A device for crimping and passing double wires through plastic shell
By designing a molded case device for double-wire combined crimping, including pressing parts, clamping parts and screwing parts, the problems of low efficiency and poor electrical connection in the prior art are solved, and efficient and reliable wire crimping is achieved.
Patent Information
- Application Number
- CN202510065777.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The existing double-wire combined crimping technology is inefficient and can easily lead to insufficient electrical connections in the wire conductor part not being completely inserted into the crimping terminal.
A molded case device is designed, including a pressing member, a clamping member and a screwing member. The pressure closure component is used to crimp the wire, the clamping component is used to fix the wire, the screwing component twists the multi-strand conductor into one strand through the toothed structure and the rotating assembly, and ensures that the conductor is completely inserted into the terminal.
The efficiency and quality of double-wire combined crimping is improved, ensuring complete insertion and stable connection of wire conductors, and improving the reliability of electrical connections.
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Figure CN119481871B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of double-wire merging and crimping, in particular to a plastic shell-penetrating device for double-wire merging and crimping. Background Art
[0002] Double-wire combined crimping is a wire connection technology, which is mainly used to firmly connect the conductor parts of two wires together by crimping. The two wires are usually inserted at both ends of the crimping terminal, and there is usually a layer of plastic shell on the outside of the crimping terminal to provide insulation protection for the crimping point of the two wires.
[0003] When two wires are crimped together, the crimping terminal is usually placed in a crimping machine manually, and the exposed conductor parts of the wires are inserted into the two ends of the crimping terminal manually, and finally the crimping machine is started to crimp the two wires together, thereby realizing the combined crimping of the two wires.
[0004] The following problems exist when crimping two wires together: 1. The conductor part of the wire may be composed of multiple strands of wire. When crimping two wires together, in order to ensure the crimping quality of the two wires, it is usually necessary to manually twist the exposed multiple strands of wire into one strand, which reduces the efficiency of crimping the wires together; 2. When inserting the wire into the terminal, the exposed conductor part of the wire may not be fully inserted into the crimping terminal, which leads to poor electrical connection of the two wires after crimping. Summary of the invention
[0005] In order to solve the above technical problems, the present invention adopts the following technical scheme: a device for merging and crimping two wires through a plastic shell, comprising a base, a crimping component for merging and crimping two wires is installed in the middle of the upper end of the base, clamping components are installed on the left and right sides of the upper end of the base, and the two clamping components are arranged alternately front and back, and a screwing component is installed on the clamping component; guide grooves are opened on the left and right sides of the upper end of the base, and the two guide grooves are arranged alternately front and back, the clamping component includes a sliding plate slidably installed in the guide groove left and right, an electric push rod is connected between the sliding plate and the guide groove, a synchronization component is installed on the upper end of the sliding plate, and two clamping plates symmetrically arranged front and back are installed on the synchronization component, and the synchronization component is used to drive the two clamping plates to move synchronously The invention relates to a method for making the rotatable wheel bearings of the invention to be movable in two steps. The rotatable wheel bearings are designed to move in a certain direction and to move in a certain direction. The rotatable wheel bearings are designed to move in a certain direction and to move in a certain direction. The rotatable wheel bearings are designed to move in a certain direction and to move in a certain direction. The rotatable wheel bearings are designed to move in a certain direction and to move in a certain direction.
[0006] Preferably, the synchronization assembly includes two synchronization plates that are symmetrically arranged front and back and are slidably installed on the upper end of the sliding plate. A double-headed screw is rotatably installed on the sliding plate, and the two threaded segments at both ends rotate in opposite directions. The two synchronization plates are respectively threadedly connected to the corresponding threaded segments, and the opposite sides of the two synchronization plates are connected to their corresponding clamping plates through two symmetrically arranged top spring rods.
[0007] Preferably, two fixing plates arranged front and back symmetrically are fixedly mounted on the upper end of the sliding plate, an adjusting screw is mounted on the fixing plate by threaded engagement, and a positioning plate is fixedly mounted on one side of the adjusting screw close to the middle of the base.
[0008] Preferably, the rotating assembly includes a driven bevel gear fixedly mounted on the outside of the rotating cylinder and located in the U-shaped plate, the front part of the driven bevel gear away from the middle part of the base is meshed with a transmission bevel gear, a rotating shaft is fixedly mounted on the front end of the transmission bevel gear, the front end of the rotating shaft rotates through the U-shaped plate and is fixedly mounted with a driving gear, and racks are fixedly mounted at the positions of the two sliding plates corresponding to the driving gears, and the racks are meshed with the driving gear.
[0009] Preferably, the pressing component includes a fixed seat fixedly installed in the middle of the upper end of the base, a lower pressing die is fixedly installed in the middle of the upper side of the fixed seat, a connecting plate with a U-shaped structure is also fixedly installed on the upper side of the fixed seat, a hydraulic rod is fixedly installed on the lower inner wall of the connecting plate, an upper pressing die is fixedly installed on the lower end of the hydraulic rod through a transmission block, and an L-shaped unlocking rod is fixedly installed on both sides of the transmission block.
[0010] Preferably, the rotating cylinder is provided with a plurality of arc holes evenly arranged in the circumference, the fitting assembly includes a connecting block slidably installed in the arc hole, an arc spring is connected between the connecting block and the arc hole, a matching ring is fixedly installed on the opposite sides of the plurality of connecting blocks and located on the outside of the rotating cylinder, an adjusting ring is fixedly installed on the opposite sides of the plurality of connecting blocks and located on the inside of the rotating cylinder, and two oblique grooves evenly arranged in the circumference are provided on one side of the adjusting ring close to the middle of the base.
[0011] Preferably, the fitting assembly also includes a fixing ring fixedly installed in the rotating cylinder and located on the side of the adjusting ring close to the middle of the base, two sliding rods symmetrically arranged up and down are slidably installed on the inner side of the fixing ring, the opposite sides of the two sliding rods are fixedly connected to their corresponding screwing plates, a matching rod is fixedly installed on the side of the sliding rod away from the middle of the base, and the matching rods are slidably installed in the oblique grooves of the corresponding adjusting rings, and the oblique grooves are used to cooperate with the matching rods to drive the two matching rods to move synchronously.
[0012] Preferably, a plurality of locking holes evenly arranged in the circumference are formed on the side of the mating ring away from the middle of the base, a synchronous sleeve is provided on the outer side of the rotating cylinder through a return spring and a left and right sliding sleeve, and a plurality of locking rods evenly arranged in the circumference are fixedly installed on the side of the synchronous sleeve close to the middle of the base, the locking rods are used to cooperate with the locking holes to lock the mating ring, and the opposite sides of the two vertical sections of the unlocking rods are arranged as inclined surfaces for driving the two synchronous sleeves to move to opposite sides.
[0013] Preferably, the straightening assembly includes two arc-shaped plates which are symmetrically arranged up and down and distributed in the rotating cylinder near the middle of the base. The two arc-shaped plates are hinged with inclined rods on the opposite sides of the two arc-shaped plates. The two inclined rods are initially arranged tilted toward the side away from the middle of the base on the opposite sides. Square spring rods are hinged with the opposite sides of the two inclined rods. The two square spring rods slide up and down and penetrate the rotating cylinder on the opposite sides, and one end of the two square spring rods on the opposite sides near the middle of the base is set as an inclined surface.
[0014] Preferably, an L-shaped plate is fixedly installed on the lower side of the transverse section of the unlocking rod, and a matching sleeve is provided on the left and right sliding sleeves at one end of the outer side of the rotating cylinder close to the middle of the base, and a slope is set on the side of the matching sleeve close to the middle of the base. The slope of the matching sleeve is used to cooperate with the transverse section of the L-shaped plate to drive the matching sleeve to move to the side away from the middle of the base, and a lower pressure ring is fixedly installed on the end of the matching sleeve away from the middle of the base, and the lower pressure ring is used to cooperate with the slope of the square spring rod to drive the two square spring rods to move to opposite sides.
[0015] The beneficial effects of the present invention are as follows: 1. The present invention sets two twisting plates to clamp one end of the exposed conductor of the wire, and the front and rear ends of the two twisting plates are set to matching tooth structures, so that the two twisting plates can stably clamp the wire. When the two twisting plates move relative to the wire in a direction away from the pressing component, the two twisting plates are driven to rotate synchronously through the rotating assembly, so that the two twisting plates can twist the exposed multiple wires of the wire into one strand, thereby increasing the efficiency of the combined crimping of the wires.
[0016] 2. The present invention positions the moving distance of the U-shaped plate relative to the sliding plate in the direction away from the crimping component by setting a positioning plate, thereby accurately controlling the depth of the wire inserted into the crimping terminal, thereby ensuring that the exposed conductor of the wire can be fully inserted into the crimping terminal, ensuring the electrical connection quality of the two wires after the combined crimping.
[0017] 3. Before the crimping component crimps the two wires together, the present invention drives the two arc plates to fit the outside of the wires through the cooperation of the L-shaped plate and the matching sleeve, and makes the two arc plates straighten the wires toward the crimping component, thereby further ensuring that the exposed conductor of the wire is fully inserted into the crimping terminal, and further ensuring the electrical connection quality of the two wires after crimping.
[0018] 4. When the pressing component presses and combines two wires, the present invention cooperates with the unlocking rod and the synchronous sleeve to move the locking rod out of the locking hole of the matching sleeve, so that the two screwing plates are no longer attached to the outside of the wires. At the same time, the present invention moves the clamping plates away from each other and releases the wires, so that the two wires that are pressed and combined can be quickly taken out, further increasing the efficiency of the crimping and combining of the two wires. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0020] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.
[0021] Figure 2 It is a three-dimensional structural schematic diagram of the clamping component and the screwing component after a portion of the base is cut away according to the present invention.
[0022] Figure 3 It is a schematic diagram of the three-dimensional structure of the clamping component after the slide plate is partially cut away.
[0023] Figure 4 It is a three-dimensional structural schematic diagram of the screwed parts after a part of the U-shaped plate is cut away according to the present invention.
[0024] Figure 5 It is a cross-sectional view of the screwing component of the present invention.
[0025] Figure 6 It is a three-dimensional structural schematic diagram of the screwed parts after the rotating cylinder and the fixed ring are partially cut away.
[0026] Figure 7 It is a three-dimensional structural schematic diagram of the partial structure of the screwing component after the synchronous sleeve is partially cut away.
[0027] Figure 8 It is a front view of the partial structure of the screwing component and the pressing component after the fixing seat and the connecting plate are partially cut away.
[0028] Figure numerals: 1, base; 2, pressing component; 21, fixed seat; 22, lower die; 23, connecting plate; 24, hydraulic rod; 25, transmission block; 26, upper die; 27, unlocking rod; 28, L-shaped plate; 3, clamping component; 31, sliding plate; 311, fixed plate; 312, adjusting screw; 313, positioning plate; 314, rack; 32, electric push rod; 33, synchronization component; 331, synchronization plate; 332, double-headed screw; 333, top extension spring rod; 34, clamping plate; 4, screwing component; 41, transmission rod; 42, U-shaped plate; 43, Rotating cylinder; 431, return spring; 432, synchronization sleeve; 433, locking rod; 434, matching sleeve; 435, lower pressure ring; 44, screwing plate; 45, fitting assembly; 451, connecting block; 452, matching ring; 453, adjusting ring; 454, fixing ring; 455, sliding rod; 456, matching rod; 457, arc spring; 46, rotating assembly; 461, driven bevel gear; 462, transmission bevel gear; 463, rotating shaft; 464, driving gear; 47, straightening assembly; 471, arc plate; 472, inclined rod; 473, square spring rod. DETAILED DESCRIPTION
[0029] The embodiments described below are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention. If no specific techniques or conditions are specified in the embodiments, the techniques or conditions described in the literature in the art or the product instructions shall be followed.
[0030] See also Figure 1 A device for crimping two wires together and passing through a plastic shell includes a base 1. A crimping component 2 for crimping two wires together is installed in the middle of the upper end of the base 1. Clamping components 3 are installed on both sides of the upper end of the base 1, and the two clamping components 3 are arranged alternately front and back. A screwing component 4 is installed on the clamping component 3.
[0031] The present invention is used to combine and crimp two electric wires together, and before the electric wires are inserted into the crimping terminal, the present invention can first twist the exposed multiple strands of the electric wire into one strand, thereby increasing the efficiency of combining and crimping the two electric wires; specifically, firstly, the crimping terminal is placed in the crimping component 2, and then the exposed end of the conductor of the electric wire is placed in the twisting component 4, and the twisting component 4 is controlled to clamp the exposed conductor of the electric wire, and then the electric wire is straightened and the other end of the electric wire is placed in the clamping component 3, and the clamping component 3 is controlled to clamp and fix the electric wire, and then according to the insertion depth of the electric wire, the two clamping components 3 are controlled to drive the two electric wires to move in a direction close to each other, so that the two clamping components 3 drive the twisting component 4 to completely insert the exposed conductor part of the electric wire into the crimping terminal.
[0032] Since the two clamping parts 3 are arranged in an alternating manner front to back, the conductor parts of the two wires are inserted into the two ends of the crimping terminal in an alternating manner front to back, and before the twisting part 4 inserts the exposed conductor part of the wire into the crimping terminal, the twisting part 4 can twist the exposed multiple strands of the wire into one strand, and finally the pressing part 2 is controlled to crimp and merge the two wires, and the twisting part 4 and the clamping part 3 are controlled to loosen the wires, and the two crimped and merged wires are taken out of the pressing part 2, thereby realizing the crimping and merging of the two wires.
[0033] See also Figure 1 and Figure 2 Guide grooves are provided on both sides of the upper end of the base 1, and the two guide grooves are arranged alternately front to back. The clamping component 3 includes a sliding plate 31 slidably installed in the guide groove left to right, and an electric push rod 32 is connected between the sliding plate 31 and the guide groove. A synchronization component 33 is installed on the upper end of the sliding plate 31, and two clamping plates 34 symmetrically arranged front to back are installed on the synchronization component 33. The synchronization component 33 is used to drive the two clamping plates 34 to move synchronously.
[0034] The clamping component 3 is used to clamp the wire; specifically, after the exposed conductor of the wire is clamped by the screwing component 4, the wire is straightened and the other end of the wire is placed in the two clamping plates 34, and then the synchronization component 33 is controlled to drive the two clamping plates 34 to move in a direction close to each other, so that the two clamping plates 34 clamp the wire, and then the electric push rod 32 is controlled to drive the two sliding plates 31 to move in a direction close to each other, so that the two sliding plates 31 drive the wires clamped by the clamping plates 34 to move in a direction close to each other through the synchronization component 33, so that the screwing component 4 completely inserts the exposed conductor part of the wire into the crimping terminal, and when the two wires are crimped and combined, the synchronization component 33 is controlled to drive the two clamping plates 34 to move in a direction away from each other and release the wires, so as to take out the two wires after crimping and combining, and the electric push rod 32 is controlled to drive the sliding plate 31 to return to its initial position.
[0035] See also Figure 2and Figure 3 The synchronization assembly 33 includes two synchronization plates 331 symmetrically arranged front and back and mounted on the upper end of the sliding plate 31 for sliding back and forth. A double-headed screw 332 is rotatably mounted on the sliding plate 31, and the two threaded segments at the two ends rotate in opposite directions. The two synchronization plates 331 are respectively threadedly connected to the corresponding threaded segments, and the opposite sides of the two synchronization plates 331 are connected to their corresponding clamping plates 34 through two left-right symmetrically arranged top spring rods 333.
[0036] The synchronization component 33 is used to drive the two clamping plates 34 to move towards each other; specifically, when the clamping plates 34 are needed to clamp the wires, the two synchronization plates 331 are driven to move towards each other through threaded cooperation by manually screwing the double-headed screw 332, so that the two synchronization plates 331 drive the two clamping plates 34 to move towards each other through the top extension spring rod 333, so that the clamping plates 34 clamp the wires in an elastic manner under the action of the top extension spring rod 333. After the two wires are combined and crimped, the clamping plates 34 are manually pushed in the direction away from each other, so that the wires can be quickly taken out of the two clamping plates 34, thereby further increasing the efficiency of the combined crimping of the wires.
[0037] See also Figure 1 , Figure 2 , Figure 4 and Figure 5 The screwing component 4 includes two transmission rods 41 of elastic telescopic structure symmetrically arranged front and back fixedly mounted on opposite sides of the two sliding plates 31, a U-shaped plate 42 is fixedly mounted on one end of the two transmission rods 41 away from the sliding plate 31, a rotating cylinder 43 is rotatably mounted on the middle part of the U-shaped plate 42 away from the sliding plate 31, and two screwing plates 44 of arc-shaped structure symmetrically arranged up and down are distributed in the rotating cylinder 43, the front and rear ends of the two screwing plates 44 are arranged with matching tooth structures, and a fitting component 45 for driving the screwing plates 44 to clamp the wires is installed between the two screwing plates 44 and the rotating cylinder 43; the end of the rotating cylinder 43 close to the sliding plate 31 rotates through the U-shaped plate 42 and is installed with a rotating component 46 for driving the rotating cylinder 43 to rotate, and the end of the rotating cylinder 43 away from the sliding plate 31 is installed with a straightening component 47 for straightening the wires; wherein, the opposite sides of the two screwing plates 44 are set to be softer rubber material.
[0038] See also Figure 2 and Figure 3 Two front-to-rear symmetrically arranged fixing plates 311 are fixedly mounted on the upper end of the sliding plate 31, and an adjusting screw 312 is installed on the fixing plate 311 by threaded engagement. A positioning plate 313 is fixedly mounted on one side of the adjusting screw 312 close to the middle of the base 1.
[0039] The screwing component 4 is used to clamp the exposed conductor part of the wire and twist the multiple conductors of the wire into one strand; specifically, first place one end of the exposed conductor of the wire on the opposite side of the two screwing plates 44, and control the fitting component 45 to drive the two screwing plates 44 to fit on the outside of the wire and enable the screwing plates 44 to clamp the wire, the opposite sides of the two screwing plates 44 are set to rubber material, so as to protect the conductor part of the wire, and the front and rear ends of the two screwing plates 44 are set to matching tooth structures, so that the two screwing plates 44 can stably clamp the end of the wire, and then according to the insertion depth of the wire, the positioning plate 313 is driven to move a distance towards the U-shaped plate 42 by manually screwing the adjustment screw 312.
[0040] When the two sliding plates 31 move toward each other, the two sliding plates 31 drive the two U-shaped plates 42 to move toward each other through the transmission rod 41, so that the U-shaped plate 42 drives the wires clamped by the two screwing plates 44 to move toward the direction close to the pressing component 2 through the rotating cylinder 43 and the fitting assembly 45, and when the rotating cylinder 43 moves to the corresponding position of the pressing component 2, the pressing component 2 can block the rotating cylinder 43 and compress the transmission rod 41 through the U-shaped plate 42, and the two clamping plates 34 can continue to drive the wires to move toward the direction close to the pressing component 2 , so that the two twisting plates 44 move relative to the wire in the direction away from the pressing component 2, and under the action of the rotating component 46, the two twisting plates 44 can rotate while moving relative to the wire in the direction away from the pressing component 2, so that the twisting plates 44 can twist the exposed multiple wires of the wire into one strand, and when the twisting plates 44 move to the corresponding position of the insulation layer of the wire, since the opposite sides of the two twisting plates 44 are set to a softer rubber material, the insulation layer of the wire can compress the rubber material of the twisting plates 44, so that the two twisting plates 44 will not squeeze and bend the wire.
[0041] When the rotating cylinder 43 drives the U-shaped plate 42 to move closer to the sliding plate 31 relative to the sliding plate 31 under the action of the pressing component 2, the end of the exposed conductor of the wire can be gradually moved out of the rotating cylinder 43 and inserted into the crimping terminal. When the U-shaped plate 42 moves to the corresponding position of the positioning plate 313, the electric push rod 32 is controlled to stop driving the sliding plate 31 to move. The insertion depth of the wire is controlled by controlling the position of the positioning plate 313. At the same time, the straightening component 47 can straighten one end of the wire inserted into the crimping terminal, thereby ensuring that the exposed conductor part of the wire can be fully inserted into the crimping terminal, thereby ensuring the electrical connection quality of the two wires after combined crimping.
[0042] See also Figure 2-Figure 4The rotating assembly 46 includes a driven bevel gear 461 fixedly sleeved on the outside of the rotating cylinder 43 and located in the U-shaped plate 42. The front part of the driven bevel gear 461 away from the middle part of the base 1 is meshed with a transmission bevel gear 462. A rotating shaft 463 is fixedly installed at the front end of the transmission bevel gear 462. The front end of the rotating shaft 463 rotates through the U-shaped plate 42 and is fixedly installed with a driving gear 464. The positions of the two sliding plates 31 corresponding to the driving gear 464 are fixedly installed with racks 314, and the racks 314 and the driving gear 464 are meshed.
[0043] The rotating assembly 46 is used to drive the rotating cylinder 43 to rotate; specifically, when the rotating cylinder 43 drives the U-shaped plate 42 to move closer to the sliding plate 31 relative to the sliding plate 31 under the action of the pressing component 2, the active gear 464 drives the transmission bevel gear 462 to rotate through the rotating shaft 463 under the action of the rack 314, so that the transmission bevel gear 462 drives the driven bevel gear 461 to rotate, and then the driven bevel gear 461 drives the rotating cylinder 43 to rotate, so that the rotating cylinder 43 drives the screwing plate 44 to rotate through the fitting assembly 45, so that the two screwing plates 44 can move relative to the wire in the direction away from the pressing component 2 and can rotate at the same time, so that the screwing plate 44 can twist the exposed multiple wires of the wire into one strand.
[0044] See also Figure 1 and Figure 8 The pressing component 2 includes a fixed seat 21 fixedly installed in the middle of the upper end of the base 1, a lower pressing die 22 is fixedly installed in the middle of the upper side of the fixed seat 21, a U-shaped connecting plate 23 is also fixedly installed on the upper side of the fixed seat 21, a hydraulic rod 24 is fixedly installed on the lower inner wall of the connecting plate 23, an upper pressing die 26 is fixedly installed at the lower end of the hydraulic rod 24 through a transmission block 25, and an L-shaped unlocking rod 27 is fixedly installed on both sides of the transmission block 25.
[0045] The crimping component 2 is used to crimp the wires together; specifically, first place the crimping terminal on the lower die 22, and when the rotating cylinder 43 moves to the corresponding position of the fixed seat 21, the fixed seat 21 can block the rotating cylinder 43, so that the exposed conductor part of the wire can be inserted into the crimping terminal, and then control the hydraulic rod 24 to drive the upper die 26 to move downward through the transmission block 25, so that the upper die 26 and the lower die 22 cooperate to crimp the two wires and the crimping terminal together, and finally control the hydraulic rod 24 to drive the upper die 26 to return to the initial position through the transmission block 25, and take out the two wires that have been crimped and merged, thereby completing the crimping and merging of the two wires.
[0046] See also Figure 5 and Figure 6The rotating cylinder 43 is provided with a plurality of arc holes evenly arranged in the circumference, the fitting component 45 includes a connecting block 451 slidably installed in the arc hole, an arc spring 457 is connected between the connecting block 451 and the arc hole, a matching ring 452 is fixedly installed on the opposite sides of the connecting blocks 451 and located on the outside of the rotating cylinder 43, an adjusting ring 453 is fixedly installed on the opposite sides of the connecting blocks 451 and located on the inside of the rotating cylinder 43, and two oblique grooves evenly arranged in the circumference are provided on one side of the adjusting ring 453 close to the middle of the base 1.
[0047] The fitting component 45 also includes a fixing ring 454 fixedly installed in the rotating cylinder 43 and located on the side of the adjusting ring 453 close to the middle of the base 1. Two sliding rods 455 symmetrically arranged up and down are installed on the inner side of the fixing ring 454 for sliding up and down movement. The opposite sides of the two sliding rods 455 are fixedly connected to their corresponding screwing plates 44. A matching rod 456 is fixedly installed on the side of the sliding rod 455 away from the middle of the base 1, and the matching rods 456 are all slidably installed in the oblique grooves of their corresponding adjusting rings 453. The oblique grooves are used to cooperate with the matching rods 456 to drive the two matching rods 456 to move synchronously.
[0048] See also Figure 7 and Figure 8 A plurality of circumferentially evenly arranged locking holes are provided on the side of the matching ring 452 away from the middle of the base 1, a synchronous sleeve 432 is provided on the outer side of the rotating cylinder 43 through a return spring 431 for sliding left and right, and a plurality of circumferentially evenly arranged locking rods 433 are fixedly installed on the side of the synchronous sleeve 432 close to the middle of the base 1, and the locking rods 433 are used to lock the matching ring 452 in cooperation with the locking holes, and the opposite sides of the vertical sections of the two unlocking rods 27 are arranged as inclined surfaces for driving the two synchronous sleeves 432 to move to the opposite sides.
[0049] The fitting component 45 is used to drive the two screwing plates 44 to fit together on the outside of the wire; specifically, first, the synchronous sleeve 432 is moved in a direction away from the matching ring 452, so that the synchronous sleeve 432 drives the locking rod 433 to move out of the locking hole and compress the reset spring 431, and then the matching ring 452 is manually rotated, so that the matching ring 452 drives the adjusting ring 453 to rotate and compress the arc spring 457 through the connecting block 451, and the adjusting ring 453 drives the two sliding rods 455 to move towards each other under the action of the fixing ring 454 through the inclined groove and the matching rod 456, so that the two sliding rods 455 drive the two screwing plates 44 to fit together on the outside of the wire, and the synchronous sleeve 432 drives the locking rod 433 to be inserted into the corresponding locking hole under the action of the reset spring 431, so as to lock the matching ring 452, so that the two screwing plates 44 are always fitted to the outside of the wire.
[0050] When the hydraulic rod 24 drives the transmission block 25 to move downward, the transmission block 25 drives the unlocking rod 27 to move downward, and the inclined surface of the vertical section of the unlocking rod 27 drives the synchronous sleeve 432 to move away from the matching ring 452, so that the locking rod 433 moves out of the locking hole again, so that the connecting block 451 drives the adjusting ring 453 to return to the initial position under the action of the arc spring 457, and then the two sliding rods 455 drive the two screwing plates 44 to return to the initial position, so that the two screwing plates 44 are no longer attached to the outside of the wires, and then when the two wires are combined and crimped, the combined and crimped wires can be quickly taken out, further increasing the efficiency of the combined crimping of the wires.
[0051] See also Figure 4 and Figure 5 The straightening component 47 includes two arc plates 471 symmetrically arranged up and down and distributed in the rotating cylinder 43 near the middle of the base 1. The two arc plates 471 are hinged with inclined rods 472 on the opposite sides. The two inclined rods 472 are initially arranged to be inclined away from the middle of the base 1 on the opposite sides. The two inclined rods 472 are hinged with square spring rods 473 on the opposite sides. The two square spring rods 473 slide up and down and penetrate the rotating cylinder 43 on the opposite sides, and one end of the two square spring rods 473 on the opposite sides near the middle of the base 1 is set as an inclined surface.
[0052] See also Figure 8 An L-shaped plate 28 is fixedly installed on the lower side of the transverse section of the unlocking rod 27, and a matching sleeve 434 is provided on the outer side of the rotating cylinder 43 near the middle of the base 1 for sliding left and right. A side of the matching sleeve 434 near the middle of the base 1 is set as an inclined surface, and the inclined surface of the matching sleeve 434 is used to cooperate with the transverse section of the L-shaped plate 28 to drive the matching sleeve 434 to move to the side away from the middle of the base 1. A lower pressure ring 435 is fixedly installed on the end of the matching sleeve 434 away from the middle of the base 1, and the lower pressure ring 435 is used to cooperate with the inclined surface of the square spring rod 473 to drive the two square spring rods 473 to move to the opposite side.
[0053] The straightening assembly 47 is used to straighten one end of the stripped wire; specifically, when the hydraulic rod 24 drives the transmission block 25 to move downward, the transmission block 25 drives the L-shaped plate 28 to move downward through the unlocking rod 27, and when the L-shaped plate 28 moves to the corresponding position of the matching sleeve 434, the L-shaped plate 28 and the matching sleeve 434 inclined surface cooperate to drive the matching sleeve 434 to move in a direction away from the middle of the base 1, so that the matching sleeve 434 drives the lower pressure ring 435 to move in the direction of the middle of the base 1, and the lower pressure ring 435 and the inclined surface of the square spring rod 473 cooperate to drive the two square spring rods 473 to move in the direction, so that the square spring rod 473 drives the two arc plates 471 to move in a direction close to each other through the inclined rod 472. When the two arc plates 471 are attached to the outside of the wire, the wire can block the arc plate 471, and then when the two square spring rods 473 continue to move in the direction of approaching each other, the two arc plates 471 can straighten the wire toward the middle of the base 1 under the action of the inclined rod 472, so that the exposed wire can be fully inserted into the crimping terminal, further ensuring the electrical connection quality after the two wires are combined and crimped. When the transmission block 25 returns to its initial position, the square spring rod 473 drives the arc plate 471 to return to its initial position through the inclined rod 472, and at the same time, the inclined surface of the square spring rod 473 and the lower pressure ring 435 cooperate to drive the matching sleeve 434 to return to its initial position.
[0054] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A device for crimping two wires through a plastic shell, comprising a base (1), a crimping component (2) for crimping two wires is installed in the middle of the upper end of the base (1), and the device is characterized in that: The upper left and right sides of the base (1) are both provided with clamping components (3), and the two clamping components (3) are arranged alternately front and back, and a screwing component (4) is installed on the clamping components (3); The clamping component (3) comprises a sliding plate (31) slidably mounted on the upper end of the base (1) to the left and right, a synchronization component (33) being mounted on the upper end of the sliding plate (31), two clamping plates (34) being symmetrically arranged front and back being mounted on the synchronization component (33), and the synchronization component (33) is used to drive the two clamping plates (34) to move synchronously; The screwing component (4) comprises a transmission rod (41) of an elastic telescopic structure fixedly mounted on opposite sides of the two sliding plates (31); a U-shaped plate (42) is fixedly mounted on one end of the transmission rod (41) away from the sliding plate (31); a rotating cylinder (43) is rotatably mounted on the middle part of the U-shaped plate (42) away from the sliding plate (31); two screwing plates (44) of an arc structure symmetrically arranged up and down are distributed in the rotating cylinder (43); the front and rear ends of the two screwing plates (44) are both provided with matching tooth structures; and a fitting component (45) for driving the screwing plates (44) to clamp the electric wire is installed between the two screwing plates (44) and the rotating cylinder (43); One end of the rotating cylinder (43) close to the sliding plate (31) rotates through the U-shaped plate (42) and is equipped with a rotating assembly (46) for driving the rotating cylinder (43) to rotate; one end of the rotating cylinder (43) away from the sliding plate (31) is equipped with a straightening assembly (47) for straightening the wires; Two fixed plates (311) arranged symmetrically in front and back are fixedly mounted on the upper end of the sliding plate (31), an adjusting screw (312) is mounted on the fixed plate (311) by means of threaded engagement, and a positioning plate (313) is fixedly mounted on one side of the adjusting screw (312) close to the middle of the base (1); The moving distance of the U-shaped plate (42) relative to the sliding plate (31) in a direction away from the pressing component (2) is positioned by a positioning plate (313), so that the depth of the electric wire inserted into the crimping terminal is precisely controlled; When the two twisting plates (44) move relative to the electric wire in a direction away from the pressing component (2), the two twisting plates (44) are driven to rotate synchronously by the rotating assembly (46), so that the exposed multiple wires of the electric wire are twisted into one strand.
2. A device for double-wire merging and crimping through a plastic shell according to claim 1, characterized in that: The upper end of the base (1) is provided with guide grooves on both left and right sides, and the two guide grooves are arranged alternately in front and back. An electric push rod (32) is connected between the sliding plate (31) and the guide groove. The synchronization component (33) comprises two synchronization plates (331) symmetrically arranged in front and back and mounted on the upper end of the sliding plate (31) for sliding in front and back. A double-headed screw (332) is rotatably mounted on the sliding plate (31), and the two threaded sections have opposite rotation directions. The two synchronization plates (331) are respectively threadedly connected to the corresponding threaded sections. The opposite sides of the two synchronization plates (331) are connected to their corresponding clamping plates (34) through two top extension spring rods (333) symmetrically arranged in the left and right.
3. A device for double-wire merging and crimping through a plastic shell according to claim 1, characterized in that: The rotating assembly (46) comprises a driven bevel gear (461) fixedly sleeved on the outside of the rotating cylinder (43) and located in the U-shaped plate (42); a transmission bevel gear (462) is meshedly mounted on the front portion of the driven bevel gear (461) away from the middle portion of the base (1); a rotating shaft (463) is fixedly mounted on the front end of the transmission bevel gear (462); a driving gear (464) is fixedly mounted on the front end of the rotating shaft (463) so as to rotate and penetrate the U-shaped plate (42); and a rack (314) is fixedly mounted on the position of the two sliding plates (31) corresponding to the driving gear (464), and the rack (314) and the driving gear (464) are meshed.
4. A device for double-wire merging and crimping through a plastic shell according to claim 1, characterized in that: The pressing component (2) comprises a fixing seat (21) fixedly mounted in the middle of the upper end of the base (1); a lower pressing die (22) is fixedly mounted in the middle of the upper side of the fixing seat (21); a connecting plate (23) with a U-shaped structure is also fixedly mounted on the upper side of the fixing seat (21); a hydraulic rod (24) is fixedly mounted on the lower inner wall of the connecting plate (23); an upper pressing die (26) is fixedly mounted on the lower end of the hydraulic rod (24) via a transmission block (25); and unlocking rods (27) with an L-shaped structure are fixedly mounted on both left and right sides of the transmission block (25).
5. A device for double-wire merging and crimping through a plastic shell according to claim 4, characterized in that: The rotating cylinder (43) is provided with a plurality of arc-shaped holes evenly arranged in the circumferential direction. The fitting assembly (45) comprises a connecting block (451) slidably mounted in the arc-shaped hole. An arc-shaped spring (457) is connected between the connecting block (451) and the arc-shaped hole. A matching ring (452) is fixedly mounted on opposite sides of the connecting blocks (451) and located on the outside of the rotating cylinder (43). An adjusting ring (453) is fixedly mounted on opposite sides of the connecting blocks (451) and located on the inside of the rotating cylinder (43). Two oblique grooves evenly arranged in the circumferential direction are provided on one side of the adjusting ring (453) close to the middle of the base (1).
6. A device for double-wire merging and crimping through a plastic shell according to claim 5, characterized in that: The fitting assembly (45) further comprises a fixing ring (454) fixedly mounted in the rotating cylinder (43) and located on the side of the adjusting ring (453) close to the middle of the base (1); two sliding rods (455) symmetrically arranged up and down are slidably mounted on the inner side of the fixing ring (454); the opposite sides of the two sliding rods (455) are fixedly connected to their corresponding screwing plates (44); a matching rod (456) is fixedly mounted on the side of the sliding rod (455) away from the middle of the base (1); and the matching rods (456) are slidably mounted in the oblique grooves of their corresponding adjusting rings (453); the oblique grooves are used to cooperate with the matching rods (456) to drive the two matching rods (456) to move synchronously.
7. A device for double-wire merging and crimping through a plastic shell according to claim 5, characterized in that: A plurality of locking holes evenly arranged in the circumferential direction are formed on a side of the matching ring (452) away from the middle of the base (1); a synchronous sleeve (432) is provided on the outer side of the rotating cylinder (43) through a return spring (431) to slide left and right; a plurality of locking rods (433) evenly arranged in the circumferential direction are fixedly mounted on a side of the synchronous sleeve (432) close to the middle of the base (1); the locking rods (433) are used to lock the matching ring (452) in cooperation with the locking holes; and the opposite sides of the vertical sections of the two unlocking rods (27) are both arranged as inclined surfaces for driving the two synchronous sleeves (432) to move toward the opposite sides.
8. A device for double-wire merging and crimping through a plastic shell according to claim 4, characterized in that: The straightening assembly (47) comprises two arc-shaped plates (471) which are symmetrically arranged up and down and distributed in the rotating cylinder (43) near the middle of the base (1); the two arc-shaped plates (471) are hingedly connected to inclined rods (472) on opposite sides; the two inclined rods (472) are initially arranged tilted away from the middle of the base (1); the two inclined rods (472) are hingedly connected to square spring rods (473) on opposite sides; the two square spring rods (473) slide up and down and penetrate the rotating cylinder (43) on opposite sides; and one end of the two square spring rods (473) on the opposite sides near the middle of the base (1) is arranged as an inclined surface.
9. A device for double-wire merging and crimping through a plastic shell according to claim 8, characterized in that: An L-shaped plate (28) is fixedly mounted on the lower side of the transverse section of the unlocking rod (27); a left-right sliding sleeve is provided on the outer side of the rotating cylinder (43) near the middle of the base (1) and a matching sleeve (434); a side of the matching sleeve (434) near the middle of the base (1) is provided with an inclined surface; the inclined surface of the matching sleeve (434) is used to cooperate with the transverse section of the L-shaped plate (28) to drive the matching sleeve (434) to move toward a side away from the middle of the base (1); a lower pressure ring (435) is fixedly mounted on the end of the matching sleeve (434) away from the middle of the base (1); the lower pressure ring (435) is used to cooperate with the inclined surface of the square spring rod (473) to drive the two square spring rods (473) to move toward opposite sides.
Citation Information
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