Liquid cooling line leakage detection device and liquid cooling line detection method
By designing a liquid-cooled wire leakage detection device, using the combination of code scanning unit, detection unit and control unit, the problems of low batch detection efficiency and missing data recording in the prior art are solved, and automated data recording and high efficiency are achieved Detection efficiency.
Patent Information
- Application Number
- CN202411531713.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-02-18
AI Technical Summary
In the cold tube cooling method of the liquid cooling industry, the existing leak detection method is inefficient in batches and cannot record data, which cannot meet the rapid detection needs of large-scale production.
A liquid-cooled wire leakage detection device is designed, including a code scanning unit, a detection unit and a control unit. The code scanning unit is used to obtain the liquid-cooled line encoding, the detection unit is used to obtain the voltage value, and the control unit judges the liquid-cooled line status based on the voltage value, and realizes automatic recording and coordination of data through the SD card and data reading interface.
Through automated data recording and coordination, the liquid-cooled wire detection efficiency is greatly improved, and the cable testing overview of the entire batch can be obtained, meeting the rapid testing needs of large-scale production.
Smart Images

Figure CN119469583A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection methods, and in particular to a liquid cooling line leakage detection device and a liquid cooling line detection method. Background Art
[0002] In today's liquid cooling industry, cooling methods play a vital role in ensuring the normal operation and performance of equipment. At present, the liquid cooling industry mainly uses two cooling methods: cold pipe cooling and immersion cooling. Among them, the cold pipe cooling method has certain characteristics and faces some technical challenges in practical applications.
[0003] In the cold pipe cooling system, leak detection is a key link. At present, cold pipe leak detection mainly relies on fine nylon induction wire. This detection method can detect coolant leakage to a certain extent, but it exposes obvious shortcomings in mass production.
[0004] For batch cable testing, the existing methods lack efficient solutions. Although the thin nylon induction wire can play a role in the detection of a single or a small number of cables, its detection efficiency is low when a large number of cables need to be tested at the same time, and it cannot meet the rapid detection requirements of large-scale production. This not only increases the time cost of detection, but may also affect the progress of the entire production process and reduce production efficiency.
[0005] Secondly, existing fixture testing has limitations. Although fixture testing can test cables to a certain extent, it cannot record data. This means that it is impossible to conduct effective data coordination and analysis for the test profile of the entire batch of cables. The lack of data records makes it difficult to conduct a comprehensive assessment of the quality of a batch of cables, and it is impossible to accurately track the performance stability and potential problems of the product, which is not conducive to subsequent quality improvement and production optimization.
[0006] In summary, in the cold tube cooling method of the liquid cooling industry, the current leakage detection method faces the problems of low detection efficiency and missing data records in batch conditions. It is urgent to develop a more efficient cable detection technology that can realize data recording and coordination to meet the needs of industry development. Summary of the invention
[0007] In order to solve the above technical problems, the present invention discloses a liquid cooling line leakage detection device in the first aspect, comprising:
[0008] A code scanning unit for obtaining a liquid cooling line code, wherein the code scanning unit is configured to read a QR code, a bar code, or a digital number;
[0009] A detection unit connected to the code scanning unit, the detection unit is used to obtain the voltage value of the liquid cooling line;
[0010] A control unit is connected to the detection unit, and the control unit is used to determine the state of the liquid cooling line according to the voltage value.
[0011] A further technical solution of this embodiment is that a memory card slot for inserting an SD card is provided in the control unit, and the memory card slot is communicatively connected with the code scanning unit via a conversion interface.
[0012] A further technical solution of this embodiment is that a data reading interface is also provided on the control unit, the data reading interface is communicatively connected with the memory card slot, and the data reading interface is configured as a USB interface or an RS serial port.
[0013] A further technical solution of this embodiment is that the detection unit includes a detection circuit, and the detection circuit is electrically connected to the liquid cooling line so that the detection circuit and the induction line form a detection loop.
[0014] A second aspect of the present invention discloses a liquid cooling line detection method applied to the liquid cooling line leakage detection device as described above, comprising the following steps:
[0015] Based on the codes of the liquid cooling line scanned by the code scanning unit, a sorting sequence number is assigned to the codes according to the order of scanning;
[0016] Establishing a record table and storing it in the control unit, the record table including a serial number, fault detection data and detection results;
[0017] The control unit responds to the start signal and obtains the voltage value sent back by the detection unit, and obtains fault detection data and detection results according to the voltage value analysis;
[0018] The fault detection data and the detection results are filled into the corresponding sorting numbers in the record table, and the above operation is repeated until the detection of all liquid cooling lines is completed, and the record table is exported through the data reading interface.
[0019] A further technical solution of this embodiment is that before establishing a record table and storing it in the control unit, a mapping relationship between the record table and the buttons on the control unit is established, and the corresponding record table is called according to different button trigger signals received by the control unit during detection.
[0020] A further technical solution of this embodiment is that, in obtaining fault detection data and detection results according to the voltage value analysis, the following steps are also included:
[0021] The controller responds to the start signal and sequentially sends switch action signals corresponding to different fault modes to the detection unit, so that the switch in the detection circuit is in different working positions;
[0022] The voltage value under each fault mode is obtained respectively, and the corresponding fault detection data and detection results are obtained in turn.
[0023] A further technical solution of this embodiment is that the failure modes include water leakage, open circuit, short circuit, crossover, and damage.
[0024] A further technical solution of this embodiment is that during the detection process, the fault detection data and detection results obtained by the control unit are stored in a cache register, and after the detection is completed, it is determined in response to a storage signal or a deletion signal whether the fault detection data and detection results are stored in the storage card.
[0025] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:
[0026] In an embodiment of the present invention, a liquid cooling line detection method is proposed, which includes assigning a sorting number to the code of the liquid cooling line based on the scanning unit according to the scanning sequence; establishing a record table and storing it in the control unit, the record table includes a sequence number, fault detection data and detection results; the control unit responds to the start signal and obtains the voltage value returned by the detection unit, and obtains the fault detection data and detection results according to the voltage value analysis; the fault detection data and detection results are filled into the corresponding sorting number in the record table, and the above operation is repeated until the detection of all liquid cooling lines is completed, and the record table is exported through the data reading interface. The method provided by the above scheme greatly improves the efficiency of liquid cooling line detection by automatically creating an Excel file list and recording the data parameters of each liquid cooling line test, and can obtain the test profile of the entire batch of cables. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0028] Figure 1 It is a structural schematic diagram of a liquid cooling line leakage detection device disclosed in an embodiment of the present invention;
[0029] Figure 2 It is a flow chart of a liquid cooling line detection method disclosed in an embodiment of the present invention;
[0030] Figure 3 It is a flow chart of step S3 in the embodiment of the present invention. DETAILED DESCRIPTION
[0031] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] The terms "first", "second", etc. in the specification and claims of the present invention and the above-mentioned drawings are used to distinguish different objects rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, device, product or end including a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units inherent to these processes, methods, products or ends.
[0033] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0034] Example 1
[0035] A first aspect of the present invention discloses a liquid cooling line leakage detection device 100, comprising a code scanning unit 101 for obtaining a liquid cooling line code, wherein the code scanning unit is configured to read a QR code, a bar code, or a digital number;
[0036] A detection unit 102, which is connected to the code scanning unit, and is used to obtain the voltage value of the liquid cooling line;
[0037] A control unit 103 is connected to the detection unit, and is used to determine the state of the liquid cooling line according to the voltage value.
[0038] Those skilled in the art can understand that the detection unit, i.e., the liquid cooling line detection jig, generally includes a detection circuit part and a sensing line part connected to each other. When the liquid cooling line leaks, the cold liquid inside it seeps out and changes the voltage on the sensing line. In this embodiment, by modifying the existing detection jig and adding a scanning unit and a control unit, the beneficial effects of batch detection of liquid cooling lines and automatic sorting of detection data are achieved. In this embodiment, the scanning unit is preferably configured as a scanning gun for scanning barcodes.
[0039] Furthermore, this embodiment is modified on the basis of the original old fixture, adding an SD card and a USB serial port module, using the SD card for storage, and utilizing the large-capacity storage class interface in the USB communication technology to generate an operable U disk, and integrating an Excel library to automatically create an Excel file list and record each test data parameter. After the test is completed, it is connected to the computer via USB; a memory card slot for inserting an SD card is provided in the control unit, and the memory card slot is communicatively connected to the code scanning unit through a conversion interface; a data reading interface is also provided on the control unit, and the data reading interface is communicatively connected to the memory card slot, and the data reading interface is configured as a USB interface or an RS serial port.
[0040] The test steps of this liquid cooling line leakage detection device are as follows:
[0041] Step 1: Use a barcode scanner to scan the barcode to obtain the serial number.
[0042] Step 2: Long press the MENU button to enter the menu interface. Short press in the menu interface can switch menus. The menus include: mode setting interface; measurement time setting interface; mode 7 time setting. Use the up and down keys to modify. After modification, long press the ENTER button for 1S to save and exit. Long press the MENU button for 1S to exit without saving.
[0043] Step 3: Short press the NETER button, the buzzer beeps, and the liquid cooling line is tested. At the same time, the Normal word in the lower left corner of the interface will flash. When the measurement is completed, if there is no error, the word PASS will pop up; if there is an error, the word Err0X will pop up, and then proceed to step 3. 0X is the error code, as shown in the code table:
[0044]
[0045] Step 4: When the interface displays Err0X, if you do not want to record the result in the SD card table, short press the MENU key to discard the result, the display will return to the F 0X interface, and Normal will light up. Repeat the above steps to measure again; short press the ENTER key to save the result and return to the F 0X interface, and Leak will light up; similarly, when the interface displays PASS, short press the MENU key to discard the result, the display will return to the F 0X interface, and Normal will light up. If you short press the ENTER key, leak will light up after saving, and proceed to step 4.
[0046] Step 5: Soak the liquid cooling line with water to make it leak, then short press ENTER. When you hear a dripping sound, the test starts and the word Leak below will flash. If the liquid cooling line can detect water leakage normally, the controller will show a water leakage alarm state Err 01. If it is other cases, you can short press the MENU key to return and then re-measure. If it is confirmed that there is no water leakage alarm or it is a normal alarm, short press ENTER to save. After saving, Normal below lights up and returns to the original state.
[0047] Example 2
[0048] In order to efficiently detect and collect data of the entire batch of liquid cooling lines through the above-mentioned liquid cooling line leakage detection device, as Figure 2 As shown, this embodiment discloses a liquid cooling line detection method applied to the liquid cooling line leakage detection device as described above, comprising the following steps:
[0049] S1 assigns a sorting number to the code of the liquid cooling line based on the scanning order of the code scanned by the code scanning unit; specifically, first select different recording forms through different buttons, then use the code scanning gun to collect the serial number of the liquid cooling line to be tested, record it in the Excel library, and then start the test. After the test is completed, the data will be automatically recorded under the serial number in the Excel library, and the detection of different liquid cooling lines will be completed one by one to achieve fully automated data recording.
[0050] S2 establishes a record table and stores it in the control unit, wherein the record table includes a serial number, fault detection data and detection results;
[0051] It is understood that the record table is as follows:
[0052]
[0053] S3: the control unit responds to the start signal and obtains the voltage value returned by the detection unit, and obtains fault detection data and detection results according to the voltage value analysis;
[0054] S4 fills the fault detection data and the detection results into the corresponding sorting sequence number in the record table, repeats the above operation until all liquid cooling lines are detected, and exports the record table through the data reading interface.
[0055] A further technical solution of this embodiment is that before establishing a record table and storing it in the control unit, a mapping relationship between the record table and the buttons on the control unit is established, and the corresponding record table is called according to different button trigger signals received by the control unit during detection.
[0056] like Figure 3 As shown, in obtaining fault detection data and detection results according to the voltage value analysis, the following steps are also included:
[0057] S31, in response to the start signal, the controller sends switch action signals corresponding to different fault modes to the detection unit in sequence, so that the switch in the detection circuit is in different working positions;
[0058] S32 obtains the voltage value under each fault mode respectively, analyzes them in turn and obtains the corresponding fault detection data and detection results.
[0059] It is understandable that the failure modes include water leakage, open circuit, short circuit, crossover, and damage. Different voltage values can be directly judged as corresponding failure types based on experience, as shown in the following table:
[0060]
[0061] A further technical solution of this embodiment is that during the detection process, the fault detection data and detection results obtained by the control unit are stored in a cache register, and after the detection is completed, it is determined in response to a storage signal or a deletion signal whether the fault detection data and detection results are stored in the storage card.
[0062] The beneficial effect of the present application is that by arranging a code scanning unit and an SD card on the detection jig, a different sorting number is given to each liquid cooling line and a corresponding record table is generated, thereby realizing automated data coordination. The detection results can be simply recorded in the table according to the serial number through the buttons on the control unit, thereby effectively improving the detection efficiency of the liquid cooling line.
[0063] Those of ordinary skill in the art can understand that all or part of the processes in the above-mentioned embodiment methods can be implemented by instructing related hardware through a computer program, and the computer program can be stored in a non-volatile computer-readable storage medium. When the computer program is executed, it can include the processes of the embodiments of the above-mentioned automatic screen jitter test methods. Among them, any reference to memory, storage, database or other media used in the embodiments provided in this application may include non-volatile and / or volatile memory. Non-volatile memory may include read-only memory (ROM), programmable ROM (PROM), electrically programmable ROM (EPROM), electrically erasable programmable ROM (EEPROM) or flash memory. Volatile memory may include random access memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in many forms, such as static RAM (SRAM), dynamic RAM (DRAM), synchronous DRAM (SDRAM), double data rate SDRAM (DDRSDRAM), enhanced SDRAM (ESDRAM), synchronous link (Synchlink) DRAM (SLDRAM), memory bus (Rambus) direct RAM (RDRAM), direct memory bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM), etc.
[0064] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0065] The device embodiments described above are only illustrative, wherein the modules described as separate components may or may not be physically separated, and the components displayed as modules may or may not be physical modules, i.e., they may be located in one place, or they may be distributed on multiple network modules. Some or all of the modules may be selected according to actual needs to achieve the purpose of the scheme of this embodiment. Those of ordinary skill in the art may understand and implement it without creative work.
[0066] Through the specific description of the above embodiments, those skilled in the art can clearly understand that each implementation method can be implemented by means of software plus a necessary general hardware platform, and of course, it can also be implemented by hardware. Based on such an understanding, the above technical solution can be essentially or partly contributed to the prior art in the form of a software product, and the computer software product can be stored in a computer-readable storage medium, and the storage medium includes a read-only memory (ROM), a random access memory (RAM), a programmable read-only memory (PROM), an erasable programmable read-only memory (EPROM), a one-time programmable read-only memory (OTPROM), an electronically erasable rewritable read-only memory (EEPROM), a compact disc (CD-ROM) or other optical disc storage, a magnetic disk storage, a magnetic tape storage, or any other computer-readable medium that can be used to carry or store data.
[0067] Finally, it should be noted that the embodiments disclosed in the present invention are only preferred embodiments of the present invention, which are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A liquid cooling line leakage detection device, characterized in that: include A code scanning unit for obtaining a liquid cooling line code, wherein the code scanning unit is configured to read a QR code, a bar code, or a digital number; A detection unit connected to the code scanning unit, the detection unit is used to obtain the voltage value of the liquid cooling line; A control unit is connected to the detection unit, and the control unit is used to determine the voltage value according to the voltage value.
2. The liquid cooling line leakage detection device according to claim 1, characterized in that: The control unit is provided with a memory card slot for inserting an SD card, and the memory card slot is communicatively connected with the code scanning unit via a conversion interface.
3. The liquid cooling line detection device according to claim 2, characterized in that: The control unit is also provided with a data reading interface, which is communicatively connected with the memory card slot and is configured as a USB interface or an RS serial port.
4. The liquid cooling line detection device according to claim 3, characterized in that: The detection unit includes a detection circuit, and the detection circuit is electrically connected to the liquid cooling line so that the detection circuit and the induction line form a detection loop.
5. A liquid cooling line detection method applied to the liquid cooling line leakage detection device as claimed in claim 4, characterized in that: The following steps are involved: Based on the codes of the liquid cooling line scanned by the code scanning unit, a sorting sequence number is assigned to the codes according to the scanning sequence; Establishing a record table and storing it in the control unit, the record table including a serial number, fault detection data and detection results; The control unit responds to the start signal and obtains the voltage value sent back by the detection unit, and obtains fault detection data and detection results according to the voltage value analysis; The fault detection data and the detection results are filled into the corresponding sorting numbers in the record table, and the above operation is repeated until the detection of all liquid cooling lines is completed, and the record table is exported through the data reading interface.
6. The liquid cooling line detection method according to claim 5, characterized in that: Before the record table is established and stored in the control unit, a mapping relationship between the record table and the buttons on the control unit is established, and the corresponding record table is called according to different button trigger signals received by the control unit during detection.
7. The liquid cooling line detection method according to claim 5, characterized in that: In obtaining fault detection data and detection results according to the voltage value analysis, the following steps are also included: The controller responds to the start signal and sequentially sends switch action signals corresponding to different fault modes to the detection unit, so that the switch in the detection circuit is in different working positions; The voltage value under each fault mode is obtained respectively, and the corresponding fault detection data and detection results are obtained in turn.
8. The liquid cooling line detection method according to claim 5, characterized in that: The failure modes include water leakage, open circuit, short circuit, crossover, and breakage.
9. The liquid cooling line detection method according to claim 5, characterized in that: During the detection process, the control unit acquires the fault detection data and the detection result and stores them in the cache register. After the detection is completed, the control unit responds to a storage signal or a deletion signal to determine whether the fault detection data and the detection result are stored in the storage card.