A multi-material additive manufacturing hardware ultrasonic detection device
By designing the shaft adjustment mechanism and detection mechanism of the multi-material additive manufacturing hardware ultrasonic detection device, the problem of complex and low efficiency of arc-shaped carbon fiber reinforced composite sheet detection operation in the prior art is solved, and automatic alignment and efficient detection of sheets of different diameters are realized.
Patent Information
- Application Number
- CN202411614872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-11-12
AI Technical Summary
The prior art uses ultrasonic detection of arc-shaped carbon fiber reinforced composite sheets to perform ultrasonic detection, and the operation is complex and inefficient. Especially in the detection of plates of different diameters, the probe movement trajectory needs to be manually adjusted, resulting in the need to improve the working efficiency.
A multi-material additive manufacturing hardware ultrasonic detection device is designed, including a shaft adjustment mechanism and a detection mechanism. The shaft mechanism realizes automatic alignment of arc-shaped carbon fiber reinforced composite sheets through locking components and internal support components, and the detection mechanism realizes automatic rotation and translation through ultrasonic detection probes and center-circling components to complete the detection of arc-shaped surfaces.
Automatic alignment and ultrasonic detection of arc-shaped carbon fiber reinforced composite sheets of different diameters is realized, which improves detection efficiency and accuracy, simplifies operating procedures and reduces maintenance costs.
Smart Images

Figure CN119470632B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of ultrasonic detection technology, and in particular to a multi-material additive manufacturing hardware ultrasonic detection device. Background Art
[0002] Multi-material additive manufacturing technology has developed rapidly in recent years, especially in the aerospace, medical, automotive and electronics industries. In order to ensure the quality and reliability of multi-material additively manufactured parts, ultrasonic testing, as a non-destructive testing method, is widely used to detect internal defects and structural integrity of these parts.
[0003] Carbon fiber reinforced composite plates are a type of hardware in the field of multi-material additive manufacturing technology. Carbon fiber reinforced composite plates may be affected by various factors during the production process, such as the irregular shape and size of carbon fiber, the chemical reaction rate during the production process, the occupancy of various elements, the amount and viscosity of resin, etc. These may lead to defects or damage in the product. Therefore, carbon fiber reinforced composite plates need to be sampled and ultrasonically tested. Ultrasonic testing can effectively detect defects such as delamination, voids, and inclusions in carbon fiber reinforced composite plates. Carbon fiber reinforced composite plates can be manufactured into various shapes according to design requirements, such as arcs.
[0004] In the prior art, when ultrasonic testing is performed on a curved carbon fiber reinforced composite plate, a coupling agent needs to be applied to the test surface of the curved carbon fiber reinforced composite plate and the probe in advance, and then the curved carbon fiber reinforced composite plate is aligned at the position of the ultrasonic detection probe by manual movement. Since the motion trajectory of the ultrasonic detection probe needs to be in close contact with the curved carbon fiber reinforced composite plate, the central axis of the motion trajectory of the ultrasonic detection probe needs to coincide with the central axis of the curved carbon fiber reinforced composite plate. The manual movement method requires the use of some positioning tooling, which is more troublesome to operate. In addition, for curved carbon fiber reinforced composite plates of different diameters, the motion trajectory of the ultrasonic detection probe needs to be modified separately, and the work efficiency needs to be improved. Summary of the invention
[0005] Technical problem to be solved: The present invention provides a multi-material additive manufacturing hardware ultrasonic detection device, which can solve the above-mentioned problems.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the present invention adopts the following technical solution, a multi-material additive manufacturing hardware ultrasonic detection device, including a working panel, and a bottom support plate fixedly connected to the lower side of the working panel symmetrically on the left and right, the working panel is provided with a third movable opening, a second movable opening and a first movable opening symmetrically distributed on the left and right from the center to the side, and a support plate is also fixedly connected symmetrically front and back to the lower side of the working panel, an axis alignment mechanism for aligning the central axis of the arc-shaped carbon fiber reinforced composite plate to the left and right central axis surface of the working panel is provided on the upper side of the working panel, and a detection mechanism for ultrasonic detection of the arc-shaped carbon fiber reinforced composite plate is provided above the axis alignment mechanism.
[0007] The axis alignment mechanism includes an inner support component arranged at the center of the upper side of the working panel for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and also includes a locking component jointly arranged in the third movable openings on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0008] The detection mechanism includes an ultrasonic detection probe which is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite plate and movably arranged above the working panel. The ultrasonic detection probe is fixedly connected to the mounting block. The mounting block is fixedly connected to the output end of the electric push rod three. The electric push rod three is provided with a core winding component for controlling the rotational movement of the electric push rod around the central axis of the arc-shaped carbon fiber reinforced composite plate. The core winding component includes an arc seat arranged at the rear side of the ultrasonic detection probe. The left and right ends of the arc seat are jointly provided with a translation component for controlling the forward and backward movement of the electric push rod.
[0009] Through the coordinated use of the axis alignment mechanism and the detection mechanism, the alignment and detection of the arc-shaped carbon fiber reinforced composite plate can be automatically completed.
[0010] As a preferred technical solution of the present invention, the locking assembly includes a clamping plate that is symmetrically slidably connected to the second movable opening on the same side, and the lower ends of the two clamping plates symmetrically distributed on the front and rear sides are fixedly connected to the same movable plate. The front and rear movable plates are symmetrically threaded on the bidirectional screw rod and slidably connected to the guide rod 1. The bidirectional screw rod is rotationally connected between the front and rear side support plates, the guide rod 1 is fixedly connected between the front and rear side support plates, the front end of the bidirectional screw rod extends to the outside of the front side support plate and is fixedly connected to the output end of the motor 1, and the motor 1 is fixedly connected to the front side support plate.
[0011] As a preferred technical solution of the present invention, the internal support assembly includes a mounting seat fixedly connected to the left and right center position of the working panel, the upper end of the mounting seat is symmetrically connected to a rotating shaft, the front and rear ends of the rotating shaft are fixedly connected to connecting arms, and the front and rear end connecting arms on the same rotating shaft are rotatably connected to a support roller between the ends away from the rotating shaft, and the front ends of the left and right rotating shafts are commonly provided with an adjusting component for controlling the rotation thereof, and the second movable openings on the left and right sides are commonly provided with a secondary positioning component for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
[0012] As a preferred technical solution of the present invention, the adjusting component includes a rotating gear fixedly connected to the front end of the left and right rotating shafts, and a double-sided rack is meshed and connected between the rotating gears on the left and right sides. The upper end of the double-sided rack is fixedly connected to the output end of the electric push rod 2, and the electric push rod 2 is fixedly connected to the working panel.
[0013] As a preferred technical solution of the present invention, the secondary positioning component includes a support plate embedded in the second movable opening, a bottom connecting plate is fixedly connected to the center of the lower side of the support plate, a connecting plate 2 is fixedly connected between the bottom connecting plates on the left and right sides, the lower side of the connecting plate 2 is fixedly connected to the output end of a number of electric push rods 1, a number of electric push rods 1 are commonly fixedly connected to the connecting plate 1, and the connecting plate 1 is fixedly connected between the left and right bottom support plates.
[0014] As a preferred technical solution of the present invention, the winding core assembly includes an arch frame fixedly connected to the rear side of the electric push rod three, a roller is rotatably connected to the upper side of the arch frame, an arc groove is provided on the arc seat, the roller is limited and rollingly connected in the arc groove, a rotating rod is rotatably connected to the lower side of the arch frame, a self-propelled gear is fixedly connected to the center of the rotating rod, the inner ring wall of the arc seat passes through the arch frame and a gear ring segment is provided on the side close to the central axis of the arc seat, the gear ring segment is meshed with the self-propelled gear, the rear end of the rotating rod extends to the outside of the arch frame and is fixedly connected to the output end of motor three, and motor three is fixedly connected to the outside of the arch frame.
[0015] As a preferred technical solution of the present invention, the translation assembly includes moving blocks fixedly connected to the lower sides of the left and right ends of the arc-shaped seat, the moving blocks on both sides pass through the first movable openings on both sides and are respectively threadedly connected to the translation screw and slidably connected to the guide rod two, the translation screw is rotatably connected between the front and rear side support plates, the front end of the translation screw extends to the outside of the front side support plate and is fixedly connected to the output end of motor four, motor four is fixedly connected to the front side support plate, and guide rod two is fixedly connected between the front and rear side support plates.
[0016] As a preferred technical solution of the present invention, the ultrasonic detection probe is a soft contact probe.
[0017] Beneficial effects:
[0018] 1. The axis alignment mechanism adopted in the present invention can automatically complete the automatic alignment of the central axis of the arc-shaped carbon fiber reinforced composite plate with different diameters and the rotating central axis of the ultrasonic detection probe, effectively improve the alignment efficiency of the arc-shaped carbon fiber reinforced composite plate, and is convenient and quick to use. At the same time, the locking method is adopted to increase the firmness of the arc-shaped carbon fiber reinforced composite plate, avoid the situation where the moving contact friction of the ultrasonic detection probe causes the position of the arc-shaped carbon fiber reinforced composite plate to be offset, which is conducive to ensuring the stability of the fitting contact of the ultrasonic detection probe.
[0019] 2. The detection mechanism used in the present invention can complete the detection of the curved surface of the curved carbon fiber reinforced composite plate with different diameters. The detection angle is always perpendicular to the curved carbon fiber reinforced composite plate, the detection accuracy is guaranteed, the overall structure is relatively simple, and the use and maintenance cost is low.
[0020] 3. The axis alignment mechanism and the detection mechanism adopted in the present invention are used in combination to automatically complete the comprehensive ultrasonic detection of arc-shaped carbon fiber reinforced composite plates of different diameters. The operation is simple and the alignment is accurate. The detection efficiency of the arc-shaped carbon fiber reinforced composite plates is significantly improved. At the same time, the detection quality of the arc-shaped carbon fiber reinforced composite plates can be guaranteed, and the use is time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0022] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0023] Figure 2 It is a three-dimensional structural schematic diagram of the shaft alignment mechanism of the present invention.
[0024] Figure 3 The present invention Figure 2 Schematic diagram of the enlarged structure of area A in the middle.
[0025] Figure 4 It is a three-dimensional structural schematic diagram of the detection mechanism of the present invention.
[0026] Figure 5 It is a front view structural schematic diagram of the present invention.
[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the present invention without the detection mechanism part.
[0028] Figure 7 It is a schematic diagram of the structure of the present invention when viewed from above.
[0029] In the figure: 1, working panel; 11, bottom support plate; 12, support plate; 13, first movable opening; 14, second movable opening; 15, third movable opening; 2, axis alignment mechanism; 21, locking assembly; 211, tightening plate; 212, bidirectional screw rod; 213, moving plate; 214, guide rod 1; 215, motor 1; 22, inner support assembly; 221, support roller; 222, connecting arm; 223, rotating shaft; 224, mounting seat; 225, secondary adjustment component; 2251, support plate; 2252, bottom connecting plate; 2253, connecting plate 1; 2254, connecting plate 2; 22 55. Electric push rod one; 226. Adjusting component; 2261. Double-sided rack; 2262. Belt gear; 2263. Electric push rod two; 3. Detection mechanism; 31. Ultrasonic detection probe; 32. Mounting block; 33. Electric push rod three; 34. Winding core assembly; 341. Arc seat; 3411. Arc groove; 342. Roller; 343. Motor three; 344. Rotating rod; 345. Self-propelled gear; 346. Gear ring segment; 347. Arch; 35. Translation assembly; 351. Moving block; 352. Motor four; 353. Guide rod two; 354. Translation screw. DETAILED DESCRIPTION
[0030] The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
[0031] See also Figure 1 and Figure 6 A multi-material additive manufacturing hardware ultrasonic detection device comprises a working panel 1, and a bottom support plate 11 symmetrically fixedly connected to the lower side of the working panel 1, the working panel 1 is provided with a third movable opening 15, a second movable opening 14 and a first movable opening 13 symmetrically distributed from the center to the side, a support plate 12 is also symmetrically fixedly connected to the lower side of the working panel 1, an axis alignment mechanism 2 for adjusting the position of the central axis of the arc-shaped carbon fiber reinforced composite plate is arranged on the upper side of the working panel 1, and a detection mechanism 3 for ultrasonic detection of the arc-shaped carbon fiber reinforced composite plate is arranged above the axis alignment mechanism 2.
[0032] See also Figure 1 , Figure 2 and Figure 6 The axis mechanism 2 includes an inner support component 22 arranged at the center of the upper side of the working panel 1 for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and also includes a locking component 21 commonly arranged in the third movable openings 15 on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0033] See also Figure 1 and Figure 4The detection mechanism 3 includes an ultrasonic detection probe 31 which is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite plate and movably arranged above the working panel 1. The ultrasonic detection probe 31 is fixedly connected to the mounting block 32. The mounting block 32 is fixedly connected to the output end of the electric push rod 33. The electric push rod 33 is provided with a core winding component 34 for controlling the rotational movement of the electric push rod 33 around the central axis of the arc-shaped carbon fiber reinforced composite plate. The core winding component 34 includes an arc seat 341 arranged on the rear side of the ultrasonic detection probe 31. The left and right ends of the arc seat 341 are jointly provided with a translation component 35 for controlling the forward and backward movement of the electric push rod 33.
[0034] During specific operation, the electric push rod 33 controls the mounting block 32 to drive the ultrasonic detection probe 31 close to the surface of the arc-shaped carbon fiber reinforced composite plate to meet the contact effect between the ultrasonic detection probe 31 and the arc-shaped carbon fiber reinforced composite plate of different diameters.
[0035] By using the axis alignment mechanism 2 and the detection mechanism 3 in coordination, the alignment and detection of the arc-shaped carbon fiber reinforced composite plate can be automatically completed.
[0036] See also Figure 1 , Figure 6 and Figure 7 The locking assembly 21 includes a locking plate 211 that is symmetrically slidably connected to the second movable opening 14 on the same side. The lower ends of the two locking plates 211 symmetrically distributed on the front and rear sides are fixedly connected to the same movable plate 213. The front and rear movable plates 213 are symmetrically threaded on the bidirectional screw rod 212 and slidably connected to the guide rod 1 214. The bidirectional screw rod 212 is rotatably connected between the front and rear side support plates 12. The guide rod 1 214 is fixedly connected between the front and rear side support plates 12. The front end of the bidirectional screw rod 212 extends to the outside of the front side support plate 12 and is fixedly connected to the output end of the motor 1 215. The motor 1 215 is fixedly connected to the front side support plate 12.
[0037] During specific operation, the bidirectional screw rod 212 is driven to rotate by the motor 215, and the bidirectional screw rod 212 controls the front and rear side moving plates 213 to drive the clamping plate 211 to move in opposite directions along the guide rod 214, and the clamping plate 211 clamps the front and rear ends of the arc-shaped carbon fiber reinforced composite plate to ensure the concentric effect of the arc-shaped carbon fiber reinforced composite plate and the arc seat 341.
[0038] See also Figure 1 and Figure 2The inner support assembly 22 includes a mounting seat 224 fixedly connected to the left and right center position of the working panel 1, and the upper end of the mounting seat 224 is symmetrically connected to a rotating shaft 223, and the front and rear ends of the rotating shaft 223 are fixedly connected to connecting arms 222, and a support roller 221 is rotatably connected between the ends of the front and rear end connecting arms 222 on the same rotating shaft 223 away from the rotating shaft 223, and the front ends of the left and right rotating shafts 223 are commonly provided with an adjusting component 226 for controlling the rotation thereof, and the left and right second movable openings 14 are commonly provided with a secondary positioning component 225 for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
[0039] See also Figure 3 The adjusting component 226 includes a rotating gear 2262 fixedly connected to the front end of the left and right rotating shafts 223, and a double-sided rack 2261 is meshed and connected between the rotating gears 2262 on the left and right sides. The upper end of the double-sided rack 2261 is fixedly connected to the output end of the electric push rod 2263, and the electric push rod 2263 is fixedly connected to the working panel 1.
[0040] See also Figure 2 , Figure 5 and Figure 6 The secondary positioning component 225 includes a support plate 2251 embedded in the second movable opening 14, a bottom connecting plate 2252 is fixedly connected to the center of the lower side of the support plate 2251, a connecting plate 2254 is fixedly connected between the bottom connecting plates 2252 on the left and right sides, the lower side of the connecting plate 2254 is fixedly connected to the output end of a plurality of electric push rods 2255, a plurality of electric push rods 2255 are fixedly connected to a connecting plate 2253, and the connecting plate 2253 is fixedly connected between the left and right bottom supporting plates 11.
[0041] During specific operation, the double-sided rack 2261 is controlled to move up and down by the electric push rod 2263, and the double-sided rack 2261 controls the rotation of the belt gears 2262 on both sides, and the belt gear 2262 controls the connecting arm 222 through the rotating shaft 223 to drive the support roller 221 to revolve around the rotating shaft 223, so as to change the height of the support roller 221. When adjusting the height of the support roller 221, after the support roller 221 contacts the inner wall of the curved carbon fiber reinforced composite plate, the height of the support roller 221 is continuously increased. If the curved carbon fiber reinforced composite plate The center axis of the material is not on the left and right center axis plane of the working panel 1, and the inner wall of the arc-shaped carbon fiber reinforced composite plate will only contact the support roller 221 on one side. As the support roller 221 is raised, the arc-shaped carbon fiber reinforced composite plate will tilt slightly when it contacts the two support rollers 221 at the same time, that is, the heights of the left and right ends are different. Then, the electric push rod 1 2255 controls the connecting plate 2254 to drive the bottom connecting plate 2252 to lift the supporting plate 2251. The supporting plate 2251 on the lower end of the arc-shaped carbon fiber reinforced composite plate will continuously Raise the lower end height of the arc-shaped carbon fiber reinforced composite plate, and the support rollers 221 on both sides roll and rotate the arc-shaped carbon fiber reinforced composite plate until the two sides of the support plates 2251 and the two ends of the arc-shaped carbon fiber reinforced composite plate are in contact at the same time, so that the arc-shaped carbon fiber reinforced composite plate can achieve the centering effect in the left and right directions. Before detection, it is necessary to make the central axis of the arc-shaped seat 341 and the arc-shaped carbon fiber reinforced composite plate coincide. After the left and right directions are centered, the center axis coincidence work is performed. Under known circumstances, the distance S from the top of the arc-shaped seat 341 to the working panel 1, the diameters R1 and R2 of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341, first remove the support of the support rollers 221, and then drive the arc-shaped carbon fiber reinforced composite plate to move upward as a whole through the support plate 2251, and measure the distance M from the top of the arc-shaped carbon fiber reinforced composite plate to the working panel 1 through a ruler. When the upward movement continues to R1-M=R2-S, it means that the central axis of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341 coincide, and then stop the upward movement of the support plate 2251.
[0042] See also Figure 4 The winding core assembly 34 includes an arch frame 347 fixedly connected to the rear side of the electric push rod three 33, a roller 342 is rotatably connected to the upper side of the arch frame 347, an arc groove 3411 is provided on the arc seat 341, and the roller 342 is limited and rollingly connected in the arc groove 3411, a rotating rod 344 is rotatably connected to the lower side of the arch frame 347, a self-propelled gear 345 is fixedly connected to the center of the rotating rod 344, the inner ring wall of the arc seat 341 passes through the arch frame 347 and a gear ring segment 346 is provided on the side close to the central axis of the arc seat 341, the gear ring segment 346 is meshed and connected with the self-propelled gear 345, the rear end of the rotating rod 344 extends to the outside of the arch frame 347 and is fixedly connected to the output end of the motor three 343, and the motor three 343 is fixedly connected to the outside of the arch frame 347.
[0043] During specific operation, the motor 343 controls the rotating rod 344 to drive the self-propelled gear 345 to rotate, and the self-propelled gear 345 will rotate along the ring gear segment 346 around the central axis of the arc seat 341. The self-propelled gear 345 will drive the ultrasonic detection probe 31 to rotate through the arch frame 347, so that the ultrasonic detection probe 31 can detect the arc trajectory.
[0044] See also Figure 6 and Figure 7 The translation assembly 35 includes a moving block 351 fixedly connected to the lower sides of the left and right ends of the arc seat 341. The moving blocks 351 on both sides pass through the first movable openings 13 on both sides and are respectively threadedly connected to the translation screw rod 354 and slidably connected to the guide rod 2 353. The translation screw rod 354 is rotatably connected between the front and rear side support plates 12. The front end of the translation screw rod 354 extends to the outside of the front side support plate 12 and is fixedly connected to the output end of the motor four 352. The motor four 352 is fixedly connected to the front side support plate 12, and the guide rod two 353 is fixedly connected between the front and rear side support plates 12.
[0045] During specific operation, the motor 352 is used to control the rotation of the translation screw 354, and the translation screw 354 drives the arc seat 341 to translate in the front and rear directions through the moving block 351. After the ultrasonic detection probe 31 completes the detection of the current section, the arc seat 341 translates, and the translation distance is one body position of the ultrasonic detection probe 31.
[0046] See also Figure 4 , the ultrasonic detection probe 31 is a soft contact probe.
[0047] During specific work, the soft contact probe has good adaptability and can fit the curved surface more closely.
[0048] When in use: S1: Place the arc-shaped carbon fiber reinforced composite sheet on the working panel 1, then control the double-sided rack 2261 to move up and down through the electric push rod 2263, and the double-sided rack 2261 controls the rotation of the belt gears 2262 on both sides, and the belt gear 2262 controls the connecting arm 222 through the rotating shaft 223 to drive the support roller 221 to revolve around the rotating shaft 223, so as to change the height of the support roller 221. When adjusting the height of the support roller 221, after the support roller 221 contacts the inner wall of the arc-shaped carbon fiber reinforced composite sheet, continue to increase the height of the support roller 221. If the center axis of the arc-shaped carbon fiber reinforced composite sheet is The line is not on the left and right central axis of the working panel 1, and the inner wall of the arc-shaped carbon fiber reinforced composite plate will only contact the support roller 221 on one side. As the support roller 221 is raised, the arc-shaped carbon fiber reinforced composite plate will tilt slightly when it contacts the two support rollers 221 at the same time, that is, the heights of the left and right ends are different. Then, the electric push rod 1 2255 controls the connecting plate 2254 to drive the bottom connecting plate 2252 to lift the supporting plate 2251. The supporting plate 2251 on the lower end of the arc-shaped carbon fiber reinforced composite plate will continuously raise the lower end of the arc-shaped carbon fiber reinforced composite plate. The support rollers 221 on both sides are used to support the arc-shaped carbon fiber reinforced composite plate. The reinforced composite plate is rolled and rotated until the two side support plates 2251 and the two ends of the arc-shaped carbon fiber reinforced composite plate are in contact at the same time, and the arc-shaped carbon fiber reinforced composite plate can achieve the centering effect in the left and right directions. Before the detection, the central axis of the arc-shaped seat 341 and the arc-shaped carbon fiber reinforced composite plate need to be overlapped. After the left and right directions are completed, the center axis overlap work is performed. Under known circumstances, the distance S from the top of the arc-shaped seat 341 to the working panel 1, the diameters R1 and R2 of the arc-shaped carbon fiber reinforced composite plate and the arc-shaped seat 341, first remove the support of the support roller 221, and then pass the support plate 2 251 drives the arc-shaped carbon fiber reinforced composite plate to move upward as a whole, and measures the distance M from the top of the arc-shaped carbon fiber reinforced composite plate to the working panel 1 by a ruler. When the upward movement continues until R1-M=R2-S, it indicates that the central axis of the arc-shaped carbon fiber reinforced composite plate and the arc seat 341 coincide with each other, and then stops the upward movement of the support plate 2251, and drives the bidirectional screw rod 212 to rotate by the motor 1 215. The bidirectional screw rod 212 controls the front and rear side moving plates 213 to drive the clamping plate 211 to move in opposite directions along the guide rod 1 214, and the clamping plate 211 clamps the front and rear ends of the arc-shaped carbon fiber reinforced composite plate.
[0049] S2: The translation screw 354 is controlled to rotate by the motor 4 352, and the translation screw 354 drives the arc seat 341 to translate in the front-back direction through the moving block 351. After moving to one end of the arc-shaped carbon fiber reinforced composite plate, the movement stops, and then the installation block 32 is controlled by the electric push rod 3 33 to drive the ultrasonic detection probe 31 to approach the surface of the arc-shaped carbon fiber reinforced composite plate.
[0050] S3: The motor 343 controls the rotating rod 344 to drive the self-propelled gear 345 to rotate. The self-propelled gear 345 will rotate along the gear ring segment 346 around the central axis of the arc seat 341. The self-propelled gear 345 will drive the ultrasonic detection probe 31 to rotate through the arch frame 347, so that the ultrasonic detection probe 31 can detect the arc trajectory. After the ultrasonic detection probe 31 completes the detection of the current segment, the arc seat 341 performs a translation work, and the translation distance is one body position of the ultrasonic detection probe 31, and then the detection of the arc trajectory of the ultrasonic detection probe 31 is continued again.
[0051] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A multi-material additive manufacturing hardware ultrasonic detection device, comprising a working panel (1), and a bottom support plate (11) fixedly connected to the lower side of the working panel (1) in a bilaterally symmetrical manner, characterized in that: The working panel (1) is provided with a third movable opening (15), a second movable opening (14) and a first movable opening (13) which are symmetrically distributed from the center to the side. A support plate (12) is also symmetrically fixedly connected to the lower side of the working panel (1) in a front-to-back manner. An axis alignment mechanism (2) for adjusting the position of the central axis of the arc-shaped carbon fiber reinforced composite plate is provided on the upper side of the working panel (1). A detection mechanism (3) for performing ultrasonic detection on the arc-shaped carbon fiber reinforced composite plate is provided above the axis alignment mechanism (2). The axis alignment mechanism (2) comprises an inner support assembly (22) arranged at the center of the upper side of the working panel (1) for supporting the inner wall of the arc-shaped carbon fiber reinforced composite plate so as to change the position of the central axis of the arc-shaped carbon fiber reinforced composite plate, and also comprises a locking assembly (21) arranged in the third movable openings (15) on both sides for locking the front and rear ends of the arc-shaped carbon fiber reinforced composite plate; The detection mechanism (3) comprises an ultrasonic detection probe (31) which is perpendicular to the central axis of the arc-shaped carbon fiber reinforced composite plate and movably arranged above the working panel (1); the ultrasonic detection probe (31) is fixedly connected to a mounting block (32); the mounting block (32) is fixedly connected to the output end of an electric push rod (33); the electric push rod (33) is provided with a winding assembly (34) for controlling the electric push rod to rotate around the central axis of the arc-shaped carbon fiber reinforced composite plate; the winding assembly (34) comprises an arc seat (341) arranged at the rear side of the ultrasonic detection probe (31); and the left and right ends of the arc seat (341) are jointly provided with a translation assembly (35) for controlling the electric push rod to move forward and backward. By using the axis alignment mechanism (2) and the detection mechanism (3) in coordination, the alignment and detection of the arc-shaped carbon fiber reinforced composite plate can be automatically completed.
2. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The locking assembly (21) comprises a clamping plate (211) symmetrically slidably connected to the second movable opening (14) on the same side, and the lower ends of the two clamping plates (211) symmetrically distributed on the front and rear sides are fixedly connected to the same movable plate (213).
3. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 2, characterized in that: The locking assembly (21) further comprises a bidirectional screw rod (212) and a guide rod 1 (214) which are respectively threadedly connected and slidably connected to the front and rear side movable plates (213); the bidirectional screw rod (212) is rotatably connected between the front and rear side support plates (12); the guide rod 1 (214) is fixedly connected between the front and rear side support plates (12); the front end of the bidirectional screw rod (212) extends to the outside of the front side support plate (12) and is fixedly connected to the output end of the motor 1 (215); and the motor 1 (215) is fixedly connected to the front side support plate (12).
4. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The inner support assembly (22) comprises a mounting seat (224) fixedly connected to the left-right center position of the working panel (1); the upper end of the mounting seat (224) is symmetrically rotatably connected to a rotating shaft (223); the front and rear ends of the rotating shaft (223) are fixedly connected to connecting arms (222); a supporting roller (221) is rotatably connected between the front and rear end connecting arms (222) on the same rotating shaft (223) and one end of the rotating shaft (223) that is higher than the rotating shaft (223); the front ends of the left and right rotating shafts (223) are commonly provided with an adjusting component (226) for controlling the rotation thereof; and the left and right second movable openings (14) are commonly provided with a secondary positioning component (225) for adjusting the left and right ends of the arc-shaped carbon fiber reinforced composite plate to the same height.
5. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 4, characterized in that: The adjusting component (226) comprises a rotating gear (2262) fixedly connected to the front ends of the left and right rotating shafts (223); a double-sided rack (2261) is meshedly connected between the rotating gears (2262) on the left and right sides; the upper end of the double-sided rack (2261) is fixedly connected to the output end of the second electric push rod (2263); and the second electric push rod (2263) is fixedly connected to the working panel (1).
6. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 4, characterized in that: The secondary positioning component (225) comprises a supporting plate (2251) embedded in the second movable opening (14); a bottom connecting plate (2252) is fixedly connected to the center of the lower side of the supporting plate (2251); a second connecting plate (2254) is fixedly connected between the left and right bottom connecting plates (2252); the lower side of the second connecting plate (2254) is fixedly connected to the output end of a plurality of electric push rods (2255); the plurality of electric push rods (2255) are fixedly connected to a first connecting plate (2253); and the first connecting plate (2253) is fixedly connected between the left and right bottom supporting plates (11).
7. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The winding core assembly (34) comprises an arch frame (347) fixedly connected to the rear side of the electric push rod three (33), a roller (342) is rotatably connected to the upper side of the interior of the arch frame (347), an arc-shaped groove (3411) is provided on the arc-shaped seat (341), and the roller (342) is limitedly rollingly connected in the arc-shaped groove (3411).
8. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 6, characterized in that: The winding assembly (34) also includes a rotating rod (344) rotatably connected to the lower side of the interior of the arch frame (347), a self-propelled gear (345) being fixedly connected to the center of the rotating rod (344), an inner ring wall of the arc seat (341) passing through the arch frame (347) and a gear ring segment (346) is provided on the side close to the central axis of the arc seat (341), the gear ring segment (346) is meshed and connected with the self-propelled gear (345), a rear end of the rotating rod (344) extends to the outside of the arch frame (347) and is fixedly connected to the output end of the motor three (343), and the motor three (343) is fixedly connected to the outside of the arch frame (347).
9. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The translation assembly (35) comprises a moving block (351) fixedly connected to the lower sides of the left and right ends of the arc seat (341), the moving blocks (351) on both sides pass through the first movable openings (13) on both sides and are respectively threadedly connected to the translation screw rod (354) and slidably connected to the second guide rod (353), the translation screw rod (354) is rotatably connected between the front and rear side support plates (12), the front end of the translation screw rod (354) extends to the outside of the front side support plate (12) and is fixedly connected to the output end of the fourth motor (352), the fourth motor (352) is fixedly connected to the front side support plate (12), and the second guide rod (353) is fixedly connected between the front and rear side support plates (12).
10. The multi-material additive manufacturing hardware ultrasonic detection device according to claim 1, characterized in that: The ultrasonic detection probe (31) is a soft contact probe.
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