Upper die overturning mechanism
By designing an upper mold turn mechanism on the mold injection molding equipment, and using a telescopic cylinder to drive the spindle and bracket to rotate, the mold flip is achieved, which solves the problem of frequent disassembly and assembly of molds in the prior art, and improves manufacturing efficiency and safety.
Patent Information
- Application Number
- CN202411755106.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-02-18
AI Technical Summary
Existing mold injection molding equipment requires frequent disassembly and assembly of molds during mold trial and mold repair, which leads to complex operation, time-consuming and unsafe operation, which reduces the production efficiency of mold manufacturing and increases manufacturing costs.
Design an upper mold turn-over mechanism, which is installed on the vertically movable upper mold plate of the mold test device, drives the spindle to move in the axial direction by telescopic cylinder, drives the first and second brackets to rotate, realizes the flip of the workbench and avoids the The mold disassembly and assembled process.
It realizes mold trial and mold repair without disassembling and assembling molds, improves the efficiency of mold manufacturing, simplifies the operating process, and reduces safety risks and manufacturing costs.
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Figure CN119458780A_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of mold injection molding equipment, and in particular, relates to an upper mold turning mechanism. Background Art
[0002] Moulds are various molds and tools used in industrial production to obtain the required products by methods such as injection molding, blow molding, extrusion, die casting or forging, smelting, stamping, etc. Moulds must be replicated, tested and repaired before they can finally meet the requirements. If problems are found after the trial mold, the mould must be repaired. When repairing the mould, the mould needs to be removed from the injection molding equipment and then installed back for trial mold, and this process is repeated. Since large moulds weigh tons, disassembly and assembly are not only complicated and time-consuming, but also unsafe, which reduces the manufacturing efficiency of the mould and increases the manufacturing cost of the mould. For this reason, a device that can test and repair the mould without disassembling the mould is designed, which is the problem to be solved by this application. Summary of the invention
[0003] In order to overcome the problems existing in the related art, the present application aims to provide an upper mold flipping mechanism, which can flip the upper mold without disassembling the mold to facilitate mold repair, thereby improving the manufacturing efficiency of the mold.
[0004] The present application is implemented through the following technical solutions.
[0005] The technical solution is to provide an upper mold turning mechanism, which is installed on the upper mold plate of the mold trial equipment and can be moved vertically, and is characterized by comprising:
[0006] A fixing seat provided on the upper template;
[0007] A main shaft disposed on the fixed seat and movable in the axial direction;
[0008] A telescopic cylinder is disposed on the upper template or the fixed seat and connected to the first end of the main shaft, and the telescopic cylinder drives the main shaft to move along its axial direction;
[0009] A first bracket disposed on the fixing seat and capable of rotating around the main axis;
[0010] a second bracket disposed at a second end of the main shaft, the second bracket being movable along with the main shaft to move away from or closer to the first bracket;
[0011] A third bracket is connected to the second bracket, a workbench is provided on the third bracket, the workbench is used to install the upper mold of the mold, the third bracket is slidably matched with the first bracket along the axial direction of the main shaft, and the third bracket moves along the axial direction of the main shaft with the second bracket;
[0012] A driving assembly is arranged on the fixing seat, and the driving assembly is used to drive the first bracket and the second bracket to rotate around the main axis to realize the flipping of the workbench.
[0013] The upper mold flipping mechanism of the technical solution is that the upper mold of the mold is directly installed on the workbench. During the mold trial, the flipping mechanism drives the upper mold to be installed on the upper mold plate for injection molding trial production. When the mold needs to be repaired, the flipping mechanism drives the upper mold to leave the upper mold plate and flips the upper mold, which is convenient for repairing the upper mold and improves the manufacturing efficiency of the mold.
[0014] The working principle of the upper mold flipping mechanism is that the upper mold of the mold is installed on the workbench, the model cavity of the upper mold faces upward, the driving assembly drives the first bracket to rotate, and the first bracket drives the third bracket, the workbench and the second bracket to flip together until the model cavity of the upper mold faces downward, and the workbench is located on the side of the upper template. At this time, the telescopic cylinder drives the active movement, and the movement of the main shaft drives the second bracket, the third bracket and the workbench to slide relative to the first bracket, thereby pushing the workbench and the upper mold to the bottom of the upper template. After fixing the workbench, the mold can be tested. After the mold test is completed, if it needs to be repaired, the upper mold will be moved out and flipped in the opposite direction to repair the mold.
[0015] In one or more embodiments, the driving assembly includes a rack provided on the fixed seat, at least one driving gear meshing with the rack, and a power component provided on the fixed seat for driving the rack, wherein the rack is provided on the fixed seat to slide and drive the driving gear to rotate;
[0016] The fixing seat is also provided with a first gear which is coaxially arranged with the main shaft and can rotate. The first bracket is connected with the first gear, and the first gear is in transmission cooperation with the driving gear.
[0017] In one or more embodiments, the power component is a cylinder or a motor.
[0018] In one or more embodiments, there are two driving gears, both of which are connected to a first gear shaft, and the first gear shaft is disposed on the fixed seat, wherein one of the driving gears is meshed with the rack, and the other is meshed with the first gear.
[0019] In one or more embodiments, a second gear and a fixed plate are provided at the second end of the main shaft, the second gear is coaxial with the main shaft and is rotatably arranged, the second bracket is connected to the second gear, a rotatable third gear is provided on the fixed plate, and the third gear is meshed with the second gear.
[0020] In one or more embodiments, the second gear shaft of the third gear and the gear shaft of the driving gear are on the same axis.
[0021] In one or more embodiments, a self-locking reduction component is further installed on the mounting plate, and the third gear is transmission-connected to the self-locking reduction component via a second gear shaft.
[0022] In one or more embodiments, a concave slide groove is provided on the side of the third bracket, and a slide rail is provided on the upper template. The length direction of the slide groove and the slide rail is arranged along the axial direction of the main shaft. Through the cooperation of the slide groove and the slide rail, the third bracket and the workbench can be installed on the upper template.
[0023] In one or more embodiments, a protrusion is provided on the first bracket, and the protrusion is slidably matched in the sliding groove, so that the third bracket and the first bracket are slidably matched.
[0024] In one or more embodiments, the telescopic cylinder includes a cylinder body and a piston, the piston moves in cooperation with the cylinder body, and the piston is fixedly connected to the upper template via a connecting rod and a connecting frame; the main shaft is a hollow structure, and the main shaft is the cylinder body.
[0025] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0027] Figure 1 It is a three-dimensional schematic diagram of a mold turning mechanism shown in an embodiment of the present application installed on a mold turning and mold trialing integrated machine.
[0028] Figure 2 It is a schematic diagram of the right side of the mold turning mechanism shown in one embodiment of the present application installed on the mold turning and mold trialing integrated machine.
[0029] Figure 3 It is a three-dimensional schematic diagram of the mold turning mechanism shown in one embodiment of the present application after being turned over.
[0030] Figure 4 It is a schematic diagram of an explosion of the mold turning mechanism shown in one embodiment of the present application after flipping.
[0031] Figure 5 It is a schematic diagram of the left side of the mold turning mechanism shown in one embodiment of the present application after flipping.
[0032] Figure 6 It is a schematic diagram of the left side of the mold turning mechanism shown in one embodiment of the present application before flipping.
[0033] Description of reference numerals:
[0034] 11-upper template; 111-slide rail; 12-fixed seat; 13-spindle; 14-telescopic cylinder; 15-first bracket; 151-bump; 16-second bracket; 17-third bracket; 171-slideway; 18-workbench; 19-rack; 20-driving gear; 21-power component; 22-first gear; 23-second gear; 24-fixed plate; 25-third gear; 26-self-locking reduction component. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in some embodiments of the present application to clearly and completely describe the technical solutions in some embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0036] The technical solution of the embodiments of the present application is described in detail below with reference to the accompanying drawings.
[0037] like Figures 1 to 6 As shown in the figure, the present embodiment is an upper mold turning mechanism of a mold turning and mold testing all-in-one machine, the turning mechanism is installed on a vertically movable upper template 11 of the mold turning and mold testing all-in-one machine, the upper template 11 is installed on the frame of the mold turning and mold testing all-in-one machine for vertical movement to realize mold closing or mold opening, the working principle and structure of the mold turning and mold testing all-in-one machine belong to the prior art in this field, and will not be described in detail.
[0038] In this embodiment, the mold turning mechanism includes a fixed seat 12, a main shaft 1313, a telescopic cylinder 14, a first bracket 15, a second bracket 16, a third bracket 17, a workbench 18 and a driving assembly, wherein the fixed seat 12 is arranged on the upper template 11, the main shaft 1313 is arranged on the fixed seat 12, the main shaft 1313 can move along its axial direction, the telescopic cylinder 14 is arranged on the upper template 11, the telescopic cylinder 14 is used to drive the main shaft 1313 to move, and the telescopic cylinder 14 is arranged at the first end of the main shaft 1313.
[0039] The first bracket 15 is arranged on the fixed seat 12 for rotation. The first bracket 15 can rotate around the main shaft 1313. The second bracket 16 is arranged at the second end of the main shaft 1313. The second bracket 16 can move with the main shaft 1313 to move away from or close to the first bracket 15. The second bracket 16 can also rotate around the main shaft 1313. The third bracket 17 is connected to the second bracket 16. A workbench 18 is provided on the third bracket 17. The workbench 18 is used to install the upper mold of the mold. The third bracket 17 also slides with the first bracket 15 in the axial direction of the main shaft 1313. The third bracket 17 moves along the axial direction of the main shaft 1313 with the second bracket 16, and slides with the first bracket 15 when moving.
[0040] In order to rotate the first bracket 15 to achieve flipping, a driving component is arranged on the fixed base 12, and the driving component is used to drive the first bracket 15 and the second bracket 16 to rotate around the main axis 1313. The driving component includes a rack 19 arranged on the fixed base 12, two driving gears 20 and a power component 21 arranged on the fixed base 12 for driving the rack 19. The rack 19 is arranged on the fixed base 12 to slide and drive the driving gear 20 to rotate.
[0041] A first gear 22 which is coaxially arranged with the main shaft 1313 and can rotate is also provided on the fixed seat 12. The first gear 22 is arranged on the fixed seat 12 for rotation. The first bracket 15 is fixedly connected to the first gear 22. Both driving gears 20 are connected to the first gear shaft. The first gear shaft is arranged on the fixed seat 12 for rotation. One of the driving gears 20 is meshed with the rack 19, and the other driving gear 20 is meshed with the first gear 22.
[0042] In this embodiment, the power component 21 is a cylinder, the output rod of the cylinder is connected to the rack 19, the cylinder and the rack 19 are both installed vertically, and the cylinder drives the drive gear 20 to rotate through the rack 19. In order to ensure the smooth movement of the rack 19, a guide rail structure can be used to limit the rack 19 and the fixed seat 12.
[0043] In this embodiment, the second end of the main shaft 1313 is provided with a second gear 23 and a fixing plate 24, the second gear 23 is coaxial with the main shaft 1313 and can be rotatably arranged, the second bracket 16 is connected to the second gear 23, and a rotatable third gear 25 is provided on the fixing plate 24, and the third gear 25 is meshed with the second gear 23. Among them, the second gear shaft of the third gear 25 is on the same axis as the gear shaft of the driving gear 20. The meshing of the third gear 25 and the second gear 23 balances the rotation of the first bracket 15 and the second bracket 16.
[0044] In this embodiment, in order to increase safety protection and prevent the workbench 18, the first bracket 15 and the second bracket 16 from falling rapidly after being flipped, a self-locking reduction component 26 is also installed on the mounting plate. The third gear 25 is connected to the self-locking reduction component through the second gear shaft. When the third gear 25 rotates too fast, the self-locking reduction component 26 provides a reaction force to prevent its rotation. The principle of the self-locking reduction component 26 is to use a high reduction ratio transmission to perform safe and stable movement when falling under positive and negative weight. The self-locking reduction component 26 belongs to the prior art.
[0045] In this embodiment, a side portion of the third bracket 17 is provided with an inwardly concave slide groove 171, and a slide rail 111 is provided on the upper template 11. The length direction of the slide groove 171 and the slide rail 111 is arranged along the axial direction of the main shaft 1313. Through the cooperation of the slide groove 171 and the slide rail 111, the third bracket 17 and the workbench 18 can be installed on the upper template 11. In addition, a protrusion 151 is provided on the first bracket 15, and the protrusion 151 is slidably matched in the slide groove 171, so that the third bracket 17 and the first bracket 15 can be slidably matched.
[0046] In this embodiment, the telescopic cylinder 14 includes a cylinder body and a piston. The piston moves in the cylinder body and is fixedly connected to the upper template 11 through a connecting rod and a connecting frame. The main shaft 1313 is a hollow structure, and the main shaft 1313 is a cylinder body. In this way, the main shaft 1313 can be used as the cylinder body of the telescopic cylinder 14, which is more compact and reduces the occupied volume. Of course, the telescopic cylinder 14 can also be an independent component.
[0047] The mold flipping mechanism of the present embodiment is installed on the side of the upper mold plate 11. As the upper mold plate 11 is raised and lowered, the upper mold of the mold is directly installed on the workbench 18. During mold trial, the mold flipping mechanism drives the upper mold to be installed on the upper mold plate 11 for injection molding trial production. When the mold needs to be repaired, the mold flipping mechanism drives the upper mold to leave the upper mold plate 11 and flips the upper mold, which is convenient for repairing the upper mold and improves the manufacturing efficiency of the mold.
[0048] The working principle of the mold turning mechanism is that the upper mold of the mold is installed on the workbench 18, and the model cavity of the upper mold faces upward. The driving component drives the first bracket 15 to rotate, and the first bracket 15 drives the third bracket 17, the workbench 18 and the second bracket 16 to turn over until the model cavity of the upper mold faces downward. The workbench 18 is located on the side of the upper template 11. At this time, the telescopic cylinder 14 drives the active movement, and the movement of the main shaft 1313 drives the second bracket 16, the third bracket 17 and the workbench 18 to slide relative to the first bracket 15, thereby pushing the workbench 18 and the upper mold to the bottom of the upper template 11. After fixing the workbench 18, the mold can be tested. After the mold test is completed, if it needs to be repaired, the upper mold is moved out and turned over in the opposite direction to repair the mold.
[0049] The embodiments of the present application have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The selection of terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other persons of ordinary skill in the art to understand the embodiments disclosed herein.
Claims
1. An upper mold turning mechanism, mounted on an upper mold plate (11) that can move vertically, characterized in that: include A fixing seat (12) provided on the upper template (11); A main shaft (13) disposed on the fixing seat (12) and movable in the axial direction; a telescopic cylinder (14) disposed on the upper template (11) or the fixed seat (12) and connected to the first end of the main shaft (13), wherein the telescopic cylinder (14) drives the main shaft (13) to move along its axial direction; A first bracket (15) disposed on the fixing seat (12) and rotatable around the main axis (13); a second bracket (16) disposed at a second end of the main shaft (13), wherein the second bracket (16) can move along with the main shaft (13) to move away from or closer to the first bracket (15); a third bracket (17) connected to the second bracket (16), a workbench (18) being provided on the third bracket (17), the workbench (18) being used to install an upper mold of a mold, the third bracket (17) being slidably matched with the first bracket (15) along the axial direction of the main shaft (13), and the third bracket (17) moving along the axial direction of the main shaft (13) with the second bracket (16); A driving assembly is arranged on the fixing seat (12), and is used to drive the first bracket (15) and the second bracket (16) to rotate around the main axis (13) to realize the turning of the workbench (18).
2. The upper mold turning mechanism according to claim 1, characterized in that: The driving assembly comprises a rack disposed on the fixed seat (12), at least one driving gear (20) meshing with the rack, and a power component disposed on the fixed seat (12) for driving the rack, wherein the rack is disposed on the fixed seat (12) to slide and drive the driving gear (20) to rotate; The fixing seat (12) is also provided with a first gear (22) which is coaxially arranged with the main shaft (13) and can rotate. The first bracket (15) is connected to the first gear (22), and the first gear (22) is in transmission cooperation with the driving gear (20).
3. The upper mold turning mechanism according to claim 2, characterized in that: The power component is a cylinder or a motor.
4. The upper mold turning mechanism according to claim 2, characterized in that: There are two driving gears (20), both of which are connected to a first gear shaft, and the first gear shaft is arranged on the fixed seat (12), one of the driving gears (20) is meshed with the rack, and the other is meshed with the first gear (22).
5. The upper mold turning mechanism according to claim 2, characterized in that: A second gear (23) and a fixed plate are provided at the second end of the main shaft (13); the second gear (23) is coaxial with the main shaft (13) and is rotatably arranged; the second bracket (16) is connected to the second gear (23); a rotatable third gear (25) is provided on the fixed plate; the third gear (25) is meshed with the second gear (23).
6. The upper mold turning mechanism according to claim 5, characterized in that: The second gear shaft of the third gear (25) and the gear shaft of the driving gear (20) are located on the same axis.
7. The upper mold turning mechanism according to claim 5, characterized in that: A self-locking deceleration component (26) is also installed on the mounting plate, and the third gear (25) is transmission-connected to the self-locking deceleration component via a second gear shaft.
8. The upper mold turning mechanism according to claim 1, characterized in that: A concave slide groove is provided on the side of the third bracket (17), and a slide rail is provided on the upper template (11). The length direction of the slide groove and the slide rail is arranged along the axial direction of the main shaft (13). Through the cooperation of the slide groove and the slide rail, the third bracket (17) and the workbench (18) can be installed on the upper template (11).
9. The upper mold turning mechanism according to claim 8, characterized in that: The first bracket (15) is provided with a protrusion, and the protrusion is slidably matched in the sliding groove, so that the third bracket (17) and the first bracket (15) are slidably matched.
10. The upper mold turning mechanism according to claim 1, characterized in that: The telescopic cylinder (14) comprises a cylinder body and a piston. The piston moves in cooperation with the cylinder body. The piston is fixedly connected to the upper template (11) via a connecting rod and a connecting frame. The main shaft (13) is a hollow structure, and the main shaft (13) is the cylinder body.