Auxiliary construction device for concrete filled steel tubular column

By designing the steel pipe concrete column auxiliary construction device, the combination of grouting rod, grouting head and cleaning rod is used to solve the problem of low construction efficiency of steel pipe concrete columns and the adhesion of concrete to the outer wall of the steel pipe, achieving efficient, safe and beautiful construction results.

CN119466325AActive Publication Date: 2025-02-18WENZHOU WANPENG WATERPROOF ENGINEERING CO LTD +2
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Patent Information

Application Number
CN202510054785.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-02-18
Estimated Expiration
2045-01-14

AI Technical Summary

Technical Problem

In construction projects, the construction efficiency of steel pipe concrete columns is low, and the concrete is easily adhered to the outer wall of the steel pipe during pouring, which affects the aesthetics and performance.

Method used

A steel pipe concrete column auxiliary construction device was designed. By setting up a grouting rod, grouting head and cleaning rod, the concrete attached to the edge of the grouting head is scraped by the rotational action of the transmission blade and cleaning rod, and the concrete attached to the edge of the grouting head is scraped through the lifting mechanism and the servo motor. Adapt to steel pipes of different heights for grouting.

Benefits of technology

The construction efficiency of steel pipe concrete columns is improved, concrete is avoided to adhere to the outer wall of steel pipes, and the safety and aesthetics of construction are maintained, while adapting to steel pipes of different sizes and heights.

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Abstract

The invention belongs to the technical field of auxiliary construction, and discloses a concrete filled steel tubular column auxiliary construction device which comprises a supporting bottom frame, universal wheels are fixed to the bottom end of the supporting bottom frame, a grouting mechanism is fixed to the top end of the supporting bottom frame, and a cleaning mechanism is arranged outside the grouting mechanism. According to the device, when the device conveys concrete through the grouting rod and the grouting head, the concrete is in contact with the transmission blade when moving in the grouting head, and the transmission blade, the transmission rod and the cleaning rod are driven to rotate through the shape of the transmission blade, so that the cleaning rod can be in contact with the edge of an output port of the grouting head during rotation; and the situation that redundant concrete is attached to the edge of the steel pipe when the device is used for pouring the concrete into the steel pipe is avoided, and therefore the purpose that the device conveniently conducts grouting on the steel pipe without affecting the outer wall of the steel pipe is achieved.
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Description

Technical Field

[0001] The invention belongs to the technical field of auxiliary construction, in particular to an auxiliary construction device for a steel tube concrete column. Background Art

[0002] At present, steel tube concrete columns are used as load-bearing components in construction projects. Since steel tubes can work together with concrete, the working conditions of steel tubes and concrete under pressure can be improved. For steel tubes, since the tubes are filled with concrete, the stability of the tube wall under pressure is improved to a certain extent. For core concrete, during the compression process, due to the constraint of the steel tube wall, it is in a state of triaxial stress, which greatly improves the strength of the concrete.

[0003] However, when pouring concrete into the steel pipe after the construction is completed, since the steel pipe is in a straight state, the construction workers need to take the pouring pipe to pour concrete at the pouring area of ​​the steel pipe, and the height of the steel pipe is relatively high, and the construction workers cannot safely and effectively align it for pouring, resulting in low construction efficiency, and when opening and closing the pouring, the excess concrete accumulated at the pouring port is easy to stick to the outer wall of the steel pipe, resulting in the overall aesthetics of the steel pipe after the pouring is low, and the concrete attached to the outer wall of the steel pipe will affect the performance of the steel pipe.

[0004] By setting up a conveying mechanism to transport concrete and enabling it to freely adjust the pouring height and position, it is possible to adapt to the pouring of steel pipes of more sizes. By cleaning the pouring port, it is prevented that excess concrete falls on the outer wall of the steel pipe during opening and closing pouring, thereby reducing the overall aesthetics of the steel pipe. Summary of the invention

[0005] In order to solve the problems raised in the above-mentioned background technology, the present invention provides an auxiliary construction device for steel tube concrete columns. When the device transports concrete through a grouting rod and a grouting head, the concrete contacts with a transmission blade when moving inside the grouting head, and the shape of the transmission blade drives the transmission blade, the transmission rod and the cleaning rod to rotate, so that the cleaning rod can contact the edge of the grouting head output port during rotation, thereby scraping the concrete attached to the edge of the grouting head, avoiding the attachment of excess concrete to the edge of the steel pipe when the device is used to pour concrete into the steel pipe, thereby ensuring the effect of using the device to cast the steel pipe, and starting the first servo motor, which drives the take-up roller to rotate, so that the take-up roller reels or loosens the conductor, thereby raising or lowering the height of the lifting frame, so that the device can adapt to steel pipes of different heights and grout them.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a steel tube concrete column auxiliary construction device, comprising a support frame, a universal wheel is fixed to the bottom end of the support frame, an extension frame is fixed to the top end of the support frame, a reinforcement frame is fixed to the top end of the support frame, a lifting frame is movably connected inside the extension frame, a lifting mechanism is fixed to the top end of the support frame, a grouting mechanism is fixed to the top end of the support frame, and a cleaning mechanism is arranged outside the grouting mechanism; The lifting mechanism includes a mounting frame, a first servo motor and a wire-taking roller. The mounting frame is fixed to the top of the supporting base frame, the first servo motor is fixed to the outside of the mounting frame, the wire-taking roller is fixed to the output end of the first servo motor, the outside of the wire-taking roller is sleeved with a wire, the inside of the extension frame is movably connected with a guide rod, and a connecting ring is fixed to one end of the wire.

[0007] Preferably, a second servo motor is fixed to the outside of the lifting frame, a screw rod is fixed to the output end of the second servo motor, a connecting block is arranged on the outside of the screw rod, and a clamping arm is installed at the bottom end of the connecting block.

[0008] Preferably, the mounting frame is provided with two groups of symmetrically distributed about the central axis of the supporting base frame, the outer wall of the take-up roller is close to the inner wall of the mounting frame, the take-up roller and the mounting frame are rotatably connected, the outer wall of the guide rod is close to the inner wall of the supporting base frame, and the guide rod and the supporting base frame are rotatably connected.

[0009] Preferably, the screw rod and the connecting block are threadedly connected, the outer wall of the screw rod is close to the inner wall of the lifting frame, the screw rod and the lifting frame are rotatably connected, the outer wall of the connecting block is close to the inner wall of the lifting frame, and the connecting block and the lifting frame are rotatably connected.

[0010] Preferably, the grouting mechanism includes a grouting barrel, a third servo motor and a spiral conveying tube. The grouting barrel is fixed to the top of the supporting frame, the third servo motor is fixed to the outside of the grouting barrel, the output end of the third servo motor is fixed to the spiral conveying tube, and a grouting hole is opened on the outside of the grouting barrel.

[0011] Preferably, the spiral conveying pipe and the grouting barrel are rotatably connected, and the output end of the grouting barrel contracts inwardly from large to small.

[0012] Preferably, the cleaning mechanism includes a grouting rod, a grouting head and a support rod, the grouting rod is fixed at one end of the grouting tube, the grouting head is fixed to the top of the grouting rod, the support rod is fixed inside the grouting head, the support rod is movably connected inside the support rod, the transmission rod is fixed outside the transmission rod with transmission blades, and the cleaning rod is fixed outside the transmission rod.

[0013] Preferably, the input end of the grouting rod is connected to a grouting tube, the output end of the grouting rod is connected to a grouting head, the outer wall of the transmission rod is close to the inner wall of the support rod, and the transmission rod and the support rod are rotatably connected.

[0014] Preferably, three groups of transmission blades are provided, and the transmission blades are distributed at equal intervals about the central axis of the transmission rod, and the length of the cleaning rod is equal to the radius of the grouting head.

[0015] Preferably, four groups of universal wheels are provided, and the universal wheels are symmetrically distributed about the central axis of the supporting base frame. The outer wall of the lifting frame is close to the inner wall of the extension frame, and the lifting frame and the extension frame are rotatably connected. Two groups of reinforcement frames are provided, and the reinforcement frames are symmetrically distributed about the central axis of the supporting base frame.

[0016] Compared with the prior art, the present invention has the following beneficial effects: The present invention cooperates with structures such as a grouting rod, a grouting head, and a support rod so that when the device transports concrete through the grouting rod and the grouting head, the concrete contacts the transmission blades when moving inside the grouting head, and the shape of the transmission blades drives the transmission blades, the transmission rod, and the cleaning rod to rotate, so that the cleaning rod can contact the edge of the grouting head output port during rotation, thereby scraping the concrete attached to the edge of the grouting head, avoiding the attachment of excess concrete to the edge of the steel pipe when the device is used to pour concrete into the steel pipe, thereby achieving the purpose of facilitating the device to grout the steel pipe without affecting the outer wall of the steel pipe.

[0017] The present invention arranges the coordination of structures such as a grouting barrel, a third servo motor, and a spiral conveying pipe, so that the device can add concrete into the interior of the grouting barrel through the feeding port, and by starting the third servo motor, the third servo motor drives the spiral conveying pipe to rotate, so that the spiral conveying pipe drives the concrete inside the grouting barrel to move when rotating, and introduces it into the interior of the grouting rod through the grouting hole for further conveying, thereby achieving the purpose of facilitating the device to guide and convey concrete.

[0018] The present invention cooperates with structures such as a mounting frame, a first servo motor, and a wire take-up roller, so that when the height of the device needs to be changed for casting the steel pipe, the first servo motor is started, and the first servo motor drives the wire take-up roller to rotate, so that the wire take-up roller reels or loosens the conductor, thereby raising and lowering the height of the lifting frame, so that the device can adapt to steel pipes of different heights and grout them. Furthermore, after adjusting the grouting height, when grouting the steel pipes installed in the array, the second servo motor can be started to drive the screw to rotate, so that the screw drives the connecting block to move when rotating due to its own shape, and then drives the grouting position of the grouting head clamped and fixed by the clamping arm to move in parallel, so that grouting of multiple groups of steel pipes placed in an array at the same height can be achieved without moving the device, thereby improving the efficiency of the device for grouting multiple groups of steel pipes, thereby achieving the purpose of facilitating the device to change the grouting position and improving the grouting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic diagram of the overall right side structure of the present invention; Figure 3 It is a schematic diagram of the overall bottom-up structure of the present invention; Figure 4 It is a partial cross-sectional structural schematic diagram of the present invention; Figure 5 It is a schematic diagram of the lifting mechanism structure of the present invention; Figure 6 It is a partial structural schematic diagram of the lifting mechanism of the present invention; Figure 7 It is a schematic diagram of the cross-sectional structure of the grouting mechanism of the present invention; Figure 8 It is a schematic diagram of the cleaning mechanism structure of the present invention.

[0020] In the figure: 1. supporting frame; 2. universal wheel; 3. extension frame; 4. reinforcement frame; 5. lifting frame; 6. lifting mechanism; 601. mounting frame; 602. first servo motor; 603. take-up roller; 604. conductor; 605. guide rod; 606. connecting ring; 607. second servo motor; 608. screw rod; 609. connecting block; 610. clamping arm; 7. grouting mechanism; 701. grouting barrel; 702. third servo motor; 703. spiral conveying pipe; 704. grouting hole; 8. cleaning mechanism; 801. grouting rod; 802. grouting head; 803. supporting rod; 804. transmission rod; 805. transmission blade; 806. cleaning rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0022] like Figures 1 to 8 As shown, the present invention provides a steel tube concrete column auxiliary construction device, including a supporting base frame 1, a universal wheel 2 is fixed to the bottom end of the supporting base frame 1, an extension frame 3 is fixed to the top of the supporting base frame 1, a reinforcement frame 4 is fixed to the top of the supporting base frame 1, a lifting frame 5 is movably connected inside the extension frame 3, four groups of universal wheels 2 are arranged, the universal wheels 2 are symmetrically distributed about the central axis of the supporting base frame 1, the outer wall of the lifting frame 5 is close to the inner wall of the extension frame 3, the lifting frame 5 and the extension frame 3 are rotatably connected, two groups of reinforcement frames 4 are arranged, the reinforcement frames 4 are symmetrically distributed about the central axis of the supporting base frame 1, a lifting mechanism 6 is fixed to the top of the supporting base frame 1, a grouting mechanism 7 is fixed to the top of the supporting base frame 1, and a cleaning mechanism 8 is arranged outside the grouting mechanism 7.

[0023] The above solution is adopted: by providing multiple sets of universal wheels 2, the user can change the position of the device by pushing the device, and by providing two sets of reinforcement frames 4, the strength of the extension frame 3 can be reinforced, thereby improving the overall firmness of the device.

[0024] like Figures 1 to 8 As shown, the lifting mechanism 6 includes a mounting frame 601, a first servo motor 602 and a take-up roller 603. The mounting frame 601 is fixed on the top of the supporting base frame 1. The first servo motor 602 is fixed to the outside of the mounting frame 601. The take-up roller 603 is fixed to the output end of the first servo motor 602. The outside of the take-up roller 603 is sleeved with a wire 604. The inside of the extension frame 3 is movably connected with a guide rod 605. The mounting frame 601 is provided with two groups of wires symmetrically distributed about the central axis of the supporting base frame 1. The outer wall of the take-up roller 603 is close to the inner wall of the mounting frame 601. The take-up roller 603 and the mounting frame 601 are rotatably connected. The outer wall of the guide rod 605 is close to the inner wall of the supporting base frame 1, and the guide rod 605 and the supporting base frame 1 are rotatably connected.

[0025] like Figures 1 to 8As shown, a connecting ring 606 is fixed to one end of the wire 604, a second servo motor 607 is fixed to the outside of the lifting frame 5, a screw 608 is fixed to the output end of the second servo motor 607, a connecting block 609 is arranged on the outside of the screw 608, a clamping arm 610 is installed on the bottom end of the connecting block 609, the screw 608 and the connecting block 609 are threadedly connected, the outer wall of the screw 608 is close to the inner wall of the lifting frame 5, the screw 608 and the lifting frame 5 are rotatably connected, the outer wall of the connecting block 609 is close to the inner wall of the lifting frame 5, and the connecting block 609 and the lifting frame 5 are rotatably connected.

[0026] The above scheme is adopted: by starting the first servo motor 602, the first servo motor 602 drives the take-up roller 603 to rotate, so that the take-up roller 603 reels or loosens the conductor 604, thereby raising and lowering the height of the lifting frame 5, so that the device can adapt to steel pipes of different heights and grout them. Furthermore, after adjusting the grouting height, when grouting the steel pipes installed in the array, the second servo motor 607 can be started to drive the screw 608 to rotate, so that the screw 608 drives the connecting block 609 to move through its own shape when rotating, and then drives the grouting position of the grouting head 802 clamped and fixed by the clamping arm 610 to move parallel.

[0027] like Figures 1 to 8 As shown, the grouting mechanism 7 includes a grouting tube 701, a third servo motor 702 and a spiral conveying tube 703. The grouting tube 701 is fixed on the top of the supporting frame 1. The third servo motor 702 is fixed to the outside of the grouting tube 701. The output end of the third servo motor 702 is fixed to the spiral conveying tube 703. The spiral conveying tube 703 and the grouting tube 701 are rotatably connected. The output end of the grouting tube 701 shrinks inward from large to small, and a grouting hole 704 is opened on the outside of the grouting tube 701.

[0028] The above scheme is adopted: concrete is added to the interior of the grouting barrel 701 through the feeding port, and by starting the third servo motor 702, the third servo motor 702 drives the spiral conveying tube 703 to rotate, so that the spiral conveying tube 703 drives the concrete inside the grouting barrel 701 to move when rotating, and is introduced into the interior of the grouting rod 801 through the grouting hole 704 for further transportation.

[0029] like Figures 1 to 8As shown, the cleaning mechanism 8 includes a grouting rod 801, a grouting head 802 and a support rod 803. The grouting rod 801 is fixed at one end of the grouting tube 701. The grouting head 802 is fixed to the top of the grouting rod 801. The support rod 803 is fixed inside the grouting head 802. The support rod 803 is movably connected to a transmission rod 804 inside. The input end of the grouting rod 801 is connected to the grouting tube 701, and the output end of the grouting rod 801 is connected to the grouting head 802. The outer wall of the transmission rod 804 is close to the inner wall of the support rod 803, and the transmission rod 804 and the support rod 803 are rotatably connected.

[0030] like Figures 1 to 8 As shown, a transmission blade 805 is fixed to the outside of the transmission rod 804, a cleaning rod 806 is fixed to the outside of the transmission rod 804, three groups of transmission blades 805 are arranged, and the transmission blades 805 are evenly spaced about the central axis of the transmission rod 804. The length of the cleaning rod 806 is equal to the radius of the grouting head 802.

[0031] The above scheme is adopted: when the concrete moves inside the grouting head 802, it contacts the transmission blade 805, and the shape of the transmission blade 805 drives the transmission blade 805, the transmission rod 804 and the cleaning rod 806 to rotate, so that the cleaning rod 806 can contact the edge of the output port of the grouting head 802 when rotating, thereby scraping the concrete attached to the edge of the grouting head 802.

[0032] The working principle and use process of the present invention are as follows: concrete is added to the interior of the grouting tube 701 through the feeding port, and by starting the third servo motor 702, the third servo motor 702 drives the spiral conveying tube 703 to rotate, so that the spiral conveying tube 703 drives the concrete inside the grouting tube 701 to move when rotating, and is introduced into the interior of the grouting rod 801 through the grouting hole 704 for further transportation, and when the device transports the concrete through the grouting rod 801 and the grouting head 802, the concrete contacts the transmission blade 805 when moving inside the grouting head 802, and the shape of the transmission blade 805 drives the transmission blade 805, the transmission rod 804 and the cleaning rod 806 to rotate, so that the cleaning rod 806 can contact the edge of the output port of the grouting head 802 when rotating, thereby scraping the concrete attached to the edge of the grouting head 802, avoiding the concrete being poured into the steel pipe when the device is used. When excess concrete adheres to the edge of the steel pipe, and when the height needs to be changed to cast steel pipes of different heights, the first servo motor 602 is started, and the first servo motor 602 drives the take-up roller 603 to rotate, so that the take-up roller 603 reels or loosens the wire 604, thereby raising and lowering the height of the lifting frame 5, so that the device can adapt to steel pipes of different heights and grout them. Furthermore, when grouting steel pipes installed in an array at the same height, the second servo motor 607 can be started to drive the screw 608 to rotate, so that the screw 608 drives the connecting block 609 to move when rotating due to its own shape, and then drives the grouting position of the grouting head 802 clamped and fixed by the clamping arm 610 to move in parallel, so that the grouting of multiple groups of steel pipes arranged in an array at the same height can be met without moving the device, thereby improving the efficiency of the device in grouting multiple groups of steel pipes.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A steel tube concrete column auxiliary construction device, comprising a support frame (1), characterized in that: A universal wheel (2) is fixed to the bottom end of the support frame (1), an extension frame (3) is fixed to the top end of the support frame (1), a reinforcement frame (4) is fixed to the top end of the support frame (1), a lifting frame (5) is movably connected inside the extension frame (3), a lifting mechanism (6) is fixed to the top end of the support frame (1), a grouting mechanism (7) is fixed to the top end of the support frame (1), and a cleaning mechanism (8) is arranged outside the grouting mechanism (7); The lifting mechanism (6) comprises a mounting frame (601), a first servo motor (602) and a wire take-up roller (603); the mounting frame (601) is fixed to the top of the supporting base frame (1); the first servo motor (602) is fixed to the outside of the mounting frame (601); the output end of the first servo motor (602) is fixed to the wire take-up roller (603); a wire (604) is sleeved on the outside of the wire take-up roller (603); a guide rod (605) is movably connected to the inside of the extension frame (3); and a connecting ring (606) is fixed to one end of the wire (604).

2. The auxiliary construction device for steel tube concrete columns according to claim 1 is characterized in that: A second servo motor (607) is fixed to the outside of the lifting frame (5), a screw rod (608) is fixed to the output end of the second servo motor (607), a connecting block (609) is arranged on the outside of the screw rod (608), and a clamping arm (610) is installed at the bottom end of the connecting block (609).

3. The auxiliary construction device for steel tube concrete columns according to claim 1 is characterized in that: The mounting frame (601) is provided with two groups of symmetrically distributed about the central axis of the supporting base frame (1); the outer wall of the wire take-up roller (603) is close to the inner wall of the mounting frame (601); the wire take-up roller (603) and the mounting frame (601) are rotatably connected; the outer wall of the guide rod (605) is close to the inner wall of the supporting base frame (1); the guide rod (605) and the supporting base frame (1) are rotatably connected.

4. The auxiliary construction device for steel tube concrete columns according to claim 2 is characterized in that: The screw rod (608) and the connecting block (609) are threadedly connected, the outer wall of the screw rod (608) is close to the inner wall of the lifting frame (5), the screw rod (608) and the lifting frame (5) are rotationally connected, the outer wall of the connecting block (609) is close to the inner wall of the lifting frame (5), and the connecting block (609) and the lifting frame (5) are rotationally connected.

5. The auxiliary construction device for steel tube concrete columns according to claim 1 is characterized in that: The grouting mechanism (7) comprises a grouting tube (701), a third servo motor (702) and a spiral conveying tube (703); the grouting tube (701) is fixed to the top end of the supporting base frame (1); the third servo motor (702) is fixed to the outside of the grouting tube (701); the spiral conveying tube (703) is fixed to the output end of the third servo motor (702); and a grouting hole (704) is provided on the outside of the grouting tube (701).

6. The auxiliary construction device for steel tube concrete columns according to claim 5 is characterized in that: The spiral conveying pipe (703) and the grouting tube (701) are rotatably connected, and the output end of the grouting tube (701) contracts inwardly from large to small.

7. The auxiliary construction device for steel tube concrete columns according to claim 5 is characterized in that: The cleaning mechanism (8) comprises a grouting rod (801), a grouting head (802) and a support rod (803); the grouting rod (801) is fixed to one end of a grouting tube (701); the grouting head (802) is fixed to the top of the grouting rod (801); the support rod (803) is fixed inside the grouting head (802); a transmission rod (804) is movably connected inside the support rod (803); a transmission blade (805) is fixed outside the transmission rod (804); and a cleaning rod (806) is fixed outside the transmission rod (804).

8. The auxiliary construction device for steel tube concrete columns according to claim 7 is characterized in that: The input end of the grouting rod (801) is connected to a grouting tube (701), the output end of the grouting rod (801) is connected to a grouting head (802), the outer wall of the transmission rod (804) is close to the inner wall of the support rod (803), and the transmission rod (804) and the support rod (803) are rotatably connected.

9. The auxiliary construction device for steel tube concrete columns according to claim 7, characterized in that: The transmission blades (805) are provided in three groups, and the transmission blades (805) are distributed at equal intervals about the central axis of the transmission rod (804). The length of the cleaning rod (806) is equal to the radius of the grouting head (802).

10. The auxiliary construction device for steel tube concrete columns according to claim 1, characterized in that: Four groups of universal wheels (2) are provided, and the universal wheels (2) are symmetrically distributed about the central axis of the supporting base frame (1). The outer wall of the lifting frame (5) is close to the inner wall of the extension frame (3), and the lifting frame (5) and the extension frame (3) are rotatably connected. Two groups of reinforcement frames (4) are provided, and the reinforcement frames (4) are symmetrically distributed about the central axis of the supporting base frame (1).

Citation Information

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