Shield tunneling machine tunnel stratum anti-settlement construction device

By designing a shield machine tunnel strata anti-segregation construction device for tunnel construction, the problem of strata settlement in tunnel construction is solved, and efficient anti-segregation effect and a safe construction process are achieved.

CN119466044APending Publication Date: 2025-02-18CHINA RAILWAY 14TH BUREAU GRP LARGE SHIELD ENG CO LTD
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Patent Information

Application Number
CN202411395447.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-02-18

AI Technical Summary

Technical Problem

During the tunnel construction process, how to effectively prevent the formation in the tunnel from subsidence, especially when constructing in areas where settlement is prone to subsidence, the lack of efficient anti-segregation devices and stable and reliable structural support leads, resulting in low construction efficiency and high safety risks.

Method used

A shield machine tunnel strata anti-segment construction device is designed, including a support mechanism and an anti-segment mechanism. The support mechanism is used to support other construction structures on the ground. The anti-segment mechanism is passed through upper and lower double-layer support structures and reinforcement ribs. Form a stable support system to prevent the support mechanism from sinking downward.

Benefits of technology

Through this device, the settlement of tunnel strata can be effectively prevented, construction efficiency can be improved, construction safety can be enhanced, and waste of anti-segregation facilities can be reduced.

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Abstract

The invention discloses a shield tunneling machine tunnel stratum anti-settlement construction device which comprises a bearing mechanism and an anti-settlement mechanism, the bearing mechanism and the anti-settlement mechanism are welded and fixed, the upper end part of the bearing mechanism is located above the anti-settlement mechanism, and the anti-settlement mechanism and the lower end part of the bearing mechanism are both buried underground. And an upper end part of the bearing mechanism is exposed out of the ground and is flush with the ground. An upper-lower double-layer supporting structure is formed between the two arm plates of the anti-sedimentation mechanism, in addition, the structural strength of the arm plates is improved through the reinforcing ribs, the upper-lower double-layer supporting structure and the reinforcing ribs are used in cooperation, and the supporting strength and supporting stability of the anti-sedimentation mechanism can be improved; meanwhile, the contact area between the anti-sedimentation mechanism and the underground soil layer is increased through the cross beams on the arm plates, the larger the contact area is, the larger the supporting force of the underground soil layer to the anti-sedimentation mechanism is, the more stable the anti-sedimentation mechanism supports the bearing mechanism, and therefore the bearing mechanism can be effectively prevented from sedimentation downwards.
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Description

Technical Field

[0001] The invention relates to the technical field of tunnel construction, in particular to a shield machine tunnel stratum subsidence prevention construction device. Background Art

[0002] The use of shield machines to excavate tunnels is a method of tunnel design and construction, and this method is increasingly widely used in my country. The shield machine generally starts from an open excavation pit, enters the stratum to dig and advance, and simultaneously constructs the tunnel lining structure, and finally reaches the open excavation pit at the other end of the tunnel to form a through tunnel. In the process of the shield machine cutting the foundation pit retaining structure in the open excavation pit and entering the soil (hereinafter referred to as "shield start"), the stratum is exposed and disturbed, and groundwater begins to flow, which is very likely to cause landslides, and cause damage to underground pipes and surrounding buildings, resulting in engineering accidents. Therefore, during the tunnel construction process, how to effectively prevent the stratum settlement in the tunnel is an urgent problem to be solved for safe production. At present, in tunnel construction, when constructing in areas prone to settlement, there is a lack of efficient anti-settlement devices, and a lack of stable and reliable structures that can provide support for the buried under the foundation. During construction, a lot of anti-settlement facilities need to be wasted, and the construction efficiency is low. Summary of the invention

[0003] The object of the present invention is to provide a shield machine tunnel stratum anti-settlement construction device to solve the problems raised in the above background technology.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A shield machine tunnel strata anti-settlement construction device comprises a supporting mechanism and an anti-settlement mechanism, wherein the supporting mechanism is welded and fixed to the anti-settlement mechanism, and the upper end component of the supporting mechanism is located above the anti-settlement mechanism, the anti-settlement mechanism and the lower end component of the supporting mechanism are both buried underground, and the upper end component of the supporting mechanism is exposed to the ground and flush with the ground, the supporting mechanism is used to support other construction structures on the ground, and the anti-settlement mechanism is used to support the supporting mechanism and prevent the supporting mechanism from settling downward.

[0006] As a further solution of the present invention: the anti-settling mechanism includes two arm plates arranged opposite to each other up and down, the two arm plates are buried underground during construction, a plurality of X-shaped frames are welded between the two arm plates, and the plurality of X-shaped frames cooperate to firmly fix the two arm plates together and form an upper and lower double-layer supporting structure.

[0007] As a further solution of the present invention: a criss-cross shaped reinforcing rib is provided on one side opposite to the other arm plates, and the structural strength of the arm plates is improved by the reinforcing rib. The upper and lower double-layer supporting structures are used in conjunction with the reinforcing rib to improve the supporting strength and supporting stability of the anti-settling mechanism.

[0008] As a further solution of the present invention: a plurality of cross beams are fixed at equal intervals on the front and rear ends of the two arm plates, and the plurality of cross beams cooperate with each other to increase the contact area between the anti-settlement mechanism and the underground soil layer and thereby enhance the supporting stability of the anti-settlement mechanism on the supporting mechanism.

[0009] As a further solution of the present invention: a reserved hole is opened at the center of the inner wall of the two arm plates, and the centers of the two reserved holes are aligned and cooperate with each other for installing the supporting mechanism, and a plurality of lower connecting angle plates are arranged at the bottom of the lower one of the two arm plates.

[0010] As a further solution of the present invention: the supporting mechanism includes a support plate, a probe column, a probe cone and a drill bit, the support plate body is provided with a plurality of assembly holes, the plurality of assembly holes cooperate with each other and are used to connect and fix other construction structures, the probe column is integrally formed at the center of the bottom of the support plate, and a plurality of upper connecting angle plates are fixed around the probe column and the support plate at equal intervals, the plurality of upper connecting angle plates cooperate with each other and are used to strengthen the connection between the support plate and the probe column and provide effective support for other surfaces of the support plate away from its own center.

[0011] As a further scheme of the present invention: the bottom end of the probe column is integrally formed with the probe cone, and the probe cone is a conical table structure, and the cross-section of its bottom end is circular, the drill bit is slidably arranged at the bottom of the probe cone, and the interiors of the probe column and the probe cone are respectively provided with a first cavity and a second cavity, the first cavity and the second cavity are not connected to each other, and a slider and a slide plate are respectively slidably connected in the first cavity and the second cavity, a plurality of guide rods are fixed between the slider and the slide plate, guide holes are provided on one side of the inner wall of the probe column and the probe cone corresponding to the plurality of guide rods, and the plurality of guide rods are respectively slidably connected in the guide holes on the corresponding side, and a linkage structure is formed between the slider and the slide plate through the coordinated use of the guide rod and the guide hole.

[0012] As a further solution of the present invention: a sliding rod is fixed at the center of the bottom of the slide plate, one end of the sliding rod slides through the inner wall of the probe cone and extends to the bottom of the probe cone, and the bottom end of the sliding rod is connected and fixed to the drill bit.

[0013] As a further solution of the present invention: a screw is rotatably connected to the middle position inside the first cavity, the screw thread passes through the slider and extends to one side of the support plate, a hole groove is provided on the inner wall of the support plate corresponding to the side of the screw, the screw is rotatably connected in the hole groove, and the top of the screw is flush with the upper surface of the support plate, and a cross cutter is provided on the top of the screw.

[0014] As a further solution of the present invention: one end of the probe column passes through the two reserved holes and extends to the bottom of the arm plate, and the column body of the probe column is welded and fixed in the two reserved holes, and a plurality of lower connecting angle plates are fixed at equal intervals between the probe column and the arm plate on the lower side, and the plurality of lower connecting angle plates cooperate with each other to strengthen the connection between the probe column and the arm plate to prevent it from falling off from the reserved hole.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. In the present invention, during construction, the supporting mechanism and the anti-settling mechanism are buried in a pre-dug pit and filled with soil. After burying, the support plate of the supporting mechanism is located on the ground surface and flush with the ground. At this time, the screw is rotated by an electric screwdriver, and the screw is matched with the thread of the slider. As the screw continues to rotate, the slider will continue to move down along the first cavity. When the slider moves down, it will drive the slide plate to move synchronously. The slide plate slides downward in the second cavity, which will drive the sliding rod connected to it to slide down synchronously. The sliding rod continues to slide down and gradually moves away from the insertion cone. At this time, the drill bit at the bottom of the sliding rod can be deeply inserted into the soil layer. The deeper the drill bit is inserted, the better the positioning and fixing effect between the insertion column, the insertion cone and the underground soil layer;

[0017] 2. In the present invention, a plurality of X-shaped frames are welded between the two arm plates. The plurality of X-shaped frames cooperate with each other to firmly fix the two arm plates together and form an upper and lower double-layer support structure. The opposite sides of the two arm plates are provided with criss-cross-shaped reinforcing ribs. The structural strength of the arm plates is improved by the reinforcing ribs. The upper and lower double-layer support structure and the reinforcing ribs are used in combination to improve the support strength and support stability of the anti-settlement mechanism. Furthermore, the cross beam extends outward from the arm plate. During landfill, the cross beam is also completely buried underground. After being buried, the overall contact area between the anti-settlement mechanism and the underground soil layer can be increased. The larger the contact area, the greater the support strength of the underground soil layer on the anti-settlement mechanism, and the anti-settlement mechanism can more stably support the supporting mechanism, thereby effectively preventing the supporting mechanism from sinking downward. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0019] Figure 1 This is a first viewing angle diagram of the present invention.

[0020] Figure 2 It is an exploded view of the present invention.

[0021] Figure 3 This is a second viewing angle diagram of the present invention.

[0022] Figure 4 It is a structural schematic diagram of the anti-settling mechanism in the present invention.

[0023] Figure 5 It is a front view schematic diagram of the anti-settling mechanism in the present invention.

[0024] Figure 6 It is a structural schematic diagram of the supporting mechanism in the present invention.

[0025] Figure 7 It is a front cross-sectional view of the supporting mechanism in the present invention.

[0026] Notes on figure numbers: 1-supporting mechanism, 11-support plate, 12-assembly hole, 13-screw, 14-drill bit, 15-upper connecting angle plate, 16-probe column, 17-probe cone, 18-first cavity, 19-slider, 110-guide rod, 111-slide plate, 112-slide rod, 113-second cavity, 114-guide hole, 2-anti-settling mechanism, 21-lower connecting angle plate, 22-arm plate, 23-crossbeam, 24-reserved hole, 25-X-frame, 26-reinforcement rib. DETAILED DESCRIPTION

[0027] The following embodiments will be described in detail with reference to the accompanying drawings. In the drawings or descriptions, similar or identical parts use the same reference numerals, and in actual applications, the shape, thickness or height of each component may be enlarged or reduced. The embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.

[0028] See also Figures 1 to 6 In an embodiment of the present invention, a shield machine tunnel stratum anti-subsidence construction device includes a supporting mechanism 1 and an anti-subsidence mechanism 2. The supporting mechanism 1 is welded and fixed to the anti-subsidence mechanism 2, and the upper end component of the supporting mechanism 1 is located above the anti-subsidence mechanism 2. During construction, the anti-subsidence mechanism 2 and the lower end components of the supporting mechanism 1 are buried underground. After burying, the upper end component of the supporting mechanism 1 is exposed to the ground and flush with the ground. The supporting mechanism 1 is used to support other construction structures on the ground, and the anti-subsidence mechanism 2 is used to support the supporting mechanism 1 and prevent the supporting mechanism 1 from sinking downward.

[0029] See also Figure 3 , Figure 4 , Figure 5The anti-settling mechanism 2 includes two arm plates 22 arranged opposite to each other in an upper and lower direction. The two arm plates 22 are buried underground during construction. A plurality of X-shaped frames 25 are welded between the two arm plates 22. The plurality of X-shaped frames 25 cooperate with each other to firmly fix the two arm plates 22 together and form an upper and lower double-layer support structure.

[0030] A reserved hole 24 is provided at the center of the inner wall of the two arm plates 22. The centers of the two reserved holes 24 are aligned and matched with each other for installing the supporting mechanism 1. A plurality of lower connecting angle plates 21 are provided at the bottom of the lower one of the two arm plates 22.

[0031] The two arm plates 22 are provided with a tic-tac-toe reinforcing rib 26 on the opposite side. The structural strength of the arm plates 22 is improved by the reinforcing rib 26. The upper and lower double-layer support structure and the reinforcing rib 26 are used together to improve the support strength and support stability of the anti-sinking mechanism 2.

[0032] A plurality of cross beams 23 are fixed at equal intervals at the front and rear ends of the two arm plates 22. The plurality of cross beams 23 cooperate with each other to increase the contact area between the anti-settling mechanism 2 and the underground soil layer and thereby enhance the supporting stability of the anti-settling mechanism 2 on the supporting mechanism 1;

[0033] In this embodiment, the cross beam 23 extends outward from the arm plate 22. During landfill, the cross beam 23 is also completely buried underground. After being buried, the overall contact area between the anti-subsidence mechanism 2 and the underground soil layer can be increased. The larger the contact area, the greater the support strength of the underground soil layer for the anti-subsidence mechanism 2. The anti-subsidence mechanism 2 can more stably support the supporting mechanism 1, thereby effectively preventing the supporting mechanism 1 from sinking downward.

[0034] See also Figure 1 , Figure 6 , Figure 7 The supporting mechanism 1 includes a support plate 11, a probe column 16, a probe cone 17 and a drill bit 14. A plurality of assembly holes 12 are provided on the plate body of the support plate 11. The plurality of assembly holes 12 cooperate with each other and are used to connect and fix other construction structures. The probe column 16 is integrally formed at the center of the bottom of the support plate 11, and a plurality of upper connecting angle plates 15 are fixed around the probe column 16 and the support plate 11 at equal intervals. The plurality of upper connecting angle plates 15 cooperate with each other and are used to strengthen the connection between the support plate 1 and the probe column 16 and provide effective support for other surfaces of the support plate 11 away from its own center.

[0035] One end of the probe column 16 passes through the two reserved holes 24 and extends to the bottom of the arm plate 22, and the column body of the probe column 16 is welded and fixed in the two reserved holes 24. A plurality of lower connecting angle plates 21 are fixed around and around the probe column 16 and the lower arm plate 22 at equal intervals. The plurality of lower connecting angle plates 21 cooperate with each other to strengthen the connection between the probe column 16 and the arm plate 22 to prevent it from falling off from the reserved hole 24.

[0036] The bottom end of the probe column 16 is integrally formed with a probe cone 17, which is a conical table structure with a circular cross section at the bottom end. The drill bit 14 is slidably arranged at the bottom of the probe cone 17. The insides of the probe column 16 and the probe cone 17 are respectively provided with a first cavity 18 and a second cavity 113, which are not connected to each other, and a slider 19 and a slide plate 111 are slidably connected to the first cavity 18 and the second cavity 113 respectively.

[0037] A plurality of guide rods 110 are fixed between the slider 19 and the slide plate 111. Guide holes 114 are provided on one side of the inner wall of the probe column 16 and the probe cone 17 corresponding to the plurality of guide rods 110. The plurality of guide rods 110 are respectively slidably connected in the guide holes 114 on the corresponding side. A linkage structure is formed between the slider 19 and the slide plate 111 through the coordinated use of the guide rods 110 and the guide holes 114. When the slider 19 slides up and down, it drives the slide plate 111 to move synchronously. A slide rod 112 is fixed at the center of the bottom of the slide plate 111. One end of the slide rod 112 slides through the inner wall of the probe cone 17 and extends to the bottom of the probe cone 17. The bottom end of the slide rod 112 is connected and fixed to the drill bit 14.

[0038] A screw 13 is rotatably connected in the middle position inside the first cavity 18. The screw 13 thread penetrates the slider 19 and extends to one side of the support plate 11. A hole groove is provided on the inner wall of the support plate 11 corresponding to one side of the screw 13. The screw 13 is rotatably connected in the hole groove, and the top of the screw 13 is flush with the upper surface of the support plate 11. A cross cutter is provided on the top of the screw 13.

[0039] In this embodiment, during construction, the supporting mechanism 1 and the anti-settling mechanism 2 are buried in a pre-dug pit and filled with soil. After burying, the support plate 11 of the supporting mechanism 1 is located on the ground surface and flush with the ground. At this time, the screw 13 is rotated by an electric screwdriver, and the screw 13 is threadedly matched with the slider 19. As the screw 13 continues to rotate, the slider 19 will continue to move downward along the first cavity 18. When the slider 19 moves downward, it will drive the slide plate 111 to move synchronously. The slide plate 111 slides downward in the second cavity 113, and will drive the sliding rod 112 connected to it to slide down synchronously. The sliding rod 112 continues to slide down and gradually moves away from the probe cone 17. At this time, the drill bit 14 at the bottom end of the slide rod 112 can be deeply inserted into the soil layer. The deeper the drill bit 14 is inserted, the better the positioning and fixing effect between the probe column 16, the probe cone 17 and the underground soil layer.

[0040] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0041] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A shield machine tunnel stratum anti-settlement construction device, characterized in that: The invention comprises a supporting mechanism (1) and an anti-settling mechanism (2), wherein the supporting mechanism (1) and the anti-settling mechanism (2) are welded and fixed, and the upper end part of the supporting mechanism (1) is located above the anti-settling mechanism (2), the anti-settling mechanism (2) and the lower end parts of the supporting mechanism (1) are buried underground, and the upper end part of the supporting mechanism (1) is exposed above the ground and is flush with the ground, the supporting mechanism (1) is used to support other construction structures on the ground, and the anti-settling mechanism (2) is used to support the supporting mechanism (1) and prevent the supporting mechanism (1) from sinking downwards.

2. The shield machine tunnel stratum anti-settlement construction device according to claim 1 is characterized in that: The anti-settling mechanism (2) comprises two arm plates (22) arranged opposite to each other in an upper and lower direction. The two arm plates (22) are buried underground during construction. A plurality of X-shaped frames (25) are welded between the two arm plates (22). The plurality of X-shaped frames (25) cooperate with each other to firmly fix the two arm plates (22) together and form an upper and lower double-layer support structure.

3. The shield machine tunnel stratum anti-settlement construction device according to claim 2 is characterized in that: A crisscross-shaped reinforcing rib (26) is provided on one side opposite to the other arm plates (22), and the structural strength of the arm plates (22) is improved by the reinforcing rib (26). The upper and lower double-layer support structures and the reinforcing rib (26) are used in combination to improve the support strength and support stability of the anti-settling mechanism (2).

4. The shield machine tunnel stratum anti-settlement construction device according to claim 3 is characterized in that: A plurality of cross beams (23) are fixed at equal intervals on the front and rear ends of the two arm plates (22); the plurality of cross beams (23) cooperate with each other to increase the contact area between the anti-settlement mechanism (2) and the underground soil layer, thereby enhancing the support stability of the anti-settlement mechanism (2) on the supporting mechanism (1).

5. The shield machine tunnel stratum anti-settlement construction device according to claim 4 is characterized in that: A reserved hole (24) is provided at the center of the inner wall of the two arm plates (22). The centers of the two reserved holes (24) are aligned and cooperate with each other for installing the supporting mechanism (1). A plurality of lower connecting angle plates (21) are provided at the bottom of the lower one of the two arm plates (22).

6. The shield machine tunnel stratum anti-settlement construction device according to claim 5 is characterized in that: The supporting mechanism (1) comprises a support plate (11), a probe column (16), a probe cone (17) and a drill bit (14); a plurality of assembly holes (12) are provided on the plate body of the support plate (11); the plurality of assembly holes (12) cooperate with each other and are used to connect and fix other construction structures; the probe column (16) is integrally formed at the center of the bottom of the support plate (11); and a plurality of upper connecting angle plates (15) are fixed around the probe column (16) and the support plate (11) at equal intervals; the plurality of upper connecting angle plates (15) cooperate with each other and are used to strengthen the connection between the support plate (1) and the probe column (16) and provide effective support for other surfaces of the support plate (11) away from its own center.

7. The shield machine tunnel stratum anti-settlement construction device according to claim 6 is characterized in that: The bottom end of the probe column (16) is integrally formed with the probe cone (17), the probe cone (17) is a conical structure, and the cross section of the bottom end is circular. The drill bit (14) is slidably arranged at the bottom of the probe cone (17) up and down. The insides of the probe column (16) and the probe cone (17) are respectively provided with a first cavity (18) and a second cavity (113), the first cavity (18) and the second cavity (113) are not connected, and the first cavity (18) and the second cavity (113) are slidably connected. A block (19) and a slide plate (111), a plurality of guide rods (110) are fixed between the slider (19) and the slide plate (111), a guide hole (114) is provided on one side of the inner wall of the probe column (16) and the probe cone (17) corresponding to the plurality of guide rods (110), the plurality of guide rods (110) are respectively slidably connected in the guide holes (114) on the corresponding side, and a linkage structure is formed between the slider (19) and the slide plate (111) through the coordinated use of the guide rods (110) and the guide holes (114).

8. The shield machine tunnel stratum anti-settlement construction device according to claim 7 is characterized in that: A sliding rod (112) is fixed at the center of the bottom of the slide plate (111), one end of the sliding rod (112) slides through the inner wall of the probe cone (17) and extends to the bottom of the probe cone (17), and the bottom end of the sliding rod (112) is connected and fixed to the drill bit (14).

9. The shield machine tunnel stratum anti-settlement construction device according to claim 8, characterized in that: A screw (13) is rotatably connected at a middle position inside the first cavity (18); the screw (13) threadably penetrates the slider (19) and extends to one side of the support plate (11); a hole groove is provided on the inner wall of the support plate (11) corresponding to one side of the screw (13); the screw (13) is rotatably connected in the hole groove, and the top end of the screw (13) is flush with the upper surface of the support plate (11); and a cross cutter is provided on the top end of the screw (13).

10. The shield machine tunnel stratum anti-settlement construction device according to claim 6 or 9, characterized in that: One end of the probe column (16) passes through the two reserved holes (24) and extends to the bottom of the arm plate (22), and the column body of the probe column (16) is welded and fixed in the two reserved holes (24). A plurality of lower connecting angle plates (21) are fixed around and at equal intervals between the probe column (16) and the lower arm plate (22). The plurality of lower connecting angle plates (21) cooperate with each other to reinforce the connection between the probe column (16) and the arm plate (22) to prevent the probe column (16) from falling off from the reserved holes (24).