An integrated inductor winding implantation processing equipment

Abstract

The present invention discloses an integrated inductor winding implantation processing equipment, which relates to the technical field of inductor coil winding. The present invention installs a column rod, a clamping table, a first visual inspection camera and a second visual inspection camera on an operating table, cooperates with a first electric slide rail, a second electric slide rail and a third electric slide rail to control the movement of a second electric clamp, and controls the movement of a wire drawing piece and a first pneumatic suction cup by a fourth electric slide rail, a fifth electric slide rail and a sixth electric slide rail. With the help of the rotation of the wire drawing piece and the adjustment of the seventh electric slide rail, the eighth electric slide rail, the electric conveyor belt and the longitudinal movement mechanism of the tray, the inductor winding, the wire smoothing, and the quality inspection and the tray loading output can be integrated on the device, and multiple operations are integrated and optimized, which is beneficial to reducing the bloatedness of the inductor winding processing production process, realizing the integrated production of the inductor winding processing, and improving the production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of inductor coil winding, and in particular to an integrated inductor winding implantation and processing device. Background Art

[0002] An inductor is an electronic component used in power supply circuits. It is widely used in today's electronic circuit industry and is a common electronic component in electronic products such as micro TVs, LCD TVs, and cameras. In the processing and production of inductors, it is necessary to wind the wire around the magnetic core, and this operation is usually performed by an inductor winding device.

[0003] During the inductor winding production process, not only does it need to wind the wire around the core in an orderly manner, but the ends of the wound wire also need to be straightened, cut and aligned. In order to ensure the quality of the inductor winding after processing and the convenience of subsequent reprocessing, additional operations such as quality inspection and arrangement and loading are usually required after the inductor winding is completed. Usually, these subsequent operations are scattered in various equipment processes, resulting in the entire inductor winding production process being too bloated and bulky, which can easily affect the efficiency of the inductor winding processing. In the process of straightening the end of the wire to the top of the core, the top of the core is easily damaged due to excessive force.

[0004] To this end, an integrated inductor winding implant processing device is proposed to solve some problems existing in the above-mentioned prior art. Summary of the invention

[0005] The purpose of the present invention is to solve the shortcomings of the prior art that the various operation processes in the inductor winding processing process are too scattered, resulting in bloated overall equipment, affecting production efficiency, and easily damaging the magnetic core or wire due to excessive force when the end of the wire is flattened to the top of the magnetic core, and to propose an integrated inductor winding implantation processing equipment.

[0006] In order to solve the problems existing in the prior art, the present invention adopts the following technical solutions:

[0007] An integrated inductor winding implant processing equipment comprises an operating table, a vibrating feeder is fixedly installed on the top of the operating table, and a guide groove extending backward is installed on the vibrating feeder, a column rod arranged on the right side of the end of the guide groove is vertically installed on the operating table, and a first electric clamp is rotatably installed on the outer side of the column rod, a first electric slide rail located behind the guide groove and the column rod is transversely fixed on the top of the operating table, and a longitudinally arranged second electric slide rail is fixedly installed on the slide of the first electric slide rail, a vertically arranged third electric slide rail is fixedly installed on the slide of the second electric slide rail, and a vertically arranged second electric clamp is installed on the slide of the third electric slide rail, a wire feeding mechanism is installed on the operating table, and a column rod arranged on the left side of the end of the guide groove is installed on the operating table A clamping table on the side is provided, a fourth electric slide rail arranged parallel to the first electric slide rail is installed on the operating table, and a fifth electric slide rail arranged vertically is fixedly installed on the slide table of the fourth electric slide rail, a sixth electric slide rail arranged longitudinally is fixedly installed on the slide table of the fifth electric slide rail, and a wire drawing piece is rotatably installed on the slide table of the sixth electric slide rail, a first pneumatic suction cup arranged vertically downward is fixedly installed on the slide table of the sixth electric slide rail, a receiving bucket located directly in front of the clamping table is installed on the operating table, and a pneumatic cutting mechanism is installed in the receiving bucket, an arranging mechanism located on the left side of the clamping table is installed on the operating table, a transversely arranged electric conveyor belt is installed directly in front of the top of the operating table, and a pallet longitudinal movement mechanism is installed between the electric conveyor belt and the arranging mechanism.

[0008] Preferably, the thread-pulling component includes a main body, and a transversely arranged rotating rod is fixedly installed on the right side of the main body. The main body is rotatably installed on the left side of the upper slide of the sixth electric slide rail through the rotating rod. A vertically arranged clamping rail is installed at the front end of the main body, and a transversely arranged lower clamping jaw is fixedly installed in the clamping rail. An upper clamping jaw arranged above the lower clamping jaw slides vertically in the clamping rail, and the upper clamping jaw is adapted to the lower clamping jaw. A pneumatic push rod is installed in the clamping rail, and the movable end of the pneumatic push rod is fixedly connected to the upper clamping jaw.

[0009] Preferably, a longitudinally arranged sliding rod is fixed behind the clamping rail, and the sliding rod is slidably inserted in the main body, a tension spring is provided on the outer movable sleeve of the sliding rod, and one end of the tension spring is fixedly connected to the main body, and the other end of the tension spring is fixedly connected to the clamping rail.

[0010] Preferably, a roller is rotatably mounted at the rear of the bottom of the lower clamping jaw.

[0011] Preferably, two sliding rods are provided, an oil storage chamber is provided in the main body, a first chamber is provided in the sliding rod located at the bottom, and a first piston rod fixedly connected to the main body is slidably inserted in the first chamber, a first oil inlet channel connected to the oil storage chamber is provided through the first piston rod, a first oil outlet channel connected to the lower clamping jaw and the rotating connection of the roller is provided at the end of the first chamber, a second chamber is provided in the sliding rod located at the top, and a second piston rod fixedly connected to the main body is slidably inserted in the second chamber, a second oil inlet channel connected to the lower clamping jaw and the rotating connection of the roller is provided at the end of the second chamber, a second oil outlet channel connected to the oil storage chamber is provided through the second piston rod, and a one-way valve is adapted to be installed in the first oil inlet channel, the first oil outlet channel, the second oil inlet channel and the second oil outlet channel.

[0012] Preferably, the arrangement mechanism includes a seventh electric slide rail laterally arranged on the left side of the fourth electric slide rail, and a vertically arranged eighth electric slide rail is fixedly installed on the slide table of the seventh electric slide rail, a pneumatic turntable is rotatably installed on the slide table of the eighth electric slide rail, and a second pneumatic suction cup is fixed vertically upward on the pneumatic turntable.

[0013] Preferably, a first visual inspection camera located between the clamping table and the second pneumatic suction cup is installed on the operating table, and the first visual inspection camera is arranged vertically upward, and a second visual inspection camera located above the left side of the second pneumatic suction cup is fixed on the operating table, and the second visual inspection camera is arranged vertically downward, and the end of the guide groove, the column rod, the clamping table, the first visual inspection camera, the second visual inspection camera and the second pneumatic suction cup are located on the same horizontal line.

[0014] Preferably, the pallet longitudinal movement mechanism includes a first electric conveyor rail longitudinally installed on the top of the operating table, and the first electric conveyor rail is located below the seventh electric slide rail, a first pallet rack is fixedly installed on the slide of the first electric conveyor rail, a second electric conveyor rail arranged parallel to the first electric conveyor rail is fixed on the operating table, and a first grabbing member is fixed on the slide of the second electric conveyor rail.

[0015] Preferably, two electric conveyor belts are provided, and the two electric conveyor belts are stacked up and down, and the front end of the second electric conveyor rail extends to the upper part of the front of the lower electric conveyor belt, and a cylinder is vertically fixed on the operating table between the electric conveyor belt and the first electric conveyor rail, and a second pallet rack corresponding to the first pallet rack is fixedly installed on the telescopic end above the cylinder, and a third electric conveyor rail arranged parallel to and above the second electric conveyor rail is fixed on the operating table, and a second grabbing member is fixed on the slide of the third electric conveyor rail, and the first electric conveyor rail is flush with the top of the lower electric conveyor belt, and the second pallet rack is flush with the top of the upper electric conveyor belt after rising.

[0016] Preferably, there are two pallet longitudinal movement mechanisms, which are arranged side by side between the seventh electric slide rail and the two electric conveyor belts.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, by installing the column rod, the clamping table, the first visual inspection camera and the second visual inspection camera on the operating table, cooperating with the first electric slide rail, the second electric slide rail and the third electric slide rail to control the movement of the second electric clamp, and the fourth electric slide rail, the fifth electric slide rail and the sixth electric slide rail to control the movement of the wire drawing piece and the first pneumatic suction cup, with the help of the rotation of the wire drawing piece, and the adjustment of the seventh electric slide rail, the eighth electric slide rail, the electric conveyor belt and the tray longitudinal movement mechanism, the inductor winding, the wire drawing, the quality inspection and the tray output can be integrated on the device, and multiple operations are integrated and optimized, which is conducive to reducing the bloatedness of the inductor winding production process, realizing the integrated production of the inductor winding process, and improving the production efficiency;

[0019] 2. In the present invention, the end of the wire can be firmly clamped by closing the lower clamping jaw and the upper clamping jaw, and then the lower clamping jaw and the upper clamping jaw are driven to move upward and backward by rotating the wire drawing piece, and the sixth electric slide rail slide drives the wire drawing piece to move upward, and the fifth electric slide rail slide drives the wire drawing piece to move backward, so that after the end of the wire is clamped, it can move closely on the top of the magnetic core, so that the end of the wire can be more stably and tightly smoothed on the top of the magnetic core. In addition, since the clamping rail is slidably connected to the main body through the sliding rod and elastically connected to the main body through the tension spring, the clamping rail and the main body can move relatively, and have a certain degree of elastic buffer distance, which avoids damage to the top of the magnetic core due to excessive force during the process of straightening the top of the magnetic core by the wire, which is conducive to ensuring the stability of the device in smoothing the end of the wire and tightly fitting it on the top of the magnetic core;

[0020] 3. In the present invention, by rotatably installing the roller behind the bottom of the lower clamping jaw, the friction resistance between the lower clamping jaw and the top of the wire can be greatly reduced during the movement of the lower clamping jaw, avoiding abnormal scratches on the wire during the process of smoothing the wire end to the top of the magnetic core, which is beneficial to improving the quality of the inductor after winding. At the same time, through the change of the space in the first chamber and the second chamber during the force application process, combined with the restriction of the one-way valves in the first oil inlet channel, the first oil outlet channel, the second oil inlet channel and the second oil outlet channel, the lubricating oil can be continuously supplied and withdrawn to the rotating connection between the roller and the lower clamping jaw, so that the rotating connection between the roller and the lower clamping jaw is in a state of being lubricated by the lubricating oil for a long time, which improves the smoothness and stability of the device in smoothing the wire end to the top of the magnetic core to a certain extent;

[0021] 4. In the present invention, two electric conveyor belts are provided, one of which is used for conveying empty pallets, and the other is used for conveying fully loaded pallets. In conjunction with the lifting and lowering of the second pallet rack in the pallet longitudinal movement mechanism, the feeding of the pallet, the loading of the winding inductors, and the unloading of the fully loaded pallet are carried out sequentially and in an orderly manner, which can improve the operating efficiency and stability of the device to a certain extent. At the same time, by providing two pallet longitudinal movement mechanisms, they can cooperate with each other and be used alternately, so that the loading operation of the winding inductors onto the pallet will not be affected by the entry and exit of the pallet, which is beneficial to further improve the efficiency of the device in loading and unloading after the integrated processing of the inductor winding is completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0023] Figure 1 It is a stereoscopic view of the present invention from the right side viewing angle;

[0024] Figure 2 For the present invention Figure 1 The enlarged view of point A in the middle;

[0025] Figure 3 It is a stereoscopic view of the present invention from the left side perspective;

[0026] Figure 4 For the present invention Figure 3 The enlarged view of point B in the middle;

[0027] Figure 5 A top view of the present invention;

[0028] Figure 6 It is a stereoscopic view of the wire drawing member of the present invention from the front perspective;

[0029] Figure 7 It is a three-dimensional image of the wire drawing component of the present invention from the back side perspective;

[0030] Figure 8 The figure is a disassembled diagram of the wire drawing member of the present invention;

[0031] Fig. 9 A top view of the present invention;

[0032] Fig.10 For the present invention Fig. 9 Sectional view at CC;

[0033] Fig.11 For the present invention Fig. 9 Sectional view at DD in the middle;

[0034] Fig.12It is a side view of the lower clamping jaw and the upper clamping jaw of the present invention when the wire is clamped and smoothed to the top of the magnetic core.

[0035] Serial number in the picture:

[0036] 1. Operation table; 101. Vibrating feeder; 102. Guide groove; 103. Column rod; 104. First electric clamp; 105. First electric slide rail; 106. Second electric slide rail; 107. Third electric slide rail; 108. Second electric clamp; 109. Wire feeding mechanism;

[0037] 2. Clamping table; 201. Fourth electric slide rail; 202. Fifth electric slide rail; 203. Sixth electric slide rail; 204. Wire drawing piece; 2041. Main body; 2042. Rotating rod; 2043. Clamping rail; 2044. Lower clamping jaw; 2045. Upper clamping jaw; 2046. Pneumatic push rod; 205. First pneumatic suction cup; 206. Receiving bucket; 207. Pneumatic cutting mechanism;

[0038] 3. First visual inspection camera; 301. Second visual inspection camera;

[0039] 4. Seventh electric slide rail; 401. Eighth electric slide rail; 402. Pneumatic turntable; 403. Second pneumatic suction cup;

[0040] 5. Electric conveyor belt;

[0041] 6. First electric conveyor rail; 601. First pallet rack; 602. Second electric conveyor rail; 603. First grabbing member; 604. Air cylinder; 605. Second pallet rack; 606. Third electric conveyor rail; 607. Second grabbing member;

[0042] 7. Sliding rod; 701. Extension spring;

[0043] 8. Roller; 801. Oil storage chamber; 802. First chamber; 803. First piston rod; 804. First oil inlet channel; 805. First oil outlet channel; 806. Second chamber; 807. Second piston rod; 808. Second oil inlet channel; 809. Second oil outlet channel. DETAILED DESCRIPTION

[0044] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0045] Embodiment: This embodiment provides an integrated inductor winding implant processing device, see Figure 1 - Fig.12Specifically, it includes an operating table 1, a vibrating feeder 101 is fixedly installed on the top of the operating table 1, and a guide groove 102 extending backward is installed on the vibrating feeder 101, a column 103 arranged on the right side of the end of the guide groove 102 is vertically installed on the operating table 1, and a first electric clamp 104 is rotatably installed on the outer side of the column 103, a first electric slide rail 105 located behind the guide groove 102 and the column 103 is transversely fixed on the top of the operating table 1, and a longitudinally arranged second electric slide rail 106 is fixedly installed on the slide of the first electric slide rail 105, a vertically arranged third electric slide rail 107 is fixedly installed on the slide of the second electric slide rail 106, and a vertically arranged second electric clamp 108 is installed on the slide of the third electric slide rail 107, a wire feeding mechanism 109 is installed on the operating table 1, and a The clamping table 2 on the left side, the operating table 1 is equipped with a fourth electric slide rail 201 arranged parallel to the first electric slide rail 105, and the slide of the fourth electric slide rail 201 is fixedly equipped with a vertically arranged fifth electric slide rail 202, the slide of the fifth electric slide rail 202 is fixedly equipped with a longitudinally arranged sixth electric slide rail 203, and the slide of the sixth electric slide rail 203 is rotatably equipped with a wire drawing piece 204, the slide of the sixth electric slide rail 203 is fixedly equipped with a vertically downward first pneumatic suction cup 205, a receiving bucket 206 located directly in front of the clamping table 2 is installed on the operating table 1, and a pneumatic cutting mechanism 207 is installed in the receiving bucket 206, an arranging mechanism located on the left side of the clamping table 2 is installed on the operating table 1, a horizontally arranged electric conveyor belt 5 is installed directly in front of the top of the operating table 1, and a tray longitudinal movement mechanism is installed between the electric conveyor belt 5 and the arranging mechanism.

[0046] When the device is used, the staff puts the magnetic core onto the vibrating feeder 101, and with the help of the vibrating feeder 101, the magnetic core is transported along the guide groove 102 to the end of the guide groove 102, and then, under the drive of the first electric slide rail 105, the second electric slide rail 106 and the third electric slide rail 107, the second electric clamp 108 is moved to above the end of the guide groove 102, and the second electric clamp 108 is used to clamp and grab the magnetic core at the end of the guide groove 102. After the magnetic core is grabbed by the second electric clamp 108, it is moved to the top of the column rod 103, and the magnetic core is pressed against the top of the column rod 103. Subsequently, the wire is transported by the wire feeding mechanism 109, wound around the outer side of the lower end of the magnetic core, and clamped by the first electric clamp 104. The operating table 1 is equipped with a device for driving The servo motor rotates the first electric clamp 104 around the pole 103. The shape of the magnetic core is a T-shaped structure. With the help of the rotation of the first electric clamp 104, the wire is wound around the outer side of the lower end of the magnetic core in an orderly manner. After the wire is wound, the two ends of the wire point outward in the same direction side by side. A cutting mechanism is provided in the wire feeding mechanism 109, which is used to cut the wire after the wire is wound around the outer side of the lower end of the magnetic core to form an inductor. Then, the second electric clamp 108 grabs the inductor after winding, and is driven by the first electric slide rail 105, the second electric slide rail 106 and the third electric slide rail 107 to move to the clamping table 2. The inductor is clamped and fixed by the clamping table 2, and then a rotatable wire smoothing piece 204 is used to smooth the end of the wire wound on the magnetic core upward to the top of the magnetic core.

[0047] The wire drawing component 204 includes a main body 2041, and a transversely arranged rotating rod 2042 is fixedly installed on the right side of the main body 2041. The main body 2041 is rotatably installed on the left side of the upper slide of the sixth electric slide rail 203 through the rotating rod 2042. A vertically arranged clamping rail 2043 is installed at the front end of the main body 2041, and a transversely arranged lower clamping jaw 2044 is fixedly installed in the clamping rail 2043. An upper clamping jaw 2045 arranged above the lower clamping jaw 2044 slides vertically in the clamping rail 2043, and the upper clamping jaw 2045 is adapted to the lower clamping jaw 2044. A pneumatic push rod 2046 is installed in the clamping rail 2043, and the movable end of the pneumatic push rod 2046 is fixedly connected to the upper clamping jaw 2045.

[0048] When the device is in use, a servo motor is fixedly installed on the slide table of the sixth electric slide rail 203, and the driving shaft of the servo motor is connected to the rotating rod 2042. The servo motor can control the rotating rod 2042 to drive the wire drawing piece 204 to rotate and swing. The pneumatic push rod 2046 and the first pneumatic suction cup 205 are connected to an external air pump through a pipeline. The air pump drives the pneumatic push rod 2046 with air supply, so that the clamping and opening operations of the lower jaw 2044 and the upper jaw 2045 can be realized. When the inductor is firmly clamped by the clamping table 2, the lower jaw 2044 and the upper jaw 2045 is driven to open by the pneumatic push rod 2046, and then with the help of the fourth electric slide rail 201, the fifth electric slide rail 202 and the sixth electric slide rail 203, the lower clamp 2044 and the upper clamp 2045 clamp the outer side of the end of the wire wound outside the magnetic core, and the end of the wire is firmly clamped by closing the lower clamp 2044 and the upper clamp 2045. Then, the servo motor drives the wire-smoothing member 204 to drive the closed lower clamp 2044 and the upper clamp 2045 to rotate upward and backward, and smooth the wire to the top of the magnetic core. After the inductor is wound to the top, the lower clamping jaw 2044 and the upper clamping jaw 2045 release the clamping operation on the end of the wire, and by adjusting the fourth electric slide rail 201, the fifth electric slide rail 202 and the sixth electric slide rail 203, the first pneumatic suction cup 205 fixed vertically downward on the slide of the sixth electric slide rail 203 is moved to the top of the inductor clamped on the clamping table 2, and the inductor that is flattened to the top after winding is adsorbed and grasped by the first pneumatic suction cup 205. After the inductor is grasped by the first pneumatic suction cup 205, it is moved to the pneumatic cutting mechanism 207 in the receiving bucket 206. The pneumatic cutting mechanism 207 is used to cut the excess wire that has been smoothed to the top of the magnetic core flat, and the cut excess wire is guided by the receiving bucket 206 and falls into the collection box below. Then, driven by the fourth electric slide 201, the fifth electric slide 202 and the sixth electric slide 203, the first pneumatic suction cup 205 transfers the inductor to the arrangement mechanism, and cooperates with the electric conveyor belt 5 and the pallet longitudinal movement mechanism to load the inductor neatly and orderly into the pallet, and then the whole pallet is exported, which is convenient for subsequent storage, transfer, and other processing and production processes.

[0049] In the specific implementation process, Figure 6 - Fig.12As shown, a longitudinally arranged slide bar 7 is fixed to the rear of the clamping rail 2043, and the slide bar 7 is slidably inserted in the main body 2041, a tension spring 701 is provided on the outer movable sleeve of the slide bar 7, and one end of the tension spring 701 is fixedly connected to the main body 2041, and the other end of the tension spring 701 is fixedly connected to the clamping rail 2043, a roller 8 is rotatably installed at the rear of the bottom of the lower clamping jaw 2044, and there are two slide bars 7, an oil storage chamber 801 is provided in the main body 2041, a first chamber 802 is provided in the slide bar 7 located below, and a first piston rod 803 fixedly connected to the inside of the main body 2041 is slidably inserted in the first chamber 802, and a first oil inlet 803 connected to the oil storage chamber 801 is provided through the first piston rod 803 Channel 804, a first oil outlet channel 805 connected to the rotating connection between the lower clamp 2044 and the roller 8 is opened at the end of the first chamber 802, a second chamber 806 is opened in the sliding rod 7 located above, and a second piston rod 807 fixedly connected to the inside of the main body 2041 is slidably inserted in the second chamber 806, a second oil inlet channel 808 connected to the rotating connection between the lower clamp 2044 and the roller 8 is opened at the end of the second chamber 806, a second oil outlet channel 809 connected to the oil storage chamber 801 is opened through the second piston rod 807, and one-way valves are adapted to be installed in the first oil inlet channel 804, the first oil outlet channel 805, the second oil inlet channel 808 and the second oil outlet channel 809.

[0050] When the device is in use, the wire drawing member 204 rotates to drive the lower clamping jaw 2044 and the upper clamping jaw 2045 to move upward and backward, clamp the end of the wire, and smooth it on the top of the magnetic core. In the process, the slide of the sixth electric slide rail 203 can drive the wire drawing member 204 to move upward, and the slide of the fifth electric slide rail 202 can drive the wire drawing member 204 to move backward. Under the cooperation with each other, the lower clamping jaw 2044 and the upper clamping jaw 2045 can move closely on the top of the magnetic core after clamping the end of the wire, so as to smooth the end of the wire more stably on the top of the magnetic core. Since the clamping rail 2043 is slidably connected to the main body 2041 through the slide rod 7, and The tension spring 701 is elastically connected to the main body 2041, so that the wire-smoothing member 204 can exert sufficient force to smooth the wire and fit it on the top of the magnetic core when smoothing the wire to the top of the magnetic core. Under the influence of the elastic sliding connection between the clamping rail 2043 and the main body 2041, the clamping rail 2043 and the main body 2041 can move relative to each other, and have a certain degree of elastic buffer distance. When the wire is smoothed to the top of the magnetic core at the bottom of the lower clamping jaw 2044, even if excessive squeezing force is applied, it is not easy to cause the top of the magnetic core to be damaged due to excessive force, which is conducive to ensuring the stability of the device in smoothing the end of the wire and fitting it tightly to the top of the magnetic core.

[0051] When the lower jaw 2044 moves to smooth the wire on the top of the magnetic core, the roller 8 installed at the rear of the bottom of the lower jaw 2044 is rotated to roll and fit the outside of the wire. When the lower jaw 2044 moves, the friction resistance between the lower jaw 2044 and the top of the wire can be greatly reduced through the rolling of the roller 8, thereby avoiding abnormal scratches on the wire when the end of the wire is smoothed to the top of the magnetic core, which is beneficial to improving the quality of the inductor after winding.

[0052] In order to improve the lubricity of the roller 8 during its rotation, the lubricating oil supply operation is automatically performed at the rotating connection between the roller 8 and the lower clamping jaw 2044. In the process of smoothing the wire to the top of the magnetic core by the wire smoothing member 204, the excessive force drives the clamping rail 2043 and the main body 2041 to move relative to each other, thereby driving the upper and lower slide bars 7 and the corresponding first piston rod 803 and second piston rod 807 to move relative to each other. When the first piston rod 803 extends outward in the first chamber 802 in the lower slide bar 7, the first chamber 802 is pressed against the first piston rod 803. The storage space in chamber 802 is increased, and with the help of negative pressure suction and the one-way valve restriction in the first oil inlet channel 804, the lubricating oil stored in the oil storage chamber 801 is pumped into the first chamber 802 through the first oil inlet channel 804. When the wire drawing element 204 releases the flattening and squeezing operation on the end of the wire, the space in the first chamber 802 is squeezed and reduced with the help of the rebound reset of the tension spring 701, and the lubricating oil in the first chamber 802 is transported to the roller 8 and the rotating shaft of the lower clamp 2044 through the first oil outlet channel 805. At the rotating connection, the roller 8 is lubricated to ensure the smooth rotation of the roller 8. Similarly, when the second piston rod 807 extends outward in the second chamber 806 in the upper slide bar 7, the storage space in the second chamber 806 increases. With the help of negative pressure suction and the restriction of the one-way valve in the second oil inlet channel 808, the lubricating oil at the rotating connection between the roller 8 and the lower clamping jaw 2044 is sucked into the second chamber 806. Later, when the wire drawing member 204 is reset, the lubricating oil in the second chamber 806 is squeezed into the oil storage chamber 801. In the process of smoothing the end of the wire to the top of the magnetic core, the above-mentioned operation is cyclically performed to realize the continuous supply and withdrawal of lubricating oil at the rotating connection between the roller 8 and the lower clamp 2044, so that the rotating connection between the roller 8 and the lower clamp 2044 is lubricated by lubricating oil for a long time, which is beneficial to ensure the smooth rolling stability of the roller 8, thereby improving the friction resistance of the device when the lower clamp 2044 smoothes the wire through the roller 8, and to a certain extent improving the smoothness and stability of the device in smoothing the end of the wire to the top of the magnetic core.

[0053] In the specific implementation process, Figure 1 and Figure 3 - Figure 5As shown, the arrangement mechanism includes a seventh electric slide rail 4 arranged horizontally on the left side of the fourth electric slide rail 201, and a vertically arranged eighth electric slide rail 401 is fixedly installed on the slide table of the seventh electric slide rail 4, a pneumatic turntable 402 is rotatably installed on the slide table of the eighth electric slide rail 401, and a second pneumatic suction cup 403 is fixed on the pneumatic turntable 402 to be vertically upward, a first visual inspection camera 3 located between the clamping table 2 and the second pneumatic suction cup 403 is installed on the operating table 1, and the first visual inspection camera 3 is arranged vertically upward, a second visual inspection camera 301 located above the left side of the second pneumatic suction cup 403 is fixed on the operating table 1, and the second visual inspection camera 301 is arranged vertically downward, and the end of the guide groove 102, the column 103, the clamping table 2, the first visual inspection camera 3, the second visual inspection camera 301 and the second pneumatic suction cup 403 are located on the same horizontal straight line.

[0054] When the device is used, after the inductor is wound and the excess wire is cut by the pneumatic cutting mechanism 207, the first pneumatic suction cup 205 will hold the inductor and move it to the upper end of the second pneumatic suction cup 403. During this process, the inductor will pass through the top of the first visual inspection camera 3, and the first visual inspection camera 3 will be used to capture the bottom of the inductor, thereby realizing the inspection operation of the bottom of the inductor after winding. The pneumatic turntable 402 and the second pneumatic suction cup 403 are respectively connected to the external air pump through pipelines. The first pneumatic suction cup 205 holds the inductor and places it on the upper end of the second pneumatic suction cup 403, and then the second pneumatic suction cup 403 sucks the inductor from the bottom to grab it. After starting, the first pneumatic suction cup 205 releases the suction on the top of the inductor, and the second pneumatic suction cup 403 sucks the inductor and is driven to move to the left by the seventh electric slide 4. During this movement, the second visual inspection camera 301 at the top takes pictures and collects the top of the inductor to complete the inspection operation of the top wire after the inductor is wound. When the top of the inductor is detected by the second visual inspection camera 301, the pneumatic turntable 402 is ventilated and started to control the second pneumatic suction cup 403 to rotate 180°, and the wound inductor is swung to the lower position. With the help of the left and right drive of the seventh electric slide 4 and the up and down adjustment of the eighth electric slide 401, the wound inductor is finally neatly arranged horizontally in the groove of the tray below.

[0055] When the device is in operation, by arranging the end of the guide groove 102, the column rod 103, the clamping table 2, the first visual inspection camera 3, the second visual inspection camera 301 and the second pneumatic suction cup 403 on the same horizontal straight line, the feeding, winding, wire straightening, excess wire cutting, shooting detection and arrangement operations of the inductor can be completed on a straight line path, thereby optimizing the inductor winding processing flow, effectively improving the efficiency of the inductor winding processing, and efficiently and conveniently completing the horizontal arrangement and loading operation after the inductor winding processing, which is beneficial to improving the efficiency of the inductor winding processing of the device.

[0056] In the specific implementation process, Figure 1 , Figure 3 and Figure 5 As shown, the pallet longitudinal movement mechanism includes a first electric conveyor rail 6 longitudinally installed on the top of the operating table 1, and the first electric conveyor rail 6 is located below the seventh electric slide rail 4, a first pallet rack 601 is fixedly installed on the slide of the first electric conveyor rail 6, a second electric conveyor rail 602 arranged parallel to the first electric conveyor rail 6 is fixed on the operating table 1, and a first grabbing member 603 is fixed on the slide of the second electric conveyor rail 602, and a total of two electric conveyor belts 5 are provided, and the two electric conveyor belts 5 are stacked up and down, and the front end of the second electric conveyor rail 602 extends to the positive end of the lower electric conveyor belt 5 Above the surface, a cylinder 604 is vertically fixed on the operating table 1 and is located between the electric conveyor belt 5 and the first electric conveyor rail 6, and a second pallet rack 605 corresponding to the first pallet rack 601 is fixedly installed on the telescopic end above the cylinder 604, and a third electric conveyor rail 606 arranged parallel to and above the second electric conveyor rail 602 is fixed on the operating table 1, and a second grabbing member 607 is fixed on the slide of the third electric conveyor rail 606, the first electric conveyor rail 6 is flush with the top of the lower electric conveyor belt 5, and the second pallet rack 605 is flush with the top of the upper electric conveyor belt 5 after rising.

[0057] When the device is in use, the electric conveyor belt 5 located at the bottom can be used to deliver external pallets into the device, while the electric conveyor belt 5 located at the top can be used to orderly export the pallets loaded with wound inductors in the device, one in and one out, with the cooperation of the seventh electric slide rail 4 and the longitudinal movement mechanism, the orderliness and efficiency of the unified loading and exporting of the inductors after winding can be effectively improved. During the operation of the above structure, the empty pallet is transported by the electric conveyor belt 5 at the bottom, and moves from right to left to the top left side of the electric conveyor belt 5 at the bottom. In the initial state, the second pallet rack 605 fixed on the telescopic end of the cylinder 604 is at the bottom. The first grabbing member 603 is then driven by the backward movement of the slide on the second electric conveying rail 602 to move backward synchronously, and the pallet conveyed on the electric conveying belt 5 is moved backward to the second pallet rack 605, and then the pallet is moved backward to the first pallet rack 601 aligned with the second pallet rack 605, and then the slide of the first electric conveying rail 6 drives the first pallet rack 601 to move backward longitudinally to the bottom of the seventh electric slide rail 4, and the second pneumatic suction cup 403 is driven to move left and right by the seventh electric slide rail 4, and the eighth electric slide rail 401 drives the second pneumatic suction cup 403 up and down The first electric conveyor rail 6 drives the first pallet rack 601 to move forward and backward, and the winding inductors held by the second pneumatic suction cup 403 are accurately loaded one by one into the grooves of the pallet on the first pallet rack 601. After the loading of the inductors on the pallet is completed, the first electric conveyor rail 6 controls the first pallet rack 601 to drive the fully loaded pallet to move forward to a state aligned with the second pallet rack 605, and then drives the first grabbing member 603 to move through the second electric conveyor rail 602, pushing the fully loaded pallet on the first pallet rack 601 to the second pallet rack 605, and then the cylinder 604 is powered on and started to control the first grabbing member 603 to move forward and push the fully loaded pallet on the first pallet rack 601 to the second pallet rack 605. The second pallet rack 605 rises up and is flush with the top of the electric conveyor belt 5 above. The movement of the slide on the third electric conveyor rail 606 drives the second grabbing member 607 to move synchronously, pushing the fully loaded pallet on the second pallet rack 605 onto the electric conveyor belt 5 above. Then, the pallet with neatly arranged wound inductors is output to the right through the transportation of the upper electric conveyor belt 5, achieving the technical effect of orderly and stable output after integrated processing of inductor winding. The feeding of the pallet, loading of the wound inductors, and the export of the fully loaded pallet are carried out sequentially, and the operation is orderly, which can effectively improve the working efficiency and working stability.

[0058] In the specific implementation process, Figure 5As shown, there are two pallet longitudinal movement mechanisms, which are arranged side by side between the seventh electric slide rail 4 and the two electric conveyor belts 5. When the device is in use, the two pallet longitudinal movement mechanisms are arranged so that the two pallet longitudinal movement mechanisms can be used in conjunction with each other. When one of the pallet longitudinal movement mechanisms conveys an empty pallet to the bottom of the seventh electric slide rail 4, or exports a fully loaded pallet to the outside, the other pallet longitudinal movement mechanism cooperates with the seventh electric slide rail 4 and the electric conveyor belt 5 to continue to load the winding inductor, so that the loading operation of the winding inductor onto the pallet will not be affected by the entry and exit of the pallet, which is beneficial to further improve the efficiency of the device for loading and exporting after the integrated processing of the inductor winding is completed.

[0059] Specifically, the working principle and operation method of the present invention are as follows:

[0060] The staff puts the magnetic core to be wound onto the vibrating feeder 101. With the help of the vibration conveying of the vibrating feeder 101 and the guidance of the guide groove 102, the magnetic core moves orderly to the end position along the guide groove 102. The second electric clamp 108 is controlled to move up and down, front and back, left and right through the first electric slide rail 105, the second electric slide rail 106 and the third electric slide rail 107. The second electric clamp 108 moves to the upper end of the guide groove 102 to grab the magnetic core, and then presses the grabbed magnetic core on the top of the pole 103. With the help of the wire feeding mechanism 109, the wire is wound around the outer side of the lower end of the magnetic core, and with the help of the first electric clamp The claw 104 clamps the outer end of the wire, and then drives the first electric clamp 104 to rotate around the column 103, winding the wire in an orderly manner around the outer side of the lower end of the magnetic core, and the cutting mechanism in the wire feeding mechanism 109 cuts and cuts to form an inductor. The two ends of the wire wound on the inductor magnetic core extend outward side by side, and the wound inductor is moved to the clamping table 2 through the grasping of the second electric clamp 108. The wound inductor is grasped by the clamping table 2, and the second electric clamp 108 is reset, and the column 103, the first electric clamp 104 and the wire feeding mechanism 109 are cooperated to carry out the winding process of the next inductor.

[0061] When the inductor is firmly clamped inside the clamping platform 2, the fourth electric slide rail 201, the fifth electric slide rail 202 and the sixth electric slide rail 203 can control the wire drawing piece 204 and the first pneumatic suction cup 205 installed on the slide of the sixth electric slide rail 203 to move up and down, forward and backward, left and right. Through pneumatic control, the lower clamp 2044 and the upper clamp 2045 installed at the front end of the wire drawing piece 204 cooperate with each other to clamp the end of the wire wound on the inductor, and then the servo motor fixedly installed on the slide of the sixth electric slide rail 203 can drive the wire drawing piece 204 to rotate upward and backward, and cooperate with the up and down, forward and backward movement of the wire drawing piece 204 to smooth the end of the wire to the top of the inductor. In this process Through the elastic sliding connection between the clamping rail 2043 and the main body 2041, the roller 8 installed at the rear bottom of the lower clamping jaw 2044 can be driven to rotate and roll the wire onto the top of the magnetic core with a strong force. By setting the buffer margin, the tightness of the wire flattened to the top of the magnetic core can be guaranteed, and the top of the magnetic core can be prevented from being damaged by excessive force. By rolling the roller 8 at the rear bottom of the lower clamping jaw 2044, and with the help of the space changes in the first chamber 802 and the second chamber 806 during the relative movement of the clamping rail 2043 and the main body 2041, the lubricating oil is continuously added to the rotating connection between the roller 8 and the lower clamping jaw 2044, so that the rolling of the roller 8 is smoother and more stable.

[0062] After the end of the upper wire of the inductor is flattened to the top, the lower clamp 2044 and the upper clamp 2045 release the clamping of the end of the wire, and then the first pneumatic suction cup 205 moves to the top of the magnetic core to suck and grab the inductor on the clamping table 2, and the clamping table 2 releases the clamping of the wound inductor. Driven by the movement of the first pneumatic suction cup 205, the wound inductor is moved to the pneumatic cutting mechanism 207, and the pneumatic cutting mechanism 207 cuts off the excess part of the wire, and the cut-off residue on the wire falls downward into the receiving bucket 206, and is guided and collected by the receiving bucket 206. Subsequently, the first pneumatic suction cup 205 sucks the wound inductor and continues to move to the left. After passing the top of the first visual inspection camera 3, the bottom of the inductor is inspected by the first visual inspection camera 3. After taking photos and collecting data, image analysis is performed to complete the inspection of the bottom of the inductor. The first pneumatic suction cup 205 holds the inductor and moves it to the top of the second pneumatic suction cup 403. Then the second pneumatic suction cup 403 holds the bottom of the inductor. The first pneumatic suction cup 205 releases its hold on the top of the inductor and uses the seventh electric slide rail 4 to drive the second pneumatic suction cup 403 to continue moving to the left with the inductor. After passing the bottom of the second visual inspection camera 301, the top of the inductor is photographed and inspected by the second visual inspection camera 301. When the inductor passes the second visual inspection camera 301, the pneumatic turntable 402 is driven by pneumatic control to rotate the second pneumatic suction cup 403 180°, and the inductor held on the second pneumatic suction cup 403 is converted to a downward state.

[0063] Synchronously, the empty pallet is transported to the left through the electric conveyor belt 5 below, and then the first grabbing member 603 is driven to move longitudinally through the second electric conveyor rail 602, and the empty pallet is first moved to the second pallet rack 605, and then moved to the first pallet rack 601. With the help of the longitudinal transport of the first electric conveyor rail 6, the empty pallet on the first pallet rack 601 is transported to the bottom of the seventh electric slide rail 4. Through the lateral drive of the seventh electric slide rail 4, the vertical drive of the eighth electric slide rail 401, and the longitudinal drive of the first electric conveyor rail 6, the winding inductor held by the second pneumatic suction cup 403 is accurately and orderly loaded into each groove on the pallet. After the pallet is loaded, the first electric conveyor rail 6 drives the first pallet rack 601 moves forward and aligns with the second pallet rack 605, and then drives the first grabbing member 603 to move through the second electric conveyor rail 602 to transfer the fully loaded pallet to the second pallet rack 605, and the telescopic end of the second pallet rack 605 extends upward to control the second pallet rack 605 to be aligned with the top of the upper electric conveyor belt 5, and drives the second grabbing member 607 to move with the help of the third electric conveyor rail 606 to transfer the fully loaded pallet on the second pallet rack 605 to the upper electric conveyor belt 5, and the fully loaded pallet is moved to the right and exported through the electric conveyor belt 5, and the left and right pallet longitudinal movement mechanisms operate alternately, cooperating with the seventh electric slide rail 4, the eighth electric slide rail 401 and the electric conveyor belt 5 to continuously realize the uninterrupted loading operation of the winding inductor.

[0064] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An integrated inductor winding implant processing device, comprising an operating table (1), characterized in that: A vibrating feeder (101) is fixedly mounted on the top of the operating table (1), and a guide groove (102) extending backward is mounted on the vibrating feeder (101); a column (103) arranged on the right side of the end of the guide groove (102) is vertically mounted on the operating table (1), and a first electric clamp (104) is rotatably mounted on the outer side of the column (103); a first electric slide rail (104) located behind the guide groove (102) and the column (103) is transversely fixed on the top of the operating table (1). 105), and a longitudinally arranged second electric slide rail (106) is fixedly installed on the slide of the first electric slide rail (105), a vertically arranged third electric slide rail (107) is fixedly installed on the slide of the second electric slide rail (106), and a vertically arranged second electric clamp (108) is installed on the slide of the third electric slide rail (107), a wire feeding mechanism (109) is installed on the operating table (1), and a clamping device arranged on the left side of the end of the guide groove (102) is installed on the operating table (1). The operating table (2) is provided with a fourth electric slide rail (201) arranged in parallel with the first electric slide rail (105), and a fifth electric slide rail (202) arranged vertically is fixedly installed on the slide of the fourth electric slide rail (201), a sixth electric slide rail (203) arranged longitudinally is fixedly installed on the slide of the fifth electric slide rail (202), and a wire drawing member (204) is rotatably installed on the slide of the sixth electric slide rail (203), and a wire drawing member (204) is fixedly installed on the slide of the sixth electric slide rail (203). A first pneumatic suction cup (205) is installed vertically downward, a receiving bucket (206) is installed on the operating table (1) and is located directly in front of the clamping table (2), and a pneumatic cutting mechanism (207) is installed in the receiving bucket (206), an arranging mechanism is installed on the operating table (1) and is located on the left side of the clamping table (2), a horizontally arranged electric conveyor belt (5) is installed directly in front of the top of the operating table (1), and a tray longitudinal movement mechanism is installed between the electric conveyor belt (5) and the arranging mechanism; The thread-pulling member (204) comprises a main body (2041), and a transversely arranged rotating rod (2042) is fixedly installed on the right side of the main body (2041); the main body (2041) is rotatably installed on the left side of the upper slide of the sixth electric slide rail (203) through the rotating rod (2042); a vertically arranged clamping rail (2043) is installed at the front end of the main body (2041); a transversely arranged lower clamping jaw (2044) is fixedly installed in the clamping rail (2043); an upper clamping jaw (2045) arranged above the lower clamping jaw (2044) is vertically slidable in the clamping rail (2043), and the upper clamping jaw (2045) is adapted to the lower clamping jaw (2044); a pneumatic push rod (2046) is installed in the clamping rail (2043), and the movable end of the pneumatic push rod (2046) is fixedly connected to the upper clamping jaw (2045); A longitudinally arranged slide bar (7) is fixed to the rear of the clamping rail (2043), and the slide bar (7) is slidably inserted in the main body (2041); a tension spring (701) is provided on the outer movable sleeve of the slide bar (7), and one end of the tension spring (701) is fixedly connected to the inside of the main body (2041), and the other end of the tension spring (701) is fixedly connected to the clamping rail (2043); a roller (8) is rotatably installed at the rear of the bottom of the lower clamping jaw (2044); The slide bars (7) are provided with two in total. An oil storage chamber (801) is provided in the main body (2041). A first chamber (802) is provided in the slide bar (7) located at the bottom. A first piston rod (803) fixedly connected to the inside of the main body (2041) is slidably inserted in the first chamber (802). A first oil inlet passage (804) communicating with the oil storage chamber (801) is provided through the first piston rod (803). A first oil outlet passage (805) communicating with the rotational connection between the lower clamping jaw (2044) and the roller (8) is provided at the end of the first chamber (802). ) is provided in the body (2041), and a second piston rod (807) is slidably inserted in the second chamber (806) and fixedly connected to the inside of the main body (2041); a second oil inlet channel (808) connected to the rotational connection between the lower clamping jaw (2044) and the roller (8) is provided at the end of the second chamber (806); a second oil outlet channel (809) connected to the oil storage chamber (801) is provided through the second piston rod (807); and one-way valves are adapted to be installed in the first oil inlet channel (804), the first oil outlet channel (805), the second oil inlet channel (808) and the second oil outlet channel (809).

2. The integrated inductor winding implantation processing equipment according to claim 1, characterized in that: The arrangement mechanism comprises a seventh electric slide rail (4) arranged transversely on the left side of the fourth electric slide rail (201), and a vertically arranged eighth electric slide rail (401) is fixedly installed on the slide table of the seventh electric slide rail (4), and a pneumatic turntable (402) is rotatably installed on the slide table of the eighth electric slide rail (401), and a second pneumatic suction cup (403) is fixedly arranged vertically upward on the pneumatic turntable (402).

3. The integrated inductor winding implantation processing equipment according to claim 2, characterized in that: The operating table (1) is provided with a first visual inspection camera (3) located between the clamping table (2) and the second pneumatic suction cup (403), and the first visual inspection camera (3) is arranged vertically upwards. The operating table (1) is fixed with a second visual inspection camera (301) located above the left side of the second pneumatic suction cup (403), and the second visual inspection camera (301) is arranged vertically downwards. The end of the guide groove (102), the column (103), the clamping table (2), the first visual inspection camera (3), the second visual inspection camera (301) and the second pneumatic suction cup (403) are located on the same horizontal line.

4. The integrated inductor winding implant processing equipment according to claim 1, characterized in that: The pallet longitudinal movement mechanism comprises a first electric conveyor rail (6) longitudinally mounted on the top of the operating platform (1), and the first electric conveyor rail (6) is located below the seventh electric slide rail (4), a first pallet rack (601) is fixedly mounted on the slide of the first electric conveyor rail (6), a second electric conveyor rail (602) arranged parallel to the first electric conveyor rail (6) is fixed on the operating platform (1), and a first grabbing member (603) is fixed on the slide of the second electric conveyor rail (602).

5. The integrated inductor winding implantation processing equipment according to claim 4 is characterized in that: There are two electric conveyor belts (5) in total, and the two electric conveyor belts (5) are stacked up and down, the front end of the second electric conveyor rail (602) extends to the front of the lower electric conveyor belt (5), the operating table (1) is vertically fixed with a cylinder (604) located between the electric conveyor belt (5) and the first electric conveyor rail (6), and the telescopic end above the cylinder (604) is fixedly installed with a second pallet rack (605) corresponding to the first pallet rack (601), the operating table (1) is fixed with a third electric conveyor rail (606) arranged parallel to the second electric conveyor rail (602), and the slide of the third electric conveyor rail (606) is fixed with a second grabbing member (607), the first electric conveyor rail (6) is flush with the top of the lower electric conveyor belt (5), and the second pallet rack (605) is flush with the top of the upper electric conveyor belt (5) after rising.

6. The integrated inductor winding implantation processing equipment according to claim 5, characterized in that: There are two pallet longitudinal movement mechanisms in total, and the two pallet longitudinal movement mechanisms are arranged side by side between the seventh electric slide rail (4) and the two electric conveyor belts (5).

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