An emulsifier preparation tank with self-cleaning structure

Abstract

The invention discloses an emulsifier preparation tank with a self-cleaning structure, comprising a preparation tank body, a stirring plate, a rotating rod, a movable ring plate, a pressure plate, a scraper, a pressure rod, a pressure block and a plug-in column; the scraper acts on a cleaning component of the stirring plate reciprocatingly through the pressure cooperation between the pressure block and the pressure rod; the position of the movable ring plate is changed by rotating the plug-in column, and the pressure plate always cooperates with the movable component of the movable ring plate after the position is adjusted; the material is put into the preparation tank body, the self-rotating rod drives the stirring plate to rotate at the original position, and at the same time makes the rotating rod do a circular motion, and the rotating rod doing the circular motion makes the pressure rod and the pressure block press and cooperate, so that the pressure rod moves upward, thereby driving the scraper to rotate upward, the scraper fits the stirring plate to rotate to scrape and clean the viscous material on the stirring plate, and the scraper stirs the emulsifier synchronously, so as to complete automatic cleaning, avoid that the viscous material piles up more and more on the stirring plate, and affects the mixing and emulsification efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of preparation tank structures, in particular to an emulsifier preparation tank with a self-cleaning structure. Background Art

[0002] Emulsifier preparation tank, also commonly known as emulsification tank, is a kind of equipment used to prepare emulsions. Its function is to dissolve one or more materials (water-soluble solid phase, liquid phase or colloid, etc.) in another liquid phase and hydrate them into a relatively stable emulsion. It is widely used in the production of cosmetics, medicine, food, chemistry, dyeing, printing ink and other industrial products, especially for the preparation of emulsified materials with high matrix viscosity and high solid content.

[0003] The existing emulsifier preparation tank is generally provided with a stirring plate for mixing (the plate stirring contact surface is large) in the middle. The stirring plate is used for stirring. Then, during the stirring process, the emulsifier gradually forms a viscous liquid due to the emulsification of various materials, which is easy to stick to the stirring plate. However, the existing emulsifier preparation tank is not provided with a structure for automatically cleaning the stirring plate, resulting in more and more viscous materials piling up on the stirring plate, affecting the mixing and emulsification efficiency.

[0004] To this end, we propose an emulsifier preparation tank with a self-cleaning structure. Summary of the invention

[0005] The object of the present invention is to provide an emulsifier preparation tank with a self-cleaning structure to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides an emulsifier preparation tank with a self-cleaning structure, including a preparation tank body, wherein a stirring plate is rotatably connected to the preparation tank body; it also includes: a rotating rod and a movable ring plate, the rotating rod is rotatably connected to a pressure plate that slidably cooperates with the movable ring plate, the bottom of the rotating rod is rotatably connected to a plurality of scrapers that scrape and cooperate with the stirring plate, the rotating rod is slidably cooperated with an inclined pressure rod, the rotating rod is slidably cooperated with a pressure block distributed in an inclined manner, the preparation tank body is rotatably connected to a pressure block that is connected and fixed to the movable ring plate, the pressure rod is pressed and cooperated with the pressure block, and a plug-in column is inserted on the preparation tank body; a cleaning component, the cleaning component makes the scraper reciprocate on the stirring plate through the pressure cooperation between the pressure block and the pressure rod; a movable component, the movable component changes the position of the movable ring plate by rotating the plug-in column, and the pressure plate always cooperates with the movable ring plate after the position is adjusted.

[0007] Preferably, the cleaning assembly includes a movable rod which slides in the rotating rod and is connected and fixed with the pressure rod, the rotating rod is provided with a sliding groove which slides with the pressure rod, an L-shaped plate which is connected and fixed with the pressure block is fixedly connected to the movable ring plate, a clamping plate which slides with the movable ring plate is fixedly connected to the edge of the pressure plate, and a power part is provided between the stirring plate and the rotating rod.

[0008] Preferably, the cleaning assembly also includes two rotating shafts rotatably connected to the rotating rod, the outer ends of the rotating shafts are fixedly connected to the scraper, the inner ends of the rotating shafts are fixedly connected to gears, the bottom end of the movable rod is fixedly connected to a toothed plate meshing with the gears, and the two toothed plates are staggered.

[0009] Preferably, the power component includes a motor fixedly connected to the preparation tank body, the output shaft of the motor is fixedly connected to a rotation rod penetrating into the preparation tank body and fixedly connected to the stirring plate, and a connecting plate is fixedly connected between the rotation rod and the rotating rod.

[0010] Preferably, the movable component includes a fixed box which is connected and fixed to the top side of the preparation tank body, a rotating shaft is rotatably connected inside the fixed box, the rotating shaft cooperates with the plug-in column, the bottom of the rotating shaft is rotatably connected to a sleeve via a torsion spring, and a sleeve plate is movably sleeved inside the sleeve and is connected and fixed to the L-shaped plate.

[0011] Preferably, the movable component also includes a plug-in rod connected and fixed to the plug-in column, the plug-in rod is plug-fitted with the rotating shaft, the end of the plug-in column passes through the fixed box and is fixedly connected to a meshing wheel, the preparation tank body is fixedly connected to a fixed cylinder, the inner wall of the fixed cylinder is provided with an meshing groove, the meshing wheel is plug-fitted with the meshing groove, and the meshing wheel is fixedly connected to an adjusting handwheel.

[0012] Preferably, a through groove is provided on the movable ring plate, and a transparent observation plate is embedded on the preparation tank body, so as to facilitate observation of the situation inside the preparation tank body.

[0013] Preferably, a mating groove is provided on the stirring plate, a mating plate is movably fitted in the mating groove, a plurality of through holes are provided on the mating plate and the stirring plate, two sliding rods which are pressed against the scraper are fixedly connected to the middle of the mating plate, a movable groove which is slidably fitted with the two sliding rods is provided on the stirring plate, and the end of the sliding rod is at an inclined angle.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] Put the emulsifier into the preparation tank, and the liquid level of the emulsifier is located on the movable ring plate. The self-rotating rod drives the stirring plate to rotate at the original position, and at the same time makes the rotating rod do circular motion to enhance the efficiency of mixing and stirring the emulsifier;

[0016] The rotating rod performs circular motion, so that the pressure rod and the pressure block press together, so that the pressure rod moves upward, thereby driving the scraper to rotate upward, and the scraper rotates in contact with the stirring plate to scrape and clean the viscous material on the stirring plate, and the scraper stirs the emulsifier synchronously, thereby completing automatic cleaning and avoiding more and more viscous material on the stirring plate, which affects the mixing and emulsification efficiency.

[0017] When the scraper moves back and forth, it presses against the matching sliding rod, so that the matching plate moves up and down and forward and backward relative to the stirring plate, thereby preventing the through holes on the stirring plate from being blocked by viscous substances and clearing them in time, further enhancing the effect of cleaning the stirring plate.

[0018] When the pressure plate makes a circular motion, the movable ring plate makes a reciprocating rotation at a certain angle, thereby cleaning the foam on the liquid surface of the emulsifier, and by rotating the plug-in column, the angle of the movable ring plate changes, thereby changing the reciprocating rotation angle of the movable ring plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 The cross section and internal structure diagram of the tank body prepared by the present invention;

[0021] Figure 3 This is a schematic diagram of the disassembly of the tank body and the fixing box and the structure inside thereof prepared by the present invention;

[0022] Figure 4 It is a schematic diagram of the structure of the interior of the tank body and the fixing box of the present invention;

[0023] Figure 5 It is a schematic diagram of the split structure of the rotating shaft and the plug-in rod of the present invention;

[0024] Figure 6 It is a schematic diagram of the split structure of the meshing wheel and the fixed cylinder of the present invention;

[0025] Figure 7 It is a schematic diagram of the split structure of the pressure plate and the movable ring plate of the present invention;

[0026] Figure 8 It is a schematic diagram of the split structure of the pressing plate and the rotating rod of the present invention;

[0027] Fig. 9 It is a schematic diagram of the split structure of the movable rod and the rotating rod of the present invention;

[0028] Fig.10 For the present invention Fig. 9 A schematic diagram of the structure enlargement in the A area;

[0029] Fig.11 It is a schematic diagram of the split structure of two mutually rotating rotation axes of the present invention;

[0030] Fig.12 This is a schematic diagram of the split structure of the stirring plate of the present invention;

[0031] Fig.13 for Fig.12 Schematic diagram of the structure side view.

[0032] In the figure: 1. preparation tank; 2. stirring plate; 3. rotating rod; 4. movable ring plate; 5. pressure plate; 6. scraper; 7. pressure rod; 8. pressure block; 9. plug-in column; 10. movable rod; 11. sliding groove; 12. L-shaped plate; 13. clamping plate; 14. self-rotating shaft; 15. gear; 16. tooth plate; 17. motor; 18. self-rotating rod; 19. connecting plate; 20. fixed box; 21. rotating shaft; 22. sleeve; 23. sleeve plate; 24. plug-in rod; 25. meshing wheel; 26. fixed cylinder; 27. meshing groove; 28. adjusting hand wheel; 29. ​​through groove; 30. transparent observation plate; 31. matching groove; 32. matching plate; 33. through hole; 34. sliding rod; 35. movable groove. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-Figure 13 The present invention provides an emulsifier preparation tank with a self-cleaning structure, comprising a preparation tank body 1 (with a feed pipe and a discharge pipe connected at the top and bottom), a stirring plate 2 is rotatably connected in the preparation tank body 1; further comprising: a rotating rod 3 and a movable ring plate 4, a pressure plate 5 is rotatably connected to the rotating rod 3 and is slidably matched with the movable ring plate 4, a plurality of scrapers 6 are rotatably connected to the bottom of the rotating rod 3 and are scraped and matched with the stirring plate 2, a pressure rod 7 is slidably matched with an inclined distribution on the rotating rod 3, a pressure block 8 connected and fixed to the movable ring plate 4 is rotatably connected in the preparation tank body 1, the pressure rod 7 is pressed and matched with the pressure block 8, and a plug-in column 9 is plugged into the preparation tank body 1; a cleaning component, the cleaning component makes the scraper 6 reciprocate to act on the stirring plate 2 through the pressure match between the pressure block 8 and the pressure rod 7; a movable component, the movable component changes the position of the movable ring plate 4 by rotating the plug-in column 9, and the pressure plate 5 always matches the movable ring plate 4 after the position is adjusted;

[0035] In the present application, various materials of the emulsifier are placed in the preparation tank 1, and the liquid level of the emulsifier is located on the movable ring plate 4, and the self-rotating rod 18 drives the stirring plate 2 to rotate in the original position, and at the same time makes the rotating rod 3 do a circular motion, thereby stirring the emulsifier;

[0036] The rotating rod 3 performs a circular motion, so that the pressing rod 7 and the pressing block 8 press and cooperate, so that the pressing rod 7 moves upward, thereby driving the scraper 6 to rotate upward, and the scraper 6 rotates in contact with the stirring plate 2 to scrape and clean the viscous matter on the stirring plate 2, and the scraper 6 stirs the emulsifier synchronously;

[0037] When the pressing plate 5 makes a circular motion, the movable ring plate 4 makes a reciprocating rotation at a certain angle, thereby cleaning the foam on the liquid surface of the emulsifier (bubbles are generated by chemical reactions during the stirring of the emulsifier);

[0038] And by rotating the plug-in column 9, the angle of the movable ring plate 4 is changed, thereby changing the reciprocating rotation angle of the movable ring plate 4.

[0039] The cleaning assembly includes a movable rod 10 that is slidably matched in the rotating rod 3 and connected and fixed to the pressure rod 7. The rotating rod 3 is provided with a sliding groove 11 that is slidably matched with the pressure rod 7. The movable ring plate 4 is fixedly connected with an L-shaped plate 12 that is connected and fixed to the pressure block 8. The edge of the pressure plate 5 is fixedly connected with a clamping plate 13 that is slidably matched with the movable ring plate 4 (wherein the L-shaped plate 12 is always not in contact with the clamping plate 13). A power piece is provided between the stirring plate 2 and the rotating rod 3.

[0040] In the present application, the stirring plate 2 is rotated by the power part, the rotating rod 3 makes a circular motion, the pressure plate 5 always moves in close contact with the movable ring plate 4, the inclined pressure rod 7 on the rotating rod 3 is in contact with the pressure block 8 (the two ends of the pressure block 8 are at an inclined angle, which is convenient for the pressure block 8 to drive the pressure rod 7 to move upward), and the pressure rod 7 moves upward along the sliding groove 11, thereby driving the movable rod 10 (with a rectangular cross-section) to move upward along the rotating rod 3, thereby realizing the rotation of the fixed scraper 6 and scraping the stirring plate 2. During this process, the movable scraper 6 is in close contact with the stirring plate 2.

[0041] The cleaning assembly also includes two self-rotating shafts 14 rotatably connected to the rotating rod 3 (the two self-rotating shafts 14 are not connected and fixed), the outer ends of the self-rotating shafts 14 are connected and fixed to the scraper 6, the inner ends of the self-rotating shafts 14 are fixedly connected to gears 15, and the bottom end of the movable rod 10 is fixedly connected to a toothed plate 16 meshing with the gear 15, and the two toothed plates 16 are staggered.

[0042] When the movable rod 10 moves upward along the rotating rod 3, the two tooth plates 16 are driven to move upward. Since the two tooth plates 16 are distributed in opposite directions on the two gears 15, the two upward tooth plates 16 act on the gears 15 rotating in the original position, so that the two gears 15 rotate in opposite directions, thereby making the two rotating shafts 14 rotate in opposite directions, so that the two scrapers 6 rotate in opposite directions. One scraper 6 rotates and fits against the stirring plate 2 to scrape the viscous material on the stirring plate 2, and the other scraper 6 rotates and moves away from the stirring plate 2 to further stir the emulsion.

[0043] The power part includes a motor 17 connected and fixed to the preparation tank body 1, the output shaft of the motor 17 is fixedly connected to a self-rotating rod 18 that penetrates into the preparation tank body 1 and is connected and fixed to the stirring plate 2, and a connecting plate 19 is fixedly connected between the self-rotating rod 18 and the rotating rod 3;

[0044] The motor 17 is started, driving the rotating rod 18 to rotate, thereby causing the stirring plate 2 to rotate, stirring the emulsion in the preparation tank 1, and the rotating rotating rod 18 causes the pressure plate 5 and the rotating rod 3 to perform circular motion through the connecting plate 19, wherein under the action of the clamping plate 13, the movable ring plate 4 performs reciprocating motion at a certain angle with the rotating shaft 21 as the rotation center, and the pressure plate 5 always slides with the inner ring of the movable ring plate 4.

[0045] The movable assembly includes a fixed box 20 connected and fixed to the top side of the preparation tank body 1, a rotating shaft 21 is rotatably connected in the fixed box 20, the rotating shaft 21 cooperates with the plug-in column 9, a sleeve 22 is rotatably connected to the bottom of the rotating shaft 21 through a torsion spring, and a sleeve plate 23 connected and fixed to the L-shaped plate 12 is movably sleeved in the sleeve 22;

[0046] In the present application, the rotating rod 3 and the pressure plate 5 perform circular motion at the same time, driving the movable ring plate 4 to perform reciprocating rotation at a certain angle with the rotating shaft 21 as the rotation center, and the sleeve 22 synchronously rotates at a certain angle, and the sleeve 23 performs adaptive sliding cooperation along the sleeve 22. During this process, the pressure plate 5 always slides with the movable ring plate 4 through the clamping plate 13, and the pressure plate 5 performs adaptive self-rotation on the rotating rod 3.

[0047] The movable assembly also includes a plug rod 24 connected and fixed to the plug column 9, the plug rod 24 is plugged and matched with the rotating shaft 21, the end of the plug column 9 passes through the fixed box 20 and is fixedly connected with a meshing wheel 25, the preparation tank body 1 is fixedly connected with a fixed cylinder 26, the inner wall of the fixed cylinder 26 is provided with a meshing groove 27, the meshing wheel 25 is plugged and matched with the meshing groove 27, and the meshing wheel 25 is fixedly connected with an adjusting hand wheel 28;

[0048] In the present application, the hand wheel 28 is first moved upward to adjust the meshing wheel 25 so as to move upward and disengage from the meshing groove 27, the plug-in column 9 moves upward, and the plug-in rod 24 moves upward along the rotating shaft 21. Then the adjusting hand wheel 28 is rotated to make the meshing wheel 25 drive the plug-in column 9, the plug-in rod 24 and the rotating shaft 21 to rotate and adjust the angle, thereby rotating the sleeve 22. Finally, the meshing wheel 25 is moved downward so that the meshing wheel 25 is engaged in the meshing groove 27. In this way, the angle of the sleeve 22 is adjusted, thereby changing the reciprocating rotation angle of the movable ring plate 4, which helps to eliminate the foam on the emulsifier liquid surface.

[0049] The movable ring plate 4 is provided with a through groove 29 , and the movable ring plate 4 cooperates with the through groove 29 to further eliminate the foam on the liquid surface. A transparent observation plate 30 is embedded in the preparation tank body 1 .

[0050] A matching groove 31 is provided on the stirring plate 2, and a matching plate 32 is movably fitted in the matching groove 31. A plurality of through holes 33 are provided on the matching plate 32 and the stirring plate 2. Two sliding rods 34 that are pressed against the scraper 6 are fixedly connected to the middle of the matching plate 32. A movable groove 35 that is slidably fitted with the two sliding rods 34 is provided on the stirring plate 2, and the ends of the sliding rods 34 are inclined.

[0051] In the present application, the scraper 6 cleans the viscous material on the outer surface of the stirring plate 2 to prevent excessive viscous material from blocking the through hole 33. Since the scraper 6 cleans the viscous material on the outer surface of the stirring plate 2, although the viscous material is squeezed in the through hole 33, the rotation of the stirring plate 2 can easily disperse the viscous material in the through hole 33.

[0052] Furthermore, during the process of the scraper 6 rotating to act on the stirring plate 2, the scraper 6 presses against the sliding rod 34. Under the action of the inclination angle of the sliding rod 34, the sliding rod 34 drives the matching plate 32 to move in the horizontal direction of the matching groove 31, and the scraper 6 drives the sliding rod 34 to move along the movable groove 35 at the same time, that is, the matching plate 32 moves in the vertical direction of the matching groove 31, and cooperates with the through hole 33 to further disperse and clean the viscous matter in the through hole 33, thereby ensuring the cleaning effect;

[0053] The width of the matching groove 31 is greater than the width of the matching plate 32 , and both ends of the sliding rod 34 are always located in the movable groove 35 , with one end extending out of the movable groove 35 and the other end located in the movable groove 35 .

[0054] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An emulsifier preparation tank with a self-cleaning structure, comprising: A preparation tank body (1), wherein a stirring plate (2) is rotatably connected inside the preparation tank body (1); It is characterized by further comprising: A rotating rod (3) and a movable ring plate (4), the rotating rod (3) is rotatably connected to a pressure plate (5) that slidably cooperates with the movable ring plate (4), the bottom of the rotating rod (3) is rotatably connected to a plurality of scrapers (6) that scrape and cooperate with the stirring plate (2), the rotating rod (3) is slidably cooperated with a pressure rod (7) that is distributed in an inclined manner, the preparation tank body (1) is rotatably connected to a pressure block (8) that is fixedly connected to the movable ring plate (4), the pressure rod (7) is pressed and cooperated with the pressure block (8), and a plug-in column (9) is plugged into the preparation tank body (1); A cleaning component, wherein the cleaning component enables the scraper (6) to reciprocate the stirring plate (2) through the pressing cooperation between the pressing block (8) and the pressing rod (7); A movable component, wherein the movable component changes the position of the movable ring plate (4) by rotating the plug-in column (9), and the pressure plate (5) always cooperates with the movable ring plate (4) after the position is adjusted; The stirring plate (2) is provided with a matching groove (31), a matching plate (32) is movably matched in the matching groove (31), a plurality of through holes (33) are provided on the matching plate (32) and the stirring plate (2), two sliding rods (34) which are pressed against the scraper (6) are fixedly connected to the middle of the matching plate (32), and a movable groove (35) which is slidably matched with the two sliding rods (34) is provided on the stirring plate (2), and the ends of the sliding rods (34) are inclined. The width of the matching groove (31) is greater than the width of the matching plate (32), and both ends of the sliding rod (34) are always located in the movable groove (35), with one end extending out of the movable groove (35) and the other end located in the movable groove (35).

2. The emulsifier preparation tank with a self-cleaning structure according to claim 1, characterized in that: The cleaning assembly comprises a movable rod (10) which is slidably engaged in the rotating rod (3) and is connected and fixed to the pressure rod (7); the rotating rod (3) is provided with a sliding groove (11) which is slidably engaged with the pressure rod (7); the movable ring plate (4) is fixedly connected with an L-shaped plate (12) which is connected and fixed to the pressure block (8); the edge of the pressure plate (5) is fixedly connected with a clamping plate (13) which is slidably engaged with the movable ring plate (4); and a power member is provided between the stirring plate (2) and the rotating rod (3).

3. The emulsifier preparation tank with a self-cleaning structure according to claim 2, characterized in that: The cleaning assembly further comprises two self-rotating shafts (14) rotatably connected to the rotating rod (3); the outer ends of the self-rotating shafts (14) are fixedly connected to the scraper (6); the inner ends of the self-rotating shafts (14) are fixedly connected to gears (15); the bottom ends of the movable rods (10) are fixedly connected to toothed plates (16) meshing with the gears (15); and the two toothed plates (16) are arranged in a staggered manner.

4. The emulsifier preparation tank with a self-cleaning structure according to claim 3, characterized in that: The power member comprises a motor (17) connected and fixed to the preparation tank body (1); the output shaft of the motor (17) is fixedly connected to a self-rotating rod (18) which penetrates into the preparation tank body (1) and is connected and fixed to the stirring plate (2); a connecting plate (19) is fixedly connected between the self-rotating rod (18) and the rotating rod (3).

5. The emulsifier preparation tank with a self-cleaning structure according to claim 4, characterized in that: The movable assembly comprises a fixed box (20) connected and fixed to the top side of the preparation tank body (1); a rotating shaft (21) is rotatably connected inside the fixed box (20); the rotating shaft (21) cooperates with the plug-in column (9); a sleeve (22) is rotatably connected to the bottom of the rotating shaft (21) via a torsion spring; a sleeve plate (23) is movably sleeved inside the sleeve (22) and is connected and fixed to the L-shaped plate (12).

6. The emulsifier preparation tank with a self-cleaning structure according to claim 5, characterized in that: The movable component also includes a plug-in rod (24) connected and fixed to the plug-in column (9), the plug-in rod (24) is plugged into and matched with the rotating shaft (21), the end of the plug-in column (9) passes through the fixing box (20) and is fixedly connected to a meshing wheel (25), the preparation tank body (1) is fixedly connected to a fixing cylinder (26), the inner wall of the fixing cylinder (26) is provided with a meshing groove (27), the meshing wheel (25) is plugged into and matched with the meshing groove (27), and the meshing wheel (25) is fixedly connected to an adjusting hand wheel (28).

7. The emulsifier preparation tank with a self-cleaning structure according to claim 1, characterized in that: The movable ring plate (4) is provided with a through groove (29), and the preparation tank body (1) is embedded with a transparent observation plate (30).

Images