An automatic nozzle arranging device and its arranging method
By designing an automatic nozzle arrangement device, which utilizes a fixed base, feeding mechanism, vibration mechanism, steering mechanism, and conveying mechanism, the device achieves automated feeding, conveying, and steering of nozzles, solving the problem of low nozzle installation efficiency and improving the efficiency of electric wrench placement and overall work efficiency.
Patent Information
- Application Number
- CN202411947368.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The installation efficiency of oil nozzles in the existing technology is low, and manual installation is time-consuming and labor-intensive, resulting in reduced work efficiency.
Design an automatic nozzle arrangement device, including a fixed base, a feeding mechanism, a vibration mechanism, a steering mechanism and a conveying mechanism. Through motor-driven gear and wheel transmission, combined with a vibration table, a steering and suction component and a propulsion component, the device realizes automatic feeding, conveying and steering of nozzles. A detection component and an air jet nozzle are used for direction detection and screening.
It improves the efficiency of the electric wrench in picking up the oil nozzle, enhances the positioning effect and transmission efficiency of the oil nozzle, ensures the precise arrangement and efficient transmission of the oil nozzle, and improves the overall work efficiency.
Smart Images

Figure CN119460725B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of mechanical transmission technology, and in particular to an automatic oil nozzle arranging device and its arranging method. Background Technology
[0002] In existing technologies, grease fittings are typically installed onto equipment using a handheld electric wrench. Because the grease fittings are small, they must be manually slipped onto the electric wrench before being installed onto the device. This process is time-consuming and labor-intensive, significantly reducing work efficiency. Summary of the Invention
[0003] The technical problem to be solved by the present invention is to provide an automatic oil nozzle arrangement device, which improves the efficiency of electric wrenches in picking up oil nozzles and also improves the overall work efficiency.
[0004] The technical solution adopted by the present invention to solve its technical problem is: an automatic oil nozzle arrangement device, including a base, a fixed seat for placing multiple oil nozzles, a feeding mechanism for feeding oil nozzles, a vibration mechanism for vibrating and conveying oil nozzles, a steering mechanism for rotating oil nozzles, and a conveying mechanism for conveying oil nozzles. The feeding mechanism and the vibration mechanism are installed in the fixed seat, the steering mechanism is installed on the base and located above the output end of the vibration mechanism, and the conveying mechanism is installed on the base and located on one side of the vibration mechanism and the steering mechanism.
[0005] The feeding mechanism includes a motor, a first gear, and a rotating wheel. The motor is mounted on one end of the fixed base, and the first gear is fixedly connected to one end of the rotating wheel. The driving end of the motor passes through the fixed base and is connected to the first gear and the rotating wheel through a rotating shaft. The motor is used to drive the gear and the rotating wheel to rotate simultaneously.
[0006] The vibration mechanism includes a vibration table and a clamping plate. The clamping plate is mounted on the vibration table and contacts the gear. The vibration table is provided with a width for placing a single oil nozzle.
[0007] The steering mechanism includes a steering suction assembly for suctioning and steering the nozzle and a propulsion assembly for horizontally advancing the steering suction assembly, the propulsion assembly being connected to the steering suction assembly.
[0008] In one embodiment, the steering and suction assembly of the automatic nozzle alignment device includes a lifting cylinder, a push rod, and a limiting housing. An L-shaped steering plate and a rack are provided inside the limiting housing. One end of the rack is provided with a magnetic suction head for suctioning nozzles, and the other end of the rack is provided with a second gear. The second gear is rotatably connected to the limiting housing and meshes with the rack. The limiting housing is provided with a limiting opening for the L-shaped steering plate to rotate 90 degrees and a through hole for the rack to pass through. The driving end of the lifting cylinder is connected to one end of the push rod, and the other end of the push rod passes through the limiting housing and is connected to the rack. A tension spring is provided on the push rod, with one end of the tension spring abutting against the limiting housing and the other end of the tension spring abutting against the driving end of the lifting cylinder.
[0009] In one embodiment, the limiting housing of the automatic nozzle arranging device is provided with a guide rod for guiding the limiting housing. One end of the guide rod is fixedly connected to the limiting housing, and the other end of the guide rod is slidably engaged with the lifting cylinder.
[0010] In one embodiment, the propulsion assembly of the automatic nozzle alignment device includes a support base and a propulsion cylinder. The support base is mounted on a base and located on one side of a fixed base. The propulsion cylinder is mounted on the support base, and the drive end of the propulsion cylinder is connected to the steering and suction assembly.
[0011] In one embodiment, the vibrating table of the automatic nozzle aligning device is higher at one end near the card plate than at the other end of the card plate, and the vibrating table is higher at one side near the rotating wheel than at the other side of the vibrating table.
[0012] In one embodiment, the base of the automatic nozzle alignment device is provided with a detection component for detecting nozzles. The detection component includes a mounting frame and a detector. The detector is mounted on the mounting frame and is located above the vibration table and close to the output end of the vibration table. The mounting frame is provided with an air nozzle that passes through the fixed seat and is used to blow off nozzles that do not meet the requirements.
[0013] In one embodiment, the rotary wheel of the automatic nozzle arranging device includes several circumferentially arranged arc-shaped blades. During the rotation of the rotary wheel, the arc-shaped blades contact and slide with the side end of the vibration mechanism.
[0014] In one embodiment, the conveying mechanism of the automatic nozzle arranging device includes a vertically arranged conveyor belt for conveying the nozzles after they have been turned and a drive mechanism. The drive mechanism is mounted on a base, and the drive end of the drive mechanism is connected to the transmission belt through a gear transmission mechanism. A gap is provided between the conveyor belts to allow a single nozzle to pass through.
[0015] In one embodiment, the fixed base of the automatic nozzle arranging device is provided with a receiving groove for the feeding mechanism to rotate and place multiple nozzles, and a notch for the output of the vibration table.
[0016] A method for automatically arranging nozzles, using an automatic nozzle arranging device, comprising the following arranging steps:
[0017] Step 1: Place multiple oil nozzles into the receiving slot of the fixed base. The motor drives the first gear and the rotating wheel to rotate simultaneously. The rotating wheel pushes the oil nozzles in the receiving slot onto the vibrating table. The first gear drives the clamp and the vibrating table to vibrate. The vibrating table drives the oil nozzles to move towards the output end.
[0018] Step 2: When the nozzle moves to the bottom of the detection component, the detector of the detection component detects the nozzle. If the nozzle is not in the correct direction, the air jet will blow the nozzle into the receiving groove of the fixed base. If the nozzle is in the correct direction, the nozzle will move to the output end of the vibration table.
[0019] Step 3: When the nozzle moves to the bottom of the steering and suction assembly, the magnetic suction head of the L-shaped steering plate of the steering and suction assembly clamps the nozzle. The lifting cylinder drives the push rod to move the rack downward. The rack drives the second gear and the L-shaped steering plate to rotate clockwise. When the L-shaped steering plate drives the nozzle to rotate to 90 degrees, the limiting housing limits the L-shaped steering plate, and the nozzle is in a vertical position. The lifting cylinder continues to drive the push rod to move the rack downward. Since the L-shaped steering plate has reached the limiting position, the rack drives the L-shaped steering plate and the limiting housing to move downward together, stretching the tension spring. At the same time, the push cylinder drives the lifting cylinder to move forward to directly above the input end of the conveyor mechanism. The lifting cylinder continues to push out, pushing the nozzle in the vertical position onto the conveyor belt. The magnetic suction head disconnects the nozzle. The operation is repeated in sequence to push the nozzles onto the conveyor belt in sequence.
[0020] Step 4: The drive mechanism drives the conveyor belt to arrange and transport multiple vertically positioned oil nozzles, allowing the external electric wrench to directly slip on and remove them.
[0021] The beneficial effects of this application are as follows:
[0022] This application provides an automatic nozzle arrangement device. The device, through the coordinated arrangement of a fixed base, a feeding mechanism, a vibration mechanism, a steering mechanism, and a conveying mechanism, realizes the feeding, transmission, rotation, and arrangement of nozzles, thereby improving the efficiency of the electric wrench in picking up nozzles and increasing work efficiency.
[0023] This automatic nozzle alignment device uses a detection component and an air jet nozzle to detect the orientation of the nozzles themselves, thus achieving high accuracy in automatic nozzle alignment.
[0024] This automatic nozzle arrangement device uses a combination of a steering and suction component and a propulsion component to achieve vertical rotation and pushing of the nozzles, enabling the nozzles to be delivered according to the arrangement requirements and improving the efficiency of the electric wrench in assembling them.
[0025] The automatic nozzle alignment equipment uses a ramp-type and slightly elevated vibrating table, which improves the positioning effect and transmission efficiency of the nozzles.
[0026] This automatic nozzle arrangement equipment uses a rotor with multiple arc-shaped blades, which improves the nozzle feeding efficiency.
[0027] This automatic nozzle arrangement equipment uses a conveying mechanism to achieve efficient conveying of multiple vertically arranged nozzles. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of an automatic nozzle arrangement device according to an embodiment of this application;
[0029] Figure 2 This is a schematic diagram of the feeding mechanism, vibration mechanism, steering mechanism, and conveying mechanism of the automatic nozzle arranging device according to an embodiment of this application;
[0030] Figure 3 This is a schematic diagram of the steering mechanism of the automatic nozzle arranging device according to an embodiment of this application;
[0031] in:
[0032] 1. Base; 2. Fixed seat; 3. Feeding mechanism; 4. Vibration mechanism; 5. Steering mechanism; 6. Conveying mechanism; 7. Detection component; 8. Oil nozzle; 21. Receiving groove; 22. Notch; 31. Motor; 32. First gear; 33. Rotary wheel; 331. Arc blade; 41. Vibration table; 42. Chess plate; 51. Steering and suction component; 52. Propulsion component; 511. Lifting cylinder; 512. Push rod; 513. Limiting housing; 514. L-shaped steering plate; 515. Rack; 516. Tension spring; 517. Guide rod; 100. Magnetic suction head; 101. Second gear; 102. Limiting port; 103. Through hole; 521. Support seat; 522. Propulsion cylinder; 61. Conveyor belt; 62. Drive mechanism; 63. Gear transmission mechanism; 71. Mounting bracket; 72. Detector; 73. Air nozzle. Detailed Implementation
[0033] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
[0034] like Figure 1As shown, an embodiment of this application provides an automatic nozzle arrangement device, including a base 1, a fixed seat 2 for placing multiple nozzles 8, a feeding mechanism 3 for feeding the nozzles 8, a vibration mechanism 4 for vibrating and conveying the nozzles 8, a steering mechanism 5 for rotating the nozzles 8, and a conveying mechanism 6 for conveying the nozzles 8. The feeding mechanism 3 and the vibration mechanism 4 are installed in the fixed seat 2, the steering mechanism 5 is installed on the base 1 and located above the output end of the vibration mechanism 4, and the conveying mechanism 6 is installed on the base 1 and located on one side of the vibration mechanism 4 and the steering mechanism 5.
[0035] like Figure 2 As shown, the feeding mechanism 3 includes a motor 31, a first gear 32 and a rotating wheel 33. The motor 31 is mounted on one end of the fixed base 2. The first gear 32 is fixedly connected to one end of the rotating wheel 33. The driving end of the motor 31 passes through the fixed base 2 and is connected to the first gear 32 and the rotating wheel 33 through a rotating shaft. The motor 31 is used to drive the gear and the rotating wheel 33 to rotate simultaneously.
[0036] like Figure 2 As shown, the vibration mechanism 4 includes a vibration table 41 and a clamping plate 42. The clamping plate 42 is mounted on the vibration table 41 and contacts the gear. The vibration table 41 is provided with a width for placing a single oil nozzle 8.
[0037] like Figure 2 As shown, the steering mechanism 5 includes a steering suction assembly 51 for suctioning and steering the nozzle 8 and a propulsion assembly 52 for horizontally advancing the steering suction assembly 51. The propulsion assembly 52 is connected to the steering suction assembly 51.
[0038] Specifically, multiple nozzles 8 are placed into the receiving groove 21 of the fixed base 2. The motor 31 drives the first gear 32 and the rotating wheel 33 to rotate simultaneously. The rotating wheel 33 pushes the nozzles 8 in the receiving groove 21 onto the vibration table 41. The rotation of the first gear 32 causes the clamping bar to vibrate, which in turn causes the vibration table 41 to vibrate. The vibration table 41 causes multiple nozzles 8 to move sequentially toward the output end. Since the width of the vibration table 41 is sufficient to place a single nozzle 8, the stacked nozzles 8 fall onto the rotating wheel 33 due to vibration. The multiple nozzles 8 conveyed sequentially are adjusted in angle by vibration. When the nozzle 8 is conveyed to the bottom of the detection assembly 7, the detector 72 of the detection assembly 7 detects the nozzle 8. If the nozzle 8 is in the wrong direction, the jet nozzle 73 blows the nozzle 8 into the receiving groove 21 of the fixed seat 2. If the nozzle 8 is in the correct direction, the nozzle 8 continues to move. When the nozzle 8 moves to the bottom of the steering and suction assembly 51, the magnetic suction head 100 of the L-shaped steering plate 514 of the steering and suction assembly 51 clamps the nozzle 8. The lifting cylinder 511 drives the push rod 512 to move the rack 515 downward. The rack 515 drives the second gear 101 and the L-shaped steering plate 514 to rotate clockwise. When the L-shaped steering plate 514 rotates the nozzle 8 to 90 degrees, the limiting housing... 513 limits the L-shaped steering plate 514, with the oil nozzle 8 in a vertical position. The lifting cylinder 511 continues to drive the push rod 512, causing the rack 515 to move downwards. Since the L-shaped steering plate 514 has reached the limit position, the rack 515 drives the L-shaped steering plate 514 and the limiting housing 513 to move downwards together, stretching the tension spring 516. At the same time, the push cylinder 522 drives the lifting cylinder 511 forward to directly above the input end of the conveyor belt 61 of the conveyor mechanism 6. The lifting cylinder 511 continues to push out, pushing the vertically positioned oil nozzle 8 onto the conveyor belt 61. The magnetic suction head 100 disconnects the oil nozzle 8. This process is repeated to push the oil nozzles 8 onto the conveyor belt 61 in sequence. The drive mechanism 62 of the conveyor mechanism 6 drives the conveyor belt 61 to arrange and convey multiple vertically positioned oil nozzles 8, allowing the external electric wrench to directly slip on and remove them.
[0039] In the above structure, by setting the fixed base 2, the feeding mechanism 3, the vibration mechanism 4, the steering mechanism 5 and the conveying mechanism 6 to cooperate with each other, the feeding, transmission, rotation and arrangement of the oil nozzle 8 are realized, which improves the efficiency of the electric wrench in taking the oil nozzle 8 and improves the work efficiency.
[0040] like Figure 3As shown, in one embodiment, the steering and suction assembly 51 of the automatic nozzle alignment device includes a lifting cylinder 511, a push rod 512, and a limiting housing 513. An L-shaped steering plate 514 and a rack 515 are disposed within the limiting housing 513. One end of the rack 515 is provided with a magnetic suction head 100 for suctioning the nozzle 8, and the other end of the rack 515 is provided with a second gear 101. The second gear 101 is rotatably connected to the limiting housing 513 and meshes with the rack 515. The limiting housing 513 is provided with a limiting opening 102 for the L-shaped steering plate 514 to rotate 90 degrees and a through hole 103 for the rack 515 to pass through. The driving end of the lifting cylinder 511 is connected to one end of the push rod 512. The other end of the push rod 512 passes through the limiting housing 513 and is connected to the rack 515. A tension spring 516 is provided on the push rod 512. One end of the tension spring 516 abuts against the limiting housing 513, and the other end of the tension spring 516 abuts against the driving end of the lifting cylinder 511. When the nozzle 8 moves below the steering suction assembly 51, the magnetic suction head 100 of the L-shaped steering plate 514 of the steering suction assembly 51 clamps the nozzle 8. The lifting cylinder 511 drives the push rod 512 to move the rack 515 downward. The rack 515 drives the second gear 101 and the L-shaped steering plate 514 to rotate clockwise. When the L-shaped steering plate 514 rotates the nozzle 8 to 90 degrees, the limiting housing 513 limits the L-shaped steering plate 514, and the nozzle 8 is in a vertical position. The lifting cylinder 511 continues to drive the push rod 512 to move the rack 515 downward. Since the L-shaped steering plate 514 has reached the limiting position, the rack 515 moves the L-shaped steering plate 514 and the limiting housing 513 downward together. The tension spring 516 is stretched, and the push cylinder 522 drives the lifting cylinder 511 forward to directly above the input end of the conveyor belt 61 of the conveyor mechanism 6. The lifting cylinder 511 continues to push out, pushing the vertically positioned oil nozzle 8 onto the conveyor belt 61. The magnetic suction head 100 disconnects the oil nozzle 8. Since the tension of the tension spring 516 is greater than the torque required for the L-shaped steering plate 514 to rotate, when the lifting cylinder 511 drives the push rod 512 and rack 515 to move upward, the tension spring 516 will first pull the limiting housing 513 back to its original position. Then, the lifting cylinder 511 continues to drive the rack 515 to move upward. The rack 515 drives the L-shaped steering plate 514 to rotate 90 degrees counterclockwise to pick up the oil nozzle 8 on the vibration table 41. This operation is repeated. This setting realizes the 90-degree rotation operation of the oil nozzle 8, so that the oil nozzle 8 remains in a vertical position, which is convenient for arranging and pushing the vertically positioned oil nozzle 8 onto the conveyor mechanism 6.
[0041] like Figure 3As shown, in one embodiment, the limiting housing 513 of the automatic nozzle arranging device is provided with a guide rod 517 for guiding the limiting housing 513. One end of the guide rod 517 is fixedly connected to the limiting housing 513, and the other end of the guide rod 517 is slidably engaged with the lifting cylinder 511. When the lifting drive push rod 512 drives the rack 515 to move up and down, the guide rod 517 guides the limiting housing 513, which can prevent the limiting housing 513 from shaking when moving up and down, and improve the accuracy of the nozzle 8 arrangement.
[0042] like Figure 3 As shown, in one embodiment, the push assembly 52 of the automatic nozzle alignment device includes a support base 521 and a push cylinder 522. The support base 521 is mounted on the base 1 and located on one side of the fixed base 2. The push cylinder 522 is mounted on the support base 521, and its drive end is connected to the steering and suction assembly 51. The drive end of the push cylinder 522 is connected to the lifting cylinder 511. When the steering and suction assembly 51 lowers the vertically positioned nozzle 8 to a certain height, the push cylinder 522 drives the steering and suction assembly 51 to be horizontally pushed out to directly above the conveyor belt 61 of the conveyor mechanism 6, allowing the lifting cylinder 511 to continue driving the nozzle 8 downward to push it onto the conveyor belt 61. This arrangement facilitates the horizontal movement of the nozzle 8 and improves its movement efficiency.
[0043] like Figure 2 As shown, in one embodiment, the vibrating table 41 of the automatic nozzle alignment device has one end near the clamping plate 42 that is higher than the other end of the clamping plate 42, and one side of the vibrating table 41 near the rotating wheel 33 that is higher than the other side of the vibrating table 41. This ramp-shaped arrangement of the vibrating table 41 improves the conveying efficiency of the nozzles 8. The fact that one side of the vibrating table 41 is higher than the other side ensures that the nozzles 8 are conveyed along the vibrating table 41.
[0044] like Figure 2As shown, in one embodiment, the base 1 of the automatic nozzle alignment device is equipped with a detection component 7 for detecting nozzles 8. The detection component 7 includes a mounting frame 71 and a detector 72. The detector 72 is mounted on the mounting frame 71 and is located above the vibration table 41 and near the output end of the vibration table 41. The mounting frame 71 is equipped with an air nozzle 73 that passes through the fixed base 2. The air nozzle 73 is used to blow off nozzles 8 that do not meet the requirements. After the nozzle 8 is pushed onto the vibration table 41, it moves along the vibration table 41 toward the steering and suction assembly 51. When it passes the detector 72 of the detection component 7, the detector 72 detects the nozzle 8. If the nozzle 8 is not oriented correctly, the detector 72 sends a detection signal, and the air nozzle 73 blows the nozzle 8 off the vibration table 41 and into the receiving groove 21 of the fixed base 2. If the nozzle 8 is oriented correctly, it moves along the vibration table 41 to the steering and suction assembly 51 for steering. This setting ensures the accuracy and consistency of nozzle 8 transmission, thereby improving the efficiency of nozzle 8 arrangement.
[0045] like Figure 2 As shown, in one embodiment, the rotary wheel 33 of the automatic nozzle arranging device includes several circumferentially arranged arc-shaped blades 331. During the rotation of the rotary wheel 33, the arc-shaped blades 331 contact and slide with the side end of the vibration mechanism 4. Four arc-shaped blades 331 are arranged circumferentially. When the motor 31 drives the rotating shaft to rotate the four arc-shaped blades 331 clockwise, the nozzles 8 in the fixed seat 2 are pushed clockwise from below onto the vibration table 41 along with the arc-shaped blades 331. This arrangement facilitates the loading of nozzles 8 onto the vibration table 41, improving the loading efficiency of nozzles 8.
[0046] like Figure 2 As shown, in one embodiment, the conveying mechanism 6 of the automatic nozzle arranging device includes a vertically arranged conveyor belt 61 for conveying the nozzles 8 after they have been turned, and a drive mechanism 62. The drive mechanism 62 is mounted on the base 1, and its drive end is connected to the conveyor belt via a gear transmission mechanism 63. A gap is provided between the conveyor belts 61 to allow a single nozzle 8 to pass through. When the turning mechanism 5 pushes the vertically positioned nozzles 8 sequentially into the gaps in the conveyor belts 61, the drive mechanism 62 drives the gear transmission mechanism 63 to move the conveyor belts 61 to arrange and transport multiple nozzles 8, allowing the electric wrench to sequentially pick them up. This arrangement not only achieves the arranged transport of the nozzles 8 but also improves transport efficiency.
[0047] like Figure 1As shown, in one embodiment, the fixed base 2 of the automatic nozzle arranging device is provided with a receiving groove 21 for the feeding mechanism 3 to rotate and for placing multiple nozzles 8, and a notch 22 for the vibration table 41 to output. The receiving groove 21 facilitates the rotation of the first gear 32 and the rotating wheel 33, and also facilitates the placement of the nozzles 8. The notch 22 facilitates the vibration table 41 to output the nozzles 8.
[0048] An embodiment of this application also provides a method for automatically arranging nozzles, using an automatic nozzle arranging device, wherein the arranging steps are as follows:
[0049] Step 1: Place multiple oil nozzles 8 into the receiving groove 21 of the fixed base 2. The motor 31 drives the first gear 32 and the rotating wheel 33 to rotate simultaneously. The rotating wheel 33 pushes the oil nozzles 8 in the receiving groove 21 onto the vibration table 41. The first gear 32 drives the clamp and the vibration table 41 to vibrate. The vibration table 41 drives the oil nozzles 8 to move towards the output end.
[0050] Step 2: When the nozzle 8 moves to the bottom of the detection component 7, the detector 72 of the detection component 7 detects the nozzle 8. If the nozzle 8 is not in the correct direction, the jet nozzle 73 blows the nozzle 8 into the receiving groove 21 of the fixed seat 2. If the nozzle 8 is in the correct direction, the nozzle 8 moves to the output end of the vibration table 41.
[0051] Step 3: When the nozzle 8 moves below the steering suction assembly 51, the magnetic suction head 100 of the L-shaped steering plate 514 of the steering suction assembly 51 clamps the nozzle 8. The lifting cylinder 511 drives the push rod 512 to move the rack 515 downward. The rack 515 drives the second gear 101 and the L-shaped steering plate 514 to rotate clockwise. When the L-shaped steering plate 514 rotates the nozzle 8 to 90 degrees, the limiting housing 513 limits the L-shaped steering plate 514, and the nozzle 8 is in a vertical position. The lifting cylinder 511 continues to drive... Push rod 512 drives rack 515 to move downward. Since L-shaped steering plate 514 reaches the limit position, rack 515 drives L-shaped steering plate 514 and limit housing 513 to move downward together, stretching tension spring 516. At the same time, push cylinder 522 drives lifting cylinder 511 to move forward to directly above the input end of conveyor mechanism 6. Lifting cylinder 511 continues to push out, pushing the oil nozzle 8 in the vertical state onto conveyor belt 61. Magnetic suction head 100 disconnects oil nozzle 8. The operation is repeated in sequence to push oil nozzle 8 onto conveyor belt 61 in sequence.
[0052] Step 4: The drive mechanism 62 drives the conveyor belt 61 to arrange and transport multiple vertical oil nozzles 8, so that the external electric wrench can be directly put on and taken away.
[0053] This automatic nozzle arrangement method improves the feeding, transmission, rotation, arrangement and output efficiency of nozzle 8, improves the efficiency of electric wrench attachment, and improves the working efficiency of the equipment.
[0054] The embodiments described above are merely illustrative of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the invention patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this invention patent should be determined by the appended claims.
Claims
1. An automatic nozzle arranging device, characterized in that, The system includes a base (1), a fixed seat (2) for placing multiple oil nozzles (8) on the base (1), a feeding mechanism (3) for feeding the oil nozzles (8), a vibration mechanism (4) for vibrating and conveying the oil nozzles (8), a steering mechanism (5) for rotating the oil nozzles (8) in a certain direction, and a conveying mechanism (6) for conveying the oil nozzles (8). The feeding mechanism (3) and the vibration mechanism (4) are installed in the fixed seat (2), the steering mechanism (5) is installed on the base (1) and located above the output end of the vibration mechanism (4), and the conveying mechanism (6) is installed on the base (1) and located on one side of the vibration mechanism (4) and the steering mechanism (5). The feeding mechanism (3) includes a motor (31), a first gear (32) and a rotating wheel (33). The motor (31) is installed at one end of the fixed base (2). The first gear (32) is fixedly connected to one end of the rotating wheel (33). The driving end of the motor (31) passes through the fixed base (2) and is connected to the first gear (32) and the rotating wheel (33) through a rotating shaft. The motor (31) is used to drive the first gear and the rotating wheel (33) to rotate simultaneously. The vibration mechanism (4) includes a vibration table (41) and a clamping plate (42). The clamping plate (42) is mounted on the vibration table (41) and contacts the first gear. The vibration table (41) is configured to accommodate a single oil nozzle (8). The steering mechanism (5) includes a steering suction assembly (51) for suctioning and steering the nozzle (8) and a propulsion assembly (52) for horizontally advancing the steering suction assembly (51), the propulsion assembly (52) being connected to the steering suction assembly (51). The steering and suction assembly (51) includes a lifting cylinder (511), a push rod (512), and a limiting housing (513). An L-shaped steering plate (514) and a rack (515) are disposed within the limiting housing (513). One end of the L-shaped steering plate (514) is provided with a magnetic suction head (100) for suctioning the oil nozzle (8), and the other end of the L-shaped steering plate (514) is provided with a second gear (101). The second gear (101) is rotatably connected to the limiting housing (513) and meshes with the rack (515). 3) The upper part is provided with a limiting port (102) for the L-shaped steering plate (514) to rotate 90 degrees and a through hole (103) for the rack (515) to pass through. The driving end of the lifting cylinder (511) is connected to one end of the push rod (512). The other end of the push rod (512) passes through the limiting housing (513) and is connected to the rack (515). A tension spring (516) is provided on the push rod (512). One end of the tension spring (516) abuts against the limiting housing (513), and the other end of the tension spring (516) abuts against the driving end of the lifting cylinder (511). The propulsion assembly (52) includes a support base (521) and a propulsion cylinder (522). The support base (521) is mounted on the base (1) and located on one side of the fixed base (2). The propulsion cylinder (522) is mounted on the support base (521). The drive end of the propulsion cylinder (522) is connected to the steering and suction assembly (51). The conveying mechanism (6) includes a vertically arranged conveyor belt (61) for conveying the oil nozzle (8) after turning and a drive mechanism (62). The drive mechanism (62) is mounted on the base (1). The drive end of the drive mechanism (62) is connected to the conveyor belt through a gear transmission mechanism (63). There is a gap between the conveyor belts (61) for a single oil nozzle (8) to pass through.
2. The automatic nozzle arranging device according to claim 1, characterized in that, The limiting housing (513) is provided with a guide rod (517) for guiding the limiting housing (513). One end of the guide rod (517) is fixedly connected to the limiting housing (513), and the other end of the guide rod (517) is slidably engaged with the lifting cylinder (511).
3. The automatic nozzle arranging device according to claim 1, characterized in that, The end of the vibration table (41) near the card plate (42) is higher than the other end of the card plate (42), and the side of the vibration table (41) near the rotating wheel (33) is higher than the other side of the vibration table (41).
4. The automatic nozzle arranging device according to claim 1, characterized in that, The base (1) is provided with a detection component (7) for detecting the nozzle (8). The detection component (7) includes a mounting bracket (71) and a detector (72). The detector (72) is mounted on the mounting bracket (71) and is located above the vibration table (41) and close to the output end of the vibration table (41). The mounting bracket (71) is provided with a jet nozzle (73) that passes through the fixed seat (2). The jet nozzle (73) is used to blow off the nozzles (8) that do not meet the requirements.
5. The automatic nozzle arranging device according to claim 1, characterized in that, The rotating wheel (33) includes several circumferentially arranged arc-shaped blades (331). During the rotation of the rotating wheel (33), the arc-shaped blades (331) contact and slide with the side end of the vibration mechanism (4).
6. The automatic nozzle arranging device according to claim 1, characterized in that, The fixed base (2) is provided with a receiving groove (21) for the feeding mechanism (3) to rotate and for placing multiple oil nozzles (8) and a notch (22) for the output of the vibration table (41).
7. A method for automatically arranging nozzles, using the automatic nozzle arranging device described in claim 4, characterized in that, The arrangement steps are as follows: Step 1: Place multiple oil nozzles (8) into the receiving slot (21) of the fixed base (2). The motor (31) drives the first gear (32) and the rotating wheel (33) to rotate simultaneously. The rotating wheel (33) pushes the oil nozzles (8) in the receiving slot (21) onto the vibration table (41). The first gear (32) drives the clamping plate and the vibration table (41) to vibrate. The vibration table (41) drives the oil nozzles (8) to move towards the output end. Step 2: When the oil nozzle (8) moves to the bottom of the detection component (7), the detector (72) of the detection component (7) detects the oil nozzle (8). If the direction of the oil nozzle (8) is incorrect, the jet nozzle (73) blows the oil nozzle (8) into the receiving groove (21) of the fixed seat (2). If the direction of the oil nozzle (8) is correct, the oil nozzle (8) moves to the output end of the vibration table (41). Step 3: When the nozzle (8) moves below the steering suction assembly (51), the magnetic suction head (100) of the L-shaped steering plate (514) of the steering suction assembly (51) clamps the nozzle (8). The lifting cylinder (511) drives the push rod (512) to move the rack (515) downward. The rack (515) drives the second gear (101) and the L-shaped steering plate (514) to rotate clockwise. When the L-shaped steering plate (514) drives the nozzle (8) to rotate to 90 degrees, the limiting housing (513) limits the L-shaped steering plate (514), and the nozzle (8) is in a vertical position. The lifting cylinder (511) continues to drive. The push rod (512) drives the rack (515) to move downward. Since the L-shaped steering plate (514) reaches the limit position, the rack (515) drives the L-shaped steering plate (514) and the limit housing (513) to move downward together, stretching the tension spring (516). At the same time, the push cylinder (522) drives the lifting cylinder (511) to move forward to directly above the input end of the conveyor mechanism (6). The lifting cylinder (511) continues to push out, pushing the oil nozzle (8) in the vertical state onto the conveyor belt (61). The magnetic suction head (100) disconnects the oil nozzle (8). The operation is repeated in sequence to push the oil nozzle (8) into the conveyor belt (61) in sequence. Step 4: The drive mechanism (62) drives the conveyor belt (61) to transport multiple vertically arranged oil nozzles (8), so that the external electric wrench can be directly put on and taken away.
Citation Information
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