Device for producing cable harness
By designing a device including a cable harness forming mechanism and a post-forming treatment mechanism, the problems of low efficiency and poor quality of cable preparation in the prior art are solved, and the effect of efficient hinging and protection of cables is achieved.
Patent Information
- Application Number
- CN202411417712.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2044-10-11
AI Technical Summary
The existing cable harness production device has low efficiency during the cable preparation process, which can easily lead to loosening or wrinkling of the cable, affecting the quality and efficiency of the hinge.
A device is designed including a cable harness forming mechanism and a molding post-processing mechanism. The cable harness forming mechanism consists of a positioning processing component, a hinge component and a wrap assembly. The cable is hinged through the rotation of the main shaft, and the cables are grouped and protected through the positioning processing component and a wrap assembly. The molding post-processing mechanism includes a water-cooled printed rapid molding assembly and a dry wrinkle removal and rolling processing assembly for rapid molding and drying treatment.
The efficient hinge and protection of the cable is achieved, ensuring that the cable remains tight throughout the entire preparation process, improving the quality and efficiency of the hinge, and reducing the cumbersome steps of manual operation.
Smart Images

Figure CN119480271A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cable harness production, in particular to a device for producing cable harnesses. Background Art
[0002] Cable harness, also known as wire harness, is a combination of multiple wires or cables that are carefully organized and tied together. It is mainly used to transmit power, signals or data from one place to another. Cable harnesses are widely used in many fields, especially in electronic equipment, automobiles, aerospace and other industries. The complex circuit systems in these fields require a large number of wires or cables to be connected, and cable harnesses play the role of concentrating, organizing and managing these wires.
[0003] According to a device for producing cable harnesses disclosed on the patent website (authorization announcement number: CN208580618U), "a device for producing cable harnesses is disclosed, and its structure includes an automatic sleeve system, an equipment body, a conveying plate, a main control panel, an inspection window, and an inspection box. The automatic sleeve system is arranged inside the equipment body and connected through a mechanical hub. The conveying plate is arranged on the right side of the equipment body and its left part is embedded in the equipment body. The main control panel is embedded in the upper right part of the front surface of the equipment body. The main control panel is electrically connected to the equipment body. There are 3 inspection windows and they are respectively arranged on the upper part of the front surface of the equipment body. The inspection window and the equipment body are an integrated structure. The sleeve sensing mechanism is automatically triggered by the sleeve mechanism, and the wire harness is sleeved in sections under the action of the intermittent sleeve assisting structure. The whole process is smooth and the sleeve is fast, and the tedious steps of manual sleeve are effectively saved, and the quality of sleeve is improved and the work efficiency is effectively improved." Based on the above, the applicant believes that there are the following defects: The device for producing cable harnesses includes an automatic sheathing system, an equipment body, a conveyor plate, a main control panel, an inspection window, and an inspection box. The entire process of the device is smooth and the sheathing is fast, and the tedious steps of manual sheathing are effectively saved, and the sheathing quality is improved and the work efficiency is effectively improved. Nowadays, most commonly used cable preparations are inefficient. During the cable preparation process, the cables will become loose or wrinkled, resulting in poor shearing efficiency, which ultimately leads to a significant reduction in the quality of the finished cable harness.
[0004] Therefore, it is necessary to have a device for producing cable harnesses with strong design practicability, good cutting effect and high finished product quality. Summary of the invention
[0005] The object of the present invention is to provide a device for producing a cable harness to solve the problems mentioned in the above background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a device for producing cable harnesses, comprising a base, a cable harness forming mechanism is arranged at the top front end of the base, a cable harness forming post-processing mechanism is arranged at the top rear end of the base, the cable harness forming mechanism comprises a positioning processing component, a cable harness hinge component and a cable harness wrapping component, the cable harness forming post-processing mechanism comprises a water-cooled printing rapid prototyping component and a drying, wrinkle-removing and winding processing component, the positioning processing component is arranged at the top front end of the base, the cable harness hinge component is arranged at the back of the positioning processing component, the cable harness wrapping component is arranged at the back of the cable harness hinge component, the water-cooled printing rapid prototyping component is arranged at the top rear end of the base, and the drying, wrinkle-removing and winding processing component is arranged at the back of the water-cooled printing rapid prototyping component; The cable harness hinge assembly includes a support plate, which is fixedly connected to the front end of the top of the base, and the top of the back of the support plate is rotatably connected to the main shaft, the top of the front of the support plate is fixedly connected to the first motor frame, and the first motor is arranged inside the first motor frame, the surface of the main shaft is fixedly connected to a hinge disk, the surface of the hinge disk is provided with a threading opening, the back of the hinge disk is fixedly connected to a first bearing seat, the back of the hinge disk is fixedly connected to a wire hanging column, the rear end of the main shaft surface is fixedly connected to a fixed mold, the bottom of the fixed mold is provided with a mold support, the surface of the fixed mold is provided with a wire hole, and the back of the main shaft is fixedly connected to a second positioning disk.
[0007] According to the above technical solution, the main shaft is fixedly connected to the output end on the back of the first motor frame, and the surface of the hinge plate is provided with a wire hanging column, a wire threading port and a first bearing seat in sequence from the inside to the outside.
[0008] According to the above technical scheme, the positioning processing component includes a telescopic seat, the telescopic seat is fixedly connected to the front end of the top of the base, the top of the telescopic seat is fixedly connected with a fixed block, the inner side of the fixed block is fixedly connected with a fixed slide rod, the front end of the surface of the fixed slide rod is slidably connected with a first sleeve, the top of the first sleeve is fixedly connected with a first fixed column, the top of the first fixed column is fixedly connected with a first positioning plate, the surface of the fixed slide rod is slidably connected with a second sleeve, the surface of the second sleeve is fixedly connected with a positioning block, and the surface of the positioning block is provided with a cable positioning hole. When the cable enters the device, it first enters the device through the first positioning plate, and multiple groups of cables are placed in different cable positioning holes for cross-laying, so that the cables can be grouped before entering the cable harness hinge assembly, which provides convenience for the subsequent cable hinge work and prevents the cables from being entangled and causing hinge errors.
[0009] According to the above technical solution, three groups of the second sliding sleeves are provided, and two groups of the telescopic seats and the fixed blocks are provided.
[0010] According to the above technical scheme, the cable harness packaging component includes a mold seat, the mold seat is fixedly connected to the front end of the top of the base, the top of the mold seat is fixedly connected to a cable harness hinged assembly mold, the back center of the cable harness hinged assembly mold is provided with a wire outlet, the surface of the wire outlet is fixedly connected to a connecting plate, the top and bottom of the back of the connecting plate are fixedly connected to a second supporting seat, the back of the connecting plate is fixedly connected to a flat column, and the cable will be discharged through the wire outlet after being hinged and assembled by the cable harness hinged assembly mold. At this time, the wire outlet is in a rotating state, which will drive the connecting plate to rotate synchronously. At this time, the staff will place a fixed tape roll on the surface of the second supporting seat in advance, and wrap the tape around the cable by rotation, so as to prevent the cable from being scattered and damaged in the subsequent work, thereby affecting the hinge effect.
[0011] According to the above technical solution, the water-cooled printing rapid prototyping component includes a water tank base, the water tank base is fixedly connected to the rear end of the top of the base, the top of the water tank base is fixedly connected to a water tank, the bottom of the left end of the water tank is fixedly connected to a drain valve, the left end of the drain valve is fixedly connected to a drain pipe, the left side of the rear end of the top of the base is fixedly connected to a drain pipe bracket, the top of the water tank surface is fixedly connected to a connecting bracket, the back of the water tank is fixedly connected to a water cooling channel support frame, the top of the water cooling channel support frame is fixedly connected to a water cooling channel, and a discharge port is opened at the center of the back of the water cooling channel. A water tank is fixedly connected to the top of the connecting bracket, a water valve is fixedly connected to the back of the water tank, a water pipe is fixedly connected to the back of the water valve, a nozzle mounting plate is fixedly connected to the rear end of the top inner side of the connecting bracket, a water-cooled nozzle is fixedly connected to the bottom of the nozzle mounting plate, a telescopic frame is fixedly connected to the left and right sides of the front end of the inner side of the connecting bracket, a rotating shaft connecting block is fixedly connected to the bottom of the telescopic frame, a second motor frame is fixedly connected to the left end of the rotating shaft connecting block, a second motor frame is arranged inside the second motor frame, a rotating shaft is rotatably connected to the inner side of the rotating shaft connecting block, and a printing roller is installed inside the rotating shaft.
[0012] According to the above technical solution, the rotating shaft is fixedly connected to the right output end of the second motor, the drain pipe is arranged inside the drain pipe bracket, the printing roller is installed on the end of the rotating shaft away from the rotating shaft connecting block, and the end of the water supply pipe away from the water valve is fixedly connected to the top of the nozzle mounting plate.
[0013] According to the above technical solution, the drying, wrinkle-removing and rolling processing component includes a first bracket, the first bracket is fixedly connected to the top rear end of the base, the inner top of the first bracket is rotatably connected to the smoothing roller, the first transmission gear is arranged on the top right side of the first bracket, the second transmission gear is arranged in the middle section of the right side of the first bracket, the middle section of the front side of the first bracket is fixedly connected to a sliding rod fixing seat, the inner side of the sliding rod fixing seat is fixedly connected to a sliding rod, the surface of the sliding rod is slidably connected to a sliding sleeve, the top of the sliding sleeve is fixedly connected to a fixed connecting column, the inner side of the fixed connecting column is fixedly connected to a limiting plate, the surface of the limiting plate is provided with a limiting opening, the inner side of the limiting opening is fixedly connected to a cleaning sponge, the top of the fixed connecting column is fixedly connected to a mounting frame, and the mounting frame A drying fan is installed inside, side seats are fixedly connected to the left and right sides of the top of the mounting frame, electric heating pipes are installed inside the side seats, a top cover is provided on the top of the mounting frame, a second bracket is fixedly connected to the top rear end of the base, the right end of the first transmission gear is fixedly connected to the first pulley, a winding roller is installed on the inside of the second bracket, a second pulley is provided on the top of the right end of the second bracket, a third pulley is provided on the bottom of the right end of the second bracket, a first transmission belt is transmission-connected between the second pulley and the third pulley, a third motor frame is fixedly connected to the bottom right end of the inner side of the second bracket, a third motor is installed on the top of the third motor frame, a fourth pulley is fixedly connected to the right end of the second pulley, and a second transmission belt is transmission-connected between the fourth pulley and the first pulley.
[0014] According to the above technical solution, the left ends of the first transmission gear and the second transmission gear are fixedly connected to a leveling roller, the first transmission gear and the second transmission gear are meshed with each other, the third pulley is fixedly connected to the right output end of the third motor, and the left end of the second pulley is fixedly connected to a winding roller.
[0015] According to the above technical solution, a support is fixedly connected to the middle section of the top of the base, an extruder is fixedly connected to the top of the support, and an insulating material feeding port is fixedly connected to the center of the top of the extruder.
[0016] Compared with the prior art, the beneficial effects achieved by the present invention are: 1. The present invention is provided with a cable harness hinge assembly, through which the cable harness hinge assembly can be used to realize the hinge of the cable harness, the cable is placed inside the threading hole on the surface of the hinge disk for limiting, the auxiliary cable column is placed on the first bearing seat, the auxiliary cable is straightened by the hanging column, the cable and the auxiliary cable are passed through the wire hole and the second positioning disk, and the cable is hinged by the rotation of the main shaft. The assembly has a good hinge effect, the cable will always remain taut during the hinge process, and the cable preparation work can be effectively realized.
[0017] 2. The present invention is provided with a positioning processing component. When the cables enter the device, they first enter the device through the first positioning plate, and multiple groups of cables are placed in different cable positioning holes for cross-laying. The cables can be grouped before entering the cable harness hinge assembly, which provides convenience for the subsequent cable hinge work and prevents hinge errors caused by loose cable entanglement.
[0018] 3. The present invention is provided with a cable harness wrapping assembly. After being hinged and assembled through the cable harness hinge assembly mold, the cable will be discharged through the outlet. At this time, the outlet is in a rotating state, which will drive the connecting plate to rotate synchronously. At this time, the staff will place a fixed tape roll on the surface of the second bearing seat in advance, and wrap the tape around the cable by rotation, so as to prevent the cable from being scattered and damaged in the subsequent work, thereby affecting the hinge effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is an overall schematic diagram of the present invention; Figure 2 It is a schematic diagram of the point cable harness forming mechanism of the present invention; Figure 3 is a schematic diagram of a positioning processing component of the present invention; Figure 4 is a schematic diagram of a cable harness hinge assembly of the present invention; Figure 5 is a schematic diagram of a second positioning disk of the present invention; Figure 6 It is a schematic diagram of the cable harness packaging assembly of the present invention; Figure 7 It is a schematic diagram of the cable harness forming post-processing mechanism of the present invention; Figure 8 It is a schematic diagram of the water-cooled printing rapid prototyping component of the present invention; Fig. 9 is a schematic diagram of a water-cooling nozzle of the present invention; Fig.10 is a schematic diagram of a drying, wrinkle-removing and rolling processing assembly of the present invention; Fig.11 It is a schematic diagram of the electric heating tube of the present invention.
[0020] In the figure: 1, base; 2, cable harness forming mechanism; 21, positioning processing assembly; 211, telescopic seat; 212, fixed block; 213, fixed slide rod; 214, first sliding sleeve; 215, first fixed column; 216, first positioning plate; 217, second sliding sleeve; 218, positioning block; 219, cable positioning hole; 22, cable harness hinge assembly; 221, support plate; 222, main shaft; 223, first motor frame; 224, first motor; 225, hinge plate; 226, threading port; 227, first bearing seat; 228, hanging column; 229, fixed mold; 22 01. Wire hole; 2202. Mold support; 2203. Second positioning plate; 23. Cable harness package assembly; 231. Mold seat; 232. Cable harness hinge assembly mold; 233. Wire outlet; 234. Connecting plate; 235. Second bearing seat; 236. Leveling column; 3. Cable harness molding post-processing mechanism; 31. Water-cooled printing rapid prototyping assembly; 311. Water tank base; 312. Water tank; 313. Drain valve; 314. Drain pipe; 315. Drain pipe bracket; 316. Connecting bracket; 317. Water cooling channel support frame; 318. Water cooling channel; 319 , discharge port; 3101, water tank; 3102, water valve; 3103, water pipe; 3104, nozzle mounting plate; 3105, water-cooled nozzle; 3106, telescopic frame; 31061, rotating shaft; 31062, printing roller; 3107, rotating shaft connecting block; 3108, second motor frame; 3109, second motor; 32, drying, wrinkle removal and winding processing component; 321, first bracket; 322, leveling roller; 323, first transmission gear; 324, second transmission gear; 325, sliding rod fixing seat; 326, sliding rod; 327, sliding sleeve; 328, fixed connecting column; 329, limit plate; 3201, limit opening; 3202, cleaning sponge; 3203, mounting frame; 3204, drying fan; 3205, side seat; 3206, electric heating pipe; 3207, top cover; 3208, first pulley; 3209, second bracket; 32091, winding roller; 32092, second pulley; 32093, third pulley; 32094, first transmission belt; 32095, third motor bracket; 32096, third motor; 32097, fourth pulley; 32098, second transmission belt; 4, support; 5, extruder; 6, insulation material feeding port. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] The present invention provides the following technical solutions: Embodiment 1
[0023] See also Figure 1-11 The present invention provides a technical solution: a device for producing a cable harness, comprising a base 1, a cable harness forming mechanism 2 is arranged at the top front end of the base 1, a cable harness forming post-processing mechanism 3 is arranged at the top rear end of the base 1, the cable harness forming mechanism 2 comprises a positioning processing component 21, a cable harness hinge component 22 and a cable harness wrapping component 23, the cable harness forming post-processing mechanism 3 comprises a water-cooled printing rapid prototyping component 31 and a drying, wrinkle-removing and winding processing component 32, the positioning processing component 21 is arranged at the top front end of the base 1, the cable harness hinge component 22 is arranged at the back of the positioning processing component 21, the cable harness wrapping component 23 is arranged at the back of the cable harness hinge component 22, the water-cooled printing rapid prototyping component 31 is arranged at the top rear end of the base 1, and the drying, wrinkle-removing and winding processing component 32 is arranged at the back of the water-cooled printing rapid prototyping component 31; The cable harness hinge assembly 22 includes a support plate 221, the support plate 221 is fixedly connected to the front end of the top of the base 1, the top of the back of the support plate 221 is rotatably connected to the main shaft 222, the top of the front of the support plate 221 is fixedly connected to the first motor frame 223, the first motor frame 223 is provided with a first motor 224, the surface of the main shaft 222 is fixedly connected to a hinge plate 225, the surface of the hinge plate 225 is provided with a threading port 226, the back of the hinge plate 225 is fixedly connected to a first bearing seat 227, the back of the hinge plate 225 is fixedly connected to a hanging column 228, the rear end of the surface of the main shaft 222 is fixedly connected to a fixed mold 229, and the bottom of the fixed mold 229 is provided with a mold support Seat 2202, a wire hole 2201 is opened on the surface of the fixed mold 229, and a second positioning disk 2203 is fixedly connected to the back of the main shaft 222. The cable harness can be hinged by the cable harness hinge assembly 22. The cable is placed inside the threading port 226 on the surface of the hinge disk 225 for limiting. The auxiliary cable column is placed on the first bearing seat 227, and the auxiliary cable is straightened by the hanging column 228. The cable and the auxiliary cable pass through the wire hole 2201 and the second positioning disk 2203, and the cable is hinged by the rotation of the main shaft 222. The component has a good hinge effect, and the cable will always remain taut during the hinge process, which can effectively realize the preparation of the cable; The main rotating shaft 222 is fixedly connected to the output end of the back side of the first motor frame 223. The surface of the hinge plate 225 is provided with a wire hanging column 228, a wire threading port 226 and a first bearing seat 227 in sequence from the inside to the outside. The positioning processing component 21 includes a telescopic seat 211, which is fixedly connected to the front end of the top of the base 1, and a fixed block 212 is fixedly connected to the top of the telescopic seat 211. A fixed slide bar 213 is fixedly connected to the inner side of the fixed block 212, and a first sliding sleeve 214 is slidably connected to the front end of the surface of the fixed slide bar 213, and a first fixed column 215 is fixedly connected to the top of the first sliding sleeve 214. A first positioning plate 216 is fixedly connected to the top of the first fixed column 215, and a second sliding sleeve 217 is slidably connected to the surface of the fixed slide bar 213. A positioning block 218 is fixedly connected to the surface of the second sliding sleeve 217, and a cable positioning hole 219 is opened on the surface of the positioning block 218. When the cable enters the device, it first enters the device through the first positioning plate 216, and multiple groups of cables are placed in different cable positioning holes 219 for cross laying, so that the cables can be grouped before entering the cable harness hinge assembly 22, which provides convenience for the subsequent cable hinge work and prevents the cable from being entangled and causing hinge errors. The second sliding sleeve 217 is provided in three groups, and the telescopic seat 211 and the fixed block 212 are provided in two groups; The cable harness packaging component 23 includes a mold base 231, which is fixedly connected to the top front end of the base 1, and a cable harness hinge assembly mold 232 is fixedly connected to the top of the mold base 231. A wire outlet 233 is set at the center of the back of the cable harness hinge assembly mold 232, and a connecting plate 234 is fixedly connected to the surface of the wire outlet 233. The top and bottom of the back of the connecting plate 234 are fixedly connected to a second supporting seat 235, and a flat column 236 is fixedly connected to the back of the connecting plate 234. After the cable is hinged and assembled by the cable harness hinge assembly mold 232, the cable will be discharged through the wire outlet 233. At this time, the wire outlet 233 is in a rotating state, which will drive the connecting plate 234 to rotate synchronously. At this time, the staff will place a fixed tape roll on the surface of the second supporting seat 235 in advance, and wrap the tape around the cable by rotation, so as to prevent the cable from being scattered and damaged in the subsequent work, thereby affecting the hinge effect. Embodiment 2
[0024] See also Figure 1-11On the basis of the first embodiment, a water-cooled printing rapid prototyping component 31 is further obtained, which includes a water tank base 311, the water tank base 311 is fixedly connected to the top rear end of the base 1, the top of the water tank base 311 is fixedly connected to a water tank 312, the bottom of the left end of the water tank 312 is fixedly connected to a drain valve 313, the left end of the drain valve 313 is fixedly connected to a drain pipe 314, the left end of the drain valve 313 is fixedly connected to a drain pipe bracket 315, the top of the surface of the water tank 312 is fixedly connected to a connecting bracket 316, the back of the water tank 312 is fixedly connected to a water cooling channel support frame 317, the top of the water cooling channel support frame 317 is fixedly connected to a water cooling channel 318, the back center of the water cooling channel 318 is provided with a discharge port 319, and the top of the connecting bracket 316 is fixedly connected to the bottom of the left end of the water tank 312. A water tank 3101 is connected, a water valve 3102 is fixedly connected to the back of the water tank 3101, a water pipe 3103 is fixedly connected to the back of the water valve 3102, a nozzle mounting plate 3104 is fixedly connected to the top rear end of the inner side of the connecting bracket 316, a water-cooled nozzle 3105 is fixedly connected to the bottom of the nozzle mounting plate 3104, a telescopic bracket 3106 is fixedly connected to the left and right sides of the inner front end of the connecting bracket 316, a rotating shaft connecting block 3107 is fixedly connected to the bottom of the telescopic bracket 3106, a second motor bracket 3108 is fixedly connected to the left end of the rotating shaft connecting block 3107, a second motor 3109 is arranged inside the second motor bracket 3108, a rotating shaft 31061 is rotatably connected to the inner side of the rotating shaft connecting block 3107, and a printing roller 31062 is installed inside the rotating shaft 31061; The rotating shaft 31061 is fixedly connected to the right output end of the second motor 3109, the drain pipe 314 is arranged inside the drain pipe bracket 315, the printing roller 31062 is installed on the end of the rotating shaft 31061 away from the rotating shaft connecting block 3107, and the end of the water pipe 3103 away from the water valve 3102 is fixedly connected to the top of the nozzle mounting plate 3104; The drying, wrinkle-removing and rolling processing component 32 includes a first bracket 321, which is fixedly connected to the top rear end of the base 1, and a smoothing roller 322 is rotatably connected to the inner top of the first bracket 321. A first transmission gear 323 is arranged on the right top of the first bracket 321, and a second transmission gear 324 is arranged in the middle section of the right side of the first bracket 321. A sliding rod fixing seat 325 is fixedly connected to the middle section of the front side of the first bracket 321, and a sliding rod 326 is fixedly connected to the inner side of the sliding rod fixing seat 325. A sliding sleeve 327 is slidably connected to the surface of the sliding rod 326, and a fixed connecting column 328 is fixedly connected to the top of the sliding sleeve 327. A limiting plate 329 is fixedly connected to the inner side of the fixed connecting column 328. A limiting opening 3201 is provided on the surface of the limiting plate 329, and a cleaning sponge 3202 is fixedly connected to the inner side of the limiting opening 3201. A mounting frame 3203 is fixedly connected to the top of the fixed connecting column 328, and a drying fan 3204 is installed inside the mounting frame 3203. The side is fixedly connected to the side seat 3205, an electric heating pipe 3206 is installed inside the side seat 3205, a top cover 3207 is provided on the top of the mounting frame 3203, a second bracket 3209 is fixedly connected to the top rear end of the base 1, a first pulley 3208 is fixedly connected to the right end of the first transmission gear 323, a winding roller 32091 is installed inside the second bracket 3209, a second pulley 32092 is provided on the top of the right end of the second bracket 3209, and a third Pulley 32093, a first transmission belt 32094 is transmission-connected between the second pulley 32092 and the third pulley 32093, a third motor frame 32095 is fixedly connected to the bottom right end of the inner side of the second bracket 3209, a third motor 32096 is installed on the top of the third motor frame 32095, a fourth pulley 32097 is fixedly connected to the right end of the second pulley 32092, and a second transmission belt 32098 is transmission-connected between the fourth pulley 32097 and the first pulley 3208; The left ends of the first transmission gear 323 and the second transmission gear 324 are both fixedly connected to the leveling roller 322, the first transmission gear 323 and the second transmission gear 324 are meshed with each other, the third pulley 32093 is fixedly connected to the right output end of the third motor 32096, and the left end of the second pulley 32092 is fixedly connected to the winding roller 32091; A support 4 is fixedly connected to the middle section of the top of the base 1 , an extruder 5 is fixedly connected to the top of the support 4 , and an insulating material feeding port 6 is fixedly connected to the center of the top of the extruder 5 .
[0025] In actual operation, when the device is used, the cables are placed in different holes of the first positioning disk 216, and then the position of the second sliding sleeve 217 is adjusted according to the needs, and multiple groups of cables are placed in different cable positioning holes 219 for cross laying, so that the cables can be grouped before entering the cable harness hinge assembly 22, which provides convenience for the subsequent cable hinge work and prevents the cables from being twisted loosely and causing hinge errors. The cables that are cross-wound in groups enter the cable harness hinge assembly 22, and the staff places the cables in the threading opening on the surface of the hinge disk 225. 226 is limited inside, the auxiliary cable column is placed on the first bearing seat 227, the auxiliary cable is straightened by the hanging column 228, the cable and the auxiliary cable are passed through the wire hole 2201 and the second positioning plate 2203, and the cable is hinged by the rotation of the main shaft 222. The hinge effect of this component is good, and the cable will always remain taut during the hinge process, which can effectively realize the preparation of the cable. The auxiliary line on the first bearing seat 227 passes through the hanging column 228 and crosses with the cable. The hanging column 228 can ensure that the auxiliary cable remains taut to prevent wrinkles when winding; Then, the prefabricated cables exiting through the cable harness hinge assembly 22 will enter the cable harness wrapping assembly 23, and enter the cable harness hinge assembly mold 232. After being hinged and assembled through the cable harness hinge assembly mold 232, the cables will exit through the cable outlet 233. At this time, the cable outlet 233 is in a rotating state, which will drive the connecting plate 234 to rotate synchronously. At this time, the staff will place a fixed tape roll on the surface of the second bearing seat 235 in advance, and wrap the tape around the cable by rotating it, so as to prevent the cable from being scattered and damaged in the subsequent work, thereby affecting the hinge effect; The wrapped cables will enter the extruder 5. The staff will add insulating materials to the insulating material feeding port 6 in advance for preparation. A layer of plastic and rubber compound sheath will be wrapped on the cable surface through the extruder 5. After leaving the extruder 5, the cables will enter the cable harness molding post-processing mechanism 3. The cables will first pass through the bottom of the printing roller 31062. The staff will lower the telescopic frame 3106 to lower it to the work station. While the cables pass through, the printing roller 31062 will print the number and date on the cable surface. Then the cables will move forward through the water cooling channel 318. At this time, the water valve 3102 can be opened to drain water. The cables will be sprayed through the water cooling nozzle 3105. The cooling water will flow back to the water storage tank 312 through the water cooling channel 318. The cables will be immersed in the cooling water, which will quickly cool the sheath and form it. Then the cable advances through the discharge port 319 and enters the drying, wrinkle-removing and winding processing component 32, advances through the limit port 3201 on the surface of the limit plate 329, releases heat through the electric heating tube 3206, is dried by the drying fan 3204, and is cleaned on the surface by the cleaning sponge 3202, so that the cable can be dried quickly to prevent moisture from remaining on the surface of the cable after winding. The third motor 32096 drives the third pulley 32093 to rotate, and drives the second pulley 32092 to rotate through the first transmission belt 32094, so that the cable is wound on the surface of the winding roller 32091. At the same time, the rotation of the second pulley 32092 will drive the fourth pulley 32097 to rotate synchronously, and the cable is wound on the surface of the winding roller 32091. The first pulley 3208 is driven to rotate by the third motor frame 32095, which drives the first transmission gear 323 and the second transmission gear 324 to rotate, so that the smoothing roller 322 rotates, and the cables passing through the two sets of smoothing rollers 322 are smoothed to prevent wrinkles on the surface of the cables wound on the surface of the winding roller 32091. When winding, the cables will pass through the limit opening 3201, which will drive the sliding sleeve 327 to move back and forth on the surface of the slide rod 326, so that the cables can be evenly wound on the surface of the winding roller 32091. The cables will not be wrapped around the same place all the time, which improves the winding efficiency of the device and makes it easier to directly take down the cable roll for use later.
[0026] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0027] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A device for producing a cable harness, comprising a base (1), characterized in that: A cable harness forming mechanism (2) is disposed at the top front end of the base (1), and a cable harness forming post-processing mechanism (3) is disposed at the top rear end of the base (1). The cable harness forming mechanism (2) comprises a positioning processing component (21), a cable harness hinge component (22) and a cable harness wrapping component (23). The cable harness forming post-processing mechanism (3) comprises a water-cooled printing rapid prototyping component (31) and a drying, wrinkle-removing and rolling processing component (32). The positioning processing component (21) is disposed at the top front end of the base (1), the cable harness hinge component (22) is disposed at the back of the positioning processing component (21), the cable harness wrapping component (23) is disposed at the back of the cable harness hinge component (22), the water-cooled printing rapid prototyping component (31) is disposed at the top rear end of the base (1), and the drying, wrinkle-removing and rolling processing component (32) is disposed at the back of the water-cooled printing rapid prototyping component (31). The cable harness hinge assembly (22) comprises a support plate (221), the support plate (221) being fixedly connected to the front end of the top of the base (1), the top of the back of the support plate (221) being rotatably connected to a main shaft (222), the top of the front of the support plate (221) being fixedly connected to a first motor frame (223), a first motor (224) being arranged inside the first motor frame (223), a hinge plate (225) being fixedly connected to the surface of the main shaft (222), and the surface of the hinge plate (225) being open. A threading port (226) is provided, a first bearing seat (227) is fixedly connected to the back of the hinge plate (225), a wire hanging column (228) is fixedly connected to the back of the hinge plate (225), a fixed mold (229) is fixedly connected to the rear end of the surface of the main rotating shaft (222), a mold support (2202) is provided at the bottom of the fixed mold (229), a wire hole (2201) is opened on the surface of the fixed mold (229), and a second positioning plate (2203) is fixedly connected to the back of the main rotating shaft (222).
2. The device for producing a cable harness according to claim 1, characterized in that: The main rotating shaft (222) is fixedly connected to the output end of the back side of the first motor frame (223), and the surface of the hinge plate (225) is provided with a wire hanging column (228), a wire threading port (226) and a first bearing seat (227) in sequence from the inside to the outside.
3. The device for producing a cable harness according to claim 2, characterized in that: The positioning processing component (21) comprises a telescopic seat (211), the telescopic seat (211) is fixedly connected to the front end of the top of the base (1), the top of the telescopic seat (211) is fixedly connected to a fixed block (212), the inner side of the fixed block (212) is fixedly connected to a fixed slide rod (213), the front end of the surface of the fixed slide rod (213) is slidably connected to a first slide sleeve (214), the top of the first slide sleeve (214) is fixedly connected to a first fixed column (215), the top of the first fixed column (215) is fixedly connected to a first positioning plate (216), the surface of the fixed slide rod (213) is slidably connected to a second slide sleeve (217), the surface of the second slide sleeve (217) is fixedly connected to a positioning block (218), and the surface of the positioning block (218) is provided with a cable positioning hole (219).
4. The device for producing a cable harness according to claim 3, characterized in that: The second sliding sleeves (217) are provided in three groups, and the telescopic seats (211) and the fixing blocks (212) are provided in two groups.
5. The device for producing a cable harness according to claim 4, characterized in that: The cable harness encapsulation component (23) comprises a mold seat (231), the mold seat (231) is fixedly connected to the top front end of the base (1), a cable harness hinge assembly mold (232) is fixedly connected to the top of the mold seat (231), a wire outlet (233) is provided at the center of the back of the cable harness hinge assembly mold (232), a connecting plate (234) is fixedly connected to the surface of the wire outlet (233), a second bearing seat (235) is fixedly connected to the top and bottom of the back of the connecting plate (234), and a leveling column (236) is fixedly connected to the back of the connecting plate (234).
6. The device for producing cable harnesses according to claim 5, characterized in that: The water-cooled printing rapid prototyping component (31) comprises a water tank base (311), the water tank base (311) being fixedly connected to the top rear end of the base (1), the top of the water tank base (311) being fixedly connected to a water tank (312), the bottom of the left end of the water tank (312) being fixedly connected to a drain valve (313), the left end of the drain valve (313) being fixedly connected to a drain pipe (314), the left end of the top rear end of the base (1) being fixedly connected to a drain pipe bracket (315), the top of the surface of the water tank (312) being fixedly connected to a connecting bracket (316), the back of the water tank (312) being fixedly connected to a water cooling channel support frame (317), the top of the water cooling channel support frame (317) being fixedly connected to a water cooling channel (318), the back center of the water cooling channel (318) being provided with a discharge port (319), the top of the connecting bracket (316) being fixedly connected to the water tank (31 01), a water valve (3102) is fixedly connected to the back of the water tank (3101), a water pipe (3103) is fixedly connected to the back of the water valve (3102), a nozzle mounting plate (3104) is fixedly connected to the top rear end of the inner side of the connecting bracket (316), a water-cooled nozzle (3105) is fixedly connected to the bottom of the nozzle mounting plate (3104), a telescopic bracket (3106) is fixedly connected to the left and right sides of the inner front end of the connecting bracket (316), a rotating shaft connecting block (3107) is fixedly connected to the bottom of the telescopic bracket (3106), a second motor bracket (3108) is fixedly connected to the left end of the rotating shaft connecting block (3107), a second motor bracket (3109) is arranged inside the second motor bracket (3108), a rotating shaft (31061) is rotatably connected to the inner side of the rotating shaft connecting block (3107), and a printing roller (31062) is installed inside the rotating shaft (31061).
7. The device for producing a cable harness according to claim 6, characterized in that: The rotating shaft (31061) is fixedly connected to the right output end of the second motor (3109), the drain pipe (314) is arranged inside the drain pipe bracket (315), the printing roller (31062) is installed on the end of the rotating shaft (31061) away from the rotating shaft connecting block (3107), and the end of the water supply pipe (3103) away from the water valve (3102) is fixedly connected to the top of the nozzle mounting plate (3104).
8. The device for producing a cable harness according to claim 7, characterized in that: The drying, wrinkle-removing and rolling processing assembly (32) comprises a first bracket (321), the first bracket (321) being fixedly connected to the top rear end of the base (1), the top of the inner side of the first bracket (321) being rotatably connected to a smoothing roller (322), a first transmission gear (323) being provided at the top right side of the first bracket (321), a second transmission gear (324) being provided at the middle right side of the first bracket (321), a sliding rod fixing seat (325) being fixedly connected at the middle front side of the first bracket (321), a sliding rod (326) being fixedly connected to the inner side of the sliding rod fixing seat (325), and the first bracket (321) being fixedly connected to the first side of the sliding rod fixing seat (326). The surface of the sliding rod (326) is slidably connected to a sliding sleeve (327), the top of the sliding sleeve (327) is fixedly connected to a fixed connection column (328), the inner side of the fixed connection column (328) is fixedly connected to a limiting plate (329), the surface of the limiting plate (329) is provided with a limiting opening (3201), the inner side of the limiting opening (3201) is fixedly connected to a cleaning sponge (3202), the top of the fixed connection column (328) is fixedly connected to a mounting frame (3203), a drying fan (3204) is installed inside the mounting frame (3203), and the mounting frame (3203) is fixedly connected to a mounting frame (3203). Side seats (3205) are fixedly connected to the left and right sides of the top, an electric heating pipe (3206) is installed inside the side seat (3205), a top cover (3207) is arranged on the top of the mounting frame (3203), a second bracket (3209) is fixedly connected to the rear end of the top of the base (1), a first pulley (3208) is fixedly connected to the right end of the first transmission gear (323), a winding roller (32091) is installed inside the second bracket (3209), a second pulley (32092) is arranged on the top of the right end of the second bracket (3209), and a second pulley (32092) is arranged on the bottom of the right end of the second bracket (3209). A third pulley (32093) is provided on the part, a first transmission belt (32094) is transmission-connected between the second pulley (32092) and the third pulley (32093), a third motor frame (32095) is fixedly connected to the bottom end of the right side of the inner side of the second bracket (3209), a third motor (32096) is installed on the top of the third motor frame (32095), a fourth pulley (32097) is fixedly connected to the right end of the second pulley (32092), and a second transmission belt (32098) is transmission-connected between the fourth pulley (32097) and the first pulley (3208).
9. The device for producing a cable harness according to claim 8, characterized in that: The left ends of the first transmission gear (323) and the second transmission gear (324) are both fixedly connected to a leveling roller (322); the first transmission gear (323) and the second transmission gear (324) are meshed with each other; the third pulley (32093) is fixedly connected to the right output end of the third motor (32096); and the left end of the second pulley (32092) is fixedly connected to a winding roller (32091).
10. The device for producing a cable harness according to claim 9, characterized in that: A support (4) is fixedly connected to the middle section of the top of the base (1), an extruder (5) is fixedly connected to the top of the support (4), and an insulating material feeding port (6) is fixedly connected to the center of the top of the extruder (5).
Citation Information
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