A stacking machine for mattress lanes in the production and processing of bamboo mattresses
By introducing servo motor-driven push plates and buffer devices into the mattress tunnel stacker, the pallet wear problem is solved, stable palletization and accurate conveying of the mattress are achieved, and production efficiency and orderly storage management are improved.
Patent Information
- Application Number
- CN202411864524.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2044-12-18
AI Technical Summary
The existing mattress tunnel stacker lacks protection when the pallets move, resulting in wear of the pallets, especially during frequent transportation or transportation, which easily rubs against other objects, affecting the service life.
A mattress tunnel stacker for production and processing of bamboo mattresses is designed, using servo motor-driven push plates, buffer rods and cylinders to prevent wear of the pallet through the slide rail rod and buffer device, and ensure the accurate position of the pallet through the limit rod and baffle. The auxiliary device adjusts the mattress height and position to ensure stable transportation.
Improves mattress palletization efficiency and accuracy, reduces pallet wear and mattress position deviation, ensures transportation and storage stability, and reduces production interruptions and errors.
Smart Images

Figure CN119460751B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automated warehousing and logistics, and particularly to a mattress aisle stacker for the production and processing of bamboo mattresses. Background Art
[0002] A mattress aisle stacker is a device used in an automated warehousing system, mainly for the efficient storage and retrieval of goods such as mattresses in a narrow aisle. This device usually integrates advanced automated technologies, such as automatic navigation, real-time monitoring, and automatic handling, to improve the efficiency and accuracy of warehousing management.
[0003] The patent with the patent announcement number CN221439682U relates to the technical field of automated warehousing and logistics. This patent discloses a mattress stacker for mattress production and processing, which relates to the field of mattress stacking. It includes a workbench, on the upper surface of which a support plate is fixedly connected. On the upper surface of the support plate, a bracket is fixedly connected. Inside the bracket, an electric push rod is installed. The output end of the electric push rod is fixedly connected with a baffle. A pushing mechanism is arranged inside the bracket. The outer surface of the workbench is fixedly connected with a limit plate. The outer surface of the limit plate is fixedly connected with a positioning shell. A moving mechanism is arranged inside the positioning shell. The bottom surface of the workbench is fixedly connected with a positioning plate. The outer surface of the limit plate is fixedly connected with a blocking block. Through the cooperation between components such as the pushing mechanism, the baffle, and the moving mechanism, the pushing mechanism can push the mattress to move, and the moving mechanism can push the pallet to both sides of the workbench, so that it will not affect the staff to change the pallet, solving the problem that the device needs to be stopped when changing the pallet.
[0004] In the above patent, it will not affect the staff to change the pallet, solving the problem that the device needs to be stopped when changing the pallet. However, the current measuring device has the following problems: when moving the pallet, there is no protection for the pallet, which easily causes the pallet to be bumped. Especially during frequent handling or transportation, the pallet may rub against other objects, resulting in wear on the surface of the pallet and affecting its service life. Summary of the Invention
[0005] In view of the deficiencies of the prior art, the present invention provides a mattress aisle stacker for the production and processing of bamboo mattresses, solving the problems raised in the above background art.
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A mattress aisle stacker for the production and processing of bamboo mattresses, comprising a placement frame, a chassis, a conveyor belt, a mattress, a stacking rack, and a fixing rack. The chassis is arranged inside the placement frame. A positioning plate is provided on the top of the chassis. The conveyor belt is arranged below the placement frame. The mattress is arranged on the top of the chassis. The stacking rack is arranged behind the conveyor belt. The fixing rack is arranged on the left side of the conveyor belt. A pulley is provided at the inclined surface of the fixing rack. A stacking device is arranged inside the stacking rack. A conveying device is arranged above the conveyor belt. An auxiliary device is arranged above the fixing rack. Among them, the stacking device includes a servo motor, a push plate, a slide rail rod, a deceleration plate, a buffer rod, a cylinder, a top plate, a placement rack, and a check rod. The fixed end of the servo motor is fixedly installed on the right side of the conveyor belt. The push plate is arranged on the circumferential surface of the conveyor belt. The slide rail rod is arranged between the placement frame and the stacking rack. The deceleration plate is rotatably installed on the inner wall of the placement frame. The buffer rod slidably penetrates the inner and outer walls of the stacking rack. The fixed end of the cylinder is fixedly installed on the inner wall of the stacking rack. The top plate is fixedly installed at the output end of the cylinder. The placement rack is rotatably installed on the inner wall of the stacking rack. The check rod is fixedly installed on the inner wall of the stacking rack to prevent the chassis from falling rapidly and being worn by the impact force it receives. This chassis will eventually slide down to contact the slide rail rod and continue to be pushed after moving one cycle through the push plate.
[0007] According to the above technical solution, a first torsion spring is arranged between the deceleration plate and the placement frame to drive the deceleration plate to reset through the arranged first torsion spring. A first spring is arranged between the buffer rod and the stacking rack to drive the buffer rod to reset through the arranged first spring. A second torsion spring is arranged between the placement rack and the stacking rack to drive the placement rack to reset through the arranged second torsion spring.
[0008] According to the above technical solution, the conveying device includes a conveyor belt and a receiving rod. The conveyor belt is arranged inside the fixing rack. The receiving rod is fixedly installed on the right side of the conveyor belt to convey the mattress through the conveyor belt.
[0009] According to the above technical solution, the conveying device further includes a limiting rod, a clamping plate, a baffle plate, an electric push rod and a pressing plate. The limiting rod is slidably installed on the surface of the receiving rod, the clamping plate is fixedly installed on the surface of the limiting rod, the baffle plate is slidably installed on the surface of the fixed frame, the fixed end of the electric push rod is fixedly installed on the surface of the fixed frame close to the slide rail rod, the pressing plate is fixedly installed at the output end of the electric push rod, and a first reset spring is arranged between the limiting rod and the receiving rod. The first reset spring drives the limiting rod to reset. A second reset spring is arranged between the baffle plate and the fixed frame. The second reset spring drives the baffle plate to reset. When the chassis moves, it will contact the inclined surface of the limiting rod, causing the limiting rod to move upward and compress the first reset spring at the same time. At this time, the chassis continues to move, and then it will contact the inclined surface of the baffle plate, causing the baffle plate to move upward. The movement of the baffle plate will compress the second reset spring. When the chassis is in the middle of the limiting rod, the limiting rod resets and drives the clamping plate to move downward to contact the slide rail rod, realizing the blocking of the movement of the chassis.
[0010] According to the above technical solution, the conveying device further includes a rotating motor and a round rod. The fixed end of the rotating motor is fixedly installed on the front side of the fixed frame, the round rod is fixedly installed at the output end of the rotating motor, and a bidirectional reciprocating spiral groove is formed on the circumferential surface of the round rod. The rotation of the round rod drives the rotation of the bidirectional reciprocating spiral groove, and the sliding plate moves towards the center of the conveyor belt through the bidirectional reciprocating spiral groove.
[0011] According to the above technical solution, the auxiliary device further includes a fixing button, a rotating rod and a height limiting plate. The fixing button is fixedly installed on the rear side of the fixed frame, the rotating rod is rotatably installed on the top of the fixing button, a thread groove is formed on the circumferential surface of the rotating rod, and the height limiting plate is threadedly installed on the circumferential surface of the rotating rod. The height of the mattress is limited by the height limiting plate. When it is necessary to convey mattresses of different heights, the rotating rod is rotated to drive the rotation of the thread groove, and the height limiting plate moves upward through the thread groove.
[0012] According to the above technical solution, the auxiliary device further includes a sliding plate and an aligning plate. The sliding plate is threadedly installed on the circumferential surface of the round rod, and the aligning plate slidably penetrates through the inner and outer walls of the sliding plate. The sliding plate moves towards the center of the conveyor belt through the bidirectional reciprocating spiral groove. The movement of the sliding plate drives the movement of the aligning plate. The movement of the aligning plate contacts the outer wall of the mattress. A second spring is arranged between the aligning plate and the sliding plate. The second spring drives the aligning plate to reset.
[0013] According to the above technical solution, the auxiliary device further includes a limit wheel and a clamping rod. The limit wheel is fixedly installed on the circumferential surface of the rotating rod. The clamping rod is slidably installed on the top of the fixed button. A third spring is arranged between the clamping rod and the fixed button. The third spring drives the clamping rod to reset. One side of the clamping rod close to the limit wheel is provided as an inclined surface. The clamping rod contacts the limit wheel. When the rotating rod is rotated, the rotating rod drives the limit wheel to rotate. The rotation of the limit wheel will contact the inclined surface of the clamping rod, causing the clamping rod to move outward and compress the third spring at the same time. After stopping rotating the rotating rod, when the rotating rod rotates in reverse, at this time the limit wheel will contact the non-inclined surface of the clamping rod, causing the clamping rod to limit the position of the limit wheel, so that the limit wheel cannot rotate.
[0014] The present invention provides a mattress roadway stacker for bamboo mattress production and processing. It has the following beneficial effects:
[0015] (1) In this invention, through the setting of the stacking device, the servo motor, conveyor belt, and push plate are used to push the chassis to move along the slide rail rod. The use of the chassis can make it easier to align and stack the mattresses during subsequent palletizing, improving the efficiency and accuracy of palletizing. When the chassis is loaded with mattresses, it will finally be moved by the push plate to contact the buffer rod and be buffered and decelerated by the first spring, preventing the chassis from contacting the inner wall of the stacking rack due to the thrust generated by the push plate and causing wear. When the chassis stops moving, at this time, the cylinder and the top plate are used to move the chassis upward, and the chassis is placed on the top of the placement rack through the placement rack and the check rod. At this time, the palletizing of the chassis is completed, that is, the palletizing of the mattresses is completed. By gradually palletizing the chassis upward, the stacking of the mattresses can be made more stable, reducing the risk of collapse. This palletizing method can make the storage and management of the mattresses more orderly, facilitating inventory and retrieval.
[0016] (2) In this invention, through the setting of the conveying device, the conveyor belt is used to convey the mattresses. The limit rod and the baffle are used to block the movement of the chassis, preventing the chassis from sliding when waiting for the mattresses to arrive and causing errors in the position of the mattresses. At this time, the servo motor pauses working, and both baffles are lifted by the chassis. At this time, the mattresses are released from the restriction of the baffles and slide to contact the positioning plate with the help of the pulleys. At this time, the output end of the electric push rod drives the abutting plate to move, realizing the leveling of the position of the mattresses. After leveling, the two sides of the mattresses can better fit the chassis, reducing the shaking and displacement of the mattresses during transportation or storage, thereby improving the overall stability.
[0017] (3) The invention, through the setting of auxiliary devices, limits the height of the mattress through the height limiting plate. When mattresses of different heights need to be transported, the height limiting plate is moved upward by the rotating rod to achieve timely adjustment of mattresses of different heights during transportation. The limiting wheel and the locking rod can prevent accidental touch when the rotating rod is accidentally touched by external force, thereby preventing unstable adjustment and causing transportation errors. The round rod, sliding plate and alignment plate are used to push the position of the mattress to the center of the conveyor belt, so that the mattress can be transported in the center, which can ensure the accurate position of the mattress when it is subsequently moved to the chassis, thereby reducing production interruptions or errors caused by position deviations. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 This is a schematic diagram of the chassis and frame position structure of the present invention;
[0020] Figure 3 This is a schematic diagram of the position structure of the speed reducer and the slide rail rod of the present invention;
[0021] Figure 4 It is a schematic diagram of a partial cross-sectional structure of a stacking device of the present invention;
[0022] Figure 5 It is a schematic diagram of the position structure of the limit rod and the baffle of the present invention;
[0023] Figure 6 For the present invention Figure 5 A schematic diagram of the structure enlargement of part A;
[0024] Figure 7 For the present invention Figure 5 A schematic diagram of the structure of part B in the middle is enlarged;
[0025] Figure 8 This is a schematic diagram of the position structure of the abutment plate and the mattress of the present invention.
[0026] In the figure: 1. frame; 2. chassis; 3. conveyor belt; 4. servo motor; 5. push plate; 6. slide rail; 7. speed brake; 8. mattress; 9. stacking rack; 10. buffer rod; 11. cylinder; 12. top plate; 13. placement rack; 14. check rod; 20. fixed rack; 21. conveyor belt; 22. receiving rod; 23. limit rod; 24. card plate; 25. baffle; 26. electric push rod; 27. stop plate; 28. rotating motor; 29. round rod; 30. fixing button; 31. rotating rod; 32. height limit plate; 33. sliding plate; 34. alignment plate; 35. limit wheel; 36. card rod. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0028] Please refer to Figures 1 - 4 , an embodiment of the present invention is: a mattress roadway stacker for bamboo mattress production and processing, including a placement frame 1, a chassis 2, a conveyor belt 3, a mattress 8, a stacking rack 9 and a fixing frame 20. The chassis 2 is arranged inside the placement frame 1. A positioning plate is arranged on the top of the chassis 2. The conveyor belt 3 is arranged below the placement frame 1. The mattress 8 is arranged on the top of the chassis 2. The stacking rack 9 is arranged at the rear of the conveyor belt 3. The fixing frame 20 is arranged on the left side of the conveyor belt 3. A pulley is arranged at the inclined surface of the fixing frame 20. A stacking device is arranged inside the stacking rack 9. The stacking device includes a servo motor 4, a push plate 5, a slide rail rod 6, a deceleration plate 7, a buffer rod 10, a cylinder 11, a top plate 12, a placement rack 13 and a check rod 14. The fixed end of the servo motor 4 is fixedly installed on the right side of the conveyor belt 3. The push plate 5 is arranged on the circumferential surface of the conveyor belt 3. The slide rail rod 6 is arranged between the placement frame 1 and the stacking rack 9. The deceleration plate 7 is rotatably installed on the inner wall of the placement frame 1. Buffering is carried out through the deceleration plate 7 to prevent the chassis 2 from falling rapidly and being worn by the impact force received. The buffer rod 10 slides through the inner and outer walls of the stacking rack 9 to prevent the chassis 2 from contacting the inner wall of the stacking rack 9 due to the thrust generated by the push plate 5 and causing wear. The fixed end of the cylinder 11 is fixedly installed on the inner wall of the stacking rack 9. The top plate 12 is fixedly installed at the output end of the cylinder 11. The placement rack 13 is rotatably installed on the inner wall of the stacking rack 9. The check rod 14 is fixedly installed on the inner wall of the stacking rack 9. By gradually stacking the chassis 2 upwards, the stacking of the mattress 8 can be made more stable, reducing the risk of collapse. This stacking method can make the storage and management of the mattress 8 more orderly, facilitating inventory taking and retrieval.
[0029] A first torsion spring is arranged between the deceleration plate 7 and the placement frame 1, and the deceleration plate 7 is driven to reset by the arranged first torsion spring. A first spring is arranged between the buffer rod 10 and the stacking rack 9, and the buffer rod 10 is driven to reset by the arranged first spring. A second torsion spring is arranged between the placement rack 13 and the stacking rack 9, and the placement rack 13 is driven to reset by the arranged second torsion spring.
[0030] During the operation of this embodiment, the servo motor 4 drives the conveyor belt 3 to rotate. The rotation of the conveyor belt 3 drives the push plate 5 to move. The movement of the push plate 5 will contact the chassis 2, causing the push plate 5 to push the chassis 2 to move. The chassis 2 will move along the slide rail rod 6. When the bottommost chassis 2 completely disengages from the placement frame 1, the previous chassis 2 will slide downwards. This chassis 2 will contact the deceleration plate 7 and compress the first torsion spring, and be buffered by the deceleration plate 7 to prevent the chassis 2 from being worn due to the impact force caused by a rapid fall. This chassis 2 will finally slide until it contacts the slide rail rod 6 and continue to be pushed after the push plate 5 moves for one cycle. Using the chassis 2 can make the mattress 8 easier to align and stack during subsequent palletizing, improving the efficiency and accuracy of palletizing. When the chassis 2 is loaded with the mattress 8, it will finally be moved by the push plate 5 to contact the buffer rod 10 and be buffered and decelerated by the first spring to prevent the chassis 2 from contacting the inner wall of the stacking rack 9 due to the thrust generated by the push plate 5 and causing wear. When the chassis 2 stops moving, at this time, the output end of the cylinder 11 moves upwards and drives the top plate 12 to move at the same time. By contacting the bottom of the chassis 2 with the top plate 12, the chassis 2 moves upwards at this time. The movement of the chassis 2 will contact the bottom inclined surface of the placement rack 13, causing the placement rack 13 to rotate. The rotation of the placement rack 13 will compress the second torsion spring. At this time, the chassis 2 continues to move until it is placed on the top of the placement rack 13. At this time, when the placement rack 13 resets, it is restricted by the check rod 14, and the next chassis 2 will push the previous chassis 2 upwards and be placed on the top of the placement rack 13 in the same way. At this time, the palletizing of the chassis 2 is completed, that is, the palletizing of the mattress 8 is completed. By gradually palletizing the chassis 2 upwards, the stacking of the mattress 8 can be made more stable, reducing the risk of collapse. This palletizing method can make the storage and management of the mattress 8 more orderly, facilitating inventory taking and access.
[0031] Please refer to Figures 1 - 8 , on the basis of the above embodiment, in another embodiment of the present invention, a conveying device is provided above the conveyor belt 3, and an auxiliary device is provided above the fixed frame 20. The conveying device includes a conveyor belt 21 and a receiving rod 22. The conveyor belt 21 is arranged on the inner wall of the fixed frame 20, and the receiving rod 22 is fixedly installed on the right side of the conveyor belt 3. The mattress 8 is conveyed by the conveyor belt 21.
[0032] The conveying device also includes a limit rod 23, a card plate 24, a baffle 25, an electric push rod 26 and a stop plate 27. The limit rod 23 is slidably mounted on the surface of the receiving rod 22, the card plate 24 is fixedly mounted on the surface of the limit rod 23, the baffle 25 is slidably mounted on the surface of the fixed frame 20, the fixed end of the electric push rod 26 is fixedly mounted on the surface of the fixed frame 20 close to the slide rail rod 6, and the stop plate 27 is fixedly mounted on the output end of the electric push rod 26 to block the movement of the chassis 2 to prevent sliding while waiting for the mattress 8 to arrive, causing an error in the position of the mattress 8. A reset spring No. 1 is arranged between the limit rod 23 and the receiving rod 22, and the limit rod 23 is reset by the reset spring No. 1. A reset spring No. 2 is arranged between the baffle 25 and the fixed frame 20, and the baffle 25 is reset by the reset spring No. 2.
[0033] The conveying device also includes a rotating motor 28 and a round rod 29. The fixed end of the rotating motor 28 is fixedly installed on the front side of the fixed frame 20, and the round rod 29 is fixedly installed on the output end of the rotating motor 28. A bidirectional reciprocating spiral groove is opened on the circumferential surface of the round rod 29, and the rotating motor 28 drives the round rod 29 to rotate.
[0034] The auxiliary device also includes a fixing button 30, a rotating rod 31 and a height limiting plate 32. The fixing button 30 is fixedly installed on the rear side of the fixing frame 20, and the rotating rod 31 is rotatably installed on the top of the fixing button 30. A threaded groove is provided on the circumferential surface of the rotating rod 31, and the height limiting plate 32 is threadedly installed on the circumferential surface of the rotating rod 31, so as to realize timely adjustment of mattresses 8 of different heights during transportation.
[0035] The auxiliary device also includes a sliding plate 33 and an alignment plate 34. The sliding plate 33 is threadedly installed on the circumferential surface of the round rod 29. The alignment plate 34 slides through the inner and outer walls of the sliding plate 33, so that the position of the mattress 8 is pushed to the center of the conveyor belt 21, thereby realizing the centered transportation of the mattress 8, which can ensure the accurate position of the mattress 8 when it is subsequently moved to the chassis 2, reducing production interruptions or errors caused by position deviation. A No. 2 spring is arranged between the alignment plate 34 and the sliding plate 33, and the No. 2 spring is arranged to drive the alignment plate 34 to reset.
[0036] The auxiliary device also includes a limiting wheel 35 and a locking rod 36. The limiting wheel 35 is fixedly mounted on the circumferential surface of the rotating rod 31, and the locking rod 36 is slidably mounted on the top of the fixing button 30, so that when the rotating rod 31 is accidentally touched by an external force, it can be prevented from being accidentally touched, thereby preventing the unstable adjustment from causing the delivery error. A No. 3 spring is arranged between the locking rod 36 and the fixing button 30, and the No. 3 spring is arranged to drive the locking rod 36 to reset. The side of the locking rod 36 close to the limiting wheel 35 is arranged as an inclined surface, and the locking rod 36 is in contact with the limiting wheel 35.
[0037] During the operation of this embodiment, the mattress 8 is conveyed by the conveyor belt 21. The round rod 29 is rotated by the rotating motor 28. When the mattress 8 is conveyed to the inclined part of the fixing frame 20, the mattress 8 is guided by the pulley at this time. At the same time, the mattress 8 is blocked by the baffle 25 to cooperate with the movement of the chassis 2 so that the mattress 8 is moved to the top of the chassis 2. The movement of the chassis 2 will contact the inclined surface of the limit rod 23, causing the limit rod 23 to move upward and compress the first reset spring at the same time. At this time, the chassis 2 continues to move, and then it will contact the inclined surface of the baffle 25, causing the baffle 25 to move upward. The movement of the baffle 25 will compress the second reset spring. When the position of the chassis 2 is in the middle of the limit rod 23, the limit rod 23 is reset and drives the clamping plate 24 to move downward to contact the slide rail rod 6, realizing the blocking of the movement of the chassis 2 to prevent the mattress 8 from sliding when waiting for the mattress 8 to arrive, resulting in an error in the position of the mattress 8. At this time, the servo motor 4 pauses working, and at the same time, both baffles 25 are lifted by the chassis 2. At this time, the mattress 8 is released from the restriction of the baffle 25 and slides to contact the positioning plate with the help of the pulley. At this time, the output end of the electric push rod 26 drives the abutting plate 27 to move, realizing the leveling of the position of the mattress 8. After leveling, both sides of the mattress 8 can better fit the chassis 2, reducing the shaking and displacement of the mattress 8 during transportation or storage, thereby improving the overall stability;
[0038] The height of the mattress 8 is restricted by the height limit plate 32. When it is necessary to convey mattresses 8 with different heights, the threaded groove is rotated by rotating the rotating rod 31, and the height limit plate 32 is moved upward through the threaded groove, realizing the timely adjustment of mattresses 8 with different heights during conveyance. When rotating the rotating rod 31, the rotating rod 31 drives the limit wheel 35 to rotate. The rotation of the limit wheel 35 will contact the inclined surface of the positioning rod 36, causing the positioning rod 36 to move outward and compress the third spring at the same time. After stopping rotating the rotating rod 31, when the rotating rod 31 rotates in reverse, at this time, the limit wheel 35 will contact the non-inclined surface of the positioning rod 36, causing the positioning rod 36 to limit the position of the limit wheel 35, making the limit wheel 35 unable to rotate. In this way, when the rotating rod 31 is accidentally touched by an external force, anti-mis-touch can be realized, preventing unstable adjustment and causing conveyance errors. The rotation of the round rod 29 drives the bidirectional reciprocating spiral groove to rotate. Through the bidirectional reciprocating spiral groove, the sliding plate 33 moves towards the center of the conveyor belt 21. The movement of the sliding plate 33 drives the aligning plate 34 to move. The movement of the aligning plate 34 will contact the outer wall of the mattress 8, causing the position of the mattress 8 to be pushed towards the center of the conveyor belt 21, realizing the centered conveyance of the mattress 8, which can ensure the accurate position of the mattress 8 when it is subsequently moved onto the chassis 2, reducing production interruptions or errors caused by position deviations.
[0039] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and permutations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mattress roadway stacker for the production and processing of bamboo mattresses, comprising a frame (1), a chassis (2), a conveyor belt (3), a mattress (8), a stacking rack (9) and a fixing rack (20), characterized in that: The chassis (2) is arranged inside the frame (1). A positioning plate is arranged on the top of the chassis (2). The conveyor belt (3) is arranged below the frame (1). The mattress (8) is arranged on the top of the chassis (2). The stacking rack (9) is arranged at the rear side of the conveyor belt (3). The fixing rack (20) is arranged on the left side of the conveyor belt (3). A pulley is arranged at the inclined surface of the fixing rack (20). A stacking device is arranged inside the stacking rack (9). A conveying device is arranged above the conveyor belt (3). An auxiliary device is arranged above the fixing rack (20). Among them, the stacking device includes a servo motor (4), a push plate (5), a slide rail rod (6), a deceleration plate (7), a buffer rod (10), a cylinder (11), a top plate (12), a placement rack (13) and a check rod (14). The fixed end of the servo motor (4) is fixedly installed on the right side of the conveyor belt (3). The push plate (5) is arranged on the circumferential surface of the conveyor belt (3). The slide rail rod (6) is arranged between the frame (1) and the stacking rack (9). The deceleration plate (7) is rotatably installed on the inner wall of the frame (1). The buffer rod (10) slidably penetrates the inner and outer walls of the stacking rack (9). The fixed end of the cylinder (11) is fixedly installed on the inner wall of the stacking rack (9). The top plate (12) is fixedly installed at the output end of the cylinder (11). The placement rack (13) is rotatably installed on the inner wall of the stacking rack (9). The check rod (14) is fixedly installed on the inner wall of the stacking rack (9). The conveying device includes a conveyor belt (21) and a receiving rod (22). The conveyor belt (21) is arranged inside the fixing rack (20). The receiving rod (22) is fixedly installed on the right side of the conveyor belt (3). The conveying device further includes a limit rod (23), a clamping plate (24), a baffle plate (25), an electric push rod (26) and a pressing plate (27). The limit rod (23) is slidably installed on the surface of the receiving rod (22). The clamping plate (24) is fixedly installed on the surface of the limit rod (23). The baffle plate (25) is slidably installed on the surface of the fixing rack (20). The fixed end of the electric push rod (26) is fixedly installed on the surface of the fixing rack (20) close to the slide rail rod (6). The pressing plate (27) is fixedly installed at the output end of the electric push rod (26). A first return spring is arranged between the limit rod (23) and the receiving rod (22). A second return spring is arranged between the baffle plate (25) and the fixing rack (20). The auxiliary device further includes a sliding plate (33) and an aligning plate (34). The sliding plate (33) is threadedly installed on the circumferential surface of the round rod (29). The aligning plate (34) slidably penetrates the inner and outer walls of the sliding plate (33). A second spring is provided between the aligning plate (34) and the sliding plate (33). The auxiliary device further includes a limiting wheel (35) and a clamping rod (36). The limiting wheel (35) is fixedly installed on the circumferential surface of the rotating rod (31). The clamping rod (36) is slidably installed on the top of the fixing button (30). A third spring is provided between the clamping rod (36) and the fixing button (30). One side of the clamping rod (36) close to the limiting wheel (35) is provided with an inclined surface, and the clamping rod (36) is in contact with the limiting wheel (35).
2. A mattress roadway stacker for the production and processing of bamboo mattresses according to claim 1, characterized in that: A first torsion spring is provided between the deceleration plate (7) and the placement frame (1). A first spring is provided between the buffer rod (10) and the stacking rack (9). A second torsion spring is provided between the placement rack (13) and the stacking rack (9).
3. A mattress roadway stacker for the production and processing of bamboo mattresses according to claim 2, characterized in that: The conveying device further includes a rotating motor (28) and a round rod (29). The fixed end of the rotating motor (28) is fixedly installed on the front side of the fixing frame (20). The round rod (29) is fixedly installed on the output end of the rotating motor (28). A bidirectional reciprocating spiral groove is formed on the circumferential surface of the round rod (29).
4. A mattress roadway stacker for the production and processing of bamboo mattresses according to claim 3, characterized in that: The auxiliary device further includes a fixing button (30), a rotating rod (31) and a height limiting plate (32). The fixing button (30) is fixedly installed on the rear side of the fixing frame (20). The rotating rod (31) is rotatably installed on the top of the fixing button (30). A threaded groove is formed on the circumferential surface of the rotating rod (31). The height limiting plate (32) is threadedly installed on the circumferential surface of the rotating rod (31).
Citation Information
Patent Citations
Mattress stacking machine for mattress production and processing
CN221439682U
Automatic tray stacking device for transporting pork
CN111606059A