Dried fruit slicing device
By designing a dried fruit slice device with adjustable slice structure and integrated automatic denucleation function, the problem of inefficient blade structure fixing design and fruit processing with cores in the prior art is solved, and flexible adjustment of slice thickness and automated production process are realized, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202510061452.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2045-01-15
AI Technical Summary
The existing dried fruit slicer device has a fixed blade structure design, so the slice thickness cannot be adjusted without disassembling the cutter head, and the treatment of core-containing fruits requires an increase in the denucleation process, which increases production cost and safety risks, and is separated from the slicing and denucleation process, which is inefficient.
A dried fruit slicer device is designed, adopting an adjustable slice structure, and the slice thickness is adjusted without disassembling the cutter head through a selective thickness adjustment mechanism, and the automatic core removal function and the flesh and core separation function are integrated to achieve continuous production process.
It realizes flexible adjustment of the thickness of fruit slices, automatic denucleation, and automatic separation and collection of fruit cores and fruit slices, improving production efficiency and reducing safety risks and inefficiency problems caused by manual operations.
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Figure CN119458493B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of dried fruit processing equipment, and in particular relates to a dried fruit slicing device. Background Art
[0002] As a convenient and healthy snack food, dried fruits have been favored by consumers in recent years. The processing process usually includes multiple links such as raw material selection, cleaning, core removal, slicing, drying, and packaging. Among them, the slicing link directly affects the taste, appearance and drying efficiency of the final product, so this process is very important.
[0003] Traditional fruit slicing mainly relies on manual operation, which is inefficient and difficult to ensure product consistency. With the development of automation technology, various mechanical slicing devices have emerged, such as rotary blade slicers, drum slicers, reciprocating slicers, belt slicers, etc. These slicing devices have improved production efficiency to a certain extent, but there are also some defects that need to be solved.
[0004] First, the blade structure of the existing slicing device is mostly fixed, and the slice thickness cannot be flexibly adjusted without removing the blade head. This means that if you need to process dried fruit products of different thickness specifications, you need to frequently replace and debug the blade head, which is cumbersome and inefficient.
[0005] Secondly, for the slicing of pitted fruits such as peaches and apples, existing technologies usually require the addition of an independent pitting step. Traditional pitting methods rely on manual operation or complex mechanical structures, which not only increases production costs and safety risks, but also reduces production efficiency. At the same time, after pitting, the pulp needs to be collected manually or automatically before entering the next slicing process. This process breaks the continuity of the production line and adds additional equipment and labor costs. After removal, the pit usually remains on the mechanical structure, requiring additional manual operation or a complex device to be designed to remove it, which increases the complexity of the operation and reduces production efficiency.
[0006] Finally, since it involves the coordination of manual operation and mechanical equipment, the existing dried fruit slicing device has certain safety hazards, such as the operator accidentally touching the blade, being accidentally injured by the core removing machine, etc., which endangers personal safety. Summary of the invention
[0007] In view of the above situation, the present invention provides a dried fruit slicing device, which adopts an adjustable slicing structure to selectively adjust the slice thickness without removing the cutter head, and integrates an automatic core removal function and a pulp and core separation function, thereby realizing the continuity of the production process and improving production efficiency, while effectively avoiding the safety risks and inefficiency problems caused by manual operation.
[0008] The technical solution adopted by the present invention is as follows: the present invention proposes a dried fruit slicing device, including a gantry, a support platform is horizontally fixedly provided at the middle of the vertical beam of the gantry, a chain plate conveyor is provided on the inner side of the gantry perpendicular to the direction of the gantry, the upper conveying channel of the chain plate conveyor is located between the support platform and the gantry crossbeam, the lower return channel of the chain plate conveyor is located below the support platform, the chain plate conveyor includes a bearing plate, both ends of the bearing plate are connected to the frame of the chain plate conveyor by chains, a radially contractible fruit slicing mechanism is fixedly provided in an array along the length direction of the upper side of the support platform, a selective thickness adjustment mechanism is provided directly below the radially contractible fruit slicing mechanism for adjusting the thickness of the slices, and the upper side of the support platform is located at the selective thickness adjustment mechanism. A cam-type intermittent reciprocating drive mechanism is fixedly arranged in an array on one side of the structure, which is used to drive the operation of the radial contraction type fruit slicing mechanism and the selective thickness adjustment mechanism; a pneumatic pushing core taking mechanism is fixedly arranged in an array on the lower side of the gantry crossbeam, which is opposite to the radial contraction type fruit slicing mechanism; the radial contraction type fruit slicing mechanism, the selective thickness adjustment mechanism and the cam-type intermittent reciprocating drive mechanism are located between the upper conveying channel and the supporting platform of the chain plate conveyor; the pneumatic pushing core taking mechanism is located between the upper conveying channel and the gantry crossbeam of the chain plate conveyor; the bearing plate is provided with through holes in an array along its length direction; a knife edge is connected in an array around the edge of the through holes; a fruit core collecting mechanism is provided at the end point of the conveying direction of the chain plate conveyor and on the bearing plate, which is used to classify and collect fruit slices and fruit cores.
[0009] Furthermore, the radially contractible fruit slicing mechanism comprises a fixed column and a blade, wherein the fixed column is vertically fixedly arranged on the upper side of the supporting platform, a first disc is coaxially fixedly arranged near the upper end of the fixed column, a first circular hole is provided in a circumferential array near the edge of the first circular disk, a second circular disk is coaxially fixedly arranged at the upper end of the fixed column, a through groove is provided in a circumferential array at the edge of the second circular disk, a fixed shaft is horizontally fixedly arranged at the second circular disk in the through groove, the lower end of the blade is rotatably arranged on the fixed shaft, the tip of the blade faces the axis of the second circular disk, a connecting rod is fixedly arranged at the lower end of the blade, and the blade and the connecting rod are connected. The angle of the rod is less than 90 degrees, and a first slideway is provided on the surface of the connecting rod. A sliding column is provided in the first circular hole for vertical and close sliding operation. A support is fixed at the upper end of the sliding column, and a first sliding shaft is fixed horizontally on the inner side of the support. The first sliding shaft slides closely in the first slideway, and a buffer column is provided in the hollow part at the lower end of the sliding column for close sliding operation. A counterweight contact is fixed at the lower end of the buffer column, and the counterweight contact can drive the sliding column to move downward under the action of gravity until the first sliding shaft contacts the lower end of the first slideway. A buffer spring is provided on the outer side of the buffer column, and both ends of the buffer spring are respectively fixedly connected to the sliding column and the counterweight contact.
[0010] Furthermore, the selective thickness adjustment mechanism includes a sleeve. The sleeve is closely sleeved outside the fixed column under the first disc. A third disc is coaxially fixed on the outer side of the upper end of the sleeve. A second round hole is circumferentially arrayed at a position near the edge of the third disc. A nut is threadedly connected to the outer side of the middle of the sleeve. Three inner rings are sleeved between the nut and the third disc on the outer side of the sleeve. An outer ring is coaxially arranged on the outer side of each inner ring. A retaining rod is fixedly arranged circumferentially between the outer ring and the inner ring of the same layer. The width of the retaining rod is smaller than the width of the solid part between adjacent second round holes on the third disc. When the retaining rod rotates, it can block the second round hole. The number of the second round holes is 16. The number of the retaining rods in one layer is 8, and the number of the retaining rods in each of the remaining layers is 4. Second sliding shafts are horizontally and symmetrically fixed on both sides of the lower end of the sleeve.
[0011] Furthermore, the cam-type intermittent reciprocating driving mechanism includes two support rods. The support rods are vertically and fixedly arranged on the upper side of the support platform. A swing arm is rotatably arranged at the upper end of the support rod far from the fixed column. A runner is rotatably arranged at the upper end of the support rod close to the fixed column. The connection end of the runner and the support rod is concentric with the runner. A concentric circular arc groove and an eccentric circular arc groove are formed on the surface of the runner. The concentric circular arc groove is concentric with the runner. The eccentric circular arc groove is eccentrically arranged away from the axis of the runner. A transition groove is smoothly connected between the two ends of the eccentric circular arc groove and the concentric circular arc groove. A roller is fixedly arranged in the middle of the swing arm. The roller closely slides in the concentric circular arc groove, the transition groove and the eccentric circular arc groove. The radius of the concentric circular arc groove is larger than the radius of the eccentric circular arc groove, so that the duration of the roller in the concentric circular arc groove is long. A U-shaped rod is fixed at one end of the support rod. Second slideways are symmetrically formed on both side sections of the U-shaped rod. The second slideways are in close sliding contact with the second sliding shafts.
[0012] Furthermore, the pneumatic pushing and core-taking mechanism includes a cylinder and a push column. The cylinder and the push column are arranged at intervals and vertically fixed on the lower side of the cross beam of the gantry. An installation rod is horizontally fixed at the output end of the cylinder. A knife barrel is vertically fixed at one end of the installation rod for penetrating through the position of the central core of the fruit. The knife barrel is coaxially sleeved outside the push column. The inner diameter of the knife barrel is larger than the diameter of the push column. The outer diameter of the knife barrel is equal to the diameter of the through hole.
[0013] Furthermore, the fruit core separating and collecting mechanism includes support columns and partition plates. The support columns are arrayed and fixed on the bearing plate. The support columns are located at the rear side edge of the bearing plate in the advancing direction. The connection line between the support columns and the adjacent through holes is parallel to the advancing direction of the bearing plate. A collecting groove is fixed at the upper end of the support columns. The partition plate is vertically arranged at a position slightly below the outer side of the conveying end of the chain plate conveyor. The partition plate is located between the bearing plate in the vertical state and the collecting groove in the horizontal state to realize the separation of the fallen fruit slices and fruit cores.
[0014] Furthermore, a motor is fixedly provided on the support platform, a transmission shaft is coaxially fixedly provided on the output end of the motor, and the transmission shaft is coaxially fixedly connected to each rotating wheel for driving each rotating wheel to rotate synchronously.
[0015] Furthermore, when the chain plate conveyor is paused, the knife cylinder faces the through hole and the fixed column below and the knife edge faces the blade below, and the single conveying distance of the chain plate conveyor is equal to the spacing between two adjacent through holes in the conveying direction.
[0016] Furthermore, the number of second circular holes, first circular holes, through grooves and blade edges in the same group is the same, the diameter of the second circular hole is larger than the diameter of the sliding column and the counterweight contact, the sliding column is coaxially arranged with the second circular hole below, so that the sliding column and the counterweight contact can smoothly pass through the third disc, when the roller is located in the concentric arc groove, the counterweight contact is located above the third disc and the blade is located below the bearing plate, when the roller is located in the middle of the eccentric arc groove, the lowest baffle bar can push the counterweight contact to drive the blade tip to vertically contact the outer wall of the knife barrel, thereby achieving complete cutting of the fruit.
[0017] Furthermore, after the chain plate conveyor is paused, the output end of the cylinder pushes the knife drum down into the through hole to penetrate the center of the fruit core. After the knife drum is pressed down into the through hole, the roller enters the transition groove from the concentric arc groove, so that the blade closes upward and starts to cut the fruit. After the roller enters the concentric arc groove from the transition groove, the output end of the cylinder retracts and the chain plate conveyor conveys synchronously. When the lower end of the knife drum moves up to the horizontal height above the collecting groove, the push column pushes the core in the knife drum out to the collecting groove just below, thereby collecting the core. During a single conveying cycle of the chain plate conveyor, the roller is always located in the concentric arc groove to prevent the blade from obstructing the movement of the carrier plate.
[0018] The beneficial effects achieved by the present invention using the above structure are as follows:
[0019] (1) The present invention realizes flexible adjustment of the thickness of fruit slices through a selective thickness adjustment mechanism. The mechanism selectively makes the baffles of different layers contact with the sliding column by loosening and tightening the nut and adjusting the rotation angle of the baffle rod. Since the number and distribution of baffle rods on each layer are different, the number of baffle rods blocking the sliding column leads to different numbers of blades closing upward, thereby realizing the adjustment of the slice thickness and the switching between slicing and dicing.
[0020] (2) The present invention realizes automatic fruit core removal through a pneumatic pushing and core removal mechanism. When the chain plate conveyor transports the fruit to the bottom of the knife cylinder, the cylinder drives the knife cylinder to press down and accurately penetrates the center of the fruit. After the blade completes cutting the fruit, the cylinder retracts, the knife cylinder moves up, and the push column pushes the fruit core in the knife cylinder into the collection tank, completing the core removal process.
[0021] (3) The present invention realizes the automatic separation and collection of fruit cores and fruit slices by arranging a fruit core collecting mechanism at the end of the chain plate conveyor. The collecting mechanism is composed of a support and a partition plate. When the supporting plate is conveyed to the end, the fruit slices slide along the supporting plate and finally fall into one side of the partition plate, while the fruit cores fall directly at the collecting trough and fall into the other side of the partition plate, thereby realizing the effective separation of fruit cores and fruit slices.
[0022] (4) The present invention integrates a radial contraction type fruit slicing mechanism and a pneumatic pushing and core removal mechanism into the same device, and under the drive of a cam type intermittent reciprocating drive mechanism, the fruit slicing and core removal processes are carried out simultaneously. After the chain plate conveyor transports the fruit to the processing position, the pneumatic pushing and core removal mechanism pushes out the fruit core to complete the core removal. After the slicing and core removal are completed, the chain plate conveyor continues to convey and start processing the next fruit. This integrated design avoids the problems of cumbersome process and low efficiency caused by the separate operation of slicing and core removal in the traditional process, and realizes the continuity and automation of the production process.
[0023] (5) The present invention adopts an automated design. Except for the initial placement of the fruit, all other operations are completed automatically by the device without human intervention. This automated operation can not only significantly improve production efficiency and reduce labor costs, but also effectively avoid the safety risks brought by traditional manual operations, such as blade cuts and injuries during core removal operations, thereby improving the safety of the production process. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a first three-dimensional structural schematic diagram of a dried fruit slicing device proposed by the present invention.
[0025] Figure 2 This is a second three-dimensional structural schematic diagram of a dried fruit slicing device proposed by the present invention.
[0026] Figure 3 The figure is a top view of a dried fruit slicing device proposed by the present invention.
[0027] Figure 4 The figure is a left view of a dried fruit slicing device proposed by the present invention.
[0028] Figure 5 The present invention provides a schematic structural diagram of a cam-type intermittent reciprocating drive mechanism for a dried fruit slicing device.
[0029] Figure 6 The present invention is a schematic structural diagram of a pneumatic pushing and core removal mechanism of a dried fruit slicing device.
[0030] Figure 7 The present invention provides an exploded structural diagram of the positional relationship between a radially contracting fruit slicing mechanism and a selective thickness adjustment mechanism of a dried fruit slicing device proposed by the present invention.
[0031] Figure 8 Explosion structure schematic diagram of the radial contraction type fruit slicing mechanism of a fruit dry slicing device proposed by the present invention.
[0032] Fig. 9 Explosion structure schematic diagram of the selective thickness adjustment mechanism of a fruit dry slicing device proposed by the present invention.
[0033] Fig.10 Structure schematic diagram of the fruit core separation and collection mechanism of a fruit dry slicing device proposed by the present invention.
[0034] Fig.11 Motion decomposition diagram of the radial contraction type fruit slicing mechanism, selective thickness adjustment mechanism and cam type intermittent reciprocating drive mechanism of a fruit dry slicing device proposed by the present invention.
[0035] Wherein, 1. Gantry, 2. Chain plate conveyor, 21. Bearing plate, 22. Through hole, 23. Knife edge, 3. Support platform, 4. Radial contraction type fruit slicing mechanism, 41. Fixed column, 42. First disc, 421. First round hole, 43. Second disc, 431. Through groove, 432. Fixed shaft, 44. Blade, 45. Connecting rod, 451. First slide way, 46. Slide column, 461. Support, 462. First slide shaft, 47. Buffer column, 471. Weight contact, 48. Buffer spring, 5. Selective thickness adjustment mechanism, 51. Sleeve, 511. Second slide shaft, 52. Third disc, 521. Second round hole, 53. Nut, 54. Outer ring, 55. Inner ring, 56. Stop bar, 6. Cam type intermittent reciprocating drive mechanism, 61. Support rod, 62. Swing arm, 63. Runner, 64. Concentric arc groove, 65. Eccentric arc groove, 66. Transition groove, 67. Roller, 68. C-shaped rod, 69. Second slide way, 7. Pneumatic push and core taking mechanism, 71. Cylinder, 72. Installation rod, 73. Knife barrel, 74. Push column, 8. Fruit core separation and collection mechanism, 81. Support column, 82. Collection groove, 83. Partition board, 9. Motor, 91. Transmission shaft.
[0036] The accompanying drawings are used to provide further understanding of the present invention, and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention, and do not constitute a limitation to the present invention. Detailed implementation manners
[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0038] In the description of the present invention, it should be understood that terms such as “upper”, “lower”, “front”, “back”, “left”, “right”, “top”, “bottom”, “inside” and “outside” indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0039] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 , Fig.10 , Fig.11 As shown, the present invention proposes a dried fruit slicing device, including a gantry 1, a support platform 3 is horizontally fixedly provided at the middle of the vertical beam of the gantry 1, a chain plate conveyor 2 is provided on the inner side of the gantry 1 perpendicular to the direction of the gantry 1, an upper conveying channel of the chain plate conveyor 2 is located between the support platform 3 and the cross beam of the gantry 1, and a lower return channel of the chain plate conveyor 2 is located below the support platform 3, the chain plate conveyor 2 includes a bearing plate 21, both ends of the bearing plate 21 are connected to the frame of the chain plate conveyor 2 by chains, a radially contractible fruit slicing mechanism 4 is fixedly provided in an array along the length direction of the upper side of the support platform 3, a selective thickness adjustment mechanism 5 is provided directly below the radially contractible fruit slicing mechanism 4, and a selective thickness adjustment mechanism 5 is provided on the upper side of the support platform 3 at the selective A cam-type intermittent reciprocating drive mechanism 6 is fixed in an array on one side of the selective thickness adjustment mechanism 5, and a pneumatic pushing core removal mechanism 7 is fixed in an array at the position of the radial contraction type fruit slicing mechanism 4 on the lower side of the crossbeam of the gantry 1. The radial contraction type fruit slicing mechanism 4, the selective thickness adjustment mechanism 5 and the cam-type intermittent reciprocating drive mechanism 6 are located between the upper conveying channel of the chain plate conveyor 2 and the support platform 3. The pneumatic pushing core removal mechanism 7 is located between the upper conveying channel of the chain plate conveyor 2 and the crossbeam of the gantry 1. The bearing plate 21 is provided with through holes 22 in an array along its length direction, and a knife edge 23 is connected to the edge of the through hole 22 in a circular array. A fruit core collecting mechanism 8 is provided at the end point of the conveying direction of the chain plate conveyor 2 and the bearing plate 21.
[0040] The radial contraction fruit slicing mechanism 4 comprises a fixed column 41 and a blade 44, the fixed column 41 is vertically fixed on the upper side of the supporting platform 3, a first disc 42 is coaxially fixed near the upper end of the fixed column 41, a first circular hole 421 is provided in a circumferential array near the edge of the first circular disc 42, a second circular disc 43 is coaxially fixed at the upper end of the fixed column 41, a through groove 431 is provided in a circumferential array at the edge of the second circular disc 43, a fixed shaft 432 is horizontally fixed in the through groove 431, the lower end of the blade 44 is rotatably arranged on the fixed shaft 432, the tip of the blade 44 faces the axis of the second circular disc 43, and the lower end of the blade 44 is fixedly arranged There is a connecting rod 45, and the angle between the blade 44 and the connecting rod 45 is less than 90 degrees. A first slideway 451 is opened on the surface of the connecting rod 45, and a sliding column 46 is vertically and tightly slidably provided in the first circular hole 421. A support 461 is fixedly provided on the upper end of the sliding column 46, and a first sliding shaft 462 is horizontally fixedly provided on the inner side of the support 461. The first sliding shaft 462 slides tightly in the first slideway 451, and a buffer column 47 is tightly slidably provided in the hollow part at the lower end of the sliding column 46. A counterweight contact 471 is fixedly provided at the lower end of the buffer column 47, and a buffer spring 48 is sleeved on the outer side of the buffer column 47. The two ends of the buffer spring 48 are respectively fixedly connected to the sliding column 46 and the counterweight contact 471.
[0041] The selective thickness adjustment mechanism 5 comprises a sleeve 51, which is tightly sleeved on the outer side of the fixed column 41 below the first disc 42. A third disc 52 is coaxially fixed on the outer side of the upper end of the sleeve 51. The third disc 52 is provided with a second circular hole 521 in a circumferential array near the edge. A nut 53 is threadedly connected to the outer side of the middle part of the sleeve 51. Three layers of inner rings 55 are sleeved on the outer side of the sleeve 51 between the nut 53 and the third disc 52. An outer ring 54 is coaxially arranged on the outer side of each layer of the inner ring 55. A blocking rod 56 is fixed in a circumferential array between the outer ring 54 and the inner ring 55 of the same layer. The width of the blocking rod 56 is smaller than the width of the physical part between the adjacent second circular holes 521 on the third disc 52. The blocking rod 56 can block the second circular holes 521 when it rotates. There are 16 second circular holes 521, of which 8 are in one layer and 4 are in each of the remaining layers. Second sliding shafts 511 are horizontally symmetrically fixed on both sides of the lower end of the sleeve 51.
[0042] Among them, the cam intermittent reciprocating drive mechanism 6 includes two support rods 61, which are vertically and fixedly arranged on the upper side of the support platform 3. At the upper end of the support rod 61 far from the fixed column 41, a swing arm 62 is rotatably arranged. At the upper end of the support rod 61 close to the fixed column 41, a runner 63 is rotatably arranged. The connection end of the runner 63 and the support rod 61 is concentric with the runner 63. A concentric arc groove 64 and an eccentric arc groove 65 are formed on the surface of the runner 63. The concentric arc groove 64 is concentric with the runner 63, and the eccentric arc groove 65 is eccentrically arranged away from the axis of the runner 63. A transition groove 66 is smoothly connected between the two ends of the eccentric arc groove 65 and the concentric arc groove 64. A roller 67 is fixedly arranged in the middle of the swing arm 62. The roller 67 closely slides in the concentric arc groove 64, the transition groove 66 and the eccentric arc groove 65. The radius of the concentric arc groove 64 is greater than the radius of the eccentric arc groove 65. One end of the support rod 61 is fixedly provided with a U-shaped rod 68. Second slideways 69 are symmetrically formed on both side sections of the U-shaped rod 68. The second slideways 69 are in close sliding contact with the second slide shafts 511.
[0043] Among them, the pneumatic pushing and core-taking mechanism 7 includes a cylinder 71 and a push column 74. The cylinder 71 and the push column 74 are arranged at intervals and vertically and fixedly arranged on the lower side of the cross beam of the gantry 1. A mounting rod 72 is horizontally and fixedly arranged at the output end of the cylinder 71. A cutter barrel 73 is vertically and fixedly arranged at one end of the mounting rod 72. The cutter barrel 73 is coaxially sleeved outside the push column 74. The inner diameter of the cutter barrel 73 is greater than the diameter of the push column 74. The outer diameter of the cutter barrel 73 is equal to the diameter of the through hole 22. The fruit core separating and collecting mechanism 8 includes a support column 81 and a partition plate 83. The support columns 81 are arrayed and fixedly arranged on the bearing plate 21. The support columns 81 are located at the rear side edge of the bearing plate 21 in the advancing direction. The connection line between the support column 81 and the adjacent through hole 22 is parallel to the advancing direction of the bearing plate 21. A collecting groove 82 is fixedly arranged at the upper end of the support column 81. The partition plate 83 is vertically arranged at a position slightly below the outer side of the conveying end of the chain plate conveyor 2. The partition plate 83 is located between the vertically arranged bearing plate 21 and the horizontally arranged collecting groove 82.
[0044] Among them, a motor 9 is fixedly arranged on the support platform 3. The output end of the motor 9 is coaxially and fixedly provided with a transmission shaft 91. The transmission shaft 91 is coaxially and fixedly connected to each runner 63. When the chain plate conveyor 2 pauses, the cutter barrel 73 is directly below the through hole 22 and the fixed column 41, and the cutting edge 23 is directly below the blade 44. The distance of a single conveyance of the chain plate conveyor 2 is equal to the distance between two adjacent through holes 22 in the conveying direction. The number of the second round holes 521, the first round holes 421, the through grooves 431 and the cutting edges 23 in the same group is the same. The diameter of the second round hole 521 is greater than the diameters of the sliding column 46 and the counterweight contact head 471. The sliding column 46 is coaxially arranged with the second round hole 521 below. When the roller 67 is located in the concentric arc groove 64, the counterweight contact head 471 is located above the third disc 52 and the blade 44 is located below the bearing plate 21. When the roller 67 is located in the middle of the eccentric arc groove 65, the lowermost stop rod 56 can push the counterweight contact head 471 to drive the tip of the blade 44 to be vertically and completely in contact with the outer wall of the cutter barrel 73.
[0045] Among them, after the chain plate conveyor 2 is paused, the output end of the cylinder 71 pushes the knife drum 73 down into the through hole 22. After the knife drum 73 is pressed down into the through hole 22, the roller 67 enters the transition groove 66 from the concentric arc groove 64. After the roller 67 enters the concentric arc groove 64 from the transition groove 66, the output end of the cylinder 71 retracts and the chain plate conveyor 2 conveys synchronously. When the lower end of the knife drum 73 moves up to the horizontal height above the collecting groove 82, the push column 74 pushes the fruit core in the knife drum 73 out to the collecting groove 82 just below at this time. During a single conveying cycle of the chain plate conveyor 2, the roller 67 is always located in the concentric arc groove 64.
[0046] During specific use, workers sequentially place fruits in a positive direction at a position just above the through hole 22 on each carrier plate 21. The carrier plate 21 on which fruits are placed is connected by a chain on the chain plate conveyor 2 and is pulled to the bottom of the gantry 1. The chain plate conveyor 2 is widely used in various industries due to its advantages such as stable transportation, high rigidity, strong bearing capacity, and flexible layout. It is common knowledge that the conveying distance and timing of each conveying of the chain plate conveyor 2 are controlled by a motor drive unit and a programmable logic control unit. Therefore, the specific structural design and use principle of the chain plate conveyor 2 used in the present device are not shown in detail. When the fruit comes to the bottom of the knife drum 73, the carrier plate 21 stops moving forward. Under the control of the pneumatic control unit and the programmable logic control unit, the output end of the cylinder 71 extends to drive the knife drum 73 to pass through the center of the fruit core and enter the through hole 22. Then, the continuously rotating runner 63 causes the roller 67 to enter the transition groove 66 from the concentric arc groove 64. Since the concentric arc groove 64 is concentrically arranged with the runner 63 The rotating wheel 63 rotates along its own axis. Therefore, before this, when the roller 67 moves in the concentric arc groove 64, the positions of the roller 67 and the swing arm 62 will not change. When the roller 67 enters the transition groove 66, the swing arm 62 will rotate upward along the connecting end of the support rod 61, and the shaped rod 68 drives the second sliding shaft 511 to move upward along the fixed column 41 through the second slideway 69, thereby driving the blocking rod 56 and the third disc 52 to move upward. The counterweight contact 471 is previously driven by gravity to drive the sliding column 46 and the connecting rod 45 to move upward. Then it falls to the lowest position while the blade 44 is located below the carrying plate 21. At this time, the counterweight contact 471 passes through the second circular hole 521 and is blocked by the blocking rod 56 to move upward passively. The force transmitted by the buffer spring 48 drives the sliding column 46 to move upward, and then drives the connecting rod 45 and the blade 44 to rotate upward around the fixed axis 432. After the blade 44 passes through the upper cutting edge 23, it closes in a petal shape. When the roller 67 is located in the middle of the eccentric arc groove 65, the tip of the blade 44 is completely in close contact with the outer wall of the knife cylinder 73 to achieve the cutting of the fruit.
[0047] Then the roller 67 enters the transition groove 66, so that the blade 44 gradually expands. When the roller 67 enters the concentric arc groove 64, the blade 44 is fully expanded and located below the carrier plate 21. Then the output end of the cylinder 71 retracts and the chain plate conveyor 2 conveys synchronously. When the lower end of the knife barrel 73 moves up to the horizontal height above the collection groove 82, the fruit core stuck in the knife barrel 73 has been pushed out of the knife barrel 73 by the upper push column 74 for a distance, and then falls into the collection groove 82 just passing below, realizing the separation and collection of the fruit core. The conveyor 2 continues to convey until the next row of fruits comes to the bottom of the knife drum 73, then stops and starts to cut and remove the cores of the next row of fruits. The cut fruit slices are spread on the supporting plate 21 and finally come to the conveying end under the conveyance of the chain plate conveyor 2. Due to the provision of the partition plate 83, when the supporting plate 21 is close to the vertical state at the end, the fruit slices adhere to the surface of the supporting plate 21 and pass through the support 81 to fall to one side of the partition plate 83, while the cores fall to the other side of the partition plate 83 when the collecting trough 82 is horizontally downward, thereby realizing the separation and collection of fruit slices and cores.
[0048] When it is necessary to adjust the slice thickness, the selective thickness adjustment mechanism 5 will play a role. The blade 44 can only be closed when the baffle rod 56 blocks the counterweight contact 471. If the baffle rod 56 does not block the counterweight contact 471, the slide column 46 and the counterweight contact 471 will remain unchanged and pass through the second circular hole 521, so the corresponding blade 44 will not close, thereby realizing selective cutting. The number of baffle rods 56 on each layer is set to 4, 4 and 8 respectively. When it is necessary to cut a fruit into 16 slices, first loosen the nut 53, rotate the baffle rod 56 on each layer so that all the baffle rods do not overlap and block all the second circular holes 521, and then tighten the nut 53. When it is necessary to cut 8 slices, the two layers of baffle rods containing 4 overlap and overlap with 4 of the baffle rods in the first layer of baffle rods 56 containing 8, and the 8 baffle rods of this layer block the 8 second circular holes 521. When there are four pieces, or to be more precise, four gear rods on one layer block the four second circular holes 521, and the gear rods 56 on the other layers rotate to the positions between the adjacent second circular holes 521. The above operations realize the adjustment of equal cutting thickness and the switching between sheet and block. Since the gear rods 56 have a certain thickness, the gear rods 56 on different layers push the sliding column 46 to different heights, which makes the final positions of the blades 44 after closing different and cannot smoothly achieve the perfect fit with the knife barrel 73. At this time, the buffer column 47 and the buffer spring 48 will play a role. If the setting is reasonable so that the gear rods 56 on the bottom layer can push the blade 44 to fit with the knife barrel 73, the gear rods 56 on the upper layer will push the blade 44 to fit with the knife barrel 73, and the gear rods 56 will continue to move up a short distance. At this time, the buffer spring 48 is compressed to prevent the blade 44 from pressing the knife barrel 73 forcibly and causing damage.
[0049] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0050] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
[0051] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A dried fruit slicing device, comprising a gantry (1), characterized in that: A support platform (3) is fixedly provided horizontally in the middle of the vertical beam of the gantry (1); a chain plate conveyor (2) is provided on the inner side of the gantry (1) perpendicular to the direction of the gantry (1); an upper conveying channel of the chain plate conveyor (2) is located between the support platform (3) and the horizontal beam of the gantry (1); a lower return channel of the chain plate conveyor (2) is located below the support platform (3); the chain plate conveyor (2) comprises a bearing plate (21); both ends of the bearing plate (21) are connected to the frame of the chain plate conveyor (2) by chains; radially contracting fruit slicing mechanisms (4) are fixedly provided in an array along the length direction of the upper side of the support platform (3); a selective thickness adjustment mechanism (5) is provided directly below the radially contracting fruit slicing mechanism (4); and a plurality of radially contracting fruit slicing mechanisms (5) are provided on the upper side of the support platform (3) at a position where the selective thickness adjustment mechanism (5) is located. A cam-type intermittent reciprocating drive mechanism (6) is fixedly arranged in an array on one side; a pneumatic pushing and core-removing mechanism (7) is fixedly arranged in an array on the lower side of the crossbeam of the gantry (1) directly opposite to the radially contracting fruit slicing mechanism (4); the radially contracting fruit slicing mechanism (4), the selective thickness adjustment mechanism (5) and the cam-type intermittent reciprocating drive mechanism (6) are located between the upper conveying channel of the chain plate conveyor (2) and the support platform (3); the pneumatic pushing and core-removing mechanism (7) is located between the upper conveying channel of the chain plate conveyor (2) and the crossbeam of the gantry (1); the bearing plate (21) is provided with through holes (22) in an array along its length direction; a knife edge (23) is connected and arranged on the edge of the through holes (22); and a fruit core collecting mechanism (8) is provided on the end point of the conveying direction of the chain plate conveyor (2) and the bearing plate (21); The radially contractible fruit slicing mechanism (4) comprises a fixed column (41) and a blade (44); the fixed column (41) is vertically fixedly arranged on the upper side of the support platform (3); a first disc (42) is coaxially fixedly arranged near the upper end of the fixed column (41); a first circular hole (421) is provided in a circumferential array near the edge of the first circular disk (42); a second circular disk (43) is coaxially fixedly arranged at the upper end of the fixed column (41); a through groove (431) is provided in a circumferential array at the edge of the second circular disk (43); a fixed shaft (432) is horizontally fixedly arranged in the through groove (431) of the second circular disk (43); the lower end of the blade (44) is rotatably arranged on the fixed shaft (432); the tip of the blade (44) faces the axis of the second circular disk (43); and a connecting rod (432) is fixedly arranged at the lower end of the blade (44). A connecting rod (45), wherein the angle between the blade (44) and the connecting rod (45) is less than 90 degrees, a first slideway (451) is provided on the surface of the connecting rod (45), a sliding column (46) is provided in the first circular hole (421) for vertical close sliding, a support (461) is fixedly provided at the upper end of the sliding column (46), a first sliding shaft (462) is fixedly provided horizontally on the inner side of the support (461), the first sliding shaft (462) slides closely in the first slideway (451), a buffer column (47) is provided in the hollow part at the lower end of the sliding column (46) for close sliding, a counterweight contact (471) is fixedly provided at the lower end of the buffer column (47), a buffer spring (48) is sleeved on the outer side of the buffer column (47), and two ends of the buffer spring (48) are respectively fixedly connected to the sliding column (46) and the counterweight contact (471); The selective thickness adjustment mechanism (5) comprises a sleeve (51), the sleeve (51) being tightly sleeved on the outside of the fixed column (41) below the first disc (42), a third disc (52) being coaxially fixedly arranged on the outside of the upper end of the sleeve (51), the third disc (52) being provided with second circular holes (521) in a circumferential array near the edge of the third disc (52), a nut (53) being threadedly connected to the outside of the middle portion of the sleeve (51), and three layers of inner rings (55) being sleeved on the outside of the sleeve (51) between the nut (53) and the third disc (52), the outer side of each layer of the inner ring (55) having a plurality of inner rings (55) disposed thereon. An outer ring (54) is coaxially arranged, and blocking rods (56) are fixedly arranged in a circular array between the outer ring (54) and the inner ring (55) on the same layer. The width of the blocking rods (56) is smaller than the width of the physical part between adjacent second circular holes (521) on the third circular disk (52). The blocking rods (56) can cover the second circular holes (521) when rotating. The number of the second circular holes (521) is 16, of which the number of blocking rods (56) on one layer is 8, and the number of blocking rods (56) on each of the remaining layers is 4. Second sliding shafts (511) are fixedly arranged horizontally and symmetrically on both sides of the lower end of the sleeve (51).
2. A dried fruit slicing device according to claim 1, characterized in that: The cam-type intermittent reciprocating drive mechanism (6) includes two support rods (61). The support rods (61) are vertically and fixedly arranged on the upper side of the support platform (3). At the upper end of the support rod (61) far from the fixed column (41), a swing arm (62) is rotatably arranged. At the upper end of the support rod (61) close to the fixed column (41), a runner (63) is rotatably arranged. The connection end of the runner (63) and the support rod (61) is concentric with the runner (63). A concentric arc groove (64) and an eccentric arc groove (65) are formed on the surface of the runner (63). The concentric arc groove (64) is concentric with the runner (63). The eccentric arc groove (65) is eccentrically arranged away from the axis of the runner (63). A transition groove (66) is smoothly connected between the two ends of the eccentric arc groove (65) and the concentric arc groove (64). A roller (67) is fixedly arranged in the middle of the swing arm (62). The roller (67) slides closely in the concentric arc groove (64), the transition groove (66) and the eccentric arc groove (65). The radius of the concentric arc groove (64) is greater than the radius of the eccentric arc groove (65). One end of the support rod (61) is fixedly provided with a U-shaped rod (68). Second slideways (69) are symmetrically formed on both side segments of the U-shaped rod (68). The second slideways (69) are in close sliding contact with the second slide shafts (511).
3. A dried fruit slicing device according to claim 2, characterized in that: The pneumatic pushing and nuclear extracting mechanism (7) includes a cylinder (71) and a push column (74). The cylinder (71) and the push column (74) are arranged at intervals and vertically and fixedly arranged on the lower side of the cross beam of the gantry (1). A mounting rod (72) is horizontally and fixedly arranged at the output end of the cylinder (71). A knife cylinder (73) is vertically and fixedly arranged at one end of the mounting rod (72). The knife cylinder (73) is coaxially sleeved outside the push column (74). The inner diameter of the knife cylinder (73) is greater than the diameter of the push column (74). The outer diameter of the knife cylinder (73) is equal to the diameter of the through hole (22).
4. A dried fruit slicing device according to claim 3, characterized in that: The fruit pit separating and collecting mechanism (8) includes support columns (81) and partition plates (83). The support columns (81) are fixedly arranged in an array on the bearing plate (21). The support columns (81) are located at the rear side edge of the bearing plate (21) in the advancing direction. The connection line between the support columns (81) and the adjacent through holes (22) is parallel to the advancing direction of the bearing plate (21). A collecting groove (82) is fixedly arranged at the upper end of the support columns (81). The partition plate (83) is vertically arranged at a position slightly below the outer side of the conveying end of the chain plate conveyor (2). The partition plate (83) is located between the bearing plate (21) in the vertical state and the collecting groove (82) in the horizontal state.
5. A dried fruit slicing device according to claim 4, characterized in that: A motor (9) is fixedly arranged on the support platform (3). The output end of the motor (9) is coaxially and fixedly provided with a transmission shaft (91). The transmission shaft (91) is coaxially and fixedly connected to each runner (63).
6. A dried fruit slicing device according to claim 5, characterized in that: When the chain plate conveyor (2) pauses, the knife cylinder (73) is directly opposite to the through hole (22) and the fixed column (41) below, and the knife edge (23) is directly opposite to the blade (44) below. The distance of a single conveyance of the chain plate conveyor (2) is equal to the distance between two adjacent through holes (22) in the conveying direction.
7. A dried fruit slicing device according to claim 6, characterized in that: The number of second circular holes (521), first circular holes (421), through grooves (431) and blade edges (23) in the same group is the same; the diameter of the second circular hole (521) is larger than the diameter of the sliding column (46) and the counterweight contact (471); the sliding column (46) is coaxially arranged with the second circular hole (521) below; when the roller (67) is located in the concentric circular arc groove (64), the counterweight contact (471) is located above the third circular disk (52) and the blade (44) is located below the bearing plate (21); when the roller (67) is located in the middle of the eccentric circular arc groove (65), the bottommost blocking rod (56) can push the counterweight contact (471) to drive the tip of the blade (44) to vertically and completely contact the outer wall of the knife barrel (73).
8. The dried fruit slicing device according to claim 7, characterized in that: After the chain plate conveyor (2) is paused, the output end of the cylinder (71) pushes the knife barrel (73) downward into the through hole (22). After the knife barrel (73) is pressed downward into the through hole (22), the roller (67) enters the transition groove (66) from the concentric circular arc groove (64). After the roller (67) enters the concentric circular arc groove (64) from the transition groove (66), the output end of the cylinder (71) retracts and the chain plate conveyor (2) conveys synchronously. When the lower end of the knife barrel (73) moves upward to a horizontal height above the collecting groove (82), the push column (74) pushes the fruit core in the knife barrel (73) to move to the collecting groove (82) directly below at this time. During a single conveying cycle of the chain plate conveyor (2), the roller (67) is always located in the concentric circular arc groove (64).
Citation Information
Patent Citations
Stone-removing and slicing device used for production of preserved fruits
CN109602030A
Endoskeletal method for coring, slicing, and proportioning soft-cored or pitted fruits
CN112004425A