Disconnection detection method, electronic equipment, storage medium and program product

Abstract

The embodiment of the invention provides a disconnection detection method, electronic equipment, a storage medium and a program product. The method comprises the following steps: acquiring a line measuring signal sent by at least one target infrared transceiving geminate transistor through a processor in the broken line detection device, wherein the line measuring signal is used for indicating the level state of the corresponding target infrared transceiving geminate transistor in a preset period; and determining the yarn state of the yarn sending tube corresponding to the at least one target infrared transceiving geminate transistor based on the yarn measuring signal. According to the method, infrared receiving and transmitting geminate transistors in a broken yarn detection device are used for detecting yarns in corresponding yarn sending pipes, and a processor determines the states of the yarns in the corresponding yarn sending pipes according to yarn detection signals sent by the infrared receiving and transmitting geminate transistors, so that an alarm can be given in time under any broken yarn condition in the running process, and the broken yarn position can be accurately reported; the probability of producing defective products in the production process is reduced, and meanwhile the maintenance efficiency is improved.

Description

Technical Field

[0001] The present application relates to the field of glove knitting machines, and in particular to a wire break detection method, electronic equipment, storage medium and program product. Background Art

[0002] A glove knitting machine is an automated equipment used to produce gloves, usually called a glove machine or glove loom. It is mainly used to knit various materials (such as cotton, wool, etc.) into gloves. There are many types of glove knitting machines, mainly including glove flat looms and glove vertical looms.

[0003] During operation, the glove knitting machine uses yarn for knitting, which may cause the thread to break due to thread quality or lint. The most commonly used thread break detection method in the market is the antenna switch method, that is, each cable corresponds to a thread spring, and all thread springs are connected to a signal end; under normal circumstances, each thread spring is not connected to the ground wire, and when the thread is broken, the thread spring pops out and connects to the ground wire.

[0004] The existing technology has the following problems. For example, if the thread spring is stuck and cannot be ejected due to cable quality or other reasons, no alarm will be given, resulting in a large number of waste and inferior products. In addition, the same machine may use multiple yarns, which are connected to the same signal terminal. If one of the yarns is broken, it is impossible to detect that one of the yarns is broken, and the exact location of the break cannot be accurately reported. In addition, if there are multiple strands of cables in a thread spring or other reasons cause the thread spring to fail to be ejected in time, no alarm will be given, and the glove knitting machine will not be able to stop due to the inability to give an alarm in time, resulting in a large number of defective finished products. Summary of the invention

[0005] The embodiments of the present application provide a thread breakage detection method, an electronic device, a storage medium and a program product, which are used to solve the problem in the prior art that if the thread picking spring cannot be ejected in time, no alarm will be given, and the knitting glove machine cannot stop due to the inability to give an alarm in time, resulting in a large number of defective finished products being knitted.

[0006] In a first aspect, an embodiment of the present application provides a line break detection method, which is applied to a processor in a line break detection device, comprising: obtaining a line measurement signal sent by at least one target infrared transceiver pair, wherein the line measurement signal is used to indicate a level state of a corresponding target infrared transceiver pair within a preset period;

[0007] The yarn state of the yarn transmitting tube corresponding to at least one of the target infrared transmitting and receiving tubes is determined based on the line measuring signal, and the yarn state includes: a working state and a broken state.

[0008] In a possible implementation, for any one of the at least one target infrared transceiver pair, the yarn jitter condition of the transmitting tube corresponding to the target infrared transceiver pair is determined according to the level state within the preset period, wherein the yarn jitter condition includes: a jitter scene and a non-jitter scene;

[0009] When the yarn shaking condition is a shaking scene, determining that the yarn state is a working state;

[0010] When the yarn shaking condition is a non-shaking scenario, it is determined that the yarn state is a broken state.

[0011] In a possible implementation, a jitter parameter of the yarn jitter condition is determined, and the jitter parameter is used to indicate the jitter amplitude of the yarn of the sending tube corresponding to the target infrared transceiver pair tube within the preset period;

[0012] Determining whether the jitter amplitude is within a preset amplitude range;

[0013] When the shaking amplitude is within the preset amplitude range, it is determined that the yarn state is a working state.

[0014] In a possible implementation manner, before acquiring the line measurement signal sent by at least one target infrared transceiver pair, the method further includes:

[0015] Determine a current running program, and based on the current running program, determine at least one target infrared transceiver pair from a plurality of infrared transceiver pairs;

[0016] There is a corresponding relationship between at least one of the target infrared transceiver pairs and the currently running program.

[0017] In a possible implementation, after acquiring the line measurement signal sent by at least one target infrared transceiver pair, the method further includes:

[0018] For any one of at least one of the target infrared transceiver pairs, determine whether the line measurement signal sent by the target infrared transceiver pair is continuously in a single level state within the preset period, and the level state includes: a low level state and a high level state;

[0019] If the line measurement signal is continuously in a low level state or a high level state within the preset period, a prompt message is generated, and the prompt message is used to indicate that the line transmission tube corresponding to the target infrared transceiver pair is in an abnormal state.

[0020] In a possible implementation, after determining the yarn state of the yarn transmitting tube corresponding to at least one of the target infrared transmitting and receiving tubes, the method further includes:

[0021] When it is determined that the yarn state is a broken state, an error prompt is generated, and the knitting machine is controlled to stop working.

[0022] In a second aspect, an embodiment of the present application provides a line break detection device, including: a processor, a plurality of infrared transmitting and receiving tubes, an antenna station bracket, and a plurality of transmitting tubes;

[0023] The plurality of infrared transceiver pairs are all fixedly arranged on the antenna support, and there is a one-to-one correspondence between the plurality of infrared transceiver pairs and the plurality of transmitting tubes, and each infrared transceiver pair includes: a transmitting tube and a receiving tube;

[0024] The transmitting tube and the receiving tube are both arranged oppositely on the two sides of the yarn of the corresponding transmitting tube;

[0025] The processor is connected to multiple infrared transceiver pairs at the same time. The processor is used to determine the yarn status of multiple line-transmitting tubes based on the line measurement signals sent by the multiple infrared transceiver pairs. The yarn status includes: working status and broken line status.

[0026] In a possible embodiment, the processor is also used to obtain a line measurement signal sent by at least one target infrared transceiver pair, and the line measurement signal is used to indicate the level state of the corresponding target infrared transceiver pair within a preset period; based on the line measurement signal, the yarn state of the line transmitting tube corresponding to at least one of the target infrared transceiver pair is determined, and the yarn state includes: working state and broken line state.

[0027] In a possible embodiment, the processor is also used to determine, for any one of the at least one target infrared transceiver pair of tubes, the yarn jitter condition of the transmitting tube corresponding to the target infrared transceiver pair of tubes according to the electrical level state within the preset period, wherein the yarn jitter condition includes: a jitter scene and a non-jitter scene; when the yarn jitter condition is a jitter scene, the yarn state is determined to be a working state; when the yarn jitter condition is a non-jitter scene, the yarn state is determined to be a broken state.

[0028] In a possible embodiment, the processor is also used to determine the jitter parameters of the yarn jitter, and the jitter parameters are used to indicate the jitter amplitude of the yarn of the transmitting tube corresponding to the target infrared transceiver pair tube within the preset period; judge whether the jitter amplitude is within the preset amplitude range; when the jitter amplitude is within the preset amplitude range, determine that the yarn state is a working state.

[0029] In a possible implementation, the processor is further used to determine a currently running program, and based on the currently running program, determine at least one of the target infrared transceiver pairs from a plurality of infrared transceiver pairs; wherein, there is a corresponding relationship between at least one of the target infrared transceiver pairs and the currently running program.

[0030] In a possible implementation, the processor is further used to determine, for any one of the at least one target infrared transceiver pair, whether a line measurement signal sent by the target infrared transceiver pair is continuously in a single level state within the preset period, and the level state includes: a low level state and a high level state; if the line measurement signal is continuously in a low level state or a high level state within the preset period, a prompt message is generated, and the prompt message is used to indicate that the line transmission tube corresponding to the target infrared transceiver pair is abnormal.

[0031] In a possible implementation manner, the processor is further configured to generate an error prompt and control the knitting machine to stop working when determining that the yarn state is a broken state.

[0032] In a third aspect, an embodiment of the present application provides a disconnection detection device, including: a memory, a processor;

[0033] The memory stores computer-executable instructions;

[0034] The processor executes the computer-executable instructions stored in the memory, so that the processor executes the above first aspect and / or various possible implementations of the first aspect.

[0035] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, in which computer-executable instructions are stored. When the computer-executable instructions are executed by a processor, they are used to implement the first aspect above and / or various possible implementations of the first aspect.

[0036] In a fifth aspect, an embodiment of the present application provides a computer program product, including a computer program, which, when executed by a processor, implements the above first aspect and / or various possible implementation methods of the first aspect.

[0037] The embodiments of the present application provide a method for detecting a broken line, an electronic device, a storage medium, and a program product. The processor in the broken line detection device obtains a line measurement signal sent by at least one target infrared transceiver pair, and the line measurement signal is used to indicate the level state of the corresponding target infrared transceiver pair within a preset period; the yarn state of the line-sending tube corresponding to at least one of the target infrared transceiver pair is determined based on the line measurement signal. The infrared transceiver pair in the broken line detection device detects the yarn of the corresponding line-sending tube, and the processor determines the yarn state of the corresponding line-sending tube according to the line measurement signal sent by the infrared transceiver pair, so that any broken line during operation can be alarmed in time, and the broken line position can be accurately reported, reducing the probability of producing defective products during the production process, while improving maintenance efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present application and, together with the description, serve to explain the principles of the present application.

[0039] Figure 1 A schematic diagram of a scenario of a disconnection detection device provided in this application;

[0040] Figure 2 A schematic diagram of a disconnection detection method provided in this application Figure 1 ;

[0041] Figure 3 A schematic diagram of a disconnection detection method provided in this application Figure 2 ;

[0042] Figure 4 A schematic diagram of a disconnection detection method provided in this application Figure 3 ;

[0043] Figure 5 A schematic diagram of the structure of a wire break detection device provided in this application;

[0044] Figure 6 A schematic diagram of the structure of a disconnection detection device provided in this application.

[0045] The above drawings have shown clear embodiments of the present application, which will be described in more detail later. These drawings and text descriptions are not intended to limit the scope of the present application in any way, but to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0046] Exemplary embodiments will be described in detail herein, examples of which are shown in the accompanying drawings. When the following description refers to the drawings, the same numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the following exemplary embodiments do not represent all implementations consistent with the present application. Instead, they are merely examples of devices and methods consistent with some aspects of the present application as detailed in the appended claims.

[0047] First, the terms involved in this application are explained:

[0048] Knitting glove machine: Knitting glove machine is an automated equipment used to produce gloves, usually called glove machine or glove loom. It is mainly used to knit various materials (such as cotton, wool, etc.) into gloves. There are many types of knitting glove machines, mainly including glove flat looms and glove vertical looms.

[0049] Infrared pair tube: It is the general term for the infrared emitting tube and the photosensitive receiving tube, or the infrared receiving tube, or the infrared receiving head when used together. The wavelength greater than 0.76 microns in the spectrum is called infrared.

[0050] Infrared emitting tube: It is a luminous body composed of infrared light-emitting diodes. The PN junction is made of materials with high infrared radiation efficiency (commonly gallium arsenide). The forward bias voltage injects current into the PN junction to excite infrared light. Its spectral power distribution is a central wavelength of 830-950nm. LED (Light Emitting Diode) has a positive temperature coefficient. The greater the current, the higher the temperature. The higher the temperature, the greater the current. The power of LED infrared lamp is related to the current. However, when the forward current exceeds the maximum rated value, the infrared lamp emission power decreases instead.

[0051] Figure 1 A schematic diagram of a disconnection detection device provided in this application, such as Figure 1 As shown, during the operation of the glove knitting machine, an infrared transceiver pair is used as a line measuring sensor, and the yarn works in the infrared transceiver pair. There is a one-to-one correspondence between multiple infrared transceiver pairs and multiple line transmitting tubes. Under normal circumstances, the yarn will shake continuously with the normal operation of the machine. Multiple infrared transceiver pairs detect the yarn shaking change signal. If the machine cannot detect the yarn shaking signal within the specified detection time during operation, it proves that the yarn is not working, and the feedback is that the yarn is broken, and the machine stops and alarms.

[0052] Combined with the above scenario, it can be seen that the glove knitting machine uses yarn for knitting, which may cause the thread to break due to thread quality or lint. The thread break detection method currently widely used in the market is to use an antenna switch method, that is, each cable corresponds to a thread spring, and all thread springs are connected to a signal end; under normal circumstances, each thread spring is not connected to the ground wire, and when the thread is broken, the thread spring pops out and connects to the ground wire.

[0053] The existing technology has the following problems. For example, if the thread spring is stuck and cannot be ejected due to cable quality or other reasons, no alarm will be given, resulting in a large number of waste and inferior products. In addition, the same machine may use multiple yarns, which are connected to the same signal terminal. If one of the yarns is broken, it is impossible to detect that one of the yarns is broken, and the exact location of the break cannot be accurately reported. In addition, if there are multiple strands of cables in a thread spring or other reasons cause the thread spring to fail to be ejected in time, no alarm will be given. The glove knitting machine will not be able to stop the machine due to the inability to give an alarm in time, resulting in a large number of defective finished products.

[0054] The thread break detection method provided by the present application uses an infrared transceiver pair of tubes as a thread detection sensor, so that the yarn works in the infrared transceiver pair of tubes, and multiple infrared transceiver pairs of tubes detect the yarn jitter change signal. The processor obtains the thread detection signal of the infrared transceiver pair of tubes, and determines the yarn state of the thread sending tube corresponding to the target infrared transceiver pair of tubes based on the thread detection signal analysis. The glove knitting machine can alarm in time when the thread is broken, and can accurately determine the position of the broken thread, which solves the problem in the prior art that if the thread picking spring cannot be ejected in time, there will be no alarm, and the knitting glove machine will not be able to stop due to the failure to alarm in time, resulting in a large number of defective finished products.

[0055] The technical solution of the present application and how the technical solution of the present application solves the above-mentioned technical problems are described in detail below with specific embodiments. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be repeated in some embodiments. The embodiments of the present application will be described below in conjunction with the accompanying drawings.

[0056] Figure 2 A schematic diagram of a disconnection detection method provided in this application Figure 1 , a processor used in a wire break detection device, such as Figure 2 As shown, the method includes:

[0057] S101, obtaining a line measurement signal sent by at least one target infrared transceiver pair.

[0058] The line measurement signal is used to indicate the level status of the corresponding target infrared transceiver pair within a preset period. First, determine the infrared transceiver pair to be monitored to ensure that they are in working condition and connected normally; then determine a fixed time period for monitoring the level status of the infrared transceiver pair. This period can be, for example, milliseconds, seconds or longer, depending on the application scenario and requirements, and this application does not limit it here.

[0059] It can be understood that the monitoring function in the circuit can be started and the level state of the target infrared transceiver pair can be recorded within a preset period. For example, a signal acquisition device (such as an oscilloscope, a data acquisition card, etc.) can be used to capture the line measurement signal sent by the infrared transceiver pair to ensure that the collected signal is clear and accurate and can reflect the level state changes of the infrared transceiver pair.

[0060] Specifically, the infrared transmitting tube and the infrared receiving tube are installed opposite to each other on one side of the yarn, so that their axes are perpendicular to the running direction of the yarn, and the infrared light can be directly irradiated on the yarn. At the same time, the position of the infrared transmitting and receiving tubes must be fixed to avoid displacement caused by machine vibration and other factors, which may affect the detection accuracy.

[0061] When an appropriate forward voltage is applied to the infrared transmitting tube, the electrons in the transmitting tube recombine with holes, releasing energy and radiating it in the form of infrared light. When the infrared receiving tube does not receive infrared light, it is in a cut-off state, and the reverse current is very small, almost zero. When the yarn does not block the infrared light, the infrared receiving tube receives the infrared light emitted by the infrared transmitting tube, and the photon energy is transferred to the electrons in the receiving tube, causing the electrons to transition to free electrons, thereby generating photocurrent and realizing the conversion of optical signals to electrical signals.

[0062] It should be noted that since the light intensity change caused by yarn jitter is relatively small, the generated electrical signal is also relatively weak, so it is necessary to amplify the signal through an amplifier circuit to increase the signal amplitude and signal-to-noise ratio. At the same time, in order to remove the noise and interference components in the signal, a filter circuit can also be used, such as a low-pass filter, a high-pass filter or a band-pass filter. According to the frequency characteristics of the yarn jitter signal, appropriate filter parameters are selected to filter out the noise and interference signals to obtain the line measurement signal.

[0063] S102. Determine the yarn state of the yarn transmitting tube corresponding to at least one of the target infrared transmitting and receiving tubes based on the line measuring signal.

[0064] The yarn status includes: working status and broken status.

[0065] Understandably, in the working state, when the yarn passes normally between the infrared transceiver tubes, the infrared signal will be partially blocked by the yarn, and the signal strength received by the receiving tube will have a certain change pattern. For example, due to the blocking of the yarn, the voltage output by the receiving tube may fluctuate within a relatively stable range; while in the disconnected state, there is no yarn blocking the infrared light path, and the signal strength received by the receiving tube will be significantly different from when there is yarn. Normally, the light intensity received by the receiving tube will become stronger, and the corresponding output voltage will rise to a value that exceeds the voltage range of the working state.

[0066] Specifically, one or more thresholds are set according to actual conditions to distinguish between the working state and the broken state of the yarn. For example, a signal strength threshold can be set. When the received signal strength is lower than the threshold, the yarn is considered to be in a broken state. The monitoring system analyzes the line measurement signal in real time and compares the signal strength or level state with the set threshold. That is, if the signal strength or level state meets the working state condition, the yarn is judged to be in a working state; if the signal strength or level state meets the broken state condition, the yarn is judged to be in a broken state.

[0067] It should be noted that in the actual environment, there may be some interference factors, such as light changes, electromagnetic interference, etc., which may cause fluctuations in the line measurement signal. In order to reduce misjudgment, some anti-interference measures can be adopted, such as using a filtering algorithm to process the acquired signal, etc., which will not be elaborated in this application.

[0068] A method for detecting a broken wire is provided in an embodiment of the present application. The infrared transceiver pair of tubes in the broken wire detection device detects the yarn of the corresponding wire sending tube, and the processor determines the yarn status of the corresponding wire sending tube according to the line detection signal sent by the infrared transceiver pair of tubes, so that any broken wire situation during operation can be alarmed in time, and the broken wire position can be reported accurately, thereby reducing the probability of producing defective products in the production process and improving maintenance efficiency.

[0069] Figure 3 A schematic diagram of a disconnection detection method provided in this application Figure 2 ,like Figure 3 As shown, in this embodiment Figure 2 Based on the embodiment, a disconnection detection method is described in detail, the method comprising:

[0070] S201, determine the currently running program.

[0071] The operating program is the program required for the gloves knitted by the current glove knitting machine. The corresponding operating program will be different for each glove knitting process.

[0072] S202: Based on the currently running program, determine at least one target infrared transceiver pair from a plurality of infrared transceiver pairs.

[0073] Among them, in actual use, multiple infrared transceiver pairs may not be used completely, and the specific use process can be determined according to different glove processes. By clarifying the physical position, number and connection method between each infrared transceiver pair and the control system, at least one target infrared transceiver pair that needs to be operated during this working process can be determined.

[0074] S203, obtaining a line measurement signal sent by at least one target infrared transceiver pair.

[0075] Among them, step S203 is similar to the above step S101 and will not be repeated here.

[0076] S204, for any one of the at least one target infrared transceiver pair, determine the yarn jitter of the yarn transmitting tube corresponding to the target infrared transceiver pair according to the electrical level state within a preset period.

[0077] The level state can be a high level or a low level, which can correspond to whether the infrared signal is received or not. The preset period can be used to regularly monitor the level state of the infrared transceiver pair. This period can be adjusted according to actual needs, such as monitoring once per second or every few minutes, and the level state of the infrared transceiver pair is recorded in each preset period.

[0078] It can be understood that the yarn jitter is determined according to the number and amplitude of level changes. For example, some thresholds can be set to determine the degree of jitter.

[0079] S205: When the yarn shaking situation is a shaking scene, determine that the yarn state is a working state.

[0080] Among them, the change of the level state can be linked to the yarn jitter. Yarn jitter means that the yarn exists and is in dynamic change. As long as the degree of jitter is within a reasonable range, the yarn is not completely disconnected so that the infrared light path is not blocked, or the yarn is not in a static state, resulting in the infrared light path level not changing, the yarn can be determined to be in a working state. When the level state changes frequently and the change pattern matches the expected pattern of yarn jitter, such as periodic blocking and releasing of infrared signals, it can be determined that the yarn is jittering.

[0081] It can be understood that by using an infrared transceiver tube or other sensors to continuously monitor the jitter of the yarn, data on the yarn jitter, including the jitter frequency, amplitude and duration, etc., can be collected, and the collected jitter data can be processed and analyzed.

[0082] Specifically, based on the analysis results, it can be determined whether the yarn jitter condition belongs to the expected jitter scenario. If the jitter data is within the preset normal range and does not exceed the threshold of abnormal jitter, the yarn jitter condition is considered to be a jitter scenario, and it can be inferred that the yarn is in a working state.

[0083] S206: When the yarn shaking situation is a non-shaking scenario, determine that the yarn state is a broken state.

[0084] Among them, when the yarn jitter situation is no jitter, it can be determined that the yarn has been disconnected and is no longer in a normal working state, and it has an impact on the light path between the infrared transceiver tubes and other factors.

[0085] It is understandable that the yarn jitter condition can be analyzed according to the level state in a preset period to determine whether the current yarn is in a non-jittering scenario. For example, the number of level changes and amplitude and other related indicators can be detected and analyzed. If the number of level changes is very small and the amplitude is almost zero, such as below a certain set minimum threshold, such as 1 or 2 times, the yarn can be determined to be in a non-jittering situation.

[0086] When the yarn shaking situation is determined to be a non-shaking scenario, the yarn state can be reasonably inferred to be a broken state or a stopped state, which indicates that there is a problem with the yarn during the production process and immediate measures need to be taken to repair or adjust it.

[0087] S207: Generate an error prompt and control the knitting machine to stop working.

[0088] When it is determined that the yarn state is a broken state, an error prompt is generated and the knitting machine is controlled to stop working.

[0089] It is understandable that once the yarn is determined to be in a broken state, an error prompt message is immediately generated, and the error prompt can be presented to the operator through, for example, an audible and visual alarm, a display screen, an alarm signal, etc. At the same time, the processor sends a stop working instruction to the control system of the glove knitting machine. After receiving the instruction, the control system should immediately stop all moving parts of the knitting machine to prevent further damage or accidents.

[0090] The embodiment of the present application provides a method for detecting a broken line. At least one target infrared transceiver pair is determined by the current running program, and the processor receives the line measurement signal sent by the target infrared transceiver pair. By analyzing the level state of the line measurement signal, the yarn jitter of the line transmission tube corresponding to the target infrared transceiver pair is determined, and the yarn state is determined to be a working state or a broken line state. The yarn in work can be detected according to the glove knitting process. Thus, a device can be installed with multiple sensors, and the sensor number corresponding to the corresponding yarn can be set according to the process of processing patterns of the customer's equipment. The signal of each sensor module is connected to different interfaces of the control board. The control board software performs state feedback of each sensor module bit by bit, and the yarn state that is not working is shielded and filtered. Any broken line situation during operation can be alarmed in time, and the broken line position can be accurately reported, so as to realize accurate judgment and alarm.

[0091] Figure 4 A schematic diagram of a disconnection detection method provided in this application Figure 3 ,like Figure 4 As shown, in this embodiment Figure 3 Based on the embodiment, a process of determining that the yarn state is a working state in a thread break detection method is described in detail, and the method includes:

[0092] S301, determining the jitter parameter of the yarn jitter condition.

[0093] The jitter parameter may represent, for example, jitter frequency, jitter amplitude, jitter direction, etc.

[0094] It can be understood that by counting the number of times the level state changes, the amplitude of the level change can be further analyzed. For example, if the signal is a high and low level obtained after the analog signal passes through the comparator, and the analog signals corresponding to the high and low levels have a certain range, such as the high level corresponds to 3-5V, and the low level corresponds to 0-2V, the amplitude can be determined according to the difference in analog signals when adjacent level states change, thereby determining the yarn jitter condition.

[0095] Specifically, the yarn jitter is determined according to the number and amplitude of level changes. For example, some thresholds can be set to judge the degree of jitter. If the number of level changes is less than 10 times and the amplitude is small (such as the analog signal difference is less than 0.5V), it can be judged as slight jitter; if the number of level changes is between 10-30 times and the amplitude is moderate (such as the analog signal difference is between 0.5-1V), it is judged as moderate jitter; if the number of level changes exceeds 30 times and the amplitude is large (such as the analog signal difference is greater than 1V), it is judged as severe jitter.

[0096] S302, determine whether the jitter amplitude is within a preset amplitude range; if so, execute step S303; if not, execute step S304.

[0097] The preset range of the yarn jitter amplitude can be determined according to production process requirements, yarn material, knitting machine performance, etc. The preset range can be represented by a minimum value (such as 0.5 mm) and a maximum value (such as 2.0 mm), for example.

[0098] S303, determining that the yarn state is a working state.

[0099] S304: Determine that the yarn state is an abnormal state.

[0100] Specifically, the jitter amplitude measured in real time may be compared with a preset range, the latest jitter amplitude data may be obtained from a measuring device, and the extracted data may be compared with a preset minimum value and a preset maximum value.

[0101] If the jitter amplitude is within a preset range, that is, greater than or equal to the minimum value and less than or equal to the maximum value, it is determined to be normal, that is, in working state.

[0102] If the jitter amplitude is less than the preset minimum value or greater than the preset maximum value, it is determined to be abnormal. At this time, an alarm signal can be sent to the operator or management system so that timely measures can be taken.

[0103] In a possible implementation, after acquiring a line measurement signal sent by at least one target infrared transceiver pair, a line break detection method further includes:

[0104] For any one of at least one of the target infrared transceiver pairs, determine whether the line measurement signal sent by the target infrared transceiver pair is continuously in a single level state within the preset period, and the level state includes: a low level state and a high level state;

[0105] If the line measurement signal is continuously in a low level state or a high level state within the preset period, a prompt message is generated, and the prompt message is used to indicate that the line transmission tube corresponding to the target infrared transceiver pair is in an abnormal state.

[0106] Among them, the broken thread detection adopts an infrared transceiver pair of tubes as a thread measuring sensor. The yarn works in the infrared transceiver pair of tubes. It is a high level when there is no yarn and a low level when there is yarn.

[0107] It is understandable that when using an infrared transceiver pair to monitor the yarn status, under normal circumstances, the yarn between the transceiver pair will block the infrared light, causing the line measurement signal output by the receiving tube to show a certain level change pattern, such as switching between high and low levels or fluctuating with the corresponding amplitude according to the yarn blocking situation. When the line measurement signal is continuously in a low level state or a high level state within a preset period, it is very likely that the yarn has been disconnected and no longer blocks the optical path, causing the receiving tube to continue to receive strong infrared light, or the yarn has been stationary, causing the infrared optical path to no longer change level, so that the output remains in a low level or high level state. Therefore, it can be determined that the corresponding line transmission tube is in an abnormal state at this time, and a prompt message needs to be generated to inform the relevant operation and maintenance personnel or the system for subsequent processing.

[0108] Specifically, ensure that at least one target infrared transceiver pair has been installed and configured to send and receive line measurement signals. Through these infrared transceiver pairs, line measurement signals related to the yarn state can be obtained. Secondly, for each target infrared transceiver pair, it is necessary to determine whether the line measurement signal sent by it is continuously in a low level state or a high level state within a preset period.

[0109] If the line measurement signal sent by a target infrared transceiver pair is continuously in a low level state or a high level state within a preset period, this usually means that the corresponding line sending tube may be abnormal. Such abnormal conditions may, for example, indicate that the current sensor setting is wrong or there is a missing line in the line sending tube corresponding to the target infrared transceiver pair or the yarn is broken at a certain point. In this case, a prompt message may be generated to indicate that the line sending tube corresponding to the target infrared transceiver pair is in an abnormal state.

[0110] Based on the prompt information, the operator can take appropriate measures to deal with the abnormality. For example, the operator can stop the operation of the knitting machine, check whether the wire tube and infrared transceiver tube are damaged or blocked, or whether the wire tube is short of wire and needs to be supplemented, and then perform corresponding repairs or replacements to improve production efficiency and product quality.

[0111] A method for detecting a broken wire is provided in an embodiment of the present application. The method determines the working status of the current device through yarn jitter parameters or level information of the infrared transceiver's reaction to the tube. When the jitter amplitude exceeds a preset amplitude range or is continuously in a low level state or a high level state within a preset period, the method determines that the current device is abnormal. Based on the abnormal information, blockage or other abnormal conditions can be discovered and handled, thereby improving production efficiency and product quality and reducing the probability of generating waste and defective products during the production process.

[0112] Figure 5 A schematic diagram of the structure of a disconnection detection device provided in this application is shown in FIG. Figure 5As shown, a disconnection detection device 400 provided in this embodiment includes:

[0113] Processor 401, multiple infrared transceiver tubes 402, antenna bracket 403 and multiple transmission line tubes 404;

[0114] The plurality of infrared transceiver pairs 402 are all fixedly arranged on the antenna support 403, and there is a one-to-one correspondence between the plurality of infrared transceiver pairs 402 and the plurality of transmitting tubes 404, and each infrared transceiver pair 402 includes: a transmitting tube and a receiving tube;

[0115] The transmitting tube and the receiving tube are both arranged relatively on both sides of the yarn of the corresponding transmitting tube 404;

[0116] The processor 401 is connected to the plurality of infrared transceiver pairs 402 at the same time, and is used to determine the yarn status of the plurality of line transmitting tubes 404 based on the line measuring signals sent by the plurality of infrared transceiver pairs 402, and the yarn status includes: working status and broken line status.

[0117] In a possible implementation, the processor 401 is further used to obtain a line measurement signal sent by at least one target infrared transceiver pair 402, wherein the line measurement signal is used to indicate the level state of the corresponding target infrared transceiver pair 402 within a preset period; based on the line measurement signal, the yarn state of the line transmitting tube 404 corresponding to at least one of the target infrared transceiver pair 402 is determined, and the yarn state includes: working state and broken line state.

[0118] In a possible embodiment, the processor 401 is also used to determine, for any one of the at least one target infrared transceiver pair tubes 402, the yarn jitter condition of the line transmitting tube 404 corresponding to the target infrared transceiver pair tubes 402 according to the electrical level state within the preset period, wherein the yarn jitter condition includes: a jitter scene and a non-jitter scene; when the yarn jitter condition is a jitter scene, the yarn state is determined to be a working state; when the yarn jitter condition is a non-jitter scene, the yarn state is determined to be a broken state.

[0119] In a possible embodiment, the processor 401 is also used to determine the jitter parameters of the yarn jitter, and the jitter parameters are used to indicate the jitter amplitude of the yarn of the line tube 404 corresponding to the target infrared transceiver tube 402 within the preset period; judge whether the jitter amplitude is within the preset amplitude range; when the jitter amplitude is within the preset amplitude range, determine that the yarn state is a working state.

[0120] In a possible implementation, the processor 401 is also used to determine a currently running program, and based on the currently running program, determine at least one target infrared transceiver pair 402 from a plurality of infrared transceiver pairs 402; wherein, at least one target infrared transceiver pair 402 has a corresponding relationship with the currently running program.

[0121] In a possible implementation, the processor 401 is also used to determine, for any one of the at least one target infrared transceiver pair 402, whether the line measurement signal sent by the target infrared transceiver pair 402 is continuously in a single level state within the preset period, and the level state includes: a low level state and a high level state; if the line measurement signal is continuously in a low level state or a high level state within the preset period, a prompt message is generated, and the prompt message is used to indicate that the line transmission tube 404 corresponding to the target infrared transceiver pair 402 is abnormal.

[0122] In a possible implementation manner, the processor 401 is further configured to generate an error prompt and control the knitting machine to stop working when determining that the yarn state is a broken state.

[0123] A disconnection detection device provided in this embodiment can execute a disconnection detection method provided in the above method embodiment. Its implementation principle and technical effect are similar, and will not be described in detail in this embodiment.

[0124] Figure 6 This is a schematic diagram of the structure of a disconnection detection device provided in this application. Figure 6 As shown, the electronic device 500 provided in this embodiment includes: at least one processor 501 and a memory 502. Optionally, the device 500 also includes a communication component 503. The processor 501, the memory 502 and the communication component 503 are connected via a bus 504.

[0125] In a specific implementation process, at least one processor 501 executes the computer-executable instructions stored in the memory 502, so that at least one processor 501 executes the above-mentioned disconnection detection method.

[0126] The specific implementation process of the processor 501 can be found in the above method embodiment, and its implementation principle and technical effect are similar, so this embodiment will not be repeated here.

[0127] In the above embodiments, it should be understood that the processor can be a central processing unit (CPU), or other general-purpose processors, digital signal processors (DSP), application-specific integrated circuits (ASIC), etc. A general-purpose processor can be a microprocessor or any conventional processor. The steps of the method disclosed in the invention can be directly implemented as a hardware processor, or can be implemented by a combination of hardware and software modules in the processor.

[0128] The memory may include a high-speed memory (Random Access Memory, RAM), and may also include a non-volatile memory (NVM), such as at least one disk storage.

[0129] The bus can be an Industry Standard Architecture (ISA) bus, a Peripheral Component Interconnect (PCI) bus, or an Extended Industry Standard Architecture (EISA) bus, etc. The bus can be divided into an address bus, a data bus, a control bus, etc. For ease of representation, the bus in the drawings of this application is not limited to only one bus or one type of bus.

[0130] The present application also provides a computer program product, including a computer program, which implements the above method when executed by a processor.

[0131] The present application also provides a computer-readable storage medium, in which computer-executable instructions are stored. When a processor executes the computer-executable instructions, the above-mentioned disconnection detection method is implemented.

[0132] The above-mentioned readable storage medium can be implemented by any type of volatile or non-volatile storage device or a combination thereof, such as static random access memory (SRAM), electrically erasable programmable read-only memory (EEPROM), erasable programmable read-only memory (EPROM), programmable read-only memory (PROM), read-only memory (ROM), magnetic memory, flash memory, magnetic disk or optical disk. The readable storage medium can be any available medium that can be accessed by a general or special-purpose computer.

[0133] An exemplary readable storage medium is coupled to a processor so that the processor can read information from the readable storage medium and write information to the readable storage medium. Of course, the readable storage medium can also be a component of the processor. The processor and the readable storage medium can be located in an application specific integrated circuit (Application Specific Integrated Circuits, referred to as: ASIC). Of course, the processor and the readable storage medium can also exist in the device as discrete components.

[0134] The division of units is only a logical function division, and there may be other divisions in actual implementation, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the mutual coupling or direct coupling or communication connection shown or discussed can be an indirect coupling or communication connection through some interface, device or unit, which can be electrical, mechanical or other forms.

[0135] The units described as separate components may or may not be physically separated, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed on multiple network units. Some or all of the units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0136] In addition, each functional unit in each embodiment of the present invention may be integrated into one processing unit, or each unit may exist physically separately, or two or more units may be integrated into one unit.

[0137] If the function is implemented in the form of a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of the present invention, or the part that contributes to the prior art, or the part of the technical solution, can be embodied in the form of a software product. The computer software product is stored in a storage medium, including several instructions for a computer device (which can be a personal computer, server, or network device, etc.) to perform all or part of the steps of the methods of each embodiment of the present invention. The aforementioned storage medium includes: U disk, mobile hard disk, read-only memory (ROM, Read-Only Memory), random access memory (RAM, Random Access Memory), disk or optical disk, etc. Various media that can store program codes.

[0138] Those skilled in the art can understand that all or part of the steps of implementing the above-mentioned method embodiments can be completed by hardware related to program instructions. The aforementioned program can be stored in a computer-readable storage medium. When the program is executed, the steps of the above-mentioned method embodiments are executed; and the aforementioned storage medium includes: ROM, RAM, disk or optical disk and other media that can store program codes.

[0139] Finally, it should be noted that those skilled in the art will readily conceive of other embodiments of the present invention after considering the specification and practicing the invention disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention, which follow the general principles of the present invention and include common knowledge or customary technical means in the art not disclosed by the present invention, are not limited to the precise structure described above and shown in the drawings, and may be modified and changed in various ways without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.

Claims

1. A wire break detection device, characterized in that: The device comprises: a processor, a plurality of infrared transmitting and receiving tubes, an antenna station bracket and a plurality of transmitting line tubes; The plurality of infrared transceiver pairs are all fixedly arranged on the antenna support, and there is a one-to-one correspondence between the plurality of infrared transceiver pairs and the plurality of transmitting tubes, and each infrared transceiver pair includes: a transmitting tube and a receiving tube; The transmitting tube and the receiving tube are both arranged oppositely on the two sides of the yarn of the corresponding transmitting tube; The processor is connected to multiple infrared transceiver pairs at the same time. The processor is used to determine the yarn status of multiple line-transmitting tubes based on the line measurement signals sent by the multiple infrared transceiver pairs. The yarn status includes: working status and broken line status.

2. A disconnection detection method, characterized in that: A processor used in the disconnection detection device according to claim 1, wherein the method comprises: Acquire a line measurement signal sent by at least one target infrared transceiver pair, wherein the line measurement signal is used to indicate a level state of the corresponding target infrared transceiver pair within a preset period; The yarn state of the yarn transmitting tube corresponding to at least one of the target infrared transmitting and receiving tubes is determined based on the line measuring signal, and the yarn state includes: a working state and a broken state.

3. The method according to claim 2, characterized in that The method of determining the yarn state corresponding to at least one of the target yarn-generating tubes based on the yarn-detecting signal comprises: For any one of the at least one target infrared transceiver pair, determine the yarn jitter of the transmitting tube corresponding to the target infrared transceiver pair according to the level state within the preset period, wherein the yarn jitter includes: a jitter scene and a non-jitter scene; When the yarn shaking condition is a shaking scene, determining that the yarn state is a working state; When the yarn shaking condition is a non-shaking scenario, it is determined that the yarn state is a broken state.

4. The method according to claim 3, characterized in that The step of determining that the yarn state is a working state comprises: Determine a jitter parameter of the yarn jitter condition, wherein the jitter parameter is used to indicate the jitter amplitude of the yarn of the yarn transmitting tube corresponding to the target infrared transmitting and receiving tube within the preset period; Determining whether the jitter amplitude is within a preset amplitude range; When the shaking amplitude is within the preset amplitude range, it is determined that the yarn state is a working state.

5. The method according to claim 2, characterized in that: Before acquiring the line measurement signal sent by at least one target infrared transceiver pair, the method further includes: Determine a current running program, and based on the current running program, determine at least one target infrared transceiver pair from a plurality of infrared transceiver pairs; There is a corresponding relationship between at least one of the target infrared transceiver pairs and the currently running program.

6. The method according to claim 2, characterized in that After obtaining the line measurement signal sent by at least one target infrared transceiver pair, the method further includes: For any one of at least one of the target infrared transceiver pairs, determine whether the line measurement signal sent by the target infrared transceiver pair is continuously in a single level state within the preset period, and the level state includes: a low level state and a high level state; If the line measurement signal is continuously in a low level state or a high level state within the preset period, a prompt message is generated, and the prompt message is used to indicate that the line transmission tube corresponding to the target infrared transceiver pair is in an abnormal state.

7. The method according to claim 2, characterized in that After determining the yarn state of the yarn transmitting tube corresponding to at least one of the target infrared transmitting and receiving tubes, the method further includes: When it is determined that the yarn state is a broken state, an error prompt is generated, and the knitting machine is controlled to stop working.

8. A disconnection detection device, characterized in that: include: Memory, processor; The memory stores computer-executable instructions; The processor executes the computer-executable instructions stored in the memory, so that the processor executes the disconnection detection method according to any one of claims 2 to 7.

9. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores computer-executable instructions, and when the computer-executable instructions are executed by a processor, they are used to implement the disconnection detection method according to any one of claims 2 to 7.

10. A computer program product, characterized in that The invention comprises a computer program, which, when executed by a processor, implements the disconnection detection method according to any one of claims 2 to 7.

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