Profile steel pushing and feeding mechanism and laser cutting machine
By using a steel pushing mechanism on the laser steel processing line, and using the clamping and pushing of hydraulic cylinders and servo motor-driven steel wing plates, the problems of low pushing accuracy, low efficiency and poor energy saving in the existing technology are solved, and the problem of low pushing accuracy, low efficiency and poor energy saving is achieved. Efficient, stable and energy-saving steel push effect.
Patent Information
- Application Number
- CN202411978673.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-02-21
AI Technical Summary
The existing laser steel processing lines have problems such as low accuracy, low efficiency, high cost and poor energy saving when pushing steel, especially when dealing with steel types with different specifications.
A steel pushing mechanism is adopted, which includes a push bracket, a mobile station, a Z-axis slip plate, a push arm and a clamping assembly. The clamping and parallel push of the steel wing plate is realized through the hydraulic cylinder and a servo motor to reduce the clamping and parallel push of the steel wing plate. Force the arm and improve structural stability.
This solution improves the accuracy and efficiency of steel push, reduces the push force arm, enhances structural stability, and achieves efficient and energy-saving effects.
Smart Images

Figure CN119489285A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to a laser section steel processing line, is mainly used for section steel processing, and particularly relates to a section steel pushing mechanism and a laser cutting machine. Background Art
[0002] At present, the laser steel processing lines on the market push the steel to the processing area by clamping the steel web. As shown in the figure, pushing the steel by clamping the web will cause the following defects:
[0003] 1. The horizontal center position of steel sections of different specifications will change. If the clamping arm is moved manually, the moving distance is not accurate and the efficiency is low. Each time a steel section of different specifications is processed, it needs to be moved manually. The operator needs to move the clamping arm manually on the conveyor frame, which poses a safety hazard. If a horizontal moving servo and guide are installed, the cost is high and power supply is required, which is not energy-saving.
[0004] 2. The web heights of steel sections of different specifications are also different. The web heights of large-sized steel sections are high, so it is no problem to clamp the upper and lower sections by extending the clamping claws into the middle of the steel section. However, the internal space of small-sized steel sections is small, so the size of the clamping claws needs to be designed to be very small so as not to interfere with the steel section and the conveyor wheel.
[0005] 3. The force point of the clamping steel web is too far away from the pushing drive, forming a large force arm, which will require a greater driving force when pushing. Summary of the invention
[0006] In order to solve the above technical problems, the inventors have obtained the technical solution of the present invention through practice and summary. The present invention adopts the following technical solution:
[0007] A section steel pushing mechanism, comprising:
[0008] A pushing bracket, the bottom of which is provided with a plurality of supporting legs;
[0009] A moving platform, the moving platform is slidably matched on the pushing bracket;
[0010] Driver 1, the driver 1 is mounted on the moving platform and drives the moving platform to move along the pushing bracket;
[0011] Z-axis slide, the Z-axis slide is installed on the moving platform and its upper and lower positions relative to the moving platform can be adjusted;
[0012] Driver 2, driver 2 is installed on the moving platform and drives the Z-axis slide to move up and down along the moving platform;
[0013] A push arm, which is rotatably mounted on the side of the Z-axis slide;
[0014] The clamping assembly is installed at the end of the push arm away from the Z-axis slide and is used to clamp the steel wing plate.
[0015] In the preferred solution, the clamping assembly includes a fixed clamping plate fixedly mounted on the pushing arm, a movable clamping plate rotatably mounted on one side of the fixed clamping plate, and a hydraulic cylinder mounted on the fixed clamping plate and having an output end driving the movable clamping plate to rotate. A fixed plate is mounted on the pushing arm, a through hole is provided on the pushing arm, a tension spring is mounted on the fixed plate, and the tension spring passes through the through hole for connection to the end of the movable clamping plate.
[0016] 3. A steel section pushing mechanism according to claim 2, characterized in that a fixed seat and an infrared sensor installed on the top are installed on one side of the fixed splint relative to the movable splint, two guide columns arranged for vertical sliding are installed on the fixed seat, a limit seat is installed on the top of the guide column, an induction sheet metal is installed on the limit seat, a touch plate is installed at the bottom of the guide column, and a spring body is mounted on the outside of the guide column between the touch plate and the fixed seat.
[0017] Preferably, the push arm is provided with a T-shaped hole, a spring member and a T-shaped connecting pin inserted into the inner side of the spring member are installed in the T-shaped hole, and an end of the T-shaped connecting pin is connected and fixed to the Z-axis slide.
[0018] Preferably, two symmetrically distributed vertical slide rails are installed on the side of the moving platform;
[0019] The second driver includes a motor seat installed on the top side of the moving platform and a servo motor 2 installed on the motor seat. The servo motor 2 is connected to a Z-axis lead screw via a synchronous belt. The Z-axis slide is mounted on the Z-axis lead screw, and a vertical slider and a vertical slide rail are mounted on the back of the Z-axis slide for sliding cooperation.
[0020] The driver 1 includes a horizontal slider installed on the bottom of the moving platform, a servo motor 1 and a lubrication wheel, and a travel gear is installed at the output end of the servo motor 1;
[0021] A horizontal slide rail and a horizontal rack are installed on the top of the pushing bracket. The horizontal slide rail and the horizontal slider are slidably matched, and the horizontal rack and the traveling gear and the lubrication wheel are meshed and matched.
[0022] A method for pushing a section steel, using the pushing mechanism, comprises:
[0023] Step 1: Vertical position
[0024] Servo motor 2 drives the Z-axis lead screw to rotate via the synchronous belt, and the Z-axis slide moves downward along the vertical slide rail, while the push arm and the clamping assembly move downward together with the Z-axis slide;
[0025] The top of the steel wing plate acts on the touch plate to move upward, and the touch plate compresses the spring body. The touch plate drives the limit seat and the induction sheet metal upward through the guide column to block the infrared sensor, giving the system a signal of arrival;
[0026] Step 2: Wing clamping
[0027] The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable splint outward, the length of the tension spring increases, and the clamping end of the movable splint first abuts against the inner side of the wing plate. When the movable splint fits tightly against the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed splint will approach the outer side of the wing plate and fit it. During the approaching process, the spring part is compressed, and the push arm and the Z-axis slide are parallel;
[0028] Step 3, transport
[0029] The servo motor moves horizontally along the horizontal rack via the travel gear, during which the horizontal slider and the horizontal slide rail slide together, and the lubrication wheel and the horizontal rack mesh until it is transported to the transport terminal;
[0030] Step 4: Loosen the flap
[0031] The output end of the hydraulic cylinder is recovered, the movable clamp is reset under the action of the tension spring, and the push arm is reset under the action of the spring member;
[0032] Step 5: Mobile station reset
[0033] The Z-axis slide is reset under the action of servo motor 2, and the moving platform is reset to the initial position under the action of servo motor 1;
[0034] Repeat steps 1 to 5 until the steel section delivery task is completed.
[0035] A laser cutting machine comprises the pushing mechanism, and also comprises a loading rack arranged in parallel with the pushing bracket, and a conveying roller and a positioning wheel are installed on the top of the loading rack;
[0036] A main cylinder with a crossbeam and located on one side of the crossbeam is installed on the loading rack, a moving frame is installed on the end of the main cylinder, the moving frame is slidably fitted on the crossbeam, auxiliary cylinders one and two are installed on the crossbeam, and clamping plates one and two are rotatably installed on the moving frame, the output end of auxiliary cylinder one is connected to the tail of clamping plate one, the output end of auxiliary cylinder two is connected to the tail of clamping plate two, and clamping rollers are installed on the heads of clamping plates one and two.
[0037] In the preferred embodiment, the laser cutting machine also includes a support frame and a loading trolley. A plurality of support frames are arranged at equal intervals in the direction of conveying the steel sections. A track frame is arranged at the bottom of the loading trolley. The loading trolley includes a bottom plate, a top plate and a lifting frame. A walking mechanism and a driving mechanism are installed on the bottom plate. The driving mechanism drives the walking mechanism to move along the track frame. A lifter is also installed on the bottom plate. The top of the lifter is installed on the bottom surface of the top plate. The lifting frame is an X-shaped frame and one side of the X-shaped frame is a joint point that slides relative to the bottom plate, and the other side of the joint point is rotatably arranged relative to the bottom plate.
[0038] A steel section cutting method using a laser cutting machine, comprising:
[0039] Step 1: Steel loading
[0040] The operation of the lifter drives the top plate upward relative to the bottom plate, and the steel top support placed on the support frame is separated from the support frame;
[0041] The driving mechanism drives the walking mechanism to move along the track frame and approach the loading rack, and transports the steel to the conveying roller on the loading rack;
[0042] After being transported to the top of the conveying roller, the lifter works in the reverse direction to drive the top plate downward relative to the bottom plate, and the steel is loaded onto the conveying roller until the top plate is separated from the steel. The driving mechanism drives the walking mechanism to move along the track frame and away from the loading frame to the initial position;
[0043] Step 2: Positioning of steel sections
[0044] After the main cylinder drives the moving frame to move along the crossbeam to a position that matches the specifications of the profiled steel, the auxiliary cylinder 1 or 2 drives the corresponding clamping roller to fit the profiled steel onto the positioning wheel;
[0045] Auxiliary cylinder 1 or auxiliary cylinder 2 drives the clamping roller to reset, and the main cylinder drives the moving frame to reset;
[0046] Step 3: Clamping and conveying
[0047] 31) Vertically in place
[0048] Servo motor 2 drives the Z-axis lead screw to rotate via the synchronous belt, and the Z-axis slide moves downward along the vertical slide rail, while the push arm and the clamping assembly move downward together with the Z-axis slide;
[0049] The top of the steel wing plate acts on the touch plate to move upward, and the touch plate compresses the spring body. The touch plate drives the first and sensing sheet metal to move upward to the shielding infrared sensor through the guide column, giving the system a signal of arrival;
[0050] 32) Wing clamping
[0051] The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable splint outward, the length of the tension spring increases, and the clamping end of the movable splint first abuts against the inner side of the wing plate. When the movable splint fits tightly against the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed splint will approach the outer side of the wing plate and fit it. During the approaching process, the spring part is compressed, and the push arm and the Z-axis slide are parallel;
[0052] 33) Transportation
[0053] The servo motor moves horizontally along the horizontal rack through the travel gear, during which the horizontal slider and the horizontal slide rail slide together, the lubrication wheel and the horizontal rack mesh, and the steel of the set length is transported each time. The steel of the set length is cut by the cutting device until all the transport and cutting of the steel are completed;
[0054] 34) Release the wing plate
[0055] The output end of the hydraulic cylinder is recovered, the movable clamp is reset under the action of the tension spring, and the push arm is reset under the action of the spring member;
[0056] 35) Mobile station reset
[0057] The Z-axis slide is reset under the action of servo motor 2, and the moving platform is reset to the initial position under the action of servo motor 1;
[0058] Repeat steps 31) to 35) until the steel section conveying and cutting tasks are completed;
[0059] Repeat steps 1 to 3 until the steel section cutting operation is completed.
[0060] Compared with the prior art, the present invention has the following beneficial effects:
[0061] 1. The present invention adopts a wing plate clamping and conveying method when conveying steel sections. Compared with the original web plate clamping and conveying method, it can better adapt to workpieces of different sizes and specifications. At the same time, the force arm during transportation is greatly reduced, which is beneficial to improving structural stability and achieving high efficiency and energy saving. By switching to the method of clamping wing plates, the space is large enough, the rigidity of the chuck can be strengthened to meet the clamping requirements of steel sections of different specifications. Multiple clamping and pushing of a single steel section can be achieved, and the pushing stroke is shortened. (For example: a 14-meter steel section is first clamped at the 7-meter position. When the 7-meter position steel section is fully processed, the clamping assembly is moved back 7 meters to push the 7-meter steel section. This reduces the pushing stroke, space occupied and moving distance.)
[0062] 2. The present invention arranges the push arm and the Z-axis slide in a rotatable manner, and sets a T-shaped connecting pin and a spring member between the push arm and the Z-axis slide. The spring member initially biases the push arm toward the side close to the Z-axis slide. After being clamped by the clamping assembly, the push arm is arranged almost parallel to the steel section. This can better ensure that the push force is concentrated in the center of the push arm, making the structure of the push arm more stable.
[0063] 3. The present invention also compresses the spring body upward after the touch plate contacts the wing plate, so that the sensing sheet metal blocks the infrared sensor, and transmits the arrival signal to the system. The system gives instructions to the fixed clamp and the movable clamp to complete the clamping of the steel wing plate. When clamping, the movable clamp first contacts the side wall of the steel wing plate, and then the fixed clamp and the pushing arm overcome the action of the spring part, so that the clamping assembly clamps the top of the fixed steel wing plate to ensure that it is transported in a straight line along the positioning roller to the cutting station.
[0064] 4. The laser cutting machine of the present invention is also provided with a loading car and a loading rack. The loading car is used to transport the steel to the loading rack. The loading rack is provided with a main and auxiliary cylinders. The main and auxiliary cylinders and the steel are pushed onto the positioning wheel to complete the positioning of the steel. It can be selected for workpieces of different sizes. When it is implemented for small-sized workpieces, the auxiliary cylinder 1 and the clamping roller on the clamping plate 1 are used to achieve the tight positioning of the workpiece; when it is implemented for large-sized workpieces, the auxiliary cylinder 2 and the clamping roller on the clamping plate 2 are used to achieve tight positioning. In this way, the specifications of the traditional positioning cylinder can be reduced. If a cylinder with a large stroke is directly used, the feeding efficiency will be affected. BRIEF DESCRIPTION OF THE DRAWINGS
[0065] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0066] Figure 2 It is a schematic diagram of the overall structure of the section steel pushing mechanism of the present invention;
[0067] Figure 3 for Figure 2 A partial enlarged view of the middle A;
[0068] Figure 4 A diagram showing the position relationship of the mobile station of the present invention and the components thereon;
[0069] Figure 5 It is a schematic diagram of the rear side of the mobile station;
[0070] Figure 6 It is a schematic diagram of the internal structure of the clamping assembly on the mobile platform;
[0071] Figure 7 for Figure 6 A partial enlarged view of point B in the middle;
[0072] Figure 8 A top view of the mobile platform and its components;
[0073] Fig. 9 The figure is a schematic diagram of the overall structure of the loading rack;
[0074] Fig.10 It is the position distribution diagram of the beam and the components thereon;
[0075] Fig.11It is a position relationship diagram of the beam and the components thereon;
[0076] Fig.12 The overall structure of the loading car is shown in Figure 1. Figure 1 ;
[0077] Fig.13 The overall structure of the loading car is shown in Figure 1. Figure 2 . DETAILED DESCRIPTION
[0078] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0079] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0080] like Figures 2 to 8 As shown, a section steel pushing mechanism comprises:
[0081] A push bracket 100, wherein a plurality of support legs are provided at the bottom of the push bracket 100;
[0082] A moving platform 101, the moving platform 101 is slidably matched on the pushing bracket 100;
[0083] Driver 1, the driver 1 is installed on the moving platform 101 and drives the moving platform 101 to move along the pushing bracket 100;
[0084] A Z-axis slide 106, which is mounted on the moving platform 101 and can be adjusted up and down relative to the moving platform 101;
[0085] Driver 2, which is mounted on the moving platform 101 and drives the Z-axis slide 106 to move up and down along the moving platform 101;
[0086] A push arm 102, the push arm 102 is rotatably mounted on the side of the Z-axis slide 106;
[0087] The clamping assembly is installed at one end of the push arm 102 away from the Z-axis slide 106 and is used to clamp the steel wing plate.
[0088] In the pushing mechanism, the clamping assembly includes a fixed clamping plate 104 fixedly mounted on the pushing arm 102, a movable clamping plate 103 rotatably mounted on one side of the fixed clamping plate 104, and a hydraulic cylinder 105 mounted on the fixed clamping plate 104 and having an output end driving the movable clamping plate 103 to rotate. A fixed plate 114 is mounted on the pushing arm 102, and a through hole is provided on the pushing arm 102. A tension spring 119 is mounted on the fixed plate 114, and the tension spring 119 passes through the through hole and is connected to the end of the movable clamping plate 103. The rear side of the moving platform 101 is equipped with a hydraulic system of the hydraulic cylinder 105. In the free state, the clamping area between the fixed clamping jaw 105 and the movable clamping jaw 104 has a safety distance of 10 mm from the steel wing plate to ensure that the clamping jaws interfere with the steel wing plate in the middle during the lowering and clamping process.
[0089] During clamping, the output end of the hydraulic cylinder 105 moves outward to push the end of the movable clamping plate 103, bringing the movable clamping plate 103 close to the fixed clamping plate 104 and first abutting against the inner wall of the wing plate. After abutting, the output end of the hydraulic cylinder 105 continues to move outward to push the movable clamping plate 103 to bring the fixed clamping plate 104 close to and fit against the outer wall of the wing plate. When the hydraulic cylinder 105 is retracted, the tension spring 119 resets the movable clamping plate 103. After clamping, the driver drives the moving platform 101 to transport the steel to the cutting station along the pushing bracket 100.
[0090] In the pushing material mechanism, if Figure 7 As shown, a fixed seat 1041 and an infrared sensor 1042 installed on the top are installed on one side of the fixed splint 104 relative to the movable splint 103, two guide columns 1046 arranged for vertical sliding are installed on the fixed seat 1041, a limiting seat 1044 is installed on the top of the guide column 1046, a sensing sheet metal 1043 is installed on the limiting seat 1044, a touch panel 1045 is installed on the bottom of the guide column 1046, and a spring body 1047 is sleeved on the outer side of the guide column 1046 between the touch panel 1045 and the fixed seat 1041.
[0091] When the Z-axis slide 106 moves downward, the touch plate 1045 moves downward to act on the top of the wing plate, and the touch plate 1045 moves upward to compress the spring body 1047. The limit seat 1044 drives the sensing sheet metal 1043 to move upward to block the infrared sensor 1042 to give an in-place signal and transmit it to the system.
[0092] The push arm 102 is provided with a T-shaped hole, in which a spring member 121 and a T-shaped connecting pin 120 inserted into the inner side of the spring member 121 are installed, and the end of the T-shaped connecting pin 120 is connected and fixed to the Z-axis slide 106 .
[0093] During clamping, when the fixed clamping plate 104 approaches the outer wall of the wing plate, the spring member 121 is compressed and the pushing arm 102 is eventually moved outwards by a certain angle.
[0094] In the pushing material mechanism, if Figure 4 As shown, two symmetrically distributed vertical slide rails 107 are installed on the side of the moving platform 101;
[0095] Driver 2 includes a motor base 110 installed on the top side of the moving platform 101 and a servo motor 2 111 installed on the motor base 110. The servo motor 2 111 is connected to the Z-axis screw 109 via a synchronous belt. The Z-axis slide 106 is installed on the Z-axis screw 109, and the back of the Z-axis slide 106 is installed with a vertical slider 108 and a vertical slide rail 107 for sliding cooperation.
[0096] The servo motor 111 drives the Z-axis lead screw 109 to rotate via the synchronous belt and the pulley, thereby moving the Z-axis slide 106 up and down along the vertical slide rail 107, thereby adjusting the height of the clamping assembly to adapt to steel sections of different specifications and sizes.
[0097] The driver 1 includes a horizontal slider installed on the bottom of the moving platform 101, a servo motor 116 and a lubrication wheel 118, and a travel gear 117 is installed at the output end of the servo motor 116;
[0098] A horizontal slide rail 113 and a horizontal rack 112 are installed on the top of the pushing bracket 100. The horizontal slide rail 113 and the horizontal slider are slidably matched, and the horizontal rack 112 and the travel gear 117 and the lubrication wheel 118 are meshed and matched.
[0099] The servo motor 116 drives the travel gear 117 to move linearly along the horizontal rack 112 , and the lubrication wheel 118 also meshes with the horizontal rack 112 during the movement, and the horizontal rack 112 is all equipped with helical teeth.
[0100] A steel section pushing method adopts a pushing mechanism, comprising:
[0101] Step 1: Vertical position
[0102] The servo motor 111 drives the Z-axis lead screw 109 to rotate via the synchronous belt, and the Z-axis slide 106 moves downward along the vertical slide rail 107, and at the same time, the push arm 102 and the clamping assembly move downward together with the Z-axis slide 106;
[0103] The top of the steel wing plate acts on the touch plate 1045 to move upward, and the touch plate 1045 compresses the spring body 1047. The touch plate 1045 drives the limit seat 1044 and the induction sheet metal 1043 upward to the shielding infrared sensor 1042 through the guide column 1046, giving the system a signal of arrival;
[0104] Step 2: Wing clamping
[0105] The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable clamping plate 103 outward, the length of the tension spring 119 increases, and the clamping end of the movable clamping plate 103 first abuts against the inner side of the wing plate. When the movable clamping plate 103 fits tightly against the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed clamping plate 104 approaches the outer side of the wing plate and fits it. During the approaching process, the spring member 121 is compressed, and the push arm 102 and the Z-axis slide 106 are parallel.
[0106] Step 3, transport
[0107] The servo motor 116 moves horizontally along the horizontal rack 112 via the travel gear 117, during which the horizontal slider and the horizontal slide rail 113 slide together, and the lubrication wheel 118 meshes with the horizontal rack 112 until it is transported to the transport terminal;
[0108] Step 4: Loosen the flap
[0109] The output end of the hydraulic cylinder 105 is recovered, the movable clamping plate 103 is reset under the action of the tension spring 119, and the push arm 102 is reset under the action of the spring member 121;
[0110] Step 5: Mobile station 101 resets
[0111] The Z-axis slide 106 is reset under the action of the servo motor 2 111, and the moving platform 101 is reset to the initial position under the action of the servo motor 1 116;
[0112] Repeat steps 1 to 5 until the steel section delivery task is completed.
[0113] like Figure 1 As shown, a laser cutting machine includes the above-mentioned pushing mechanism, and also includes a loading rack 200 arranged in parallel with the pushing bracket 100, and a conveying roller 201 and a positioning wheel 202 are installed on the top of the loading rack 200;
[0114] like Figures 9 to 11 As shown, the loading rack 200 is installed with a crossbeam 204 and a main cylinder 206 located on one side of the crossbeam 204, a moving frame 205 is installed at the end of the main cylinder 206, the moving frame 205 is slidably fitted on the crossbeam 204, an auxiliary cylinder 1 209 and an auxiliary cylinder 2 210 are installed on the crossbeam 204, a clamp 1 207 and a clamp 2 208 are rotatably installed on the moving frame 205, the output end of the auxiliary cylinder 1 209 is connected to the tail of the clamp 1 207, the output end of the auxiliary cylinder 2 210 is connected to the tail of the clamp 2 208, and clamping rollers are installed at the heads of the clamp 1 207 and the clamp 2 208.
[0115] The moving frame 205 is moved to a suitable position by the main cylinder 206 (large stroke), and the small or large steel sections are positioned on the side of the positioning wheel 202 by the auxiliary cylinder 1 209 or the auxiliary cylinder 2 210, and the steel sections are pushed linearly toward the laser cutting station by relying on the positioning wheel 202.
[0116] In the laser cutting machine, Figure 12 to Figure 13 As shown, the laser cutting machine also includes a support frame 400 and a loading car 300. A plurality of support frames 400 are arranged at equal intervals in the direction of conveying the steel. A track frame 301 is arranged at the bottom of the loading car 300. The loading car 300 includes a bottom plate 302, a top plate 303 and a lifting frame 304. A walking mechanism 305 and a driving mechanism 306 are installed on the bottom plate 302. The driving mechanism 306 drives the walking mechanism 305 to move along the track frame 301. A lifter 307 is also installed on the bottom plate 302. The top of the lifter 307 is installed on the bottom surface of the top plate 303. The lifting frame 304 is an X-shaped frame, and one side of the X-shaped frame is a joint point that slides relative to the bottom plate 302, and the joint point on the other side is rotated relative to the bottom plate 302. The top plate 303 is moved up and down by the lifter 307 to complete the lifting and lowering of the steel and the transfer operation of the steel.
[0117] A steel section cutting method using a laser cutting machine, comprising:
[0118] Step 1: Steel loading
[0119] The lifter 307 drives the top plate 303 upward relative to the bottom plate 302, and the steel top support placed on the support frame 400 is separated from the support frame 400;
[0120] The driving mechanism 306 drives the walking mechanism 305 to move along the track frame 301 and approach the loading frame 200, and transports the steel to the conveying roller 201 on the loading frame 200;
[0121] After being transported to the top of the conveying roller 201, the lifter 307 works in the reverse direction to drive the top plate 303 downward relative to the bottom plate 302, and the steel is loaded onto the conveying roller 201 until the top plate 303 is separated from the steel, and the driving mechanism 306 drives the walking mechanism 305 to move along the track frame 301 and away from the loading frame 200 to the initial position;
[0122] Step 2: Positioning of steel sections
[0123] After the main cylinder 206 drives the moving frame 205 to move along the crossbeam 204 to a position adapted to the specifications of the profiled steel, the auxiliary cylinder 1 209 or the auxiliary cylinder 2 210 drives the corresponding clamping roller to fit the profiled steel onto the positioning wheel 202;
[0124] The auxiliary cylinder 1 209 or the auxiliary cylinder 2 210 drives the clamping roller to reset, and the main cylinder 206 drives the moving frame 205 to reset;
[0125] Step 3: Clamping and conveying
[0126] 31) Vertically in place
[0127] The servo motor 111 drives the Z-axis lead screw 109 to rotate via the synchronous belt, and the Z-axis slide 106 moves downward along the vertical slide rail 107, and at the same time, the push arm 102 and the clamping assembly move downward together with the Z-axis slide 106;
[0128] The top of the steel wing plate acts on the touch plate 1045 to move upward, and the touch plate 1045 compresses the spring body 1047. The touch plate 1045 drives the first and sensing sheet metal 1043 upward to the shielding infrared sensor 1042 through the guide column 1046, giving the system a signal of arrival;
[0129] 32) Wing clamping
[0130] The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable clamping plate 103 outward, the length of the tension spring 119 increases, and the clamping end of the movable clamping plate 103 first abuts against the inner side of the wing plate. When the movable clamping plate 103 fits tightly against the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed clamping plate 104 approaches the outer side of the wing plate and fits it. During the approaching process, the spring member 121 is compressed, and the push arm 102 and the Z-axis slide 106 are parallel.
[0131] 33) Transportation
[0132] The servo motor 116 moves horizontally along the horizontal rack 112 via the travel gear 117, during which the horizontal slider and the horizontal slide rail 113 slide together, the lubrication wheel 118 meshes with the horizontal rack 112, and the steel of a set length is transported each time, and the steel of a set length is cut by the cutting device until all the transport and cutting of the steel are completed;
[0133] 34) Release the wing plate
[0134] The output end of the hydraulic cylinder 105 is recovered, the movable clamping plate 103 is reset under the action of the tension spring 119, and the push arm 102 is reset under the action of the spring member 121;
[0135] 35) Mobile station 101 reset
[0136] The Z-axis slide 106 is reset under the action of the servo motor 2 111, and the moving platform 101 is reset to the initial position under the action of the servo motor 1 116;
[0137] Repeat steps 31) to 35) until the steel section conveying and cutting tasks are completed;
[0138] Repeat steps 1 to 3 until the steel section cutting operation is completed.
[0139] The above is only a preferred specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. The replacement may be a replacement of a part of the structure, device, method step, or a complete technical solution. Any equivalent replacement or change according to the technical solution and the inventive concept of the present invention shall be covered within the protection scope of the present invention.
Claims
1. A steel feed pushing mechanism, characterized in that: include: A pushing bracket (100), wherein a plurality of supporting legs are arranged at the bottom of the pushing bracket (100); A moving platform (101), the moving platform (101) is slidably matched on the pushing bracket (100); Driver 1, the driver 1 is mounted on the moving platform (101) and drives the moving platform (101) to move along the pushing bracket (100); A Z-axis slide (106), the Z-axis slide (106) is mounted on the moving platform (101) and is adjustable in vertical position relative to the moving platform (101); A second driver is mounted on the moving platform (101) and drives the Z-axis slide (106) to move up and down along the moving platform (101); A push arm (102), the push arm (102) is rotatably mounted on the side of the Z-axis slide (106); The clamping assembly is installed at one end of the pushing arm (102) away from the Z-axis slide (106) and is used for clamping the steel wing plate.
2. A steel section pushing mechanism according to claim 1, characterized in that: The clamping assembly comprises a fixed clamping plate (104) fixedly mounted on the pushing arm (102), a movable clamping plate (103) rotatably mounted on one side of the fixed clamping plate (104), and a hydraulic cylinder (105) mounted on the fixed clamping plate (104) and having an output end driving the movable clamping plate (103) to rotate, a fixed plate (114) being mounted on the pushing arm (102), a through hole being provided on the pushing arm (102), a tension spring (119) being mounted on the fixed plate (114), and the tension spring (119) passing through the through hole for connection to the end of the movable clamping plate (103).
3. A steel pushing mechanism according to claim 2, characterized in that: A fixed seat (1041) and an infrared sensor (1042) installed on the top are installed on one side of the fixed splint (104) relative to the movable splint (103); two guide pillars (1046) arranged for vertical sliding are installed on the fixed seat (1041); a limit seat (1044) is installed on the top of the guide pillar (1046); a sensing sheet metal (1043) is installed on the limit seat (1044); a touch panel (1045) is installed on the bottom of the guide pillar (1046); and a spring body (1047) is sleeved on the outer side of the guide pillar (1046) between the touch panel (1045) and the fixed seat (1041).
4. A steel section pushing mechanism according to claim 1, characterized in that: The push arm (102) is provided with a T-shaped hole, in which a spring member (121) and a T-shaped connecting pin (120) inserted into the inner side of the spring member (121) are installed, and the end of the T-shaped connecting pin (120) is connected and fixed to the Z-axis slide plate (106).
5. The steel section pushing mechanism according to claim 1, characterized in that: Two symmetrically distributed vertical slide rails (107) are installed on the side of the moving platform (101); The second driver comprises a motor seat (110) mounted on the top side of the moving platform (101) and a servo motor (111) mounted on the motor seat (110); the servo motor (111) is connected to a Z-axis lead screw (109) via a synchronous belt; a Z-axis slide plate (106) is mounted on the Z-axis lead screw (109) in cooperation; and a vertical slider (108) and a vertical slide rail (107) are mounted on the back of the Z-axis slide plate (106) in a sliding cooperation; The driver 1 comprises a horizontal slider mounted on the bottom of the moving platform (101), a servo motor 1 (116) and a lubrication wheel (118), and a travel gear (117) is mounted on the output end of the servo motor 1 (116); A horizontal slide rail (113) and a horizontal rack (112) are installed on the top of the pushing bracket (100); the horizontal slide rail (113) and the horizontal slider are slidably matched; the horizontal rack (112) and the traveling gear (117) and the lubricating wheel (118) are meshedly matched.
6. A method for pushing a steel section, using the pushing mechanism according to any one of claims 1 to 5, characterized in that: include: Step 1: Vertical position The servo motor 2 (111) drives the Z-axis lead screw (109) to rotate via the synchronous belt, so that the Z-axis slide plate (106) moves downward along the vertical slide rail (107), and at the same time, the push arm (102) and the clamping assembly move downward together with the Z-axis slide plate (106); The top of the steel wing plate acts on the touch plate (1045) to move upward, the touch plate (1045) compresses the spring body (1047), and the touch plate (1045) drives the limit seat (1044) and the induction sheet metal (1043) to move upward to the shielding infrared sensor (1042) through the guide column (1046), giving the system a signal of arrival; Step 2: Wing clamping The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable clamp (103) outward, the length of the tension spring (119) increases, and the clamping end of the movable clamp (103) first abuts against the inner side of the wing plate. When the movable clamp (103) is tightly fitted to the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed clamp (104) will approach the outer side of the wing plate and fit it. During the approaching process, the spring member (121) is compressed, and the push arm (102) and the Z-axis slide (106) are parallel; Step 3, transport The servo motor 1 (116) moves horizontally along the horizontal rack (112) via the travel gear (117), during which the horizontal slide block and the horizontal slide rail (113) slide in cooperation, and the lubrication wheel (118) and the horizontal rack (112) mesh, until the conveying is completed to the conveying terminal; Step 4: Loosen the flap The output end of the hydraulic cylinder (105) is recovered, the movable clamping plate (103) is reset under the action of the tension spring (119), and the push arm (102) is reset under the action of the spring member (121); Step 5: Mobile station (101) resets The Z-axis slide (106) is reset under the action of the second servo motor (111), and the moving platform (101) is reset to the initial position under the action of the first servo motor (116); Repeat steps 1 to 5 until the steel section delivery task is completed.
7. A laser cutting machine, comprising the pushing mechanism according to any one of claims 1 to 5, characterized in that: It also includes a loading rack (200) arranged in parallel with the pushing bracket (100), and a conveying roller (201) and a positioning wheel (202) are installed on the top of the loading rack (200); The loading rack (200) is provided with a main cylinder (206) on one side of the cross beam (204), a moving frame (205) is provided at the end of the main cylinder (206), the moving frame (205) is slidably fitted on the cross beam (204), a sub-cylinder 1 (209) and a sub-cylinder 2 (210) are provided on the cross beam (204), a clamping plate 1 (207) and a clamping plate 2 (208) are rotatably provided on the moving frame (205), the output end of the sub-cylinder 1 (209) is connected to the tail of the clamping plate 1 (207), the output end of the sub-cylinder 2 (210) is connected to the tail of the clamping plate 2 (208), and clamping rollers are provided at the heads of the clamping plates 1 (207) and 2 (208).
8. The laser cutting machine according to claim 7, characterized in that: The laser cutting machine further comprises a support frame (400) and a loading car (300), wherein a plurality of support frames (400) are arranged at equal intervals in a direction perpendicular to the conveying direction of the steel sections, a track frame (301) is arranged at the bottom of the loading car (300), the loading car (300) comprises a bottom plate (302), a top plate (303) and a lifting frame (304), a walking mechanism (305) and a driving mechanism (306) are installed on the bottom plate (302), the driving mechanism (306) drives the walking mechanism (305) to move along the track frame (301), a lifting device (307) is also installed on the bottom plate (302), the top of the lifting device (307) is installed on the bottom surface of the top plate (303), and the lifting frame (304) is an X-shaped frame, and one side of the X-shaped frame is a joint point that is slidably matched with respect to the bottom plate (302), and the other side of the joint point is rotatably arranged with respect to the bottom plate (302).
9. A method for cutting section steel, using the laser cutting machine as claimed in claim 8, characterized in that: include: Step 1: Steel loading The lifter (307) works to drive the top plate (303) upward relative to the bottom plate (302), so that the steel top support placed on the support frame (400) is separated from the support frame (400); The driving mechanism (306) drives the walking mechanism (305) to move along the track frame (301) and approach the loading frame (200), and transports the steel sections to the conveying rollers (201) on the loading frame (200); After being transported to the top of the conveying roller (201), the lifter (307) works in the reverse direction to drive the top plate (303) downward relative to the bottom plate (302), and loads the steel onto the conveying roller (201), until the top plate (303) is separated from the steel, and the driving mechanism (306) drives the walking mechanism (305) to move along the track frame (301) and away from the loading frame (200) to the initial position; Step 2: Positioning of steel sections After the main cylinder (206) drives the moving frame (205) to move along the crossbeam (204) to a position matching the specifications of the profiled steel, the auxiliary cylinder 1 (209) or the auxiliary cylinder 2 (210) drives the corresponding clamping roller to fit the profiled steel onto the positioning wheel (202); The auxiliary cylinder 1 (209) or the auxiliary cylinder 2 (210) drives the clamping roller to reset, and the main cylinder (206) drives the moving frame (205) to reset; Step 3: Clamping and conveying 31) Vertically in place The servo motor 2 (111) drives the Z-axis lead screw (109) to rotate via the synchronous belt, so that the Z-axis slide plate (106) moves downward along the vertical slide rail (107), and at the same time, the push arm (102) and the clamping assembly move downward together with the Z-axis slide plate (106); The top of the steel wing plate acts on the touch plate (1045) to move upward, the touch plate (1045) compresses the spring body (1047), and the touch plate (1045) drives the limit seat (1044) and the induction sheet metal (1043) to move upward to the shielding infrared sensor (1042) through the guide column (1046), giving the system a signal of arrival; 32) Wing clamping The system gives a clamping signal, and the output end of the hydraulic cylinder pushes the tail of the movable clamp (103) outward, the length of the tension spring (119) increases, and the clamping end of the movable clamp (103) first abuts against the inner side of the wing plate. When the movable clamp (103) is tightly fitted to the inner side of the wing plate, the output end of the hydraulic cylinder continues to output, and the fixed clamp (104) will approach the outer side of the wing plate and fit it. During the approaching process, the spring member (121) is compressed, and the push arm (102) and the Z-axis slide (106) are parallel; 33) Transportation The servo motor 1 (116) moves horizontally along the horizontal rack (112) via the travel gear (117), during which the horizontal slide block and the horizontal slide rail (113) slide and cooperate, and the lubrication wheel (118) and the horizontal rack (112) mesh, and each time the steel of a set length is transported, the steel of the set length is cut by the cutting device until all the transport and cutting of the steel are completed; 34) Release the wing plate The output end of the hydraulic cylinder (105) is recovered, the movable clamping plate (103) is reset under the action of the tension spring (119), and the push arm (102) is reset under the action of the spring member (121); 35) Mobile station (101) reset The Z-axis slide (106) is reset under the action of the second servo motor (111), and the moving platform (101) is reset to the initial position under the action of the first servo motor (116); Repeat steps 31) to 35) until the steel section conveying and cutting tasks are completed; Repeat steps 1 to 3 until the steel section cutting operation is completed.