Fabricated subway station intelligent assembling equipment and construction method

By using a combination design of jack sensors and fixed wheels and cross braces in prefabricated subway station assembly equipment, the problems of low intelligence in existing equipment and inaccurate stress monitoring of lifting points are solved, and more efficient and safe assembly is achieved process.

CN119461080APending Publication Date: 2025-02-18CCCC TUNNEL ENG CO LTD
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Patent Information

Application Number
CN202411645169.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

The existing prefabricated subway station assembly equipment is low in intelligence, the loading point stress monitoring is inaccurate, and the loading of each lifting point cannot be controlled, which poses a major safety hazard.

Method used

Design an intelligent assembly device with a jack sensor to measure the stress at each lifting point in real time. The combination of fixed wheels and cross braces is adopted to reduce the friction force of the equipment and ensure the accuracy of the sensor's measurement force value.

Benefits of technology

It realizes precise control of the lifting point stress, improves the safety and stability of assembly, and can work efficiently in a variety of working environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides intelligent assembly equipment for assembly type subway station components and a construction method, and aims to solve the problems of low hoisting precision, inaccurate stress of hoisting points and the like of assembly equipment in assembly type subway station engineering. The intelligent assembly equipment is provided with an independent hoisting system which can be independently adjusted to adapt to hoisting requirements of different components; therefore, the problems of complexity and imbalance during multi-point stress of lifting points of traditional equipment are effectively solved. The lifting point of the device adopts a combination mode of the fixed wheel and the cross arm, and through the design, the influence of the friction force of the device and the angle change of the steel wire rope on the force value measured by the jack sensor can be reduced, and the accuracy of the force value measured by the jack sensor is ensured. In addition, by means of the combination mode, the stability and adaptability of the equipment are enhanced, and the equipment can efficiently work in various working environments. In combination with an intelligent construction method, a more efficient, safer and more intelligent solution is provided for component assembly of the fabricated subway station.
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Description

Technical Field

[0001] The present invention relates to the technical field of prefabricated subway station engineering, and in particular to intelligent assembly equipment and a construction method for prefabricated components. Background Art

[0002] In recent years, in accordance with national policy requirements, the development of the construction industrialization has been promoted, and the labor-intensive construction model has been transformed into an intensive and mechanized one. It is required to vigorously develop prefabricated buildings and promote green building methods. More and more cities are using prefabricated subway stations in new subways.

[0003] At present, most prefabricated subway stations are assembled by gantry cranes and intelligent trolleys, which have the disadvantages of cumbersome operation, large amount of steel used in equipment, high requirements on foundation flatness, and long single-ring assembly time. With the promotion of prefabricated subway stations, some stations have adopted the assembly method of gantry cranes and simple trolleys, which mainly uses crane-assisted assembly and has a fast construction speed.

[0004] For example, the following prior patent application, application number CN 113200459 A, is entitled "A kind of adjustable force state hoist for installing the roof of a prefabricated subway station and its application". Its hook uses a hydraulic hook that can be controlled independently of each other, and controls the length and opening of the hoist at each lifting point to control the opening amount of the component to realize the assembly of the roof and the side wall, but it is unable to achieve precise control of each lifting point. Application number CN 117699670 A, is entitled "Component gantry crane and its fine-tuning balance control method". Its lifting system uses two fixed wheels. When the jack is lifted, the angle of the lower side of the wire rope will change, and there is friction between the wire rope and the lower fixed wheel. The force detected by the jack sensor is inconsistent with the actual force, which poses certain safety hazards.

[0005] In summary, the existing gantry crane construction and installation has a low level of intelligence, the actual force monitoring of the lifting points is inaccurate, and the force of each lifting point cannot be controlled, posing a major safety hazard. Summary of the invention

[0006] In order to solve the above problems, the present invention provides an intelligent assembly device for prefabricated subway stations, which is equipped with a jack sensor and can measure the stress conditions of each lifting point in real time. Combined with the intelligent construction method, the present invention provides a more efficient, safe and intelligent solution for the assembly of components of prefabricated subway stations. The lifting points of this equipment adopt a combination of fixed wheels and cross braces. Through this design, the friction of the equipment itself and the influence of the change of the angle of the wire rope on the force value measured by the jack sensor can be reduced, thereby ensuring the accuracy of the force value measured by the jack sensor. In addition, this combination method also enhances the stability and adaptability of the equipment, and can work efficiently in a variety of working environments.

[0007] The technical solution of the present invention is:

[0008] The present invention provides an assembled subway station intelligent assembly device, comprising a shoulder pole beam, the top of the shoulder pole beam is connected to a gantry crane through a main lifting rope, a lifting system is welded to the shoulder pole beam, the lifting system is arranged in pairs before and after the shoulder pole beam, the lifting system comprises a fixed steel plate, a fixed wheel, a steel wire rope, a support plate, a jack and a sensor, an open groove is arranged on the fixed steel plate, a fixed wheel is arranged in the open groove, one end of the steel wire rope is wound around the fixed wheel, the other end of the steel wire rope is connected to a lifting component, the fixed wheel is connected to a support plate shaft, a jack is connected to the bottom of the support plate, and a sensor is installed between the jack and the support plate for collecting the thrust of the jack.

[0009] Preferably, a pallet slide groove is welded on the fixed steel plate, and a pallet roller is provided under the pallet, and the pallet roller is placed in the pallet slide groove to ensure vertical movement of the pallet and the fixed wheel.

[0010] Furthermore, to ensure that the wire rope is stressed, the design value of the allowable bearing capacity of the wire rope satisfies the following formula:

[0011] F1 ≥ βF2 / cos(θ / 2)

[0012] Among them, F1 is the design value of the allowable bearing capacity of the wire rope, F2 is the design value of the load at the component hanging point, β is the safety factor of the wire rope, and θ is the angle of the wire rope.

[0013] Preferably, the rated range of the jack satisfies the following formula:

[0014] F3≥αF2+G

[0015] Among them, F3 is the rated range of a single jack, F2 is the design value of the load at the component lifting point, α is the safety factor of a single jack, and G is the total weight of the fixed wheel, wire rope and lifting component.

[0016] Furthermore, the upper end of the steel wire rope is annular, and a cross brace is provided on the steel wire rope, and the cross brace expands the ring shape of the upper end of the steel wire rope to form a space for placing a jack fixing steel plate, and the jack is fixed on the jack fixing steel plate, and the jack fixing steel plate includes two vertical steel plates and one horizontal steel plate, the two vertical steel plates are welded to the front and rear sides of the shoulder pole beam, and the horizontal steel plate is welded under the shoulder pole beam, and the distance between the two vertical steel plates is smaller than the diameter of the fixed wheel, and a cross brace slide groove and a cross brace roller are provided on the cross brace to constrain the freedom of the steel wire rope and ensure that the steel wire rope moves vertically in a plane.

[0017] F4 ≥ F3

[0018] Among them, F4 is the reaction force provided by the horizontal plate of the jack fixing the steel plate.

[0019] Furthermore, the connection between the jack fixing steel plate and the shoulder beam adopts a double-sided fillet weld, and the connection between the vertical steel plate and the horizontal steel plate of the jack fixing steel plate adopts a single-sided fillet weld. The weld calculation is shown in the following formula:

[0020]

[0021] in, is the fillet weld strength, l w1 is the length of the weld between the horizontal steel plate of the jack fixing steel plate and the shoulder beam, which is a double-sided fillet weld, l w2 is the length of the weld between the vertical steel plate and the horizontal steel plate of the jack-fixed steel plate, which is a single-sided fillet weld, l w3 is the length of the weld between the jack fixing steel plate, the vertical steel plate and the shoulder beam, which is a double-sided fillet weld, h e Calculates thickness for fillet welds.

[0022] The present invention also provides a construction method of an assembled subway station intelligent assembly device, comprising the following steps:

[0023] Step 1: The gantry crane moves to the top of the lifting component, installs the lifting component, and each jack moves upward synchronously to lift the lifting component off the ground;

[0024] Step 2: Compare the measured value of the load at each hanging point monitored by the pressure sensor with the design value. If the deviation is greater than the allowable deviation threshold, fine-tune the jack stroke, and then adjust the force of the hanging point until the deviation between the measured value of the load at each hanging point and the design value is less than the allowable deviation threshold;

[0025] Step 3: Lock the stroke of the jack, start the main hoisting wire rope of the gantry crane, lift the hoisting component to the required height, and then transport the hoisting component to the designated location;

[0026] Step 4: Start the main hoisting rope of the gantry crane, lift the hoisting component to the required height, and then transport the hoisting component to the designated location;

[0027] Step 5: By adjusting the rotation of the shoulder beam and the position of the gantry crane trolley, the lifting component can be accurately placed at the installation position.

[0028] Preferably, ribs are provided on the fixed steel plate.

[0029] Preferably, pallet rollers are provided on both sides of the pallet respectively, the pallet rollers are placed in pallet slide grooves, and the pallet slide grooves are fixed to the fixed steel plate.

[0030] This technical solution can provide an effective assembly and construction solution for prefabricated subway stations. Specifically, compared with the existing technology, it has the following advantages:

[0031] 1. The device of the present invention is provided with an independent lifting system, and each lifting system can be adjusted individually to meet the lifting requirements of different components, thereby effectively solving the complexity and imbalance problems when the lifting points of traditional equipment are subjected to multiple forces.

[0032] 2. The present invention adopts a combination of fixed wheels and cross braces. Through this design, the friction of the equipment itself and the influence of the angle change of the wire rope on the force value measured by the jack sensor can be reduced, ensuring the accuracy of the force value measured by the jack sensor. In addition, this combination also enhances the stability and adaptability of the equipment, and can work efficiently in a variety of working environments.

[0033] 3. Each lifting system of the present invention realizes precise control of the force on the lifting point by setting a separate jack sensor, effectively solving the deformation problem of component lifting.

[0034] 4. The present invention limits the positions and parameters of the wire rope, jack and cross brace, making the entire device and construction safer and more reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 Elevation layout designed for the present invention;

[0036] Figure 2 Detailed drawing of the lifting system designed for the present invention;

[0037] Figure 3 A cross-sectional view of the lifting system designed for the present invention;

[0038] Figure 4 The detailed design of the present invention Figure 1 ;

[0039] Figure 5 Sectional view of the lifting system bb designed for the present invention.

[0040] 1-main lifting rope, 2-shoulder beam, 3-lifting system, 4-steel wire rope, 5-lifting component, 6-pallet roller, 7-cross brace roller, 8-pallet slide, 9-cross brace slide, 10-fixed steel plate, 11-reinforcement rib, 12-limiter, 13-pallet, 14-fixed wheel, 15-pressure sensor, 16-jack, 17-jack fixing steel plate, 18-cross brace. DETAILED DESCRIPTION

[0041] The present invention provides an intelligent assembly device and construction method for assembled subway station components, aiming to solve the problems of low hoisting accuracy and inaccurate force on the hoisting points of the assembly equipment in the assembled subway station project. The device is provided with independent hoisting points, which can be adjusted individually to meet the hoisting requirements of different components, thereby effectively solving the complexity and imbalance of the traditional equipment when the hoisting points are subjected to force at multiple points. Specifically, the device is equipped with a jack sensor, which can measure the force of each hoisting point in real time. Combined with the intelligent construction method, the present invention provides a more efficient, safe and intelligent solution for the assembly of components of assembled subway stations. The hoisting point of the device adopts a combination of fixed wheels and cross braces. Through this design, the friction of the device itself and the influence of the angle change of the wire rope on the force value measured by the jack sensor can be reduced, thereby ensuring the accuracy of the force value measured by the jack sensor. In addition, this combination method also enhances the stability and adaptability of the equipment, and can work efficiently in a variety of working environments.

[0042] Example 1

[0043] The present invention provides an assembled subway station intelligent assembly device, such as Figure 1-Figure 5 As shown, the device is provided with a plurality of lifting systems 3 (corresponding to the number of lifting points of the lifting member 5) on the shoulder pole beam 2, the shoulder pole beam 2 is connected to the gantry crane through the main lifting rope 1, and the lifting system 3 is connected to the lifting member 5 through the wire rope 4. The mechanism principle of the lifting system 3 is as follows: Figure 3 It is an aa section, and the hoisting system 3 is welded on the shoulder pole beam 2. The hoisting system 3 is arranged in pairs before and after the shoulder pole beam 2. The fixed steel plate 10 in the hoisting system 3 is fixed on the top of the shoulder pole beam 2. The strength of the fixed steel plate 10 should be selected according to the weight of the hoisting component 5. Four reinforcing ribs 11 are evenly arranged within the intersection range between the fixed steel plate 10 and the shoulder pole beam 2. The thickness of the reinforcing ribs 11 is the same as that of the fixed steel plate 10. The fixed wheels 14 are placed in the open grooves of the fixed steel plates 10 on both sides of the shoulder pole beam 2. A limiter 12 is arranged above the open groove to prevent the fixed wheels 14 from slipping out of the open grooves of the steel plates 10. When the fixed wheels 14 move to the position of the limiter 12, the jack 16 stops working to ensure the safety of the hoisting system 3. A pallet 13 is arranged below the fixed wheel 14, and the pallet 13 is connected to the shaft of the fixed wheel 14. A jack 16 is connected below the pallet 13. To ensure that the mechanism movement formed by the pallet 13 and the fixed wheel 14 is vertical, a pallet roller 6 is welded on the pallet 13, and a pallet chute 8 is welded on the corresponding fixed steel plate 10, and the pallet roller 6 is placed in the pallet chute 8. A pressure sensor 15 is arranged between the pallet 13 and the jack 16 to monitor the load value of the hoisting system 3.

[0044] Example 2

[0045] Based on Example 1, this embodiment imposes constraints on the design of the wire rope, so that the wire rope does not twist and can only move vertically.

[0046] Specifically, to ensure that the steel wire rope 4 is stressed, the allowable bearing capacity design value of the steel wire rope 4 should satisfy the following formula:

[0047] F1 ≥ βF2 / cos(θ / 2)

[0048] Among them, F1 is the design value of the allowable bearing capacity of the wire rope 4, and F2 is the design value of the load at the component hanging point. β is the safety factor of the wire rope, which is recommended to be no less than 6. θ is the angle of the wire rope.

[0049] Example 3

[0050] Based on Example 1, this embodiment limits the rated range of the jack to ensure the safety of lifting.

[0051] The rated range of the jack 16 should satisfy the following formula:

[0052] F3≥αF2+G

[0053] Among them, F3 is the rated range of a single jack, α is the safety factor of the jack, which is recommended to be no less than 4, and G is the total weight of the fixed wheel 14, the wire rope 4 and the lifting component 5.

[0054] Example 4

[0055] Based on Example 3, this embodiment fixes the jack on the jack fixing steel plate and specifically defines relevant parameters, so as to achieve the transfer of the load of the jack to the shoulder beam.

[0056] Specifically, the jack 16 is fixed on the jack fixing steel plate 17, which is welded on the shoulder pole beam 2. The jack fixing steel plate 17 is composed of two vertical steel plates and one horizontal steel plate. The vertical steel plates are arranged on the front and rear sides of the shoulder pole beam 2, and the horizontal steel plate is arranged below the shoulder pole beam 2. To ensure that the steel wire rope 4 does not conflict with the jack fixing steel plate 17, the distance between the steel plates on both sides of the jack fixing steel plate 17 should be smaller than the diameter of the fixed wheel 14, and a cross brace 18 of the steel wire rope 4 is arranged below the jack fixing steel plate 17. To ensure the stability of the cross brace 18, a cross brace roller 7 is welded on the cross brace, and a cross brace chute 9 is welded on the corresponding shoulder pole beam 2. The steel wire rope 4 is wound around the fixed wheel 14, and the lower end is connected to the hoisting member 5. The length of the steel wire rope 4 is fixed.

[0057] F4 ≥ F3

[0058] Among them, F4 is the reaction force provided by the horizontal steel plate of the jack fixing steel plate 17, and the reaction force is provided by the weld.

[0059] The jack fixing steel plate 17 is composed of two vertical steel plates and one horizontal steel plate. It is connected to the shoulder beam 2 by double-sided fillet welds. The connection between the vertical steel plate and the horizontal steel plate of the jack fixing steel plate 17 is a single-sided fillet weld. The calculation of the weld between the lateral steel plate and the horizontal steel plate is as follows:

[0060]

[0061] Among them, f tw is the fillet weld strength, l w1 is the length of the weld between the horizontal steel plate of the jack fixing steel plate 17 and the shoulder beam, which is a double-sided fillet weld, l w2 is the length of the weld between the vertical steel plate and the horizontal steel plate of the jack fixing steel plate 17, which is a single-sided fillet weld, l w3 is the weld length between the jack fixing steel plate (17) vertical steel plate and the shoulder beam, which is a double-sided fillet weld, and he is the calculated thickness of the fillet weld.

[0062] Example 5

[0063] Based on Example 4, this example makes corresponding settings to ensure that the loads at each hanging point can be adjusted:

[0064]

[0065] Wherein l3 is the stroke of the jack 16. L1 is the length of the slot on the fixed steel plate 10. l2 is the support plate slide 8 and the cross brace slide 9.

[0066] Example 6

[0067] Based on Example 4, this embodiment is designed accordingly to ensure that the steel wire rope is vertical and does not conflict with the steel plate fixed by the jack.

[0068] Specifically, in order to ensure that the steel wire rope 4 is vertical and does not conflict with the jack fixing steel plate 17, the length of the cross brace 18 should satisfy the following formula:

[0069]

[0070] Wherein L2 is the length (mm) of the cross brace 18. D is the inner diameter (mm) of the fixed wheel 14. B4 is the width (mm) of the jack fixing steel plate 17. a is the reserved space, which is usually a constant and is recommended to be no less than 40 mm.

[0071] Example 7

[0072] The present invention also provides a construction method of an assembled subway station intelligent assembly device, comprising the following steps:

[0073] Step 1: Input the design value into the operation platform according to the design value of the component hanging point provided in the design drawing;

[0074] Step 2: The gantry crane moves to the top of the lifting component 5, installs the lifting component 5, and the jacks 16 of each lifting point move upward 20mm to 100mm synchronously to make the lifting component 5 leave the ground. The working steps of a single lifting point in this process are as follows:

[0075] (1) The hoisting member 5 acts on the fixed wheel 14 through the steel wire rope 4. The load adjustment of the lifting point is adjusted by tightening the steel wire rope 4 with the jack 16. The steel wire rope 4 is usually of a fixed length. The upper end of the steel wire rope 4 is annular and wound around the fixed wheel 14, and the lower end is straight and connected to the hoisting member 5.

[0076] (2) The jack 16 pushes the pallet 13, and the pallet 13 pushes the fixed wheel 14 to move upward. When the fixed wheel 14 moves upward, the steel wire 4 is tightened. The fixed wheel 14 is placed on the fixed steel plate 10, and the fixed steel plate 10 is fixed on the shoulder beam 2. If the jack 16 fails during the jacking process, the fixed steel plate 10 will bear the entire load of the fixed wheel 14, so the fixed steel plate 10 needs to add ribs 11 to enhance its stability. There is only one point of action between the jack 16 and the pallet 13. In order to reduce friction during the jacking process and ensure the stability of the pallet 13, 4 groups of pallet chutes 8 and pallet rollers 6 are set. The pallet rollers 6 are symmetrically arranged on both sides of the pallet 13, and the pallet rollers 6 are placed in the pallet chutes 8, respectively. The pallet chutes 8 are arranged on the fixed steel plate 10.

[0077] (3) A pressure sensor 15 is installed between the jack 16 and the support plate 13 to collect the thrust of the jack 16.

[0078] (4) The jack 16 is placed on the jack fixing steel plate 17. The reaction force of the jack 16 is all provided by the jack fixing steel plate 17, and the jack fixing steel plate 17 is welded to the shoulder beam 2.

[0079] (5) In order to ensure that the steel wire rope 4 does not conflict with the jack fixing steel plate 17, a cross brace 18 is provided on the steel wire rope 4 to expand the ring at the upper end of the steel wire rope 4 to form a space for placing the jack fixing steel plate 17. Since the steel wire rope 4 is relatively flexible, a cross brace slide 9 and a cross brace roller 7 are provided on the cross brace 18 to constrain the freedom of the steel wire rope 4 and ensure that the steel wire rope 4 can move vertically in the plane.

[0080] (6) To ensure the reliability of the lifting system 3, a limiter 12 is provided above the fixed steel plate 10. When the displacement of the fixed wheel 14 exceeds a certain value, the jack 16 stops working.

[0081] Step 3: Compare the measured value of the load at each lifting point monitored by the pressure sensor 15 with the design value. If the deviation is greater than the allowable deviation threshold, which is 5% here, the jack 16 oil cylinder is controlled by the operating platform to fine-tune the stroke of the jack 16, thereby adjusting the force of the lifting point. Generally, multiple lifting points are used for lifting. After adjusting the force of one lifting point, the remaining lifting points will also be affected. The load value of each lifting point needs to be continuously adjusted until the deviation between the measured value of the load at each lifting point and the design value is less than 5%.

[0082] Step 4: Lock the stroke of the jack 16, that is, the load size of each lifting point is no longer adjusted, start the main lifting rope 1 of the gantry crane, lift the lifting component 5 to the required height, and then transport the lifting component 5 to the designated position. During this period, if it is found that the measured value of the lifting point exceeds the design value by 5%, it is considered that the movement of the gantry crane makes the load of each lifting point uneven, and the load of the lifting point is not adjusted in this process;

[0083] Step 5: By adjusting the rotation of the shoulder beam 2 and the position of the gantry crane trolley, the hoisting component 5 is accurately placed at the installation position;

[0084] Step 6: Install the lifting component 5;

[0085] Step 7: Remove the hoisting component 5 and install the next hoisting component 5.

[0086] When the lifting system 3 is not working, the load of the lifting component 5 acts on the fixed wheel 14 through the wire rope 4, the fixed wheel 14 is transferred to the fixed steel plate 10, the fixed steel plate 10 is transferred to the shoulder beam 2, and the shoulder beam 2 is transferred to the gantry crane structure through the main lifting rope 1.

[0087] When the hoisting system 3 is working, the load of the hoisting component 5 is transferred to the jack 16 through the wire rope 4 and the fixed wheel 14, and the jack 16 transfers the load to the shoulder pole beam 2 through the jack fixing steel plate 17, and the shoulder pole beam 2 transfers the load to the gantry crane structure through the main hoisting rope 1.

[0088] When the hoisting system 3 is working, the pressure sensor 15 is working at the same time. To ensure the accuracy of the data collected by the pressure sensor 15, the stabilizing auxiliary measures of each hoisting component 5 are connected in the form of rollers and slideways.

[0089] The content of the present invention has been described in detail through the above preferred embodiments, but it should be appreciated that the above description should not be considered as a limitation of the present invention. After reading the above content, it will be obvious to those skilled in the art for various modifications and substitutions of the present invention. Therefore, the protection scope of the present invention should be limited by the appended claims.

Claims

1. An intelligent assembly device for assembled subway stations, characterized in that: The invention comprises a shoulder pole beam (2), the top of which is connected to a gantry crane via a main lifting rope (1), a lifting system (3) is welded to the shoulder pole beam (2), the lifting system (3) is arranged in pairs in front and behind the shoulder pole beam (2), the lifting system (3) comprises a fixed steel plate (10), a fixed wheel (14), a steel wire rope (4), a support plate (13), a jack (16) and a sensor (15), the fixed steel plate (10) is provided with an open groove, the A fixed wheel (14) is arranged in the open groove, one end of the steel wire rope (4) is wound around the fixed wheel (14), the other end of the steel wire rope (4) is connected to the lifting component (5), the fixed wheel (14) is connected to the shaft of the support plate (13), a jack (16) is connected below the support plate (13), and a sensor (15) is installed between the jack (16) and the support plate (13) for collecting the thrust of the jack (16).

2. The intelligent assembly equipment for assembled subway stations according to claim 1 is characterized in that: A pallet slide groove (8) is welded on the fixed steel plate (10), and a pallet roller (6) is arranged below the pallet (13). The pallet roller (6) is placed in the pallet slide groove (8) to ensure that the pallet (13) and the fixed wheel (14) can move vertically.

3. The intelligent assembly equipment for assembled subway stations according to claim 1 is characterized in that: In order to ensure that the steel wire rope (4) is stressed, the allowable bearing capacity design value of the steel wire rope (4) satisfies the following formula: F1 ≥ βF2 / cos(θ / 2) Wherein, F1 is the design value of the allowable bearing capacity of the steel wire rope (4), F2 is the design value of the load at the component hanging point, β is the safety factor of the steel wire rope (4), and θ is the angle of the steel wire rope (4).

4. The intelligent assembly equipment for assembled subway stations according to claim 1, characterized in that: The rated range of the jack (16) satisfies the following formula: F3≥αF2+G Wherein, F3 is the rated range of a single jack (16), F2 is the design value of the load at the component lifting point, α is the safety factor of a single jack (16), and G is the total weight of the fixed wheel (14), the wire rope (4) and the lifting component (5).

5. The intelligent assembly equipment for assembled subway stations according to claim 1 is characterized in that: The upper end of the steel wire rope (4) is annular, and a cross brace (18) is arranged on the steel wire rope (4). The cross brace (18) opens the ring shape of the upper end of the steel wire rope (4) to form a space for placing a jack fixing steel plate (17). The jack (16) is fixed on the jack fixing steel plate (17). The jack fixing steel plate (17) includes two vertical steel plates and one horizontal steel plate. The two vertical steel plates are welded to the front and rear sides of the shoulder pole beam (2), and the horizontal steel plate is welded below the shoulder pole beam (2). The distance between the two vertical steel plates is smaller than the diameter of the fixed wheel (14). The cross brace (18) is provided with a cross brace slide groove (9) and a cross brace roller (7) for constraining the freedom of the steel wire rope (4) and ensuring that the steel wire rope (4) moves vertically in a plane.

6. The intelligent assembly equipment for assembled subway stations according to claim 5, characterized in that: F4 ≥ F3 Wherein, F4 is the reaction force provided by the horizontal plate of the jack fixing steel plate (17).

7. The intelligent assembly equipment for assembled subway stations according to claim 6, characterized in that: The jack fixing steel plate (17) is connected to the shoulder beam (2) by double-sided fillet welds, and the vertical steel plate and the horizontal steel plate of the jack fixing steel plate (17) are connected by single-sided fillet welds. The weld calculation is shown in the following formula: Among them, f t w is the fillet weld strength, l w1 is the length of the weld between the horizontal steel plate of the jack fixing steel plate (17) and the shoulder beam (2), which is a double-sided fillet weld, l w2 is the length of the weld between the vertical steel plate and the horizontal steel plate of the jack fixing steel plate (17), which is a single-sided fillet weld, l w3 h is the length of the weld between the vertical steel plate of the jack fixing steel plate (17) and the shoulder beam (2), which is a double-sided fillet weld, e Calculates thickness for fillet welds.

8. A construction method for an assembled subway station intelligent assembly equipment according to any one of claims 1 to 7, characterized in that: The steps include: Step 1: The gantry crane moves to the top of the lifting component (5), installs the lifting component (5), and each jack (16) moves upward synchronously to lift the lifting component (5) off the ground; Step 2: The measured value of the load at each hanging point monitored by the pressure sensor (15) is compared with the design value. If the deviation is greater than the allowable deviation threshold, the stroke of the jack (16) is fine-tuned, and then the force of the hanging point is adjusted until the deviation between the measured value of the load at each hanging point and the design value is less than the allowable deviation threshold; Step 3: Lock the travel of the jack (16), start the main hoisting wire rope (1) of the gantry crane, lift the hoisting component (5) to the required height, and then transport the hoisting component (5) to the designated location; Step 4: Start the main hoisting rope (1) of the gantry crane to lift the hoisting component (5) to a required height, and then transport the hoisting component (5) to a designated location; Step 5: By adjusting the rotation of the shoulder beam (2) and the position of the gantry crane trolley, the hoisting component (5) is accurately placed at the installation position.

9. The construction method of the assembled subway station intelligent assembly equipment according to claim 8 is characterized in that: The fixing steel plate (10) is provided with ribs (11).

10. The construction method of the assembled subway station intelligent assembly equipment according to claim 8, characterized in that: Pallet rollers (6) are correspondingly provided on both sides of the pallet (13), and the pallet rollers (6) are placed in pallet slide grooves (8), and the pallet slide grooves (8) are fixed on the fixed steel plate (10).

Citation Information

Patent Citations

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