Modular locomotive bogie frame

By designing a modular sinking bevel structure and a three-axis steering frame with box-type welded structure, the problem of excessive height of the existing steering frame is solved, and the effects of low traction point, light weight and good versatility are achieved. , improves the stability and design flexibility of the motorcycle.

CN119459791APending Publication Date: 2025-02-18CRRC DALIAN CO LTD

Patent Information

Application Number
CN202411554733.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing three-axis bogie frame is too high, which affects the stability of the locomotive and is difficult to design, making it difficult to meet the complex requirements of modern railway transportation for bogies.

Method used

A modular locomotive steering frame was designed, using the traction beam of the sinking curved beam structure, the side beam of the box-type welded structure and the front end beam, cross beam and rear end beam arranged in parallel, combining the interlaced butt welding and turning type The traction frame structure optimizes the overall layout and strength of the frame.

Benefits of technology

It achieves the effects of low traction point, low frame height, short length, small cross-section and light weight, and good versatility of the mount structure, improving the stability and design flexibility of the locomotive.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is suitable for the technical field of locomotive equipment, and provides a modularized locomotive bogie frame. Comprising two side beams which are arranged in parallel, and a front end beam, a traction beam, a cross beam and a rear end beam are sequentially arranged between the two side beams; the two ends of the front end beam are fixedly installed at the first ends of the two side beams respectively, and the two ends of the traction beam, the two ends of the cross beam and the two ends of the rear end beam are fixedly installed on the inner sides of the two side beams respectively. Wherein the two ends of the rear end beam are fixedly mounted at the second ends of the two side beams; the front end beam, the traction beam, the cross beam and the rear end beam are arranged in parallel; the front end beam is of a sinking structure, the traction beam is of a sinking type camber beam, and the side beams are of a box type welding structure with the middle higher than the two ends. The three-axle bogie is applied to a center pin traction mode, the traction beam is of a sunken camber beam structure, and the three-axle bogie has the advantages of being low in traction point, low in framework height, short in framework length, small in framework section, light in framework weight, good in installation base structure universality and the like.
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Description

Technical Field

[0001] The present invention relates to the technical field of locomotive equipment, and specifically to a modular locomotive bogie frame. Background Art

[0002] In recent years, with the continuous development of railway transportation, the requirements for bogies have become increasingly stringent. On the premise of ensuring strength and safety, it is necessary to reduce the height, reduce the weight, have strong versatility, reserve different interfaces, etc. The most basic component for the bogie to achieve the above functions is the frame. The frame is an important load-bearing component of the bogie and the installation foundation for other components of the bogie. It not only bears the weight of all the equipment on the locomotive, but also transmits the traction force, braking force of the locomotive and withstands various impact loads during the running process of the locomotive. Compared with the B0 axle type bogie frame, the vertical and lateral loads borne by the C0 axle type bogie frame are more complex and severe, and the design difficulty is greater.

[0003] The eye-shaped three-axle bogie frame is composed of two side beams, one traction beam, two cross beams and one front end beam. Each beam is a box-shaped beam welded by thin plates. Among them, a conical traction pin is welded on the traction beam, a motor suspension seat, a brake suspension seat, etc. are welded on the cross beam, a shock absorber seat, a spring mounting seat, a lifting seat, etc. are welded on the side beam, and a lateral shock absorber seat is welded on the end beam. It has the problem of too high bogie height, which affects the stability of the locomotive. To solve this technical problem, a modular locomotive bogie frame is proposed. Summary of the Invention

[0004] The purpose of the present invention is to provide a modular locomotive bogie frame to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solutions: A modular locomotive bogie frame includes: two side beams arranged in parallel, with a front end beam, a traction beam, a cross beam and a rear end beam arranged in sequence between the two side beams; both ends of the front end beam are fixedly installed at the first ends of the two side beams respectively, and both ends of the traction beam, the cross beam and the rear end beam are fixedly installed inside the two side beams respectively; among them, both ends of the rear end beam are fixedly installed at the second ends of the two side beams; the front end beam, the traction beam, the cross beam and the rear end beam are arranged in parallel; the front end beam is a sunken structure, the traction beam is a sunken curved beam, and the side beam is a box-shaped welded structure with a high middle and low ends.

[0006] As a further solution of the present invention: a traction frame is provided at the bottom of the traction beam, and mounting holes for installing elastic blocks are provided on all four sides of the traction frame; a hollow structure corresponding to it is provided above the traction frame.

[0007] As a still further solution of the present invention: the width at the connection between the traction beam and the side beam is smaller than the width of the traction frame.

[0008] As a further solution of the present invention: the front end beam is a box-type structure, and a plurality of ribs are arranged inside the box-type structure.

[0009] As a further solution of the present invention: a mounting seat integrating a stone sweeper and a sand spreading bracket is arranged on the lower plane of the front end beam.

[0010] As a further solution of the present invention: the traction beam and the cross beam are both provided with a motor anti-detachment seat and a motor mounting seat; the motor anti-detachment seat and the motor mounting seat are both arranged on the same side of the traction beam and the cross beam; the motor anti-detachment seat is welded by two seat plates and a rib plate.

[0011] As a further solution of the present invention: a brake cylinder mounting seat and a spring cylinder mounting seat are arranged on the outer side of the side beam; and a brake adjuster is arranged on the inner side of the side beam.

[0012] As a further solution of the present invention: a spring-stop cylinder seat is provided on the outer side surface of the side beam.

[0013] As a further solution of the present invention: a transverse stop seat is arranged on the side beam, and the transverse stop seat is welded to the upper cover plate of the side beam and the inner vertical plate.

[0014] As a further solution of the present invention: anti-collision seats are arranged on two end surfaces of the side beam, and a lifting seat is arranged on the plane of the side beam.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention is applied to a three-axle bogie with a center pin traction method, and its traction beam adopts a sunken curved beam structure, which has the characteristics of low traction point, low frame height, short frame length, small frame cross-section and light weight, and good versatility of the mounting seat structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a first structural schematic diagram of a modular locomotive bogie frame according to an embodiment of the present invention.

[0017] Figure 2 This is a second structural schematic diagram of a modular locomotive bogie frame according to an embodiment of the present invention.

[0018] In the figure: 1-side beam, 2-front end beam, 3-traction beam, 4-cross beam, 5-rear end beam, 6-traction frame, 7-motor anti-slip seat, 8-motor mounting seat. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] Example 1 See also Figures 1-2 , a structural diagram of a modular locomotive bogie frame provided by Example 1 of the present invention comprises: two side beams 1, the two side beams 1 are arranged in parallel, and a front end beam 2, a traction beam 3, a cross beam 4 and a rear end beam 5 are arranged in sequence between the two side beams 1; the two ends of the front end beam 2 are respectively fixedly mounted on the first ends of the two side beams 1, and the two ends of the traction beam 3, the cross beam 4 and the rear end beam 5 are respectively fixedly mounted on the inner sides of the two side beams 1; wherein the two ends of the rear end beam 5 are fixedly mounted on the second ends of the two side beams 1; the front end beam 2, the traction beam 3, the cross beam 4 and the rear end beam 5 are arranged in parallel; the front end beam 2 is a sinking structure, the traction beam 3 is a sinking curved beam, and the side beam 1 is a box-type welded structure with a high middle and low ends.

[0021] The front end beam 2 is a sinking structure, and the height of the upper plane is lower than the lowest point of the coupler buffer, so the bogie can move forward toward the coupler as a whole.

[0022] A traction frame 6 is provided at the bottom of the traction beam 3, and mounting holes for mounting elastic blocks are provided on all four sides of the traction frame 6. A corresponding hollow structure is provided above the traction frame 6 for passing the traction pin. The hollow structure is provided on the traction beam 3. In order to increase the overall rigidity of the traction beam 3, a rectangular annular rib plate is arranged between the upper cover plate of the traction beam 3 and the traction frame 6, and oblique rib plates are arranged at the four corners of the space formed by the rib plate and the upper cover plate.

[0023] In some embodiments, the width of the connection between the traction beam 3 and the side beam 1 is smaller than the width of the traction frame 6. The control is used to arrange the driving device and reduce the wheelbase.

[0024] The present invention is applied to a three-axle bogie with a center pin traction mode, wherein the traction beam 3 adopts a sunken curved beam structure, and has the characteristics of low traction point, low frame height, short frame length, small frame cross section, light weight, and good versatility of mounting seat structure.

[0025] In some embodiments, the front end beam 2 is a box-type structure with a plurality of ribs arranged inside, so as to increase the overall rigidity of the end of the present invention, and different mounting seats can be arranged in various directions of the front end beam 2.

[0026] It should be noted that the front beam 2 has four plane surfaces, top and bottom, front and back. The cross section of the front beam 2 can be adjusted appropriately, and the height from the lower cover plate of the side beam 1 can also be increased or decreased.

[0027] In some embodiments, a mounting seat integrating a stone sweeper and a sand spreading bracket is arranged on the lower plane of the front end beam 2 .

[0028] like Figure 1 As shown, in some embodiments, the traction beam 3 and the cross beam 4 are both provided with a motor anti-detachment seat 7 and a motor mounting seat 8; the motor anti-detachment seat 7 and the motor mounting seat 8 are both arranged on the same side of the traction beam 3 and the cross beam 4; the motor anti-detachment seat 7 is welded by two seat plates and a rib plate, and in order to ensure the coaxiality of the through hole, the through hole is processed after welding and welded to the side of the traction beam 3 and the cross beam 4 as a whole.

[0029] In some embodiments, a motor anti-drop seat 7 and a motor mounting seat 8 are also provided on the rear end beam 5 .

[0030] like Figure 1 As shown, in some embodiments, the crossbeam 4 is made of a thick plate of a certain thickness. By removing a certain amount of material from the inner side of the traction beam 3 and the crossbeam 4, the space requirement for the installation of the two middle hangers is guaranteed, while also ensuring the plate thickness at the welding position with the crossbeam.

[0031] The side beam 1 is provided with a brake cylinder mounting seat and a spring cylinder mounting seat on the outside; a brake adjuster is provided on the inside of the side beam 1. Since the brake cylinder and the adjuster are connected by a cross bar, the cross bar has a certain movement space, so a long strip hole is opened on the side beam 1 for passing the cross bar.

[0032] It should be noted that the rotation axis of the crossbar is under the side beam cover plate, and a circular hole is opened in the side bearing mounting plate and the upper cover plate of the side beam 1 at the corresponding position to arrange the round pin used for rotating the crossbar.

[0033] In some embodiments, a brake seat is also provided on the side beam 1. The brake seat is divided into two parts. The part for installing the crossbar rotation pin is composed of three plates, which are integrally welded to the inner side of the side beam 1. The side plane that does not contact the side beam 1 is integrally processed and used to install the other part. The other part of the brake seat is welded to the processed surface of the first part, the side surface of the cross beam 4, and the lower plane of the cross beam 4. The two large circular holes on one side of the brake seat are used to fix the brake shoe and adjuster of the rod system brake, and the group of small circular holes on the other side are used to fix the brake cylinder of the unit brake.

[0034] In some embodiments, two adjustment blocks are welded on the brake seat main board to meet the space requirements for unit brake installation.

[0035] In some embodiments, a spring cylinder seat is provided on the outer side of the side beam 1. In order to avoid the shock absorber, the spring cylinder seat needs to be raised. A part of the spring cylinder seat is used for the overall lifting of the axle box, and a separate lifting seat is arranged on the other side.

[0036] In some embodiments, a transverse stop seat is arranged on the side beam 1, and the transverse stop seat is welded to the upper cover plate and the inner vertical plate of the side beam 1.

[0037] In some embodiments, a transverse shock absorber seat is arranged on the side beam 1, and the transverse shock absorber seat is welded together with the side beam upper cover plate and the inner side vertical plate.

[0038] In some embodiments, anti-collision seats are arranged at two end surfaces of the side beam 1, and a lifting seat is arranged on the upper plane of the side beam 1.

[0039] In some embodiments, a tie rod seat, a spring mounting seat and a side bearing mounting seat are welded on the lower plane of the side beam 1.

[0040] like Figure 2 As shown, in some embodiments, the cross-section of the side beam 1 is equal in the middle section, and gradually decreases in the front and rear sections.

[0041] Two through holes are arranged at the front end of the lower cover plate of the side beam 1, and a through hole is arranged at the side of the sand box seat for installing the wheel rim lubrication bracket.

[0042] The side beam 1 and the traction beam 3 are butt-welded in an interlaced manner to ensure welding quality.

[0043] The docking position of the traction frame 6 and the lower cover plate of the traction beam 3 adopts a turning type to ensure the overall strength and height of the traction frame and facilitate the processing of the mounting holes on both sides. The shape of the traction frame 6 is relatively regular and can be formed by thick plate processing.

[0044] The front end beam of the present invention is a sunken structure, and the height of the upper plane is lower than the lowest point of the coupler buffer, so that the bogie can move forward in the direction of the coupler as a whole. A certain number of ribs are arranged inside the front end beam to increase the overall rigidity of the frame end, and different mounting seats can be arranged in various directions of the front end beam. Motor mounting seats, anti-slip seats, brake seats, etc. are installed on the sides of the crossbeam and the rear end beam, and ribs are arranged at corresponding positions inside; the traction beam is a sunken curved beam, which reduces the height of the traction point of the whole vehicle. The arc structure at the connection with the side beam provides space for the drive device and reduces the wheelbase of the bogie. The traction beam and the side beam are welded by staggered butt welding to ensure the welding quality. The docking position between the traction frame and the lower cover plate of the traction beam adopts a turning type to ensure the overall strength and height of the traction frame, and is also convenient for the processing of the mounting holes on both sides. The shape of the traction frame is relatively regular and can be formed by thick plate processing; the side beam is a box-shaped welded structure with a high middle and low ends, and is arranged with a spring mounting seat, a side bearing mounting seat, a shock absorber seat, a stop seat, a brake seat, etc. The side beam has three long holes in the horizontal direction for inserting the brake cross bar, and three round holes in the vertical direction for installing the transmission round pin. The brake seat has two groups of round holes, one group for installing the rod system brake, and one group for installing the unit brake. The two braking methods are optional to meet different needs. In order to meet the different size requirements of the two brake installations, two mounting blocks are added to the mounting plate to adjust the space for the unit brake installation. The lateral stop seat and the lateral shock absorber seat are welded to the vertical plate and the upper cover plate of the side beam, which increases the local strength of the two seats.

[0045] In the description of the present invention, it is to be understood that the terms “center”, “longitudinal”, “lateral”, “length”, “width”, “thickness”, “up”, “down”, “front”, “back”, “left”, “right”, “vertical”, “horizontal”, “top”, “bottom”, “inside”, “outside”, “clockwise”, “counterclockwise”, “axial”, “radial”, “circumferential”, etc., indicating orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0046] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0047] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0048] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0049] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.

[0050] Although the embodiments of the present invention have been shown and described above, it is to be understood that the above embodiments are exemplary and are not to be construed as limitations of the present invention. A person skilled in the art may change, modify, replace and vary the above embodiments within the scope of the present invention.

Claims

1. A modular locomotive bogie frame, characterized in that: include: Two side beams (1) are arranged in parallel, and a front end beam (2), a traction beam (3), a cross beam (4) and a rear end beam (5) are arranged in sequence between the two side beams (1); the two ends of the front end beam (2) are respectively fixedly mounted on the first ends of the two side beams (1), and the two ends of the traction beam (3), the cross beam (4) and the rear end beam (5) are respectively fixedly mounted on the inner sides of the two side beams (1); wherein the two ends of the rear end beam (5) are fixedly mounted on the second ends of the two side beams (1); the front end beam (2), the traction beam (3), the cross beam (4) and the rear end beam (5) are arranged in parallel; the front end beam (2) is a sinking structure, the traction beam (3) is a sinking curved beam, and the side beam (1) is a box-shaped welded structure with a high middle and low ends.

2. A modular locomotive bogie frame according to claim 1, characterized in that: A traction frame (6) is provided at the bottom of the traction beam (3), and mounting holes for mounting elastic blocks are provided on four sides of the traction frame (6); a corresponding hollow structure is provided above the traction frame (6).

3. A modular locomotive bogie frame according to claim 2, characterized in that: The width of the connection between the traction beam (3) and the side beam (1) is smaller than the width of the traction frame (6).

4. A modular locomotive bogie frame according to claim 1, characterized in that: The front end beam (2) is a box-type structure, with a plurality of rib plates arranged inside.

5. A modular locomotive bogie frame according to claim 4, characterized in that: A mounting seat integrating a stone sweeper and a sand spreading bracket is arranged on the lower plane of the front end beam (2).

6. A modular locomotive bogie frame according to claim 1, characterized in that: The traction beam (3) and the cross beam (4) are both provided with a motor anti-slip seat (7) and a motor mounting seat (8); the motor anti-slip seat (7) and the motor mounting seat (8) are both arranged on the same side of the traction beam (3) and the cross beam (4); the motor anti-slip seat (7) is welded from two seat plates and a rib plate.

7. A modular locomotive bogie frame according to claim 6, characterized in that: A brake cylinder mounting seat and a spring cylinder mounting seat are arranged on the outer side of the side beam (1); and a brake adjuster is arranged on the inner side of the side beam (1).

8. A modular locomotive bogie frame according to claim 7, characterized in that: The outer side surface of the side beam (1) is provided with a spring-stop cylinder seat.

9. A modular locomotive bogie frame according to claim 8, characterized in that: A transverse stop seat is arranged on the side beam (1), and the transverse stop seat is welded to the upper cover plate and the inner vertical plate of the side beam (1).

10. A modular locomotive bogie frame according to claim 9, characterized in that: Anti-collision seats are arranged on two end surfaces of the side beam (1), and a lifting seat is arranged on the upper plane of the side beam (1).

Citation Information

Patent Citations

  • Triaxial bogie for 160km / h wide-rail passenger electric express locomotive

    CN101823492A

  • Internal combustion locomotive bogie and internal combustion locomotive

    CN104477193A

  • Bogie and railway vehicle

    CN115214738A

  • Locomotive bogie frame suitable for broad-gauge and high-speed operation

    CN201901149U

  • 120t mining tunnel traction locomotive steering framework

    CN217099984U

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