A high-efficiency seed unpacking machine and unpacking method

By using the combination technology of the opening mechanism and striker in the seed unpacking machine, the problem of low discharge efficiency after unpacking is solved, and the seed discharge speed is significantly improved and the unpacking efficiency is improved.

CN119460362BActive Publication Date: 2025-04-29WUXI XINGBAILI MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202510058401.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-15
Publication Date
2025-04-29
Estimated Expiration
2045-01-15

AI Technical Summary

Technical Problem

The existing seed unpacking machines have low material discharge efficiency after unpacking, especially on both sides of the packaging bag and the accumulation area, resulting in low overall working efficiency.

Method used

An efficient seed unpacking machine is designed, using a combination of a stretching mechanism and a striker. The opening mechanism expands the cutting opening of the packaging bag through the coordinated movement of the cylinder and the insertion rod to increase the seed cutting speed; the striker stimulates the seed flowability and promotes rapid discharge through the tapping action of the eccentric shaft.

Benefits of technology

The seed discharge speed is significantly improved, the blockage phenomenon during the discharge process is reduced, the overall unpacking efficiency is improved, and the seed adhesion is avoided through protective components, ensuring the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an efficient seed unpacking machine and unpacking method, comprising: a machine body, one end of which is a feed inlet, the other end of which is a bag outlet, and a discharge hopper is installed at the inner bottom end of the machine body. During the unpacking operation, a packaging bag containing seeds is input through the feed inlet, and after being cut by a cutting member, the seeds fall down and are discharged from the discharge hopper, and the packaging bag without seeds is discharged from the bag outlet; a cutting member is located inside the machine body and arranged near the feed inlet of the machine body; an opening mechanism is also arranged inside the machine body; in the present invention, when a packaging bag containing seeds enters the unpacking machine, it is fixed by staggered insertion of horizontal insertion rods and vertical insertion rods on the opening mechanism, and during cutting, the opening mechanism further performs a retraction action to pull the packaging bag toward the inner walls on both sides of the machine body, which not only expands the area of ​​the cut opening, but also effectively reduces the retention of seeds in the packaging bag.
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Description

Technical Field

[0001] The invention belongs to the technical field of seed unpacking machines, and in particular relates to a high-efficiency seed unpacking machine and an unpacking method. Background Art

[0002] Seed unpacking machine is a kind of high-efficiency mechanical equipment specially designed for unpacking bagged seed materials. It can realize automatic operation, thus significantly improving the efficiency and accuracy of unpacking, while reducing labor costs and labor intensity. Seed unpacking machine usually has automatic functions, which can unpack bagged seeds quickly and accurately; seed unpacking machine is widely used in agriculture, seed industry and other fields. In the agricultural field, it can help farmers unpack and process a large amount of seed materials quickly, providing strong support for subsequent sowing work; in the seed industry, seed unpacking machine has become an important tool to improve production efficiency and reduce costs. Its automatic operation reduces the intensity of manual labor and reduces the errors and safety hazards that may occur during manual unpacking. The equipment can quickly process a large number of bagged seeds, greatly improving production efficiency.

[0003] In the current seed unpacking process, high-speed rotating blades are widely used to break the bags containing seeds. This method uses the sharp edge of the blade and the kinetic energy of rapid rotation to quickly and accurately cut the bag, so that the seeds in the bag can be released; however, after the bag is broken, there are some problems in the seed discharge process. Although most seeds can fall naturally under the action of gravity, the overall discharge efficiency is not high, especially the seeds in the two sides of the bag. Since their position is more remote than the rotary cutting blade, the discharge speed is obviously slower, and such problems are more prominent when the seeds are unevenly distributed inside the bag. The seeds in some areas can be discharged quickly, while other areas may be discharged slowly due to seed accumulation or sparse distribution. This unbalanced discharge phenomenon not only affects the overall efficiency of the unpacking operation, but may also cause unnecessary troubles to the subsequent seed processing links. Summary of the invention

[0004] The object of the present invention is to provide an efficient seed unpacking machine and unpacking method to solve the problem raised in the above background technology that the current unpacking machine has slow material discharge after the seeds are unpacked, especially on the two sides and in the stacking area, resulting in low working efficiency of the seed unpacking machine.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an efficient seed unpacking machine, comprising: a machine body, one end of which is a feed inlet, the other end of which is a bag outlet, and a discharge hopper is installed at the bottom end of the machine body. During the unpacking operation, a packaging bag containing seeds is input through the feed inlet, and after being cut by a cutting member, the seeds fall down and are discharged from the discharge hopper, and the packaging bag without seeds is discharged from the bag outlet; the cutting member is located inside the machine body and arranged near the feed inlet of the machine body, so as to realize rapid cutting of the packaging bag containing seeds; an opening mechanism is also arranged inside the machine body, and the opening mechanism includes The invention discloses a method for making a seed bag which is provided with a plurality of support components and symmetrically arranged on the side wall of the machine body; a walking component installed inside the machine body; the support component is fixed on the walking component and follows the walking component to make a linear reciprocating motion; the support component includes a cylinder which is horizontally telescopic in the vertical direction of the feed, a push plate is installed on the output end of the cylinder, a transverse insertion rod is fixed on the outer end surface of the push plate, when the packaging bag containing seeds enters the machine body, the cylinder will be horizontally inserted into the packaging bag, an integrated bearing plate is fixed on the top of the push plate, a lifting member is installed on the top of the bearing plate, an I-shaped plate is arranged inside the lifting member, and the lifting member is provided with a lifting member. One end of the I-shaped plate is connected to the lifting member, and performs vertical lifting movement under the action of the lifting member. The other end of the I-shaped plate extends to the top of the horizontal insertion rod, and a vertical insertion rod is fixed at the bottom of the other end of the I-shaped plate. The vertical insertion rod and the horizontal insertion rod are staggered. When the horizontal insertion rod moves horizontally toward the packaging bag, the push plate will drive the load-bearing plate and the lifting member to move synchronously, that is, the horizontal positions of the vertical insertion rod and the horizontal insertion rod remain unchanged. When the horizontal insertion rod is inserted into the packaging bag, the I-shaped plate, under the action of the lifting member, drives the vertical insertion rod to descend synchronously and vertically insert into the packaging bag, at this time, the insertion type on both sides of the packaging bag is realized. Clamp, then when the package is cut by the cutting piece, the cylinder retracts, and drives the horizontal insertion rod and the vertical insertion rod to move synchronously, and at this time, the two sides of the packaging bag will be pulled toward the inner wall of the body respectively, so as to increase the gap broken by the cutting piece, thereby realizing rapid material discharge; in the body, there is also a knocking piece, which is connected to the internal rotation of the body, and the knocking piece is located directly above the cutting piece. When the packaging bag containing seeds is cut by the cutting piece, the knocking piece is started synchronously, and the flow speed of the internal seeds is increased by knocking with the top position of the packaging bag, and the opening function of the opening component is cooperated to realize rapid seed discharge.

[0006] As a preferred technical solution in the present invention, the walking assembly includes two symmetrically arranged mounting blocks, a main screw rod passes through the two mounting blocks, and a limiting rod is also fixed between the two mounting blocks, which is not marked in the figure. A slider is connected to the main screw rod, and the slider and the limiting rod are movably passed through. The limiting rod guides and limits the slider, and ensures that the slider can perform horizontal reciprocating motion along itself under the rotation of the main screw rod. The cylinder is installed on the top of the slider.

[0007] As a preferred technical solution in the present invention, one end of the main screw rod passes through the outside of the mounting block and extends toward the feed port of the machine body. A driving bevel gear is also fixedly provided on one end of the main screw rod. A driving assembly is also provided on the top of the machine body. The driving assembly is meshed with the driving bevel gear for transmission, and the driving bevel gear is driven to rotate by the driving assembly, thereby realizing the rotation of the main screw rod, thereby further driving the movement of the slider.

[0008] As a preferred technical solution in the present invention, the driving assembly includes a double-output shaft reduction motor installed on the top of the machine body feed port, and bevel gears are installed on the output shafts at both ends of the double-output shaft reduction motor. The driving assembly also includes two connecting rods vertically arranged at the corners on both sides of the machine body feed port, and the top of the connecting rod passes through the top outer side of the machine body. Transmission bevel gears are fixed at both ends of the connecting rod, and the transmission bevel gear at the bottom end of the connecting rod is meshed with the driving bevel gear, and the transmission bevel gear at the top end of the connecting rod is meshed with the bevel gear of the double-output shaft reduction motor, so as to realize the driving of the entire walking assembly; the surface of the connecting rod is also movably sleeved with a support plate, and the end of the support plate is fixed to the inner wall of the machine body feed port by bolts. Through the setting of the support plate, the connecting rod can be supported and limited to ensure normal transmission.

[0009] As a preferred technical solution in the present invention, it also includes a protective component, which includes an L-shaped cover plate, which half wraps the outer area of ​​the main screw and the limit rod. Therefore, when the seeds splash during the unpacking process, the cover plate can be used for protection to separate the seeds from the main screw and the limit rod to avoid adhering to the surface and affecting the normal transmission; the end face of the slider is provided with a sliding groove slidably mounted on the cover plate, so as to ensure that the normal movement of the slider is not affected; the protective component also includes a mounting frame installed at the bottom ends of the two mounting blocks, the bottom end of the cover plate is installed on the top edge position of the mounting frame, the surface of the mounting frame is provided with a strip groove, and the inner side of the body is provided with a material guide groove downward, the bottom area of ​​the material guide groove is inclined toward the discharge hopper and is connected to the interior of the discharge hopper, and the mounting frame is directly above the material guide groove.

[0010] As a preferred technical solution in the present invention, the lifting member includes a mounting seat installed on a bearing plate, a servo motor is also installed on the top of the mounting seat, a transmission screw rod penetrating the mounting seat is installed on the output end of the servo motor, the transmission screw rod is threadedly connected to one end of the I-shaped plate, and a guide rod is also fixed on the inner side of the mounting seat, the guide rod is located on both sides of the transmission screw rod, one end of the I-shaped plate is movably penetrated by the guide rod, and during the lifting of the vertical insertion rod, the transmission screw rod is driven to rotate by the servo motor, and then the I-shaped plate realizes vertical reciprocating motion along the direction of the guide rod.

[0011] As a preferred technical solution in the present invention, the knocking member includes an eccentric shaft and connecting shafts installed at both ends of the eccentric shaft, wherein the connecting shaft at one end extends to the inner wall of the body, and the two are rotatably connected; a main motor is also fixedly provided on the outside of the body, and the main motor is transmission-connected to the connecting shaft at the other end, and the connecting shaft is driven by the main motor, which in turn drives the eccentric shaft to rotate. Since the eccentric shaft is eccentrically arranged, the purpose of intermittent knocking on the packaging bag can be achieved.

[0012] As a preferred technical solution in the present invention, the cutting piece includes a cutting blade with a shaft rotatably installed inside the machine body, and a driving motor is also installed on the outside of the machine body. The driving motor is transmission-connected to one end of the cutting blade with the shaft, and the cutting blade with the shaft is driven by the driving motor to rotate at a high speed to achieve cutting of the packaging bag. A plurality of transmission shafts are also installed inside the machine body, and a plurality of belts are sleeved on the outside of the transmission shaft. The belts are at the bottom position of the stretching component, and the two do not contact each other, and the cutting blade with the shaft and the belts are also arranged in an alternating manner. A transmission motor for driving one of the transmission shafts to rotate is also installed on the outer surface of the machine body, and the setting of the transmission motor can also be omitted. By passing one end of the transmission shaft through the outside of the machine body and installing a gear at its end, a gear is set at the output end of the driving motor, and a chain is used to achieve the gear connection with the end of the transmission shaft, so that a single motor and a gear transmission group can achieve dual-axis operation.

[0013] As a preferred technical solution in the present invention, a feed conveyor belt and a bag discharge conveyor belt are respectively provided at the feed port and the bag outlet of the machine body, and both are in the same plane as the feed port and the bag outlet of the machine body, so as to facilitate the transportation of the packaging bags with seeds into the machine body and the output of the crushed bags.

[0014] The present invention also discloses an unpacking method of an efficient seed unpacking machine, including a seed unpacking machine, and the specific unpacking steps are as follows:

[0015] Step 1: manually carry the packaging bag containing seeds to the feeding conveyor belt, and then transfer it to the feeding port of the machine body through the feeding conveyor belt;

[0016] Step 2: With the rotation of the transmission shaft, the packaging bag entering the body is continuously transmitted through the belt. At the same time, the cylinder and the double-output shaft reduction motor are started, and the transverse rod is horizontally inserted into the packaging bag. When the transverse rod moves horizontally toward the packaging bag, the push plate will drive the load-bearing plate and the lifting member to move synchronously, that is, the horizontal positions of the vertical rod and the transverse rod remain unchanged. After the transverse rod is inserted into the packaging bag, the I-shaped plate drives the vertical rod to drop synchronously under the action of the lifting member and inserts it vertically into the packaging bag. At this time, the insertion clamping of both sides of the packaging bag is realized. In order to ensure the stable insertion of the packaging bag, the double-output shaft reduction motor drives the transmission bevel gear at the top of the connecting rod to rotate through the bevel gear at the end, and then the transmission bevel gear at the bottom of the connecting rod drives the driving bevel gear to rotate, so as to achieve the purpose of rotating the main screw. The slider will drive the entire opening assembly to move synchronously with the packaging bag under the drive of the main screw.

[0017] Step 3: When the package is cut by the cutting piece, the cylinder retracts and the main motor starts synchronously. The cylinder drives the horizontal and vertical rods to move synchronously. At this time, the two sides of the packaging bag will be pulled toward the inner wall of the machine body respectively, so as to increase the gap broken by the cutting piece. The main motor drives the connecting shaft and then drives the eccentric shaft to rotate to achieve the purpose of intermittent knocking of the packaging bag. The two cooperate to achieve rapid material discharge. During this period, when seeds splash during the unpacking process, the seeds are separated from the main screw rod and the limit rod through the cover plate protection to avoid adhesion to the surface and affect normal transmission. Some seeds are splashed into the space between the support component and the inner wall of the machine body due to inertia or mechanical movement. At this time, the seeds will fall into the guide trough through the strip groove, and then fall into the discharge hopper from the guide trough to achieve collection;

[0018] Step 4: After the seeds in the packaging bag are unloaded, the vertical rod will be lifted to the initial position by the servo motor and the transmission screw and separated from the packaging bag. Then the horizontal rod will continue to retract to the initial position and separate from the packaging bag. The whole process is completed in the main screw area between the two mounting blocks.

[0019] Step 5: The finished packaging bags are conveyed by belts to the bag discharge conveyor belt for discharge, and the seeds are discharged from the discharge hopper.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1. In the present invention, when the packaging bag containing seeds enters the unpacking machine, it can be fixed by staggered insertion of the horizontal insertion rods and the vertical insertion rods on the opening mechanism, and when cutting, the opening mechanism further performs a retraction action to pull the packaging bag toward the inner walls on both sides of the machine body, which not only significantly expands the area of ​​the cut opening, but also effectively reduces the retention of seeds in the packaging bag, thereby greatly improving the feeding speed. When the packaging bag is opened by the opening mechanism, the eccentric shaft driven to rotate by the servo motor will knock on the top area of ​​the packaging bag, fully stimulating the fluidity of the seeds inside the packaging bag. Through this knocking mechanism, the seeds in the packaging bag are more efficiently promoted to be discharged, significantly reducing the blocking phenomenon in the discharge process, and ensuring a significant increase in the discharge speed;

[0022] 2. The protective component designed by the present invention solves the problem of unexpected contact between seeds and the main screw during the unpacking process, ensures the efficiency and smoothness of the unpacking operation, and can isolate the seeds from the main screw during the unpacking process to prevent the seeds from sticking to the main screw and affecting the normal movement. During the unpacking process, some seeds may splash into the space between the propping mechanism and the inner wall of the machine body due to inertia or mechanical movement. Traditional treatment methods often make it difficult to completely remove these residual seeds, which leads to accumulation inside the machine body, affecting the cleanliness of the equipment and subsequent operation efficiency. The protective component designed by the present invention, through its unique reflux mechanism, can automatically guide the seeds splashed to unexpected areas to flow back into the discharge hopper, which not only ensures that the seeds will not remain inside the machine body, avoiding potential pollution and waste, but also further improves the continuity and efficiency of the unpacking operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of the efficient seed unpacking machine;

[0024] Figure 2 for Figure 1 A magnified schematic diagram of the middle A area;

[0025] Figure 3 It is a schematic diagram of the structure of the propping assembly;

[0026] Figure 4 for Figure 1 Sectional view at DD;

[0027] Figure 5 for Figure 4 A magnified schematic diagram of the middle B area;

[0028] Figure 6 for Figure 4 Schematic diagram of the state with the support assembly and the slider removed;

[0029] Figure 7 for Figure 6 Enlarged schematic diagram of area C in the middle.

[0030] In the figure:

[0031] 100. Body;

[0032] 101. Cutting blade with shaft; 102. Driving motor; 103. Transmission motor; 104. Discharging hopper; 105. Transmission shaft; 106. Belt; 107. Material guide chute;

[0033] 201, feeding conveyor belt; 202, bag discharge conveyor belt;

[0034] 301, double-output shaft reduction motor; 302, connecting rod; 303, support plate; 304, transmission bevel gear;

[0035] 401, main motor; 402, eccentric shaft; 403, connecting shaft;

[0036] 501, mounting block; 502, main screw rod; 503, driving bevel gear; 504, cover plate; 505, mounting frame; 505a, strip groove; 506, slider; 506a, slide groove;

[0037] 600, expand the assembly;

[0038] 601, cylinder; 602, push plate; 603, bearing plate; 604, horizontal plug rod; 605, I-shaped plate; 606, vertical plug rod; 607, mounting seat; 608, servo motor; 609, transmission screw; 610, guide rod. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] See also Figures 1 to 7 The present invention provides a technical solution: an efficient seed unpacking machine, comprising:

[0041] The machine body 100 has a feed inlet at one end and a bag outlet at the other end, and a discharge hopper 104 is installed at the bottom of the machine body 100. During the unpacking operation, the packaging bag containing seeds is input through the feed inlet, and after being cut by the cutting member, the seeds fall down and are discharged from the discharge hopper 104, and the packaging bag without seeds is discharged from the bag outlet;

[0042] The cutting piece is located inside the machine body 100 and arranged near the feed inlet of the machine body 100, so as to quickly cut the packaging bag containing seeds;

[0043] An expansion mechanism is also provided inside the body 100, and the expansion mechanism includes:

[0044] The expansion assembly 600 is provided in multiple groups and symmetrically placed on the side wall of the body 100;

[0045] The walking assembly is installed inside the machine body 100; the opening assembly 600 is fixed on the walking assembly and moves back and forth in a straight line with the walking assembly;

[0046] The expansion assembly 600 includes a cylinder 601 that is horizontally retracted in the vertical direction of the feed, and a push plate 602 is installed on the output end of the cylinder 601. A horizontal insertion rod 604 is fixed on the outer end surface of the push plate 602. When the packaging bag containing seeds enters the body 100, the cylinder 601 will be horizontally inserted into the packaging bag. An integrated supporting plate 603 is fixed on the top of the push plate 602. The two can also be fixed by bolts, and can also be connected by welding. A lifting member is installed on the top of the supporting plate 603, and an I-shaped plate 605 is arranged in the lifting member. One end of the I-shaped plate 605 is connected to the lifting member and performs vertical lifting movement under the action of the lifting member. The other end of the I-shaped plate 605 extends to the top of the horizontal insertion rod 604, and the bottom of the other end of the I-shaped plate 605 is fixed The vertical insertion rod 606 is staggered with the horizontal insertion rod 604. When the horizontal insertion rod 604 moves horizontally toward the packaging bag, the push plate 602 will drive the carrying plate 603 and the lifting member to move synchronously, that is, the horizontal positions of the vertical insertion rod 606 and the horizontal insertion rod 604 remain unchanged. After the horizontal insertion rod 604 is inserted into the packaging bag, the I-shaped plate 605 drives the vertical insertion rod 606 to drop synchronously under the action of the lifting member and vertically insert it into the packaging bag. At this time, the insertion clamping of the two sides of the packaging bag is realized. Then, when the packaging is cut by the cutting member, the cylinder 601 retracts and drives the horizontal insertion rod 604 and the vertical insertion rod 606 to move synchronously. At this time, the two sides of the packaging bag will be pulled toward the inner wall of the machine body 100 respectively, so as to increase the gap broken by the cutting member, thereby realizing rapid material discharge;

[0047] Also provided in the body 100 are:

[0048] The knocking piece is connected to the internal rotation of the body 100. The knocking piece is located directly above the cutting piece. When the packaging bag containing seeds is cut by the cutting piece, the knocking piece is started synchronously to increase the flow speed of the internal seeds by knocking on the top position of the packaging bag, and cooperate with the expansion function of the expansion component 600 to achieve rapid seed discharge.

[0049] In this embodiment, the walking assembly includes two symmetrically arranged mounting blocks 501, a main screw rod 502 passes through the two mounting blocks 501, and a limiting rod is fixed between the two mounting blocks 501, which is not marked in the figure. A slider 506 is connected to the main screw rod 502, and the slider 506 and the limiting rod are movably passed through. The slider 506 is guided and limited by the limiting rod, and it is ensured that the slider 506 can perform horizontal reciprocating motion along itself under the rotation of the main screw rod 502. The cylinder 601 is installed on the top of the slider 506. After the expansion assembly 600 completes the insertion limitation of the packaging bag, and during the expansion movement, the slider 506 will drive the entire expansion assembly 600 to move synchronously with the packaging bag, so as to avoid the phenomenon that the packaging bag is always at the feed port of the machine body 100, and to move with the packaging bag.

[0050] In this embodiment, one end of the main screw rod 502 passes through the outside of the mounting block 501 and extends toward the feed port of the machine body 100. A driving bevel gear 503 is fixedly provided on one end of the main screw rod 502. A driving assembly is also provided on the top of the machine body 100. The driving assembly is engaged with the driving bevel gear 503 for transmission. The driving bevel gear 503 is driven to rotate by the driving assembly, thereby realizing the rotation of the main screw rod 502, thereby further driving the movement of the slider 506.

[0051] In this embodiment, the driving assembly includes a double-output shaft reduction motor 301 installed on the top of the feed port of the body 100, and bevel gears are installed on the output shafts at both ends of the double-output shaft reduction motor 301. The driving assembly also includes two connecting rods 302 vertically arranged at the corners on both sides of the feed port of the body 100. The top of the connecting rod 302 penetrates to the top outer side of the body 100, and transmission bevel gears 304 are fixed at both ends of the connecting rod 302. The transmission bevel gear 304 at the bottom end of the connecting rod 302 is meshed with the driving bevel gear 503, and the transmission bevel gear 304 at the top end of the connecting rod 302 is meshed with the bevel gear of the double-output shaft reduction motor 301, so as to realize the driving of the entire walking assembly; the surface of the connecting rod 302 is also movably sleeved with a support plate 303, and the end of the support plate 303 is fixed to the inner wall of the feed port of the body 100 by bolts. Through the setting of the support plate 303, the connecting rod 302 can be supported and limited to ensure normal transmission.

[0052] In this embodiment, a protective component is also included, which includes an L-shaped cover plate 504, which is half-wrapped around the outer area of ​​the main screw rod 502 and the limit rod. Therefore, when the seeds splash during the unpacking process, the cover plate 504 can be used to protect the seeds from being separated from the main screw rod 502 and the limit rod to avoid adhesion to the surface and affecting normal transmission; a sliding groove 506a is provided on the end surface of the slider 506, which is slidably sleeved on the cover plate 504, so as to ensure that the normal movement of the slider 506 is not affected; the protective component also includes a mounting frame 505 installed at the bottom ends of the two mounting blocks 501, the bottom end of the cover plate 504 is installed on the top edge of the mounting frame 505, and the surface of the mounting frame 505 is provided with a strip groove 5 05a, a guide trough 107 is provided downwardly on the inner side of the body 100, and the bottom area of ​​the guide trough 107 is inclined toward the discharge hopper 104 and is connected to the interior of the discharge hopper 104, and the mounting frame 505 is located directly above the guide trough 107. During the unpacking operation, some seeds may splash into the space between the support assembly 600 and the inner wall of the body 100 due to inertia or mechanical movement. At this time, the seeds will fall into the guide trough 107 through the strip groove 505a, and then fall into the discharge hopper 104 from the guide trough 107, so as to be collected. The length of the guide trough 107 should be less than the length of the discharge hopper 104 and the body 100 to avoid dividing the body 100 and the discharge hopper 104 into two separate parts due to the same length.

[0053] In this embodiment, the lifting member includes a mounting seat 607 installed on the supporting plate 603, and a servo motor 608 is also installed on the top of the mounting seat 607. A transmission screw 609 that passes through the mounting seat 607 is installed on the output end of the servo motor 608. The transmission screw 609 is threadedly connected to one end of the I-shaped plate 605. A guide rod 610 is also fixed on the inner side of the mounting seat 607. The guide rod 610 is located on both sides of the transmission screw 609. One end of the I-shaped plate 605 is movably penetrated by the guide rod 610. During the lifting and lowering of the vertical insertion rod 606, the transmission screw 609 is driven to rotate by the servo motor 608, and then the I-shaped plate 605 realizes vertical reciprocating motion along the direction of the guide rod 610.

[0054] In this embodiment, the knocking member includes an eccentric shaft 402 and connecting shafts 403 installed at both ends of the eccentric shaft 402, wherein the connecting shaft 403 at one end extends to the inner wall of the body 100, and the two are rotatably connected; a main motor 401 is also fixedly provided on the outside of the body 100, and the main motor 401 is transmission-connected to the connecting shaft 403 at the other end, and the connecting shaft 403 is driven by the main motor 401, which in turn drives the eccentric shaft 402 to rotate. Since the eccentric shaft 402 is eccentrically arranged, the purpose of intermittent knocking on the packaging bag can be achieved.

[0055] In this embodiment, the cutting member includes a cutting blade 101 with a shaft rotatably mounted inside the body 100. A driving motor 102 is also mounted outside the body 100. The driving motor 102 is transmission-connected to one end of the cutting blade 101 with a shaft. The driving motor 102 drives the cutting blade 101 with a shaft to rotate at a high speed to achieve cutting of the packaging bag. A plurality of transmission shafts 105 are also mounted inside the body 100. A plurality of belts 106 are sleeved outside the transmission shafts 105. The belts 106 are located at the bottom of the opening assembly 600. And the two do not contact each other, and the cutting blade 101 with an axis and the belt 106 are also arranged in a staggered manner. The outer surface of the body 100 is also equipped with a transmission motor 103 that drives one of the transmission shafts 105 to rotate. At the same time, the setting of the transmission motor 103 can also be omitted. By passing one end of the transmission shaft 105 through the outside of the body 100 and installing a gear at its end, a gear is set at the output end of the drive motor 102, and a chain is used to connect the gear at the end of the transmission shaft 105, so that a single motor and a gear transmission group can achieve dual-axis operation.

[0056] In this embodiment, a feed conveyor belt 201 and a bag discharge conveyor belt 202 are respectively provided at the feed port and the bag outlet of the machine body 100, and both are in the same plane as the feed port and the bag outlet of the machine body 100, so as to facilitate the transportation of the packaging bags containing seeds into the machine body 100 and the output of the crushed bags.

[0057] The present invention also discloses an unpacking method of an efficient seed unpacking machine, including a seed unpacking machine, and the specific unpacking steps are as follows:

[0058] Step 1: manually carry the packaging bag containing seeds to the feeding conveyor belt 201, and then transfer the packaging bag to the feeding port of the machine body 100 through the feeding conveyor belt 201;

[0059] Step 2: With the rotation of the transmission shaft 105, the packaging bag entering the body 100 is continuously transmitted through the belt 106. At the same time, the cylinder 601 and the double-output shaft reduction motor 301 are started, and the transverse insertion rod 604 is horizontally inserted into the packaging bag. When the transverse insertion rod 604 moves horizontally toward the packaging bag, the push plate 602 will drive the supporting plate 603 and the lifting member to move synchronously, that is, the horizontal positions of the vertical insertion rod 606 and the transverse insertion rod 604 remain unchanged. After the transverse insertion rod 604 is inserted into the packaging bag, the I-shaped plate 605 is lifted up by the lifting member. , driving the vertical insertion rod 606 to synchronously descend and vertically insert into the packaging bag, at this time, the insertion clamping of both sides of the packaging bag is realized. In order to ensure the stable insertion of the packaging bag, the double-output shaft reduction motor 301 drives the transmission bevel gear 304 at the top of the connecting rod 302 to rotate through the bevel gear at the end, and then the transmission bevel gear 304 at the bottom of the connecting rod 302 drives the driving bevel gear 503 to rotate, so as to achieve the purpose of rotating the main screw rod 502, and the slider 506 will drive the entire opening assembly 600 to move synchronously with the packaging bag under the drive of the main screw rod 502;

[0060] Step 3: When the package is cut by the cutting piece, the cylinder 601 retracts, and the main motor 401 is also started synchronously. The cylinder 601 drives the horizontal insertion rod 604 and the vertical insertion rod 606 to move synchronously. At this time, the two sides of the packaging bag will be pulled toward the inner wall of the body 100 respectively, so as to increase the gap broken by the cutting piece, and the main motor 401 drives the connecting shaft 403, and then drives the eccentric shaft 402 to rotate, so as to achieve the purpose of intermittent knocking of the packaging bag. The two cooperate to achieve rapid discharge. During this period, when seeds splash during the unpacking process, the cover plate 504 is used to protect the seeds, separate the seeds from the main screw rod 502 and the limit rod to avoid adhesion to the surface and affect normal transmission. Some seeds splash into the space between the support component 600 and the inner wall of the body 100 due to inertia or mechanical movement. At this time, the seeds will fall into the guide groove 107 through the strip groove 505a, and then fall into the discharge hopper 104 from the guide groove 107, so as to achieve collection;

[0061] Step 4: After the seeds in the packaging bag are unloaded, the vertical rod 606 is lifted to the initial position by the servo motor 608 and the transmission screw 609 and separated from the packaging bag, and then the horizontal rod 604 is further retracted to the initial position and separated from the packaging bag. The whole process is completed within the interval of the main screw 502 between the two mounting blocks 501;

[0062] Step 5: The finished packaging bags are transported by the belt 106 to the bag discharge conveyor belt 202 for discharge, and the seeds are discharged from the discharge hopper 104 .

[0063] Although embodiments of the present invention have been shown and described (see the above detailed description for details), it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient seed unpacking machine, comprising: The machine body (100) has a feed inlet at one end and a bag outlet at the other end, and a discharge hopper (104) is installed at the bottom of the machine body (100); A cutting piece is located inside the machine body (100) and is arranged near a feed inlet of the machine body (100); Features: An expansion mechanism is also provided inside the machine body (100), and the expansion mechanism comprises: The expansion components (600) are provided in multiple groups and are symmetrically placed on the side walls of the machine body (100); A walking assembly is installed inside the machine body (100); the spreading assembly (600) is fixed on the walking assembly and follows the walking assembly to perform linear reciprocating motion; The expansion assembly (600) includes a cylinder (601) that is horizontally retractable in the vertical direction of the feed, a push plate (602) is installed on the output end of the cylinder (601), a transverse insertion rod (604) is fixedly provided on the outer end surface of the push plate (602), an integrated bearing plate (603) is fixedly provided on the top of the push plate (602), a lifting member is installed on the top of the bearing plate (603), an I-shaped plate (605) is arranged inside the lifting member, one end of the I-shaped plate (605) is connected to the lifting member, and performs vertical lifting movement under the action of the lifting member, the other end of the I-shaped plate (605) extends to the top of the transverse insertion rod (604), and a vertical insertion rod (606) is fixedly provided at the bottom of the other end of the I-shaped plate (605), and the vertical insertion rod (606) and the transverse insertion rod (604) are arranged alternately; The machine body (100) is also provided with: A striking piece, rotatably connected to the inside of the machine body (100), the striking piece being located directly above the cutting piece; The walking assembly comprises two symmetrically arranged mounting blocks (501), a main screw rod (502) passes through the two mounting blocks (501), a limiting rod is also fixed between the two mounting blocks (501), a slider (506) is connected to the main screw rod (502), the slider (506) and the limiting rod are movably passed through each other, and the cylinder (601) is installed on the top of the slider (506); The protective assembly also includes a protective assembly, which includes an L-shaped cover plate (504), the cover plate (504) half-wrapped around the outer area of ​​the main screw rod (502) and the limit rod; the end surface of the sliding block (506) is provided with a sliding groove (506a) slidably mounted on the cover plate (504); the protective assembly also includes a mounting frame (505) mounted at the bottom ends of the two mounting blocks (501), the bottom end of the cover plate (504) is mounted on the top edge position of the mounting frame (505), the surface of the mounting frame (505) is provided with a strip groove (505a), the inner side edge of the machine body (100) is provided with a material guide groove (107) downwardly, the bottom area of ​​the material guide groove (107) is inclined toward the discharge hopper (104), and is connected to the inside of the discharge hopper (104), and the mounting frame (505) is located directly above the material guide groove (107); The lifting member comprises a mounting seat (607) mounted on a bearing plate (603), a servo motor (608) is also mounted on the top of the mounting seat (607), a transmission screw (609) penetrating the mounting seat (607) is mounted on the output end of the servo motor (608), the transmission screw (609) is threadedly connected to one end of the I-shaped plate (605), a guide rod (610) is also fixedly provided on the inner side of the mounting seat (607), the guide rod (610) is located on both sides of the transmission screw (609), and one end of the I-shaped plate (605) is movably penetrated by the guide rod (610).

2. The high-efficiency seed unpacking machine according to claim 1, characterized in that: One end of the main screw rod (502) passes through the outside of the mounting block (501) and extends toward the feed port of the machine body (100). A driving bevel gear (503) is fixedly provided on one end of the main screw rod (502). A driving assembly is also provided on the top of the machine body (100), and the driving assembly is meshed with the driving bevel gear (503) for transmission.

3. The efficient seed unpacking machine according to claim 2, characterized in that: The driving assembly comprises a double-output shaft reduction motor (301) installed at the top of the feed inlet of the machine body (100), and bevel gears are installed on the output shafts at both ends of the double-output shaft reduction motor (301). The driving assembly also comprises two connecting rods (302) vertically arranged at the corners on both sides of the feed inlet of the machine body (100), and the top of the connecting rod (302) penetrates to the top outer side of the machine body (100). Transmission bevel gears (304) are fixedly arranged at both ends of the connecting rod (302), and the transmission bevel gear (304) at the bottom end of the connecting rod (302) is meshed with the driving bevel gear (503), and the transmission bevel gear (304) at the top end of the connecting rod (302) is meshed with the bevel gear of the double-output shaft reduction motor (301); the surface of the connecting rod (302) is also movably sleeved with a support plate (303), and the end of the support plate (303) is fixedly arranged on the inner wall of the feed inlet of the machine body (100) by bolts.

4. The efficient seed unpacking machine according to claim 1, characterized in that: The striking member comprises an eccentric shaft (402) and connecting shafts (403) installed at both ends of the eccentric shaft (402), wherein the connecting shaft (403) at one end extends to the inner wall of the machine body (100), and the two are rotatably connected; a main motor (401) is also fixedly provided on the outside of the machine body (100), and the main motor (401) is transmission-connected to the connecting shaft (403) at the other end.

5. The efficient seed unpacking machine according to claim 1, characterized in that: The cutting element comprises a cutting blade (101) with a shaft rotatably mounted inside a machine body (100); a driving motor (102) is also mounted outside the machine body (100); the driving motor (102) is in transmission connection with one end of the cutting blade (101) with a shaft; a plurality of transmission shafts (105) are also mounted inside the machine body (100); a plurality of belts (106) are sleeved on the outside of the transmission shafts (105); the belts (106) are located at the bottom of the opening assembly (600) and the two do not contact each other; the cutting blade (101) with a shaft and the belts (106) are also arranged in a staggered manner; a transmission motor (103) for driving one of the transmission shafts (105) to rotate is also mounted on the outer surface of the machine body (100).

6. The efficient seed unpacking machine according to claim 5, characterized in that: A feeding conveyor belt (201) and a bag discharge conveyor belt (202) are respectively arranged at the feeding port and the bag discharge port of the machine body (100), and the two conveyor belts are located in the same plane as the feeding port and the bag discharge port of the machine body (100).

7. An unpacking method of an efficient seed unpacking machine, comprising the seed unpacking machine according to any one of claims 1 to 6, characterized in that: The specific unpacking steps are as follows: Step 1: manually moving the packaging bag containing the seeds onto the feeding conveyor belt (201), and then transferring the packaging bag to the feeding port of the machine body (100) through the feeding conveyor belt (201); Step 2: Under the rotation of the transmission shaft (105), the packaging bag entering the body (100) is continuously transmitted through the belt (106). At the same time, the cylinder (601) and the double-output shaft reduction motor (301) are started, and the transverse insertion rod (604) is horizontally inserted into the packaging bag. When the transverse insertion rod (604) moves horizontally toward the packaging bag, the push plate (602) drives the supporting plate (603) and the lifting member to move synchronously, that is, the horizontal positions of the vertical insertion rod (606) and the transverse insertion rod (604) remain unchanged. After the transverse insertion rod (604) is inserted into the packaging bag, the I-shaped plate (605) is moved under the action of the lifting member. The vertical insertion rod (606) is driven to descend synchronously and be inserted vertically into the packaging bag, thereby realizing insertion-type clamping of both sides of the packaging bag. In order to ensure stable insertion of the packaging bag, the double-output shaft reduction motor (301) drives the transmission bevel gear (304) at the top of the connecting rod (302) to rotate through the bevel gear at the end, and then the transmission bevel gear (304) at the bottom of the connecting rod (302) drives the driving bevel gear (503) to rotate, so as to achieve the purpose of rotating the main screw rod (502). The slider (506) will drive the entire opening assembly (600) to move synchronously with the packaging bag under the drive of the main screw rod (502); Step 3: When the package is cut by the cutting piece, the cylinder (601) retracts and the main motor (401) is started synchronously. The cylinder (601) drives the horizontal insertion rod (604) and the vertical insertion rod (606) to move synchronously. At this time, the two sides of the packaging bag will be pulled toward the inner wall of the machine body (100) respectively, so as to increase the gap opened by the cutting piece. The main motor (401) drives the connecting shaft (403) and then drives the eccentric shaft (402) to rotate, so as to achieve the purpose of intermittently knocking the packaging bag. The two cooperate with each other. Rapid discharge is achieved. During this period, when seeds splash during the unpacking process, the seeds are separated from the main screw rod (502) and the limit rod through the cover plate (504) to prevent them from adhering to the surface and affecting normal transmission. Some seeds splash into the space between the support component (600) and the inner wall of the body (100) due to inertia or mechanical movement. At this time, the seeds will fall into the guide groove (107) through the strip groove (505a), and then fall into the discharge hopper (104) from the guide groove (107), thereby achieving collection; Step 4: After the seeds in the packaging bag are unloaded, the vertical insertion rod (606) will be lifted to the initial position under the action of the servo motor (608) and the transmission screw (609) and separated from the packaging bag, and then the horizontal insertion rod (604) will continue to retract to the initial position and separate from the packaging bag. The whole process is completed in the interval of the main screw (502) between the two mounting blocks (501); Step 5: The finished packaging bags are transported by the belt (106) to the bag discharge conveyor belt (202) for discharge, and the seeds are discharged from the discharge hopper (104).

Citation Information

Patent Citations

  • Bag cutting machine

    CN216103171U

  • Cleaning device for automatic bale breaker

    CN221938719U