Detachable cleaning device for belt conveyor
By using a detachable cleaning device on the belt conveyor, spraying antifreeze and spreading coal powder slag to form an isolation layer, and pouring antifreeze into separate coal blocks through the liquid spray rack, the problem of coal freezing in low-temperature environments is solved and the transportation efficiency is improved.
Patent Information
- Application Number
- CN202411909251.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-02-18
AI Technical Summary
In low temperature environments, the water on the coal conveyor freezes, causing the coal to adhere and freeze into large pieces, making it difficult to separate from the conveyor, affecting the conveying efficiency.
A detachable cleaning device for belt conveyors is designed, including a liquid spray tank, a material spray box and a water spray cleaning assembly. It forms an isolation layer by spraying antifreeze and spreading coal powder slag to prevent water and coal from freezing, and through spraying liquid The antifreeze is poured into a Z-shaped distribution, separating the coal blocks.
It effectively prevents water from freezing on the conveyor belt, prevents coal blocks from adhering into large blocks, ensures that coal can be separated from the conveyor smoothly, and improves conveying efficiency.
Smart Images

Figure CN119460625A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cleaning devices, and in particular to a detachable cleaning device for a belt conveyor. Background Art
[0002] In order to reduce coal dust, water is sprayed on the mined coal during the process of conveying it through the conveyor. However, in the low temperature environment of winter, the water that is not absorbed by the coal stays on the conveyor and freezes, which not only causes the coal to stick to the conveyor, but also may cause the coal blocks to freeze together during transportation, increasing the volume of the whole block, making it difficult for them to leave the conveyor and enter the collection bin or carriage. Summary of the invention
[0003] In order to overcome the disadvantage that water sprayed on the conveyor freezes in a low temperature environment, coal blocks adhere to the conveyor due to ice and freeze into large blocks, and large blocks of coal are difficult to smoothly enter the collection bin or carriage, thus affecting the conveying efficiency, the present invention provides a detachable cleaning device for a belt conveyor.
[0004] The technical implementation scheme of the present invention is: a detachable cleaning device for a belt conveyor, comprising a conveyor belt 1; also comprising a spray box, a scattering box 1, a scattering box 2, a mounting frame and a water spray cleaning assembly; a mounting frame is mounted on the conveyor belt 1; a plurality of spray boxes for spraying antifreeze are mounted on the mounting frame; a plurality of spray holes are provided on the spray box; a feed inlet is provided on each spray box; a scattering box 1 for sprinkling coal powder is mounted on the mounting frame via a spring; a scattering box 2 for spraying coal slag is mounted on the mounting frame via a spring; a water spray cleaning assembly for cleaning the conveyor belt 1 is placed on the lower side of the conveyor belt; the spray box, the scattering box 1 and the scattering box 2 are all connected to external feeding equipment; the scattering box 1 and the scattering box 2 are located between the spray boxes.
[0005] As an improvement of the above scheme, the water spray cleaning component includes a cleaning box, a sponge, a first scraper, a nozzle and a second scraper; a cleaning box is arranged on the lower side of the conveyor belt; a plurality of nozzles are detachably connected to the cleaning box; each nozzle is provided with bristles for cleaning the conveyor belt; each nozzle is provided with a plurality of second scrapers; a plurality of drainage holes are provided on the cleaning box; the drainage holes are located in the nozzle cleaning area; a sponge is arranged on the cleaning box; a sewage collection bin is provided on the lower side of the cleaning box nozzle and the sponge; the sewage collection bin on the lower side of the nozzle is connected to the drainage hole on the cleaning box; a suction hole is arranged on the lower side of the sponge, and the suction hole is externally connected to a water pump; the water pump drain port is connected to the sewage bin on the lower side of the sponge on the cleaning box; a first scraper is provided on the cleaning box for preliminarily cleaning the residual water on the conveyor belt; the first scraper is located between the sponge and the nozzle; all nozzles are connected by pipes; the pipe main is connected to the water supply equipment through the water pump; a plurality of DD motors are provided on the cleaning box; each DD motor is connected to an adjacent nozzle.
[0006] As an improvement of the above scheme, it also includes an electric slide rail and a spray rack; the electric slide rail is installed on the conveyor belt through a connecting plate; a slider is slidably connected to the electric slide rail; and a spray rack for spraying antifreeze is installed on the slider.
[0007] As an improvement of the above scheme, it also includes a coal blocking plate and an intercepting plate; an intercepting plate and a mounting plate are arranged on the conveyor belt; a plurality of coal blocking plates are installed on the coal blocking plate and the mounting plate; a plurality of drainage grooves are arranged on the coal blocking plate; a plurality of DD motors, the same number as the coal blocking plates, are arranged on the mounting plate, and the output end of the DD motor is connected to the coal blocking plate.
[0008] As an improvement of the above scheme, it also includes a heating water tank; a heating water tank is arranged on the cleaning box; the water supply equipment is connected to the heating water tank; a heating wire is arranged on the cleaning box, and the cleaning box is made of heat-conducting material.
[0009] As an improvement of the above solution, a protective plate is also included; the protective plate is installed on the cleaning box; and the other side of the protective plate is connected to the installation frame.
[0010] As an improvement of the above solution, both the material spreading box one and the material spreading box two are provided with a sealing plate, and the sealing plates in the material spreading box one and the material spreading box two are provided with the same number of holes as the material outlet one and the material outlet two.
[0011] As an improvement of the above solution, the coal retaining plate is arranged in a double-layer staggered manner.
[0012] As an improvement of the above solution, a guide plate is provided on the intercepting plate near the junction area between conveyor belt 1 and conveyor belt 2.
[0013] As an improvement of the above solution, a rubber layer is provided on the contact side of the first scraper with the conveyor belt 1 to prevent the first scraper from directly contacting the conveyor belt 1 and causing greater wear to the conveyor belt 1.
[0014] The present invention has the following advantages: In the technical solution provided by the present invention: the present invention sprays antifreeze onto the conveyor belt 1 through the liquid spray box, and at the same time, the spreading box 1 and the spreading box 2 spread coal powder and coal slag onto the conveyor belt 1, which work together to form an effective isolation layer. It prevents water and wet coal from contacting the conveyor belt 1, which causes the coal to be frozen on the conveyor belt 1. Secondly, by moving the liquid spray rack left and right and pouring the antifreeze, the antifreeze forms a Z-shaped distribution on the conveyor belt 1, effectively separating the contacted coal into small pieces. It avoids the formation of large blocks of carbon blocks due to adhesion when water freezes on the conveyor belt 1, which makes it difficult to separate the coal from the conveyor, thereby affecting its smooth entry into the collection bin or carriage.
[0015] The coal falling from the conveyor belt 2 is intercepted by the coal blocking plate, and the water used to moisten the coal on the conveyor belt 2 is drained through the drainage groove on the inclined coal blocking plate, so that the water flows through the intercepting plate and falls on the outside of the conveyor belt 1, thereby preventing the water moistening the coal from flowing directly to the conveyor belt 1 and washing the isolation layer on the conveyor belt 1, thereby preventing the subsequent coal falling in a parabola from directly contacting the conveyor belt 1, ensuring that the coal will not be frozen on the conveyor belt 1 when transporting coal in a low-temperature environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the detachable cleaning device for the belt conveyor of the present invention;
[0017] Figure 2 It is a schematic diagram of the combined three-dimensional structure of the conveyor belt, the cleaning box and the installation frame of the present invention;
[0018] Figure 3 It is a schematic diagram of the combined three-dimensional structure of the conveyor belt 1, the liquid spray box, the material spreading box 1, the material spreading box 2 and the installation frame of the present invention;
[0019] Figure 4 It is a schematic diagram of the three-dimensional structure of the combination of the liquid spray box, the first material spreading box, the second material spreading box and the installation frame of the present invention;
[0020] Figure 5 It is a schematic diagram of the combined three-dimensional structure of the conveyor belt, the installation frame, the protection plate and the cleaning box of the present invention;
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the sponge, cleaning box, protective plate and first scraper assembly of the present invention;
[0022] Figure 7 For the present invention Figure 6 A magnified image of the area in the middle;
[0023] Figure 8 It is a schematic diagram of the three-dimensional structure of the combination of the coal retaining plate, the intercepting plate and the drainage trough of the present invention.
[0024] The reference numbers in the figure are as follows: 1- conveyor belt one, 2- cleaning box, 3- spray box, 4- spreading box one, 5- sponge, 6- spreading box two, 7- conveyor belt two, 101- installation frame, 102- heating water tank, 104- protection plate, 105- first scraper, 106- electric slide rail, 107- spray rack, 201- nozzle, 202- second scraper, 301- coal baffle plate, 302- interception plate, 3001- drainage trough, 4001- discharge port one, 6001- discharge port two. DETAILED DESCRIPTION
[0025] The technical solution is further described below in conjunction with specific embodiments. It should be noted that the words indicating directions such as up, down, left, and right mentioned in this article are only for the position of the structure shown in the corresponding drawings. The serial numbers of the parts in this article, such as first, second, etc., are only used to distinguish the objects described and do not have any order or technical meaning. The words such as connection and coupling in this application include direct and indirect connection (coupling) unless otherwise specified.
[0026] Example 1
[0027] like Figure 1-8 As shown, a detachable cleaning device for a belt conveyor includes a conveyor belt 1;
[0028] It also includes a liquid spray box 3, a material scattering box 1 4, a material scattering box 2 6, a mounting frame 101 and a water spray cleaning component; the mounting frame 101 is installed on the conveyor belt 1; two liquid spray boxes 3 are installed on the mounting frame 101; a plurality of spray holes are provided on the liquid spray box 3; a feeding port is provided on each liquid spray box 3; the material scattering box 1 4 is installed on the mounting frame 101 through a spring; the material scattering box 2 6 is installed on the mounting frame 101 through a spring; a water spray cleaning component is placed on the lower side of the conveyor belt 1; the liquid spray box 3, the material scattering box 1 4 and the material scattering box 2 6 are all connected to external feeding equipment; the material scattering box 1 4 and the material scattering box 2 6 are located between the liquid spray box 3.
[0029] The water spray cleaning assembly includes a cleaning box 2, a sponge 5, a first scraper 105, a nozzle 201 and a second scraper 202; a cleaning box 2 is provided at the lower side of the conveyor belt 1; a plurality of nozzles 201 are detachably connected to the cleaning box 2; each nozzle 201 is provided with bristles; each nozzle 201 is provided with a plurality of second scrapers 202 in a circular array; a plurality of drainage holes are provided on the cleaning box 2; the drainage holes are located in the cleaning area of the nozzle 201; a sponge 5 is provided on the cleaning box 2; the nozzle 201 of the cleaning box 2 and the lower side of the sponge 5 are provided with Sewage collecting bin; the sewage collecting bin on the lower side of the nozzle 201 is connected to the drainage hole on the cleaning box 2; a suction hole is provided on the lower side of the sponge 5, and the suction hole is externally connected to a water pump; the water pump drainage port is connected to the sewage bin on the lower side of the sponge 5 on the cleaning box 2; a first scraper 105 is provided on the cleaning box 2; the first scraper 105 is located between the sponge 5 and the nozzle 201; all nozzles 201 are connected by pipes; the main pipe of the pipe is externally connected to the water supply equipment through the water pump; a number of DD motors are provided on the cleaning box 2; each DD motor is connected to an adjacent nozzle 201.
[0030] It also includes an electric slide rail 106 and a liquid spraying frame 107; the electric slide rail 106 is installed on the conveyor belt 1 through a connecting plate; a slider is slidably connected to the electric slide rail 106; and the liquid spraying frame 107 is installed on the slider.
[0031] It also includes a coal blocking plate 301 and an intercepting plate 302; the intercepting plate 302 and the mounting plate are arranged on the conveyor belt 1; a plurality of coal blocking plates 301 are installed on the coal blocking plate 301 and the mounting plate; a plurality of drainage grooves 3001 are arranged on the coal blocking plate 301; a plurality of DD motors, the same number as the coal blocking plate 301, are arranged on the mounting plate, and the output end of the DD motor is connected to the coal blocking plate 301.
[0032] It also includes a heating water tank 102; the heating water tank 102 is arranged on the cleaning box 2; the water supply device is connected to the heating water tank 102; a heating wire is arranged on the cleaning box 2, and the cleaning box 2 is made of heat-conducting material to avoid freezing of the cleaning component when used in a low-temperature environment.
[0033] A protective plate 104 is also included; the protective plate 104 is installed on the cleaning box 2; and the other side of the protective plate 104 is connected to the installation frame 101.
[0034] Both the scattering box 1 4 and the scattering box 2 6 are provided with sealing plates, and the sealing plates inside the scattering box 1 4 and the scattering box 2 6 are provided with holes with the same number as the discharge port 1 4001 and the discharge port 2 6001. The sealing plates are moved so that the holes on the sealing plates and the discharge port 1 4001 and the discharge port 2 6001 can seal the discharge port 1 4001 and the discharge port 2 6001, so as to prevent the coal powder or coal slag remaining in the scattering box 1 4 and the scattering box 2 6 from being scattered when the workers dismantle or install the scattering box 1 4.
[0035] The coal retaining plate 301 is arranged in a double-layer staggered manner to enhance the filtration of water flow in the coal and reduce the problem of water flow dripping on the conveyor belt 1.
[0036] A guide plate is provided near the junction of the intercepting plate 302 and the conveyor belt 1 and the conveyor belt 2 7 to prevent coal and water from falling directly onto the lower conveyor belt 1 in the gap between the coal blocking plate 301 and the conveyor belt 2 7 .
[0037] A rubber layer is provided on the contact side of the first scraper 105 with the conveyor belt 1 to prevent the first scraper 105 from directly contacting with the conveyor belt 1 and causing greater wear to the conveyor belt 1.
[0038] Production system process flow:
[0039] According to the system process flow, the entire system is divided into three parts: coal receiving system, coal storage system and loading system.
[0040] 1. The coal receiving system is the part from the weighing of coal transport vehicles to the storage and transfer station. It includes the weighing room, the coal receiving station, the 120 belt, the storage and transfer receipt, etc. The coal receiving station is designed with 4 coal receiving pits with a capacity of 100t; the 120 belt is 1.4m wide, about 155m long, with a slope of 16.5 degrees, a lifting height of 35.3m, a belt speed of 2.5m / s, and a coal transport capacity of 1500t / h.
[0041] 2. The coal storage system is the above-ground part from the storage and transfer station to the coal storage shed. It includes the storage and transfer station, 201 belt, coal storage shed, main and auxiliary coal receiving hoppers, etc. The coal storage shed is 180m long, 70m wide, 29m high, 23m high, and has a storage capacity of 100,000 tons. There are 5 main coal receiving hoppers in the coal storage shed and 8 auxiliary coal receiving hoppers on both sides; the 201 belt is 1.4m wide, about 158m long, with a belt speed of 2.5m / s, and a coal transportation capacity of 1500t / h.
[0042] 3. The loading system is the part from the 815 belt blind passage to the fast loading station (inclusive). It includes the loading and transfer station, 815 belt, 820 belt, fast loading station, etc. The 815 belt is located at the lower side of the coal storage shed. The belt is 2m wide, about 172m long, with a belt speed of 4m / s and a coal transportation capacity of 5000t / h; the 820 belt is 2m wide, about 236m long, with a slope of 11.2 degrees, a lifting height of 43.3m, a belt speed of 4m / s, and a coal transportation capacity of 5000t / h; the fast loading station is equipped with a buffer warehouse with a capacity of 300t and a quantitative warehouse with a capacity of 100t. The loading speed is that the loading time of each carriage does not exceed 45s. Under normal circumstances, the loading of the entire train does not exceed 45min.
[0043] The specific operation process is:
[0044] After the coal truck enters the yard, the weight is weighed and recorded on the heavy truck scale. After the weight check, the truck enters the coal receiving station to unload the coal. After unloading, the truck leaves the coal receiving station and leaves the yard after being weighed and recorded on the empty truck scale.
[0045] The coal unloaded at the receiving station leaks from the coal pit to the 120 belt, which transfers the coal to the 201 belt above the coal storage shed through the storage transfer station. The 201 belt is equipped with an electric double-sided plow-type unloader along the way, which unloads the coal to the designated location of the coal storage shed according to the situation. The coal in the coal storage shed is transported to the 815 belt in the underground tunnel through the activated vibrating coal feeder, and the 815 belt is transferred to the 820 belt through the loading and transfer station, and then transported to the fast quantitative loading station through the 820 belt, and then loaded on the train through the loading station for transportation.
[0046] When the present invention is used, the conveyor belt 1 is installed as follows: Figure 1 As shown, the present invention is installed at the junction area between conveyor belt 1 and conveyor belt 2 7.
[0047] During operation, coal is poured onto the conveyor belt 2 7. When the coal is transported to the conveyor belt 1 through the conveyor belt 2 7, the external spray system will wet the coal to reduce the dust of coal powder. At this time, the coal is in a wet state, and the water not absorbed by the coal during the spraying process stays on the conveyor belt 1. In order to prevent the wet coal from freezing on the conveyor belt 1 at low temperatures, the present invention is equipped with a spray tank 3 and a spreading box 4. When the conveyor belt 1 rotates to the lower side of the installation frame 101, the spray tank 3 sprays antifreeze liquid onto the conveyor belt 1 to prevent the wet coal from freezing on the conveyor belt 1, which also helps the subsequent cleaning of the conveyor belt 1.
[0048] Furthermore, since the conveyor belt 1 is designed in a U shape, with the left and right sides higher and the middle lower, when the antifreeze is sprayed on the conveyor belt 1, the antifreeze will gather in the middle of the conveyor belt 1, which may cause the coal on the inclined surfaces on both sides to still adhere to the conveyor belt 1. Therefore, after the spray tank 3 sprays the antifreeze, a layer of coal powder is sprinkled on the conveyor belt 1 through the spreading box 4, so that the coal powder and the antifreeze are mixed to form an isolation layer to prevent the antifreeze from gathering in the middle of the conveyor belt 1 and avoid the coal on the inclined surfaces on both sides from adhering.
[0049] In addition, when the spray system on the conveyor belt 2 7 wets the coal, some of the water that is not absorbed by the coal will remain on the conveyor belt 1. Due to the U-shaped structure of the conveyor belt 1, the water that is not absorbed by the coal gathers in the middle of the conveyor belt 1, washing away the isolation layer on the inclined surfaces on the left and right sides of the conveyor belt 1, causing the conveyor belt 1 to be exposed. In order to solve this problem, the present invention is designed with a spreading box 2 6. After the spreading box 4 has spread the coal powder, a layer of coal slag is spread on the conveyor belt 1 through the spreading box 2 6 to increase the thickness of the isolation layer of the conveyor belt 1, and the coal slag absorbs the water that has not been completely absorbed by the coal transferred from the conveyor belt 2 7 to the conveyor belt 1, thereby preventing the water that has not been completely absorbed by the coal from washing the isolation layer on the inclined surfaces on the left and right sides of the conveyor belt 1.
[0050] Furthermore, the isolation layer formed by the liquid spray box 3, the material spreading box 1 4 and the material spreading box 2 6 effectively solves the freezing and dust problems that may be encountered by the coal during the conveyor belt transfer process. However, the top layer of the isolation layer is dry coal powder or coal slag. Due to the height difference between the conveyor belt 1 and the conveyor belt 2 7, a certain impact force will be generated when the coal falls from the conveyor belt 2 7 to the conveyor belt 1, which may cause the dry coal slag or coal to be lifted up, resulting in the destruction of the isolation layer. Therefore, the present invention adds a liquid spray box 3 on the front side of the material spreading box 2 6. The function of this liquid spray box 3 is to spray another layer of antifreeze on the isolation layer. This has two advantages: on the one hand, it can wet the coal slag and coal powder, and reduce the dust caused by the impact force caused by the height difference; on the other hand, it can also enhance the antifreeze effect of the antifreeze on the coal, ensuring that the coal will not freeze on the conveyor belt in a low temperature environment.
[0051] Furthermore, since the coal needs to be transported over a long distance, the problem of freezing becomes more serious. During the transportation process, due to the low temperature environment, the moisture on the conveyor belt 1 will freeze, which will cause the coal on the conveyor belt 1 to adhere to each other, causing the coal blocks to stick together to form large blocks, forming large coal blocks that are difficult to handle. These large coal blocks are not easy to separate from the conveyor, which in turn affects the normal unloading of the coal, whether it enters the collection bin or the carriage. In order to solve this problem, the present invention is provided with a spray rack 107. When the conveyor belt 1 drives the coal to move from back to front, the slider on the electric slide rail 106 drives the spray rack 107 to move left and right. This movement mode enables the spray rack 107 to evenly and massively pour antifreeze on the conveyor belt 1. The pouring mode of the antifreeze is Z-shaped. This special pouring mode can effectively separate the coal on the conveyor belt 1 into small pieces, and prevent the coal from sticking into large pieces due to mutual contact.
[0052] The above working principle of the present invention is to spray antifreeze liquid onto the conveyor belt 1 through the liquid spray box 3, and at the same time, the material spreading box 14 and the material spreading box 26 sprinkle coal powder and coal slag onto the conveyor belt 1, which work together to form an effective isolation layer. It prevents water and wet coal from contacting the conveyor belt 1, causing the coal to be frozen on the conveyor belt 1. Secondly, by moving the liquid spray rack 107 left and right, pouring the antifreeze liquid, the antifreeze liquid forms a Z-shaped distribution on the conveyor belt 1, and effectively separates the contacted coal into small pieces. It avoids the formation of large blocks of carbon blocks due to adhesion when water freezes on the conveyor belt 1, which will make it difficult to separate the coal from the conveyor, thereby affecting its smooth entry into the collection bin or carriage.
[0053] Furthermore, when the coal is transferred from the conveyor belt 27 to the conveyor belt 1, it moves along a parabolic trajectory, so the coal that falls on the conveyor belt 1 will be far away from the installation frame 101. However, the water flow on the conveyor belt 27 used to wet the coal will fall directly along the conveyor belt 27, causing the isolation layer formed on the conveyor belt 1 to be dispersed by the water flow falling from the conveyor belt 27 before it comes into contact with the coal, causing the wet coal and water to directly contact the conveyor belt 1, causing the coal to be frozen on the conveyor belt 1. This situation causes the wet coal and water to directly contact the conveyor belt 1, which in turn causes the coal to freeze on the conveyor belt. Therefore, the present invention is designed with a coal blocking plate 301 and an intercepting plate 302. When the coal falls from the conveyor belt 27, it will first fall on the coal blocking plate 301, and the DD motor drives the coal blocking plate 301 to rotate, and the coal blocking plate 301 can effectively control the flow of the coal. When the drainage trough 3001 rotates to the lower side, the coal in the drainage trough 3001 falls onto the lower coal blocking plate 301. At this time, the lower coal blocking plate 301 is driven to rotate by the DD motor. When the drainage trough 3001 rotates to the lower side, the coal falls onto the conveyor belt 1. In this process, since the coal blocking plate 301 is tilted from left to right, the water in the drainage trough 3001 flows through the interception plate 302 through the guidance of the drainage trough 3001 and is collected by the collection trough on the right side of the interception plate 302. The coal blocking plate 301 is double-layered and the upper and lower coal blocking plates 301 are staggered, which further improves the guiding and filtering effect of the water flow, and avoids the water flow on the conveyor belt 27 used to wet the coal directly flowing into the conveyor belt 1 and flushing the isolation layer on the conveyor belt 1, thereby preventing the subsequent parabolic falling coal from directly contacting the conveyor belt 1, ensuring that the coal will not be frozen on the conveyor belt 1 when transporting coal in a low temperature environment.
[0054] The above-mentioned working of the present invention is to intercept the coal falling from the conveyor belt 27 by the coal blocking plate 301, and to drain the water on the conveyor belt 27 for wetting the coal by the drainage groove 3001 on the inclined coal blocking plate 301, so that the water flows through the intercepting plate 302 and falls on the outside of the conveyor belt 1, thereby preventing the water flowing wetting the coal from directly flowing to the conveyor belt 1 and washing the isolation layer on the conveyor belt 1, thereby preventing the subsequent coal falling in a parabola from directly contacting the conveyor belt 1, and ensuring that the coal will not be frozen on the conveyor belt 1 when transporting the coal in a low temperature environment.
[0055] When the coal on the conveyor belt 1 falls off the front side of the conveyor belt 1, the conveyor belt 1 is in a wet state. As the conveyor belt 1 rotates from the front side to the side close to the conveyor belt 27, wet coal powder may remain on the conveyor belt 1, and there is also a phenomenon of ice. In order to improve the transportation efficiency of the conveyor belt 1, the conveyor belt 1 needs to be cleaned. When the conveyor belt 1 rotates to the upper side of the cleaning box 2, the nozzle 201 automatically sprays water and washes the conveyor belt. The DD motor connected to the nozzle 201 drives the nozzle 201 to drive the bristles to rotate, so that the nozzle 201 can not only spray water, but also effectively physically clean the conveyor belt 1 through the bristles. After being washed by the nozzle 201, the conveyor belt 1 will pass through the first scraper 105, and the first scraper 105 will scrape off the water on the conveyor belt 1. Then the sponge 5 will wipe the conveyor belt 1 to avoid water remaining on the conveyor belt 1, which helps to maintain the effect of the antifreeze. Since the sponge 5 may reduce its drying effect after absorbing water, a suction hole is opened on the lower side of the sponge 5, and a suction pump is connected to the suction hole. The water in the sponge 5 is sucked by the suction pump to avoid a large amount of water remaining in the sponge 5 to reduce the drying effect. The water sucked by the suction pump is discharged into the sewage collection bin on the lower side of the sponge 5 on the cleaning box 2. In addition, a protective plate 104 is provided between the installation frame 101 and the cleaning box 2, which is used to protect the conveyor belt 1 before spraying the antifreeze to prevent other impurities from adhering to the conveyor belt 1 before spraying the antifreeze.
[0056] Furthermore, when flushing the conveyor belt 1, since the conveyor belt 1 is adhered with coal powder, if the water flow after direct flushing flows to the ground, it may cause pollution to the environment. In order to avoid this situation, a sewage collection bin is provided on the cleaning box 2, and a drainage hole is opened on the cleaning box 2. A suction pump is provided in the sewage collection bin. The suction pump is used to suck the flushed water into the sewage collection bin through the drainage hole, so as to avoid the flushed sewage flowing directly to the ground and polluting the environment. When the sewage collection bin is full, it is pumped away by an external water pump through the connecting pipe on the sewage bin. Secondly, during the process of the conveyor belt 1 moving to the upper side of the cleaning box 2, due to the wet state of the conveyor belt 1 and the possible long-distance outdoor work, debris such as plastic fragments may adhere to the conveyor belt 1. These debris may fall on the surface of the cleaning box 2 after flushing, blocking the drainage hole and affecting the drainage effect. Therefore, a second scraper 202 is provided. When the nozzle 201 rotates, the second scraper 202 is driven to rotate, and the plastic debris remaining on the cleaning box 2 is moved to prevent the plastic debris from clogging the drainage holes on the cleaning box 2 and affecting the drainage effect.
[0057] It should be noted that in order to ensure that the conveyor belt 1 can still be effectively cleaned under low temperature conditions, the water used by the nozzle 201 of the present invention is first pumped into the heating water tank 102 provided on the cleaning box 2 through a water pump. In the heating water tank 102, the water flow will be heated to ensure the cleaning effect of the conveyor belt 1 under low temperature conditions. After the cleaning work is completed, there may be residual moisture on the surface of the nozzle 201 and the cleaning box 2. In a low temperature environment, the residual moisture is easy to freeze, which may cause the equipment to be unable to be used normally. Therefore, a heating wire is provided on the cleaning box 2 of the present invention, and the cleaning box 2 is made of heat-conducting material, which effectively prevents the cleaning box 2 and the nozzle 201 from freezing in a low temperature environment, ensuring that the equipment can maintain normal operation even in cold conditions.
[0058] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A detachable cleaning device for a belt conveyor, comprising a conveyor belt (1); wherein: The invention also comprises a liquid spray box (3), a material spreading box 1 (4), a material spreading box 2 (6), a mounting frame (101) and a water spray cleaning assembly; the mounting frame (101) is mounted on the conveyor belt 1 (1); a plurality of liquid spray boxes (3) for spraying antifreeze are mounted on the mounting frame (101); a plurality of spray holes are provided on the liquid spray box (3); a feed inlet is provided on each liquid spray box (3); a material spreading box 1 (4) for spraying coal powder is mounted on the mounting frame (101) via a spring; a material spreading box 2 (6) for spraying coal slag is mounted on the mounting frame (101) via a spring; a water spray cleaning assembly for cleaning the conveyor belt 1 (1) is placed on the lower side of the conveyor belt 1 (1); the liquid spray box (3), the material spreading box 1 (4) and the material spreading box 2 (6) are all connected to external feeding equipment; the material spreading box 1 (4) and the material spreading box 2 (6) are located between the liquid spray boxes (3).
2. A detachable cleaning device for a belt conveyor according to claim 1, characterized in that: The water spray cleaning component comprises a cleaning box (2), a sponge (5), a first scraper (105), a nozzle (201) and a second scraper (202); a cleaning box (2) is arranged on the lower side of a conveyor belt (1); a plurality of nozzles (201) are detachably connected to the cleaning box (2); each nozzle (201) is provided with bristles for cleaning the conveyor belt (1); each nozzle (201) is provided with a plurality of second scrapers (202); a plurality of drainage holes are opened on the cleaning box (2); the drainage holes are located in the cleaning area of the nozzle (201); a sponge (5) is arranged on the cleaning box (2); the nozzles (201) and the lower sides of the sponge (5) of the cleaning box (2) are provided A sewage collection bin is provided; the sewage collection bin on the lower side of the nozzle (201) is connected to the drainage hole on the cleaning box (2); a suction hole is provided on the lower side of the sponge (5), and the suction hole is externally connected to a water pump; the drainage port of the water pump is connected to the sewage bin on the lower side of the sponge (5) on the cleaning box (2); a first scraper (105) is provided on the cleaning box (2) for preliminarily cleaning the residual water on the conveyor belt (1); the first scraper (105) is located between the sponge (5) and the nozzle (201); all the nozzles (201) are connected by pipelines; the main pipe of the pipeline is externally connected to a water supply device through a water pump; a plurality of DD motors are provided on the cleaning box (2); each DD motor is connected to an adjacent nozzle (201).
3. A detachable cleaning device for a belt conveyor according to claim 2, characterized in that: It also includes an electric slide rail (106) and a liquid spraying frame (107); the electric slide rail (106) is installed on the conveyor belt (1) through a connecting plate; a sliding block is slidably connected to the electric slide rail (106); and the liquid spraying frame (107) for spraying antifreeze is installed on the sliding block.
4. A detachable cleaning device for a belt conveyor according to claim 3, characterized in that: It also includes a coal blocking plate (301) and an intercepting plate (302); the conveyor belt (1) is provided with an intercepting plate (302) and a mounting plate; a plurality of coal blocking plates (301) are mounted on the coal blocking plate (301) and the mounting plate; a plurality of drainage grooves (3001) are arranged on the coal blocking plate (301); a plurality of DD motors, the same number as the coal blocking plates (301), are arranged on the mounting plate, and the output ends of the DD motors are connected to the coal blocking plates (301).
5. A detachable cleaning device for a belt conveyor according to claim 2, characterized in that: It also includes a heating water tank (102); the cleaning box (2) is provided with the heating water tank (102); the water supply device is connected to the heating water tank (102); the cleaning box (2) is provided with a heating wire, and the cleaning box (2) is made of heat-conducting material.
6. A detachable cleaning device for a belt conveyor according to claim 5, characterized in that: It also includes a protection plate (104); the protection plate (104) is installed on the cleaning box (2); and the other side of the protection plate (104) is connected to the installation frame (101).
7. A detachable cleaning device for a belt conveyor according to claim 1, characterized in that: Both the material spreading box 1 (4) and the material spreading box 2 (6) are provided with a blocking plate, and the blocking plates in the material spreading box 1 (4) and the material spreading box 2 (6) are provided with holes having the same number as the material outlet 1 (4001) and the material outlet 2 (6001).
8. A detachable cleaning device for a belt conveyor according to claim 4, characterized in that: The coal retaining plate (301) is arranged in a double-layer staggered manner.
9. A detachable cleaning device for a belt conveyor according to claim 4, characterized in that: The interception plate (302) is provided with a guide plate near the junction area between the conveyor belt 1 (1) and the conveyor belt 2 (7).
10. A detachable cleaning device for a belt conveyor according to claim 2, characterized in that: A rubber layer is provided on the contact side of the first scraper (105) with the conveyor belt (1) to prevent the first scraper (105) from directly contacting the conveyor belt (1) and causing wear to the conveyor belt (1).
Citation Information
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