A detection device for lens protection substrate
By designing an automatically placed, flipped and taken lens detection device, combined with a laser detector, the problems of low automation and low efficiency in the prior art are solved, and efficient lens flatness detection is achieved.
Patent Information
- Application Number
- CN202510065246.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The existing lens protection substrate detection devices have low automation and low efficiency, making them difficult to be suitable for large-scale inspection.
A detection device including a conveyor belt, a bottom plate, an integrated action mechanism, a pair of separable adsorption mechanisms and a bracket is designed. The integrated action mechanism and a separable adsorption mechanism are automatically placed, flipped and taken, and the flatness detection is performed in combination with a laser detector.
It improves the automation level and detection accuracy of the detection device, enhances the efficiency of lens detection, and is suitable for large-scale inspection.
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Figure CN119468998B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of detection devices, and in particular relates to a detection device for a lens protection substrate. Background Art
[0002] The lens protection substrate is a plastic sheet installed on the outermost layer of the camera lens. It is mainly used to protect the lens from scratches, dust and other external factors. It is usually made of wear-resistant and scratch-resistant materials, which can effectively extend the service life of the lens.
[0003] After the production of the lens protection substrate is completed, its surface flatness needs to be tested to ensure the production quality of the lens protection substrate and prevent unqualified products from entering the market. The Chinese patent with the publication number CN221685435U in the patent library discloses a lens protection substrate flatness detection device, which can detect both sides of the lens protection substrate through the cooperation of a laser detector, a telescopic mechanism, an adjustment mechanism and a flipping mechanism, and can meet the requirements for lens protection substrate flatness detection to a certain extent. However, when using this detection device, staff are required to manually place and take lenses, and the degree of automation is low. If the lenses are not placed properly, there will be large errors. It is not suitable for mass detection of lenses. At the same time, since the lenses are thin and easily fit on the placement table, there is also a problem of difficulty in taking them, which can easily reduce the detection efficiency of the lenses.
[0004] Therefore, in view of the above technical problems, it is necessary to provide a detection device for a lens protection substrate.
[0005] The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention and should not be regarded as an acknowledgment or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Summary of the invention
[0006] The object of the present invention is to provide a detection device for a lens protection substrate, which can solve the problems of low automation and low efficiency in flatness detection of the lens protection substrate.
[0007] In order to achieve the above object, a technical solution provided by a specific embodiment of the present invention is as follows:
[0008] A detection device for a lens protection substrate comprises: a conveyor belt, a bottom plate, an integrated action mechanism, a pair of detachable adsorption mechanisms, and a bracket;
[0009] The bottom plate is arranged on one side of the conveyor belt, a placing table and a first vacuum pump are installed on the bottom plate, a first negative pressure cavity and an insertion slot are arranged in the placing table, and a suction end of the first vacuum pump is connected to the first negative pressure cavity;
[0010] The integrated action mechanism is installed on the bottom plate, and the integrated action mechanism includes a base, a first motor is installed in the base, a rotating disk is connected to the free end of the first motor, and a flip connection mechanism is installed on the rotating disk;
[0011] A pair of the detachable adsorption mechanisms are detachably connected to the bottom plate or the flip-type connection mechanism, and the detachable adsorption mechanisms are used to adsorb the lens;
[0012] The bracket is installed on one side of the bottom plate, and a laser detector is installed on the bracket, and the laser detector corresponds to the bottom plate.
[0013] In one or more embodiments of the present invention, a first connecting sleeve is provided in the insertion groove, and a plurality of first reinforcing rods are fixedly connected between the first connecting sleeve and the inner wall of the insertion groove, and the first ejector rod can be fixed by the mutual cooperation between the first connecting sleeve and the first reinforcing rod, so that the squeeze-type opening mechanism can be opened by the first ejector rod;
[0014] The first connecting sleeve is fixedly connected with a first push rod. When the insertion tube is inserted into the insertion groove, the first push rod can open the extrusion type opening mechanism. The first vacuum pump can form a negative pressure in the second negative pressure chamber through the first negative pressure chamber, the insertion groove, the insertion tube and the first airway. The second negative pressure chamber can then adsorb the lens placed on the connecting head installed on the placing table through a plurality of adsorption holes to fix the lens, so as to facilitate the subsequent flatness detection.
[0015] In one or more embodiments of the present invention, the flip-type connection mechanism includes a reinforcement seat, to which a fixing frame is fixedly connected, and the fixing frame is used to install the second motor;
[0016] A second motor is installed on the middle side wall of the fixing frame, and the rotating plate can be turned over by the second motor to turn over the lens on the placement table, so that the laser detector can detect the flatness of both sides of the lens.
[0017] In one or more embodiments of the present invention, the free end of the second motor passes through the fixing frame and is connected to a rotating plate, and the rotating plate is used to install a pair of guide rails;
[0018] A pair of guide rails are symmetrically connected to the rotating plate, and the guide rails can be used to adjust the vertical positions of the first telescopic member and the metal connecting pipe so that the metal connecting pipe can be connected to the detachable adsorption mechanism.
[0019] In one or more embodiments of the present invention, a third motor is installed on the guide rail, a screw is connected to the free end of the third motor, a moving block is threadedly connected to the screw, and an adjustment groove matching the moving block is provided on the guide rail. When the third motor is running, the third motor can drive the screw to rotate. Since the moving block is threadedly connected to the screw, the moving block can move in the adjustment groove to adjust the vertical position of the first telescopic member and the metal connecting tube, so as to facilitate the metal connecting tube to be better connected to the detachable adsorption mechanism.
[0020] In one or more embodiments of the present invention, a connecting seat is fixedly connected to the moving block, and the connecting seat is used to install a first telescopic member. The first telescopic member is installed on the connecting seat, and the metal connecting pipe can be driven to move in a horizontal direction through the extension and contraction of the first telescopic member, so that the metal connecting pipe can be connected to the detachable adsorption mechanism;
[0021] The end of the first telescopic member away from the connecting seat is connected to a metal seat, the metal seat is hollow inside and is equipped with an electromagnetic suction mechanism, the metal seat is used to install the electromagnetic suction mechanism and the metal connecting pipe, the electromagnetic suction mechanism can attract the side wall of the connecting head, so as to increase the firmness of the connection between the metal connecting pipe and the detachable suction mechanism;
[0022] The metal seat is fixedly connected with a metal connecting tube, which is connected to the inside of the metal seat. The metal connecting tube is inserted into the second airway to achieve preliminary fixation of the metal connecting tube and the connector, so as to achieve placement, flipping and taking of the lens;
[0023] The outer side of the metal connecting tube is connected with a polygonal fixing block, and the polygonal fixing block can be inserted into the polygonal groove so that the connecting head can rotate along with the rotating plate to realize the turning over of the lens.
[0024] In one or more embodiments of the present invention, a second connecting sleeve is provided in the metal connecting pipe, and a plurality of second reinforcing rods are fixedly connected between the second connecting sleeve and the inner wall of the metal connecting pipe, and the second connecting sleeve and the second reinforcing rod cooperate with each other to fix the second top rod;
[0025] A second push rod is fixedly connected to the second connecting sleeve. When the metal connecting pipe is inserted into the second air channel, the second push rod can open the extrusion opening mechanism. When the second vacuum pump is running, the second vacuum pump forms a negative pressure in the second negative pressure chamber through the three-way pipe, the telescopic hose, the metal seat, the metal connecting pipe and the second air channel. The second negative pressure chamber can then adsorb the lens placed on the connecting head installed on the placing table through a plurality of adsorption holes to achieve the turning over or taking out of the lens.
[0026] In one or more embodiments of the present invention, a second vacuum pump is installed on the rotating plate, and the output end of the second vacuum pump is connected to a three-way pipe, and the three-way pipe is connected to a telescopic hose, and one end of the telescopic hose is connected to the interior of the metal seat. When the second vacuum pump is running, the second vacuum pump can form a negative pressure in the metal seat through the three-way pipe and the telescopic hose.
[0027] In one or more embodiments of the present invention, the detachable adsorption mechanism includes a connecting head, an insertion tube is fixedly connected to the connecting head, and the insertion tube can be inserted into the insertion groove. When the insertion tube is inserted into the insertion groove, the connecting head and the placement table can be fixed to perform flatness detection on the lens;
[0028] The connector is provided with a first airway, a second airway and a second negative pressure chamber which are interconnected. When the first air pump is running, negative pressure can be formed in the second negative pressure chamber through the first airway; when the second air pump is running, negative pressure can be formed in the second negative pressure chamber through the second airway.
[0029] An extrusion-type opening mechanism is installed in both the first airway and the second airway. A pair of the extrusion-type opening mechanisms correspond to the first push rod and the second push rod respectively. The extrusion-type opening mechanism is used to block the first airway or the second airway. When the insertion tube is inserted into the insertion groove or the metal connecting tube is inserted into the second airway, the extrusion-type opening mechanism can be opened.
[0030] In one or more embodiments of the present invention, the side wall of the connector is provided with a polygonal groove, the polygonal groove is communicated with the second air channel, the polygonal fixing block can be inserted into the polygonal groove, and when the polygonal fixing block is inserted into the polygonal groove, the connector can be rotated with the rotating plate;
[0031] The top wall of the connecting head is provided with a plurality of evenly distributed adsorption holes, and the second negative pressure chamber is connected with the outside through the adsorption holes. When negative pressure is formed in the second negative pressure chamber, the second negative pressure chamber can adsorb the lens in contact with the connecting head through the plurality of adsorption holes to realize the placement, turning over and taking out of the lens.
[0032] Compared with the prior art, the lens protection substrate detection device of the present invention can realize the automatic placement and removal of lenses to reduce manual participation, thereby improving the automation level and detection accuracy of the detection device. At the same time, it can also improve the detection efficiency of lenses and is suitable for mass detection of lenses. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0034] Figure 1 A three-dimensional diagram of a detection state of a detection device for a lens protection substrate in one embodiment of the present invention;
[0035] Figure 2 for Figure 1 Schematic diagram of the structure at A in the middle;
[0036] Figure 3 for Figure 1 Schematic diagram of the structure at B in the middle;
[0037] Figure 4 It is a cross-sectional view at a first angle of a partial structure of a detection device for a lens protection substrate in one embodiment of the present invention;
[0038] Figure 5 for Figure 4 Schematic diagram of the structure at C in the middle;
[0039] Figure 6 for Figure 4 Schematic diagram of the structure at D in the middle;
[0040] Figure 7 for Figure 4 Schematic diagram of the structure at E in the middle;
[0041] Figure 8 A cross-sectional view at a second angle of a partial structure of a detection device for a lens protection substrate in one embodiment of the present invention;
[0042] Fig. 9 for Figure 8 Schematic diagram of the structure at F in the middle;
[0043] Fig.10 for Figure 8 Schematic diagram of the structure at G in the middle;
[0044] Fig.11 for Figure 8 Schematic diagram of the structure at H in the middle;
[0045] Fig.12 for Figure 8 The schematic diagram of the structure at position I in the middle;
[0046] Fig.13 A second state stereogram of a detection device for a lens protection substrate in one embodiment of the present invention;
[0047] Fig.14 It is a front view of a second state of a detection device for a lens protection substrate in one embodiment of the present invention.
[0048] Description of main reference numerals:
[0049] 1- conveyor belt, 2- bottom plate, 201- placing table, 202- first negative pressure chamber, 203- inserting groove, 2031- first connecting sleeve, 2032- first reinforcing rod, 2033- first push rod, 204- first vacuum pump, 3- integrated action mechanism, 301- base, 302- first motor, 303- rotating disk, 304- reinforcing seat, 305- fixed frame, 306- second motor, 307- rotating plate, 308- guide rail, 309- third motor, 310- screw rod, 311- moving block, 312- adjusting groove, 313- connecting seat, 314- first telescopic member, 315- metal seat, 316- multi-sided fixed block, 317- metal connecting pipe, 3171- second connecting sleeve, 31 72-second reinforcing rod, 3173-second push rod, 318-iron core, 319-coil, 320-controller, 321-second vacuum pump, 322-telescopic hose, 4-detachable adsorption mechanism, 401-connecting head, 4011-first air channel, 4012-second air channel, 4013-partition, 4014-through hole, 4015-sliding rod, 4016-sealing plate, 4017-limiting plate, 4018-elastic sleeve, 4019-polygonal groove, 402-insertion tube, 403-second negative pressure chamber, 4031-adsorption hole, 404-installation groove, 4041-second telescopic member, 4042-fixing seat, 4043-marking pen, 4044-locking bolt, 5-bracket, 501-laser detector. DETAILED DESCRIPTION
[0050] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0051] like Figures 1 to 14 As shown, a lens protection substrate detection device in one embodiment of the present invention includes a conveyor belt 1, a base plate 2, an integrated action mechanism 3, a pair of detachable adsorption mechanisms 4, and a bracket 5.
[0052] like Figures 1 to 14As shown, the bottom plate 2 is arranged at one side of the conveyor belt 1, and a placing table 201 and a first vacuum pump 204 are installed on the bottom plate 2. The placing table 201 is used to install a detachable adsorption mechanism 4, and a lens is placed on the detachable adsorption mechanism 4. Then, the flatness of the lens can be detected by using a laser detector 501. The first vacuum pump 204 is used to form a negative pressure inside the first negative pressure chamber 202 and the second negative pressure chamber 403. When the lens is placed on the connector 401, it will be attracted, thereby achieving the fixation of the lens.
[0053] The placing table 201 is provided with a first negative pressure chamber 202 and an insertion slot 203, and the suction end of the first vacuum pump 204 is connected to the first negative pressure chamber 202. When the first vacuum pump 204 is running, the first vacuum pump 204 will extract the gas in the first negative pressure chamber 202 and the insertion slot 203, so that the first negative pressure chamber 202 and the insertion slot 203 form a negative pressure state.
[0054] like Figures 4 to 7 As shown, a first connecting sleeve 2031 is provided in the insertion groove 203, and a plurality of first reinforcing rods 2032 are fixedly connected between the first connecting sleeve 2031 and the inner wall of the insertion groove 203. Through the mutual cooperation of the first connecting sleeve 2031 and the first reinforcing rod 2032, the first push rod 2033 can be fixed so that the first push rod 2033 can be used to open the extrusion opening mechanism.
[0055] The first connecting sleeve 2031 is fixedly connected with a first push rod 2033. When the insertion tube 402 is inserted into the insertion slot 203, the first push rod 2033 will squeeze the limit plate 4017 and move the limit plate 4017. The limit plate 4017 makes the blocking plate 4016 separate from the cover of the through hole 4014 through the sliding rod 4015, that is, the squeeze-type opening mechanism is opened. The first vacuum pump 204 can form a negative pressure in the second negative pressure chamber 403 through the first negative pressure chamber 202, the insertion slot 203, the insertion tube 402, and the first airway 4011. The second negative pressure chamber 403 can then absorb the lens placed on the connector 401 through a plurality of adsorption holes 4031 to achieve the fixation of the lens, which is convenient for subsequent flatness detection.
[0056] like Figures 4 to 14 As shown, the integrated action mechanism 3 is installed on the base plate 2. The integrated action mechanism 3 can drive the detachable adsorption mechanism 4 to perform corresponding actions to realize the placement, flipping and picking up of the lens, thereby reducing manual participation and improving the automation level of lens flatness detection. At the same time, it can also ensure the placement effect of the lens, improve the lens detection accuracy and detection efficiency, and is suitable for large-scale detection of lens flatness.
[0057] The integrated action mechanism 3 includes a base 301, a first motor 302 is installed in the base 301, and a rotating disk 303 is connected to the free end of the first motor 302. When the first motor 302 is running, the first motor 302 can drive the rotating disk 303 to rotate.
[0058] like Figures 1 to 14 As shown, a flip connection mechanism is installed on the rotating disk 303, and the flip connection mechanism can be used to enable the detachable adsorption mechanism 4 to move up and down, flip vertically and rotate horizontally, so as to realize the placement, turning over and picking up of the lens, improve the automation level of lens flatness detection, and reduce manual participation.
[0059] The flip connection mechanism includes a reinforcing seat 304, a fixing frame 305 is fixedly connected to the reinforcing seat 304, and the fixing frame 305 is used to install a second motor 306. The second motor 306 is installed on the side wall of the middle part of the fixing frame 305, and the second motor 306 can be used to flip the rotating plate 307, so as to turn over the lens placed on the placement table 201, so that the laser detector 501 can detect the flatness of both sides of the lens.
[0060] In addition, the free end of the second motor 306 passes through the fixing frame 305 and is connected to a rotating plate 307 . The rotating plate 307 is used to install a pair of guide rails 308 .
[0061] Specifically, a pair of guide rails 308 are symmetrically connected to the rotating plate 307. The guide rails 308 can be used to adjust the vertical positions of the first telescopic member 314 and the metal connecting tube 317 so that the metal connecting tube 317 can be connected to the detachable adsorption mechanism 4, and can also drive the detachable adsorption mechanism 4 to move in the vertical direction to realize the movement of the lens.
[0062] In addition, a third motor 309 is installed on the guide rail 308, a screw rod 310 is connected to the free end of the third motor 309, a moving block 311 is threadedly connected to the screw rod 310, and an adjustment slot 312 matching the moving block 311 is provided on the guide rail 308. When the third motor 309 is running, the third motor 309 can drive the screw rod 310 to rotate, and since the moving block 311 is threadedly connected to the screw rod 310, the moving block 311 can move in the adjustment slot 312 to adjust the vertical positions of the first telescopic member 314 and the metal connecting tube 317, so as to facilitate the metal connecting tube 317 to be better connected to the detachable adsorption mechanism 4, and at the same time, it can also drive the detachable adsorption mechanism 4 to move in the vertical direction.
[0063] like Figures 1 to 14As shown, a connecting seat 313 is fixedly connected to the moving block 311, and the connecting seat 313 is used to install a first telescopic member 314. The first telescopic member 314 is installed on the connecting seat 313. The metal connecting tube 317 can be driven to move in a horizontal direction through the extension and retraction of the first telescopic member 314, so that the metal connecting tube 317 can be connected to the detachable adsorption mechanism 4.
[0064] Among them, the end of the first telescopic member 314 away from the connecting seat 313 is connected to a metal seat 315, the metal seat 315 is hollow inside and is equipped with an electromagnetic suction mechanism. The metal seat 315 is used to install the electromagnetic suction mechanism and the metal connecting tube 317, and the electromagnetic suction mechanism can attract the side wall of the connecting head 401 to increase the firmness of the connection between the metal connecting tube 317 and the detachable suction mechanism 4.
[0065] In addition, the electromagnetic suction mechanism includes a controller 320, which is mounted on the outer wall of the metal seat 315. An iron core 318 is fixedly connected to the metal seat 315, and a coil 319 is wound around the outer side of the iron core 318. The coil 319 is electrically connected to the controller 320. When the controller 320 is running, the controller 320 charges the coil 319, and the iron core 318 can generate magnetic force under the action of the charged coil 319. The magnetic force can be used to firmly insert the metal connecting tube 317 into the second airway 4012, thereby ensuring the firmness of the connection between the metal connecting tube 317 and the connector 401.
[0066] Specifically, a polygonal fixing block 316 is connected to the outer side of the metal connecting tube 317 , and the polygonal fixing block 316 can be inserted into the polygonal groove 4019 , so that the connecting head 401 can rotate along with the rotating plate 307 to realize the turning over of the lens.
[0067] Preferably, the polygonal fixing block 316 is a pentagon.
[0068] like Figures 1 to 14 As shown, a metal connection tube 317 is fixedly connected to the metal seat 315. By inserting the metal connection tube 317 into the second air channel 4012, the metal connection tube 317 and the connector 401 can be initially fixed, so that the connector 401 can move or flip synchronously with the rotating plate 307, thereby realizing the placement, flipping and picking up of the lens, and improving the automation level of the lens flatness detection.
[0069] Preferably, the metal connecting tube 317 is made of hard metal, and the metal connecting tube 317 is connected to the inside of the metal seat 315 to ensure the strength of the metal connecting tube 317 so that the metal connecting tube 317 can drive the connector 401 to move or flip.
[0070] Among them, a second connecting sleeve 3171 is provided in the metal connecting tube 317, and a plurality of second reinforcing rods 3172 are fixedly connected between the second connecting sleeve 3171 and the inner wall of the metal connecting tube 317, and the second connecting sleeve 3171 and the second reinforcing rods 3172 cooperate with each other to fix the second top rod 3173.
[0071] In addition, the second connecting sleeve 3171 is fixedly connected with a second push rod 3173, and when the metal connecting pipe 317 is inserted into the second air channel 4012, the second push rod 3173 can open the squeeze-type opening mechanism. When the second vacuum pump 321 is running, the second vacuum pump 321 forms a negative pressure in the second negative pressure chamber 403 through the three-way pipe, the telescopic hose 322, the metal seat 315, the metal connecting pipe 317 and the second air channel 4012, and the second negative pressure chamber 403 can absorb the lens placed on the connector 401 through a plurality of adsorption holes 4031 to achieve turning over or taking out the lens.
[0072] Specifically, a second vacuum pump 321 is installed on the rotating plate 307, and the output end of the second vacuum pump 321 is connected to a three-way pipe, and the three-way pipe is connected to a telescopic hose 322, and one end of the telescopic hose 322 is connected to the inside of the metal seat 315. When the second vacuum pump 321 is running, the second vacuum pump 321 can form a negative pressure in the metal seat 315 through the three-way pipe and the telescopic hose 322. The metal seat 315 then forms a negative pressure in the second negative pressure chamber 403 through the metal connecting pipe 317 and the second air channel 4012, and the second negative pressure chamber 403 can adsorb the lens placed on the connector 401 through a plurality of adsorption holes 4031 to achieve turning over or taking out the lens.
[0073] Preferably, a control valve is installed on the telescopic hose 322 to control the opening and closing of the telescopic hose 322 .
[0074] like Figures 4 to 14 As shown, a pair of detachable adsorption mechanisms 4 can be detachably connected to the bottom plate 2 or the metal connecting tube 317 so as to adsorb the lens under the action of the first vacuum pump 204 or the second vacuum pump 321 to fix the lens, and then the lens can be placed, tested for flatness, turned over and taken out.
[0075] The detachable adsorption mechanism 4 includes a connector 401, to which an insertion tube 402 is fixedly connected, and the insertion tube 402 can be inserted into the insertion groove 203. When the insertion tube 402 is inserted into the insertion groove 203, the connector 401 and the placement table 201 can be fixed, and when the lens is placed on the connector 401, the flatness of the lens can be detected.
[0076] Preferably, the outer wall of the connector 401 is provided with magnetic conductive metal so that the electromagnetic suction mechanism can attract and prevent the connector 401 from being separated from the metal connecting tube 317, so as to ensure the safety of the lens when it is placed, turned over and taken out.
[0077] In addition, the connector 401 is provided with a first air channel 4011, a second air channel 4012, and a second negative pressure chamber 403 that are interconnected. When the first air pump 204 is running, a negative pressure can be formed in the second negative pressure chamber 403 through the first air channel 4011. When the second air pump 321 is running, a negative pressure can be formed in the second negative pressure chamber 403 through the second air channel 4012.
[0078] like Figures 4 to 7 As shown, a squeeze-type opening mechanism is installed in both the first air channel 4011 and the second air channel 4012, and a pair of squeeze-type opening mechanisms correspond to the first push rod 2033 and the second push rod 3173 respectively. The squeeze-type opening mechanism is used to block the first air channel 4011 or the second air channel 4012. When the insertion tube 402 is inserted into the insertion groove 203 or the metal connecting tube 317 is inserted into the second air channel 4012, the squeeze-type opening mechanism can be opened to form a negative pressure in the second negative pressure chamber 403 so that the connector 401 can adsorb the lens.
[0079] The extrusion opening mechanism includes a partition 4013, and a plurality of through holes 4014 are provided on the partition 4013. When the blocking plate 4016 does not block the through holes 4014, negative pressure can be formed in the second negative pressure chamber 403. A sliding rod 4015 is slidably provided on the partition 4013, and one end of the sliding rod 4015 is fixedly connected to the blocking plate 4016, and the blocking plate 4016 can cover the through holes 4014.
[0080] In addition, the other end of the slide bar 4015 is fixedly connected to a limit plate 4017, the diameter of the limit plate 4017 is smaller than the diameter of the circumference of the through hole 4014, an elastic sleeve 4018 is provided between the partition plate 4013 and the limit plate 4017, and the elastic sleeve 4018 is provided on the outside of the slide bar 4015. In a natural state, the blocking plate 4016 can be blocked by the limit plate 4017 and the elastic sleeve 4018.
[0081] like Figures 1 to 7 As shown, the side wall of the connector 401 is provided with a polygonal groove 4019, and the polygonal groove 4019 is connected to the second air channel 4012. The polygonal fixing block 316 can be inserted into the polygonal groove 4019. When the polygonal fixing block 316 is inserted into the polygonal groove 4019, the connector 401 can be rotated along with the rotating plate 307, so as to realize the flipping of the lens, and facilitate the flatness detection of both sides of the lens.
[0082] Among them, a plurality of evenly distributed adsorption holes 4031 are provided on the top wall of the connector 401, and the second negative pressure chamber 403 is connected to the outside through the adsorption holes 4031. When negative pressure is formed in the second negative pressure chamber 403, the second negative pressure chamber 403 can adsorb the lens in contact with the connector 401 through the plurality of adsorption holes 4031, so as to realize the placement, turning over and taking of the lens, thereby improving the automation level of the lens flatness detection and reducing manual participation.
[0083] like Figures 8 to 12 As shown, a mounting groove 404 is provided at the center of the top wall of the connector 401, and the mounting groove 404 is used to accommodate a marking mechanism. The marking mechanism is installed in the mounting groove 404, and when the laser detector 501 detects that the surface of the lens is uneven, the marking mechanism will mark the lens, so that the staff can find it in time and deal with the unqualified lenses in time to prevent the unqualified lenses from entering the market.
[0084] The marking mechanism includes a second telescopic member 4041, and the second telescopic member 4041 can be extended and retracted to drive the fixing seat 4042 to move. The second telescopic member 4041 is provided with a fixing seat 4042 at a free end thereof, and the fixing seat 4042 is used to install a marking pen 4043.
[0085] In addition, a marking pen 4043 is installed on the fixing seat 4042. When the marking pen 4043 contacts the lens, it can leave a mark on the surface of the lens, so that the staff can find it in time and deal with the lens with the mark to prevent unqualified lenses from entering the market.
[0086] In addition, the side wall of the fixing seat 4042 is threadedly connected with a locking bolt 4044, and the locking bolt 4044 corresponds to the marking pen 4043. The locking bolt 4044 can be used to install and fix the marking pen 4043, and it is also convenient to replace the locking bolt 4044 to ensure that the marking pen 4043 can continuously mark the lens.
[0087] like Figures 1 to 3 As shown, the bracket 5 is installed on one side of the bottom plate 2, and a laser detector 501 is installed on the bracket 5, and the laser detector 501 corresponds to the bottom plate 2. When the lens is fixed on the connector 401 installed on the placement table 201, and the other connector 401 is in Figure 1 The laser detector 501 will only operate when the lens surface is in the state shown in FIG. 1 and perform a flatness detection on the lens surface. In other states, the laser detector 501 will not operate.
[0088] When used specifically, the following steps are included:
[0089] S1, place the lens to be tested on the conveyor belt 1, and use the conveyor belt 1 to transport it. At this time, a connector 401 is installed on the placement table 201, and a connector 401 is connected to the metal connecting tube 317, that is, Figure 1 Status shown.
[0090] S2, when the lens is transported to the vicinity of the integrated action mechanism 3, the conveyor belt 1 stops running. The first motor 302 operates to rotate the connector 401 connected to the metal connecting tube 317 to the upper side of the lens, and the third motor 309 operates to move the connector 401 connected to the metal connecting tube 317 downward until the connector 401 contacts the lens on the conveyor belt 1.
[0091] S3, the second vacuum pump 321 is operated, one of the control valves is opened, the second vacuum pump 321 forms a negative pressure in the metal seat 315 through the three-way pipe and the telescopic hose 322, the metal seat 315 forms a negative pressure in the second negative pressure chamber 403 through the metal connecting pipe 317 and the second air channel 4012, and the second negative pressure chamber 403 can adsorb the lens in contact with the connector 401 through a plurality of adsorption holes 4031. Then, the third motor 309 is operated, so that the connector 401 adsorbed with the lens rises and moves away from the conveyor belt 1.
[0092] S4, the first motor 302 is operated, so that the lens is moved to the top of the placement table 201, and the metal connecting tube 317 not connected with the connector 401 is inserted into the second airway 4012 under the extension of the first telescopic member 314, so that the pair of connectors 401 are respectively connected to the pair of metal connecting tubes 317, and the pair of third motors 309 are controlled to operate so that the two connectors 401 are close to each other, that is, Fig.14 The state shown is until both connectors 401 are in contact with the lens.
[0093] S5, open the lower control valve, close the upper control valve, the lens will be separated from the upper connector 401, and adsorbed by the lower connector 401, then control the lower third motor 309 to operate, so that the lower connector 401 moves down and is reinstalled on the placement table 201. Stop the second vacuum pump 321, and then control the first telescopic member 314 to contract, so that the metal connecting tube 317 is separated from the lower connector 401. Run the first vacuum pump 204, the first vacuum pump 204 forms a negative pressure in the second negative pressure chamber 403 through the first negative pressure chamber 202, the insertion groove 203, the insertion tube 402, and the first air channel 4011, and the second negative pressure chamber 403 can adsorb the lens through a plurality of adsorption holes 4031.
[0094] S6, control the first motor 302 to operate so that the upper connecting head 401 rotates to Figure 1The laser detector 501 is operated to detect the flatness of the lens surface on the connector 401 .
[0095] S7. When the inspection of one side of the lens is completed and it needs to be turned over, first rotate the upper connector 401 to the top of the lens, then control the lower first telescopic member 314 to extend, so that the lower metal connecting pipe 317 is reinserted into the second air channel 4012. Stop the first vacuum pump 204, operate the second vacuum pump 321, and open the lower control valve, so that the lower connector 401 will absorb the lens. Control the pair of third motors 309 to operate, so that the pair of connectors 401 are close to each other, that is, Fig.14 The state shown in the figure is that until both connectors 401 are in contact with the lens, the lower control valve is closed and the upper control valve is opened, the lens will be separated from the lower connector 401 and adsorbed by the upper connector 401.
[0096] S8, control the second motor 306 to operate, and the second motor 306 drives the pair of connectors 401 to rotate 180° through the rotating plate 307. Control the connector 401 with the lens adsorbed to move down and install it on the placement table 201. Stop the second vacuum pump 321, and operate the first vacuum pump 204 again, so that the lens is adsorbed and fixed on the upper side of the placement table 201. Then, rotate the connector 401 without the lens adsorbed to Figure 1 In the state shown, the laser detector 501 can perform a flatness detection on the other side of the lens.
[0097] S9. If the lens flatness test fails, the second telescopic member 4041 is extended, and the marking pen 4043 can leave a mark on the lens surface.
[0098] S10, when the lens detection is completed, repeat step S7, then control the first motor 302 to rotate, so that the connecting head 401 with the lens adsorbed rotates to the upper side of the conveyor belt 1, and then control the lens to descend, stop the second vacuum pump 321, so that the lens is placed back on the conveyor belt 1 for transportation.
[0099] Among them, S1-S5 are the steps of placing the lens, S6 is the step of detecting the lens, S7-S8 are the steps of turning over the lens, S9 is the step of marking the lens, and S10 is the step of taking the lens. Based on this, the present application can improve the level of automation of lens flatness detection to reduce manual participation, thereby improving detection accuracy and efficiency, and is suitable for mass detection of lenses.
[0100] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0101] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A lens protection substrate detection device, characterized in that: include: Conveyor belts; A bottom plate is arranged on one side of the conveyor belt, a placing table and a first vacuum pump are installed on the bottom plate, a first negative pressure cavity and an insertion slot are arranged in the placing table, and a suction end of the first vacuum pump is connected to the first negative pressure cavity; An integrated action mechanism is installed on the bottom plate, the integrated action mechanism includes a base, a first motor is installed in the base, a rotating disk is connected to the free end of the first motor, a flip connection mechanism is installed on the rotating disk, the flip connection mechanism includes a reinforcement seat, a fixing frame is fixedly connected to the reinforcement seat, a second motor is installed on the middle side wall of the fixing frame, the free end of the second motor passes through the fixing frame and is connected to the rotating plate; a pair of detachable adsorption mechanisms, detachably connected to the bottom plate or the flip connection mechanism, the detachable adsorption mechanisms are used to adsorb the lens, and the second motor drives the pair of detachable adsorption mechanisms to rotate 180 degrees through the rotating plate; A bracket is installed on one side of the bottom plate. A laser detector is installed on the bracket, and the laser detector corresponds to the bottom plate.
2. A lens protection substrate detection device according to claim 1, characterized in that: A first connecting sleeve is provided in the insertion groove, a plurality of first reinforcing rods are fixedly connected between the first connecting sleeve and the inner wall of the insertion groove, and a first push rod is fixedly connected to the first connecting sleeve.
3. A lens protection substrate detection device according to claim 2, characterized in that: A pair of guide rails are symmetrically connected to the rotating plate.
4. A lens protection substrate detection device according to claim 3, characterized in that: A third motor is installed on the guide rail, a screw is connected to the free end of the third motor, a moving block is threadedly connected to the screw, and an adjustment groove matching the moving block is provided on the guide rail.
5. A lens protection substrate detection device according to claim 4, characterized in that: The movable block is fixedly connected to a connecting seat, a first telescopic member is installed on the connecting seat, an end of the first telescopic member away from the connecting seat is connected to a metal seat, the interior of the metal seat is hollow and an electromagnetic suction mechanism is installed, a metal connecting tube is fixedly connected to the metal seat, the metal connecting tube is communicated with the interior of the metal seat, and a multilateral fixed block is connected to the outer side of the metal connecting tube.
6. A lens protection substrate detection device according to claim 5, characterized in that: A second connecting sleeve is arranged in the metal connecting pipe, a plurality of second reinforcing rods are fixedly connected between the second connecting sleeve and the inner wall of the metal connecting pipe, and a second push rod is fixedly connected to the second connecting sleeve.
7. A lens protection substrate detection device according to claim 6, characterized in that: A second vacuum pump is installed on the rotating plate, an output end of the second vacuum pump is connected to a three-way pipe, a telescopic hose is connected to the three-way pipe, and one end of the telescopic hose is connected to the inside of the metal seat.
8. The lens protection substrate detection device according to claim 7, characterized in that: The detachable adsorption mechanism includes a connecting head, to which an insertion tube is fixedly connected, and the insertion tube can be inserted into the insertion groove. The connecting head is provided with a first airway, a second airway and a second negative pressure chamber that are interconnected. The first airway and the second airway are both provided with extrusion-type opening mechanisms, and a pair of the extrusion-type opening mechanisms correspond to the first push rod and the second push rod respectively.
9. A lens protection substrate detection device according to claim 8, characterized in that: The side wall of the connector is provided with a polygonal groove, the polygonal groove is connected to the second airway, the polygonal fixing block can be inserted into the polygonal groove, the top wall of the connector is provided with a plurality of evenly distributed adsorption holes, and the second negative pressure chamber is connected to the outside through the adsorption holes.
Citation Information
Patent Citations
Flatness detection device for lens protection substrate
CN221685435U
Surface detection device for optical device
CN116879311A
Material taking and placing tool for optical lens machining
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