A fabric impregnation device and impregnation method thereof

Abstract

The invention discloses a fabric impregnation device and an impregnation method thereof, and relates to the technical field of fabric production equipment, including a supporting mechanism and an impregnation mechanism, wherein an impregnation box is fixedly mounted on a bottom plate, two sets of bending rails on both sides of the impregnation box are respectively provided with a swing mechanism and a drying box, the impregnation mechanism is arranged below a cylinder, an impregnation plate is fixedly mounted inside the impregnation box, two sets of vibrators are symmetrically slidably mounted on the impregnation plate, two sets of arc frames are longitudinally mounted above the impregnation plate, an I-shaped frame above the arc frame forms a connecting track with the bending rail, the cylinder drives the fabric tube and the arc frame on the I-shaped frame to move toward the impregnation box, the arc frame drives the two sets of vibrators to move toward each other, the vibrators vibrate the impregnation liquid inside the impregnation box, and the fabric on the fabric tube is fully impregnated. The invention can eliminate bubbles between fabrics, fully impregnate the entire roll of fabric, and improve the quality and efficiency of fabric impregnation.

Description

Technical Field

[0001] The invention relates to the technical field of fabric production equipment, and in particular to a fabric impregnation device and an impregnation method thereof. Background Art

[0002] The impregnation device is an indispensable equipment in modern textile processing, which is widely used to improve the functionality and performance of fabrics. Whether it is waterproof coating, fireproof treatment, or other special functional treatment, the design and operation of the impregnation device plays a vital role. It is usually used to evenly penetrate chemicals, coatings or other liquids into the fabric. This device is widely used in the fields of textiles, clothing, functional fabric processing, etc., especially in the production of waterproof, fireproof, antibacterial and other functional fabrics, playing an important role.

[0003] However, most of the existing devices are for the fabric to be slowly passed through the impregnation device to complete the impregnation, and the impregnation speed is slow. Moreover, in order to improve the impregnation effect, the operation line is usually long, so a fabric impregnation device and impregnation method with higher efficiency and quality is needed. Summary of the invention

[0004] In view of the above technical problems, the technical solution adopted by the present invention is: a fabric impregnation device, including a supporting mechanism and an impregnation mechanism, the supporting mechanism includes a bottom plate and an impregnation box, the impregnation box is fixedly installed on the bottom plate, two sets of bending rails are fixedly installed on both sides of the impregnation box, and the two sets of bending rails are respectively provided with a swing mechanism and a drying box, a cylinder is provided above the impregnation box, and the impregnation mechanism is provided below the cylinder, the impregnation mechanism includes an impregnation tray and two sets of vibrators, the impregnation tray is fixedly installed inside the impregnation box, the two sets of vibrators are symmetrically slidably installed on the impregnation tray, and the impregnation tray is provided with a plurality of vibrators. Two groups of arc frames are installed longitudinally, a pair of I-frames are arranged above the arc frames, the I-frames are longitudinally slidably installed on the vertical rods of the dyeing box, the I-frames and the bending rails form a connecting track, fabric cylinders are slidably arranged on the I-frames and the bending rails, the power assembly on the bending rails cooperates with the swing mechanism to drive the fabric cylinder to slide onto the I-frames, the cylinder drives the fabric cylinder on the I-frames to move toward the dyeing box, until the fabric cylinder contacts the arc frames and continues to move downward, the arc frames drive the two groups of vibrators to move toward each other, the vibrators vibrate the dyeing liquid inside the dyeing box, and the fabric on the fabric cylinder is fully dyed.

[0005] Furthermore, the power assembly includes two groups of power wheels and a power belt, one group of power wheels corresponds to one group of bending rails, the power wheels are rotatably mounted on the bending rails, the power belt is arranged on the two groups of power wheels, and multiple groups of power plates are arranged on the power belt. When one group of power wheels rotates, the other group of power wheels is driven to rotate under the transmission action of the power belt, so that the power plates on the power belt are cyclically transmitted.

[0006] Furthermore, the swing mechanism includes a swing bracket and a swing spring, a baffle and a swing rod are arranged on the swing bracket, the baffle contacts and cooperates with the power plate, a support frame is arranged on the bending rail, the swing rod is slidably installed on the support frame, the swing spring is arranged between the swing bracket and the support frame, and the swing spring is slidably installed on the swing rod. When the power plate contacts the baffle, the baffle is pushed to drive the swing bracket to move toward the support frame, and the swing spring is compressed.

[0007] Furthermore, the swing mechanism includes a swing plate and a tension spring. The swing plate is rotatably mounted at the end of the swing bracket. The tension spring is arranged between the swing plate and the swing bracket. One end of the tension spring is fixedly mounted on the swing bracket, and the other end of the tension spring is fixedly mounted on the swing plate. A folded angle plate is arranged at the end of the support frame. The swing plate contacts and cooperates with the folded angle plate. The rectangular blocks at both ends of the fabric tube are slidably mounted on the bending rail. The rectangular blocks contact and cooperate with the swing plate. When the swing bracket moves toward the support frame, the tension spring and the swing plate are pushed to move toward the folded angle plate. At this time, the tension spring is in a stretched state until the swing plate contacts the folded angle plate. As the swing bracket moves toward the support frame, the swing plate rotates under the squeezing action of the folded angle plate. The swing plate contacts the rectangular block of the fabric tube on the bending rail. Under the action of the inclined rail of the bending rail, the fabric tube is pushed to move toward the cylinder. At the same time, the power plate of the power belt pushes the rectangular block to drive the fabric tube to move toward the cylinder.

[0008] Furthermore, a base frame is provided at the bottom of the I-shaped frame, a feeding spring is provided between the base frame and the bottom of the dyeing box, the feeding spring is slidably mounted on the vertical rod, a touch plate is provided at the bottom of the cylinder, and the touch plate contacts and cooperates with the rectangular block of the fabric tube on the I-shaped frame. When the fabric tube on the bending rail moves to the I-shaped frame, the power wheel stops rotating, the output end of the cylinder extends, the touch plate at the end of the cylinder pushes the rectangular block on the I-shaped frame to move toward the dyeing box, the I-shaped frame slides downward on the vertical rod, and the feeding spring is compressed until the rectangular block is coaxial with the arc frame.

[0009] Furthermore, the dyeing mechanism also includes a dyeing spring, a column is provided below the arc frame, the arc frame is longitudinally slidably installed on the dyeing disk through the column, the dyeing spring is provided between the arc frame and the dyeing disk, the dyeing spring is slidably installed on the column, a protrusion is provided below the arc frame, a controller is provided on the dyeing disk, the protrusion contacts and cooperates with the controller, and the controller is electrically connected to the vibrator. When the fabric cylinder and the arc frame are coaxial, as the touch plate of the cylinder drives the fabric cylinder and the I-shaped frame to move downward, the fabric cylinder drives the arc frame to move downward, the dyeing spring is compressed until the protrusion contacts the controller, the controller starts the vibrator, the vibrator vibrates, and the arc frame vibrates the dyeing liquid inside the dyeing box.

[0010] Furthermore, the dyeing mechanism also includes a pull rope and a vibrator spring. The pull rope is arranged between the two groups of vibrators, and the two ends of the pull rope are fixedly installed on the vibrators respectively. A rope contact block is arranged below the arc frame, and the rope contact block is slidably installed on the dyeing plate. The bottom of the rope contact block contacts and cooperates with the pull rope. The vibrator spring is arranged between the vibrator and the dyeing plate. A slide bar is arranged on the vibrator, and the slide bar is slidably installed on the dyeing plate. The vibrator spring is slidably installed on the slide bar. When the arc frame moves downward, the rope contact block of the arc frame contacts and cooperates with the pull rope to drive the two groups of vibrators to move toward each other, the vibrator spring is compressed, and the two groups of vibrators approach the fabric tube on the arc frame, thereby enhancing the vibration intensity near the fabric tube and eliminating the bubbles between the fabrics inside the fabric tube, so that the fabrics inside the fabric tube are fully dyed.

[0011] Furthermore, the inclined rail of the bending rail provided with the support frame is located above the flat rail, and the inclined rail of the bending rail provided with the drying box is located below the flat rail.

[0012] The present invention also discloses a fabric impregnation method, which uses the above fabric impregnation device and comprises the following steps:

[0013] Step 1: Place the fabric to be dyed inside the fabric tube, set the rectangular blocks at both ends of the fabric tube on the inclined rails of the bending rails under the support frame, and inject the dyeing liquid into the dyeing box;

[0014] Step 2: Start the power assembly, the power plate contacts the baffle, pushes the baffle to drive the swing bracket to move toward the support frame, the swing spring is compressed, and under the extrusion of the angle plate, the tension spring is stretched, the swing plate rotates, and under the action of the inclined rail of the bending rail, the swing plate pushes the fabric tube to move toward the cylinder. At the same time, the power plate of the power belt pushes the rectangular block to drive the fabric tube to move toward the cylinder.

[0015] Step 3: The fabric drum slides to the bottom of the cylinder, and the touch plate of the cylinder pushes the fabric drum and the I-shaped frame to move downward to the dyeing box. The feeding spring is compressed until the rectangular block and the arc frame are coaxial. The fabric drum continues to move toward the dyeing box, the dyeing spring is compressed, and the arc frame moves to the bottom of the dyeing box until the convex block contacts the controller, and the controller starts the vibrator, which vibrates and causes the dyeing liquid inside the dyeing box to vibrate.

[0016] Step 4: When the arc frame moves toward the bottom of the dyeing box, the contact rope block of the arc frame contacts and cooperates with the pull rope to drive the two sets of vibrators to move toward each other, the vibrator springs are compressed, and the two sets of vibrators approach the fabric tube on the arc frame, thereby increasing the vibration intensity near the fabric tube, eliminating bubbles between the fabrics inside the fabric tube, and fully dyeing the fabrics;

[0017] Step 5: After the dyeing is completed, the cylinder contracts, the feeding spring and the dyeing spring extend, the bump is disconnected from the controller, the vibration of the vibrator is turned off, the arc frame and the I-frame move toward the cylinder, and the vibrator spring extends until the vibrator, the arc frame, and the I-frame return to their initial positions. The power assembly starts, and the power plate pushes the fabric drum on the I-frame to move toward the bending rail below the drying box;

[0018] Step 6: The power plate pushes the fabric drum to the bottom of the drying box to dry the fabric. After drying, the power plate pushes the fabric drum to the inclined rail below the bending rail.

[0019] Compared with the prior art, the present invention has the following beneficial effects: (1) the present invention is provided with a swing mechanism to realize indirect feeding; (2) the present invention is provided with a feeding device, and an I-shaped frame, two sets of bending rails and a power component cooperate to ensure that the fabric tube is smoothly transported to the target position; (3) the present invention is provided with a dyeing device, which uses an I-shaped frame and an arc frame to realize the staged descent of the fabric tube, and uses a controller to control the start and stop of the vibrator, thereby saving electricity and preventing the absence of dyed fabric inside the dyeing box when the vibrator vibrates; (4) the present invention is provided with a pull rope and an arc frame, which shorten the distance between the vibrator and the fabric tube when the vibrator vibrates, enhance the vibration intensity near the fabric tube, eliminate the bubbles between the fabric inside the fabric tube, and thus fully dye the fabric inside the fabric tube; (5) the present invention has a clever structural coordination, can fully dye the entire roll of fabric, shortens the length of the operation line, and improves the quality and efficiency of fabric dyeing. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the first viewing angle of the overall structure of the present invention.

[0021] Figure 2 It is the front view of the present invention.

[0022] Figure 3 It is a left view of the present invention.

[0023] Figure 4 for Figure 2 Cross-section view along the AA direction.

[0024] Figure 5 for Figure 3 Cross-sectional view along the BB direction.

[0025] Figure 6 for Figure 3 Cross-sectional view along the CC direction.

[0026] Figure 7 for Figure 5 A partial enlarged view of part D.

[0027] Figure 8 for Figure 6A partial enlarged view of part E in the middle.

[0028] Fig. 9 for Figure 2 A partial enlarged view of part F.

[0029] Fig.10 for Figure 6 A partial enlarged view of part G in the middle.

[0030] Figure numerals: 11-bottom plate; 12-dyeing box; 13-bending rail; 14-support frame; 15-cylinder; 16-drying box; 121-first bracket; 122-second bracket; 1221-axis plate; 123-vertical rod; 131-roller seat; 151-touch plate; 21-rectangular block; 2-fabric cylinder; 31-swing bracket; 32-swing spring; 33-swing plate; 34-tension spring; 141-angle plate; 311-baffle; 312-swing rod; 41-servo motor; 42- Driving gear; 43-driven gear; 44-transmission assembly; 45-power assembly; 441-transmission wheel; 442-transmission belt; 451-power wheel; 452-power belt; 4521-power plate; 51-I-frame; 52-feeding spring; 511-base frame; 61-dyeing plate; 62-vibrator; 63-vibrator spring; 64-controller; 65-arc frame; 66-dyeing spring; 67-pull rope; 621-slide rod; 651-column rod; 652-touch rope block; 653-bump. DETAILED DESCRIPTION

[0031] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0032] Example: Figure 1-Figure 10The impregnation device of a fabric shown in the figure comprises a supporting mechanism and an impregnation mechanism, wherein the supporting mechanism comprises a bottom plate 11 and an impregnation box 12, wherein the impregnation box 12 is fixedly mounted on the bottom plate 11, wherein two sets of bending rails 13 are fixedly mounted on both sides of the impregnation box 12, wherein the two sets of bending rails 13 are respectively provided with a swing mechanism and a drying box 16, wherein a cylinder 15 is arranged above the impregnation box 12, wherein the impregnation mechanism is arranged below the cylinder 15, wherein the impregnation mechanism comprises an impregnation tray 61 and two sets of vibrators 62, wherein the impregnation tray 61 is fixedly mounted inside the impregnation box 12, wherein the two sets of vibrators 62 are symmetrically slidably mounted on the impregnation tray 61, wherein two sets of arc frames 65 are longitudinally mounted above the impregnation tray 61, wherein the arc frames A pair of I-frames 51 are arranged above 65, and the I-frames 51 are longitudinally slidably installed on the vertical rod 123 of the dyeing box 12. The I-frames 51 and the bending rails 13 form a connecting track. The fabric tube 2 is slidably arranged on the I-frames 51 and the bending rails 13. The power assembly 45 on the bending rails 13 cooperates with the swing mechanism to drive the fabric tube 2 to slide onto the I-frames 51, and the cylinder 15 drives the fabric tube 2 on the I-frames 51 to move toward the dyeing box 12 until the fabric tube 2 contacts with the arc frame 65 and continues to move downward. The arc frame 65 drives the two groups of vibrators 62 to move toward each other, and the vibrators 62 vibrate the dyeing liquid inside the dyeing box 12 to fully dye the fabric on the fabric tube 2.

[0033] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 6 , Figure 8 , Fig. 9 As shown, the supporting mechanism includes a bottom plate 11, a dyeing box 12, a bending rail 13, a support frame 14, a cylinder 15, and a drying box 16. The dyeing box 12 is fixedly installed above the bottom plate 11, and a second bracket 122 is symmetrically arranged on the dyeing box 12. There are two groups of bending rails 13, and the two groups of bending rails 13 are respectively fixedly installed on the second brackets 122 on both sides of the dyeing box 12. Rectangular blocks 21 are arranged at both ends of the fabric cylinder 2. The bending rails 13 are symmetrically arranged on both sides of the fabric cylinder 2. The rectangular blocks 21 at both ends of the fabric cylinder 2 are respectively slidably installed on the bending rails 13, and the support frame 1 4 is arranged above the first set of bending rails 13, the drying box 16 is fixedly installed on the second set of bending rails 13, the inclined rails of the first set of bending rails 13 are above the flat rails, and the inclined rails of the second set of bending rails 13 are below the flat rails, a first bracket 121 is arranged on the dyeing box 12, the cylinder 15 is arranged between the two sets of bending rails 13, the cylinder 15 is arranged above the dyeing box 12, the cylinder 15 is fixedly installed on the first bracket 121 of the dyeing box 12, a roller seat 131 is arranged on the bending rails 13, and an axis plate 1221 is arranged on the second bracket 122 of the dyeing box 12.

[0034] like Figure 2 , Figure 6 , Fig. 9 , Fig.10As shown, the power mechanism includes a servo motor 41, a driving gear 42, a driven gear 43, two sets of transmission components 44, and two sets of power components 45. The servo motor 41 is fixedly installed above the bottom plate 11, and the output end of the servo motor 41 is fixedly installed with the driving gear 42. The second bracket 122 of the dyeing box 12 is provided with a shaft plate 1221, and the driven gear 43 is rotatably installed on the shaft plate 1221. The driving gear 42 is meshed with the driven gear 43. The servo motor 41 drives the driving gear 42 to rotate, and the driving gear 42 drives the driven gear 43 to rotate; the two sets of transmission components 44 are symmetrically arranged on both sides of the fabric tube 2, and the transmission components 44 include two sets of transmission wheels 441 and transmission belts 442. One set of transmission wheels 441 is rotatably installed on the roller seat 131, and the other set of transmission wheels 441 is rotatably installed on the shaft plate 1221. The transmission wheels 441 on the shaft plate 1221 are engaged with the driven gear 43. Fixed installation, the transmission belt 442 is arranged on two groups of transmission wheels 441, and the driven gear 43 rotates to drive the transmission wheel 441 on the shaft plate 1221 to rotate, and under the transmission action of the transmission belt 442, the transmission wheel 441 on the roller seat 131 is driven to rotate; one group of transmission components 44 corresponds to one group of power components 45, and the two groups of power components 45 are symmetrically arranged on both sides of the rectangular block 21. The power component 45 includes two groups of power wheels 451 and a power belt 452. One group of power wheels 451 corresponds to one group of bending rails 13, and the power wheels 451 are rotatably installed on the bending rails 13 respectively. The power belt 452 is arranged on the two groups of power wheels 451, and multiple groups of power plates 4521 are arranged on the power belt 452. When one group of power wheels 451 rotates, under the transmission action of the power belt 452, another group of power wheels 451 is driven to rotate, so that the power plate 4521 on the power belt 452 is cyclically transmitted.

[0035] like Figure 2 , Figure 3 , Figure 6 , Figure 8 , Fig. 9As shown, the swing mechanism is arranged on the support frame 14, and the swing mechanism includes a swing bracket 31, a swing spring 32, a swing plate 33, and a tension spring 34. A baffle plate 311 and a swing rod 312 are arranged on the swing bracket 31. The baffle plate 311 contacts and cooperates with the power plate 4521. The swing rod 312 is laterally slidably installed on the support frame 14. The swing spring 32 is arranged between the swing bracket 31 and the support frame 14. The swing spring 32 is slidably installed on the swing rod 312. When the power plate 4521 contacts the baffle plate 311, the baffle plate 311 is pushed to drive the swing bracket 31 to move toward the support frame 14, and the swing spring 32 is compressed; the swing plate 33 is rotatably installed at the end of the swing bracket 31, and the tension spring 34 is arranged between the swing plate 33 and the swing bracket 31. One end of the tension spring 34 is fixedly installed with the swing bracket 31, and the other end of the tension spring 34 is fixedly installed with the swing plate 33. The end of the support frame 14 is provided with a folded angle plate 141, and the swing plate 3 3 contacts and cooperates with the angle plate 141, and the rectangular blocks 21 at both ends of the fabric tube 2 are slidably installed on the bending rail 13, and the rectangular blocks 21 contact and cooperate with the swing plate 33; when the swing bracket 31 moves toward the support frame 14, the tension spring 34 and the swing plate 33 are pushed to move toward the angle plate 141. At this time, the tension spring 34 is in a stretched state until the swing plate 33 contacts the angle plate 141. As the swing bracket 31 moves toward the support frame 14, under the squeezing action of the angle plate 141, the swing plate 33 rotates, and the swing plate 33 contacts the rectangular block 21 of the fabric tube 2 on the bending rail 13. Under the action of the inclined rail of the bending rail 13, the fabric tube 2 is pushed to move toward the cylinder 15. At the same time, the power plate 4521 of the power belt 452 pushes the rectangular block 21 to drive the fabric tube 2 to move toward the cylinder 15; until the power plate 4521 is disconnected from the baffle 311, the tension spring 34 and the swing spring 32 assist the swing bracket 31 to restore its initial position.

[0036] like Figure 1 , Figure 6 , Fig.10As shown, the feeding mechanism is arranged between the two sets of bending rails 13, the feeding mechanism is arranged below the cylinder 15, the feeding mechanism includes an I-shaped frame 51 and a feeding spring 52, the I-shaped frame 51 is arranged inside the dyeing box 12, the I-shaped frame 51 and the two sets of bending rails 13 are on the same straight line, the I-shaped frame 51 is aligned with the flat rails of the two sets of bending rails 13, a vertical rod 123 is arranged inside the dyeing box 12, a bottom frame 511 is arranged at the bottom of the I-shaped frame 51, the I-shaped frame 51 is slidably installed on the vertical rod 123 through the bottom frame 511, and the feeding spring 52 is arranged on the bottom frame 5 11 and the bottom of the dyeing box 12, a feeding spring 52 is slidably installed on the vertical rod 123, and a touch plate 151 is provided at the bottom of the cylinder 15, and the touch plate 151 contacts and cooperates with the rectangular block 21 of the fabric tube 2 on the I-frame 51; when the fabric tube 2 on the bending rail 13 moves to the I-frame 51, the power wheel 451 stops rotating, the output end of the cylinder 15 extends, and the touch plate 151 at the end of the cylinder 15 pushes the rectangular block 21 on the I-frame 51 to move toward the dyeing box 12, the I-frame 51 slides downward on the vertical rod 123, and the feeding spring 52 is compressed.

[0037] like Figure 3 , Figure 5 , Figure 6 , Figure 7As shown, the impregnation mechanism is arranged inside the impregnation box 12, and the impregnation mechanism includes an impregnation plate 61, a vibrator 62, a vibrator spring 63, a controller 64, an arc frame 65, an impregnation spring 66, and a pull rope 67. The impregnation plate 61 is fixedly installed inside the impregnation box 12, the arc frame 65 is arranged above the impregnation plate 61, and a column 651 is arranged on the arc frame 65. The arc frame 65 is longitudinally slidably installed on the impregnation plate 61 through the column 651. The impregnation spring 66 is arranged between the arc frame 65 and the impregnation plate 61, and the impregnation spring 66 is slidably installed. On the column 651, a protrusion 653 is arranged below the arc frame 65, and a controller 64 is arranged on the dyeing plate 61. The protrusion 653 contacts and cooperates with the controller 64, and the controller 64 is electrically connected to the vibrator 62. The cylinder 15 pushes the fabric tube 2 and the I-shaped frame 51 to continue to move downward until the fabric tube 2 and the arc frame 65 are coaxial. As the contact plate 151 of the cylinder 15 drives the fabric tube 2 and the I-shaped frame 51 to move downward, the fabric tube 2 drives the arc frame 65 to move downward, and the dyeing spring 66 is compressed until the protrusion 653 contacts the controller. 64, the control controller 64 starts the vibrator 62, the vibrator 62 vibrates, and the arc frame 65 vibrates the dyeing liquid inside the dyeing box 12; there are two groups of vibrators 62, and the vibrators 62 are provided with slide bars 621. The two groups of vibrators 62 are symmetrically slidably installed on the dyeing plate 61 through the slide bars 621. The vibrator spring 63 is arranged between the dyeing plate 61 and the vibrator 62, and the vibrator spring 63 is slidably installed on the slide bar 621. The pull rope 67 is arranged between the two groups of vibrators 62, and the two ends of the pull rope 67 are respectively fixed to the vibrator 62. A contact rope block 652 is provided below 65, and the contact rope block 652 is slidably installed on the dyeing plate 61. The bottom of the contact rope block 652 contacts and cooperates with the pull rope 67. When the arc frame 65 moves downward, the contact rope block 652 of the arc frame 65 contacts and cooperates with the pull rope 67 to drive the two groups of vibrators 62 to move toward each other, and the vibrator spring 63 is compressed. The two groups of vibrators 62 approach the fabric tube 2 on the arc frame 65, thereby enhancing the vibration intensity near the fabric tube 2 and eliminating the bubbles between the fabrics inside the fabric tube 2, so that the fabrics inside the fabric tube 2 can be fully dyed.

[0038] Working principle: the fabric to be dyed is placed inside the fabric tube 2, the fabric tube 2 containing the fabric is placed on the first set of bending rails 13 above the inclined rails, and the dyeing liquid is injected into the dyeing box 12.

[0039] The servo motor 41 is started, and the servo motor 41 drives the driving gear 42 to rotate, and the driving gear 42 drives the driven gear 43 to rotate. When the driven gear 43 rotates, the transmission wheel 441 on the shaft plate 1221 is driven to rotate, and under the transmission action of the transmission belt 442, the transmission wheel 441 on the roller seat 131 is driven to rotate, and the transmission wheel 441 on the roller seat 131 drives the power wheel 451 fixed together to rotate. Under the transmission action of the power belt 452, another group of power wheels 451 are driven to rotate, so that the power plate 4521 on the power belt 452 is cyclically transmitted; when the power plate 4521 contacts the baffle plate 311, the baffle plate 311 is pushed to drive the swing bracket 31 to move toward the support frame 14, the swing spring 32 is compressed, and the swing bracket 31 moves toward the support frame 14. When the frame 14 moves in the direction of the angle plate 141, the tension spring 34 and the swing plate 33 are pushed to move in the direction of the angle plate 141. At this time, the tension spring 34 is in a stretched state until the swing plate 33 contacts the angle plate 141. As the swing bracket 31 moves toward the support frame 14, the swing plate 33 rotates under the squeezing action of the angle plate 141, and the swing plate 33 contacts the rectangular block 21 of the fabric tube 2 on the bending rail 13. Under the action of the inclined rail of the bending rail 13, the fabric tube 2 is pushed to move in the direction of the cylinder 15. At the same time, the power plate 4521 of the power belt 452 pushes the rectangular block 21 to drive the fabric tube 2 to move in the direction of the cylinder 15; until the power plate 4521 is disconnected from the baffle 311, the tension spring 34 and the swing spring 32 assist the swing bracket 31 to restore its initial position.

[0040] When one of the power plates 4521 on the power belt 452 continues to contact the rectangular block 21 of the fabric tube 2 and pushes the fabric tube 2 on the first set of bending rails 13 to move to the I-shaped frame 51, the servo motor 41 is turned off, the power wheel 451 stops rotating, the output end of the cylinder 15 is extended, and the contact plate 151 at the end of the cylinder 15 pushes the rectangular block 21 on the I-shaped frame 51 to move toward the dyeing box 12. The I-shaped frame 51 slides downward on the vertical rod 123, the feeding spring 52 is compressed, and the cylinder 15 pushes the fabric tube 2 and the I-shaped frame 51. 1 continues to move downward until the fabric cylinder 2 and the arc frame 65 are coaxial. As the contact plate 151 of the cylinder 15 drives the fabric cylinder 2 and the I-shaped frame 51 to move downward, the fabric cylinder 2 drives the arc frame 65 to move downward, and the dyeing spring 66 is compressed until the protrusion 653 contacts the controller 64. The controller 64 is electrically connected to the vibrator 62. The protrusion 653 controls the controller 64 to start the vibrator 62, and the vibrator 62 vibrates. The arc frame 65 vibrates the dyeing liquid inside the dyeing box 12 to increase the dyeing speed of the fabric.

[0041] During the downward movement of the arc frame 65, the contact rope block 652 of the arc frame 65 contacts and cooperates with the pull rope 67 to drive the two groups of vibrators 62 to move toward each other, the vibrator spring 63 is compressed, and the two groups of vibrators 62 approach the fabric tube 2 on the arc frame 65, thereby enhancing the vibration intensity near the fabric tube 2 and eliminating the bubbles between the fabrics inside the fabric tube 2, so that the fabrics inside the fabric tube 2 are fully impregnated; after the impregnation is completed, the output end of the cylinder 15 contracts, and under the elastic action of the impregnation spring 66, the feeding spring 52, and the vibrator spring 63, the two groups of vibrators 62 move back to back, and the arc frame 65 is formed. The frame 65 and the I-frame 51 move upward until the vibrator 62, the arc frame 65, and the I-frame 51 return to their initial positions, the servo motor 41 continues to start, and the power belt 452 drives the power plate 4521 to continue to push the fabric tube 2 to move toward the drying box 16 on the second set of bending rails 13. When the fabric tube 2 moves to the drying box 16, the servo motor 41 is turned off, and the drying box 16 dries the fabric tube 2. After the fabric tube 2 is dried, the servo motor 41 continues to start, and the power plate 4521 of the power belt 452 pushes the fabric tube 2 to the inclined rail of the second set of bending rails 13.

[0042] Repeat the above steps, when there is fabric to be dyed inside the dyeing box 12, there is material loading under the support frame 14, and the drying box 16 dries the fabric tube 2, forming a coherent operation line to improve the dyeing efficiency.

[0043] The present invention also discloses a fabric impregnation method, which uses the above fabric impregnation device and comprises the following steps:

[0044] Step 1: Place the fabric to be dyed inside the fabric tube 2, the rectangular blocks 21 at both ends of the fabric tube 2 are set on the inclined rails of the bending rails 13 below the support frame 14, and inject the dyeing liquid into the dyeing box 12;

[0045] Step 2: Start the power assembly 45, the power plate 4521 contacts the baffle 311, pushes the baffle 311 to drive the swing bracket 31 to move toward the support frame 14, the swing spring 32 is compressed, and under the extrusion of the angle plate 141, the tension spring 34 is stretched, and the swing plate 33 rotates. Under the action of the inclined rail of the bending rail 13, the swing plate 33 pushes the fabric tube 2 to move toward the cylinder 15. At the same time, the power plate 4521 of the power belt 452 pushes the rectangular block 21 to drive the fabric tube 2 to move toward the cylinder 15.

[0046] Step 3: the fabric cylinder 2 slides to the bottom of the cylinder 15, the touch plate 151 of the cylinder 15 pushes the fabric cylinder 2 and the I-shaped frame 51 to move toward the lower dyeing box 12, the feeding spring 52 is compressed until the rectangular block 21 is coaxial with the arc frame 65, the fabric cylinder 2 continues to move toward the dyeing box 12, the dyeing spring 66 is compressed, and the arc frame 65 moves toward the bottom of the dyeing box 12 until the protrusion 653 contacts the controller 64, the controller 64 starts the vibrator 62, the vibrator 62 vibrates, and the dyeing liquid inside the dyeing box 12 vibrates;

[0047] Step 4: When the arc frame 65 moves toward the bottom of the dyeing box 12, the contact rope block 652 of the arc frame 65 contacts and cooperates with the pull rope 67 to drive the two sets of vibrators 62 to move toward each other, the vibrator spring 63 is compressed, and the two sets of vibrators 62 approach the fabric tube 2 on the arc frame 65, thereby enhancing the vibration intensity near the fabric tube 2, eliminating bubbles between the fabrics inside the fabric tube 2, and fully dyeing the fabrics;

[0048] Step 5: After the dyeing is completed, the cylinder 15 contracts, the feeding spring 52 and the dyeing spring 66 extend, the protrusion 653 disconnects from the controller 64, the vibration of the vibrator 62 is turned off, the arc frame 65 and the I-frame 51 move toward the cylinder 15, and the vibrator spring 63 extends until the vibrator 62, the arc frame 65, and the I-frame 51 return to their initial positions, the power assembly 45 is started, and the power plate 4521 pushes the fabric drum 2 on the I-frame 51 to move toward the bending rail 13 below the drying box 16;

[0049] Step 6: The power plate 4521 pushes the fabric tube 2 to the bottom of the drying box 16 to dry the fabric. After drying, the power plate 4521 pushes the fabric tube 2 to the inclined rail below the bending rail 13.

[0050] The present invention is not limited to the above-mentioned specific implementation modes. Various changes made by technicians in the relevant technical field based on the above-mentioned conception without creative work all fall within the protection scope of the present invention.

Claims

1. A fabric impregnation device, comprising a supporting mechanism and an impregnation mechanism, characterized in that: The support mechanism comprises a bottom plate (11) and a dyeing box (12), the dyeing box (12) being fixedly mounted on the bottom plate (11), two sets of bending rails (13) being fixedly mounted on both sides of the dyeing box (12), a swing mechanism and a drying box (16) being respectively arranged on the two sets of bending rails (13), a cylinder (15) being arranged above the dyeing box (12), and a dyeing mechanism being arranged below the cylinder (15), the dyeing mechanism comprising a dyeing plate (61) and two sets of vibrators (62), the dyeing plate (61) being fixedly mounted inside the dyeing box (12), the two sets of vibrators (62) being symmetrically slidably mounted on the dyeing plate (61), two sets of arc frames (65) being longitudinally mounted above the dyeing plate (61), a pair of I-shaped frames (51) being arranged above the arc frames (65) ), an I-shaped frame (51) is longitudinally slidably mounted on a vertical rod (123) of a dyeing box (12), the I-shaped frame (51) and a bending rail (13) form a connecting rail, a fabric tube (2) is slidably arranged on the I-shaped frame (51) and the bending rail (13), a power assembly (45) on the bending rail (13) cooperates with a swing mechanism to drive the fabric tube (2) to slide onto the I-shaped frame (51), the cylinder (15) drives the fabric tube (2) on the I-shaped frame (51) to move toward the dyeing box (12), until the fabric tube (2) contacts the arc frame (65) and continues to move downward, the arc frame (65) drives two groups of vibrators (62) to move toward each other, the vibrators (62) vibrate the dyeing liquid inside the dyeing box (12), and the fabric on the fabric tube (2) is fully dyed; A bottom frame (511) is provided at the bottom of the I-shaped frame (51), a feeding spring (52) is provided between the bottom frame (511) and the bottom of the dyeing box (12), the feeding spring (52) is slidably mounted on the vertical rod (123), a touch plate (151) is provided at the bottom of the cylinder (15), and the touch plate (151) contacts and cooperates with a rectangular block (21) of the fabric tube (2) on the I-shaped frame (51); The dyeing mechanism further comprises a dyeing spring (66), a column (651) is arranged below the arc frame (65), the arc frame (65) is longitudinally slidably mounted on the dyeing disk (61) via the column (651), the dyeing spring (66) is arranged between the arc frame (65) and the dyeing disk (61), the dyeing spring (66) is slidably mounted on the column (651), a protrusion (653) is arranged below the arc frame (65), a controller (64) is arranged on the dyeing disk (61), the protrusion (653) is in contact with the controller (64), and the controller (64) is electrically connected to the vibrator (62); The dyeing mechanism further comprises a pull rope (67) and a vibrator spring (63). The pull rope (67) is arranged between the two groups of vibrators (62). Both ends of the pull rope (67) are respectively fixedly mounted on the vibrators (62). A rope contact block (652) is arranged below the arc frame (65). The rope contact block (652) is slidably mounted on the dyeing plate (61). The bottom of the rope contact block (652) contacts and cooperates with the pull rope (67). The vibrator spring (63) is arranged between the vibrator (62) and the dyeing plate (61). A slide bar (621) is arranged on the vibrator (62). The slide bar (621) is slidably mounted on the dyeing plate (61). The vibrator spring (63) is slidably mounted on the slide bar (621).

2. The fabric impregnation device according to claim 1, characterized in that: The power assembly (45) comprises two groups of power wheels (451) and a power belt (452), one group of power wheels (451) corresponds to one group of bending rails (13), the power wheels (451) are rotatably mounted on the bending rails (13), the power belt (452) is arranged on the two groups of power wheels (451), and a plurality of groups of power plates (4521) are arranged on the power belt (452).

3. The fabric impregnation device according to claim 2, characterized in that: The swing mechanism comprises a swing bracket (31) and a swing spring (32); a baffle (311) and a swing rod (312) are arranged on the swing bracket (31); the baffle (311) is in contact with and cooperates with a power plate (4521); a support frame (14) is arranged on the bending rail (13); the swing rod (312) is laterally slidably mounted on the support frame (14); the swing spring (32) is arranged between the swing bracket (31) and the support frame (14); and the swing spring (32) is slidably mounted on the swing rod (312).

4. The fabric impregnation device according to claim 3, characterized in that: The swing mechanism comprises a swing plate (33) and a tension spring (34); the swing plate (33) is rotatably mounted on an end of a swing bracket (31); the tension spring (34) is arranged between the swing plate (33) and the swing bracket (31); one end of the tension spring (34) is fixedly mounted on the swing bracket (31); the other end of the tension spring (34) is fixedly mounted on the swing plate (33); an angled plate (141) is arranged at the end of the support frame (14); the swing plate (33) and the angled plate (141) are in contact and cooperation; rectangular blocks (21) at both ends of the fabric tube (2) are slidably mounted on the bending rail (13); the rectangular blocks (21) and the swing plate (33) are in contact and cooperation.

5. The fabric impregnation device according to claim 4, characterized in that: The inclined rail of the bending rail (13) provided with the support frame (14) is located above the flat rail, and the inclined rail of the bending rail (13) provided with the drying box (16) is located below the flat rail.

6. A fabric impregnation method, using a fabric impregnation device as claimed in any one of claims 4 to 5, characterized in that The following steps are involved: Step 1: placing the fabric to be dyed inside the fabric tube (2), the rectangular blocks (21) at both ends of the fabric tube (2) are arranged on the inclined rails of the bending rails (13) below the support frame (14), and the dyeing liquid is injected into the dyeing box (12); Step 2: Start the power assembly (45), the power plate (4521) contacts the baffle (311), pushes the baffle (311) to drive the swing bracket (31) to move in the direction of the support frame (14), the swing spring (32) is compressed, and under the squeezing action of the angle plate (141), the tension spring (34) is stretched, and the swing plate (33) rotates. Under the action of the inclined rail of the bending rail (13), the swing plate (33) pushes the fabric tube (2) to move in the direction of the cylinder (15), and at the same time, the power plate (4521) of the power belt (452) pushes the rectangular block (21) to drive the fabric tube (2) to move in the direction of the cylinder (15); Step 3: the fabric tube (2) slides to the bottom of the cylinder (15), the contact plate (151) of the cylinder (15) pushes the fabric tube (2) and the I-shaped frame (51) to move toward the lower dyeing box (12), the feeding spring (52) is compressed until the rectangular block (21) and the arc frame (65) are coaxial, the fabric tube (2) continues to move toward the dyeing box (12), the dyeing spring (66) is compressed, and the arc frame (65) moves toward the bottom of the dyeing box (12) until the protrusion (653) contacts the controller (64), the controller (64) starts the vibrator (62), the vibrator (62) vibrates, and the dyeing liquid inside the dyeing box (12) vibrates; Step 4: When the arc frame (65) moves toward the bottom of the dyeing box (12), the contact rope block (652) of the arc frame (65) contacts and cooperates with the pull rope (67) to drive the two groups of vibrators (62) to move toward each other, the vibrator spring (63) is compressed, and the two groups of vibrators (62) approach the fabric tube (2) on the arc frame (65), thereby enhancing the vibration intensity near the fabric tube (2), eliminating bubbles between the fabrics inside the fabric tube (2), and fully dyeing the fabrics; Step 5: After the dyeing is completed, the cylinder (15) contracts, the feeding spring (52) and the dyeing spring (66) extend, the protrusion (653) disconnects from the controller (64), the vibration of the vibrator (62) is turned off, the arc frame (65) and the I-shaped frame (51) move toward the cylinder (15), and the vibrator spring (63) extends until the vibrator (62), the arc frame (65), and the I-shaped frame (51) return to their initial positions, the power assembly (45) starts, and the power plate (4521) pushes the fabric tube (2) on the I-shaped frame (51) to move toward the bending rail (13) below the drying box (16); Step 6: The power plate (4521) pushes the fabric drum (2) to the bottom of the drying box (16) to dry the fabric. After drying, the power plate (4521) pushes the fabric drum (2) to the inclined rail below the bending rail (13).

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