blanking plate 2 (62) are fixedly sleeved on the outer peripheral surface of the rotating rod 2 (611) located between the two vertical plates 2 (610). A contraction spring six (612) is sleeved on the protruding portion of the second rotating rod (611), and the two ends of the contraction spring six (612) are connected to the second rotating rod (611), and the other two ends of the contraction spring six (612) are connected to the second vertical plate (610). An upper rack (68) is connected to the through groove (22) of the working platform (2), and the upper rack (68) is meshed with the second gear plate (69). The second gear plate (69) is suitable for following the auxiliary placement plate (26) to move in the direction of the upper rack (68) and is driven to rotate by the upper rack (68).
7. A cutting method of a synchronous cutting device for multiple steel pipes, using the synchronous cutting device for multiple steel pipes as claimed in any one of claims 1 to 6, characterized in that: The steps include: S1, placing a plurality of steel pipes in each of the storage components (1), and starting the linear motion component to drive the placement plate to move on the working platform (2) toward the cutting component (5); S2, the placement plate passes through the bottom of the storage assembly (1) during the movement, and when the placement plate passes through the bottom of the storage assembly (1), the loading assembly (3) on one side pushes the steel pipe in the storage assembly (1) into the corresponding placement plate; S3, the placing plates with steel pipes placed inside continue to move until the corresponding positioning assembly 1 extends into the placing plate and squeezes the axial direction of the steel pipe in the placing plate, and one end of the steel pipe in each placing plate is pressed against the side of the corresponding placing plate away from the positioning assembly 1 through the squeezing of the positioning assembly 1; S4. After one end of all the steel pipes are squeezed, they are aligned in a straight line. Finally, all the steel pipes are cut by a cutting disc (515). After cutting, the steel pipes originally having different lengths are unified in length.
Citation Information
Patent Citations
Pipe cutting device for stainless steel pipe production
CN211889212U
Steel pipe sorting equipment
CN119460701A