A spraying device and spraying method for pump casing processing

By designing a spraying device for pump housing processing, including spraying and drying mechanisms, the problem of the pump housing being unable to dry quickly after spraying is solved, and the rapid drying and painting effect of the pump housing is ensured.

CN119500463BActive Publication Date: 2025-04-18TAIZHOU TAIFENG PUMP IND
View PDF 5 Cites 0 Cited by

Patent Information

Application Number
CN202510081442.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-18
Estimated Expiration
2045-01-20

AI Technical Summary

Technical Problem

The prior art cannot quickly dry the pump shell after spraying, and the undried paint layer is prone to dust, affecting the spraying effect of the pump shell.

Method used

A spraying device for pump housing processing is designed, including a spraying mechanism and a drying mechanism. Through the design of a rotary disk and a loading disk, the spraying and drying station of the pump housing are automatically switched to ensure that the pump housing is in a sealed environment during drying.

Benefits of technology

The pump housing is quickly dried, avoiding dust on the paint layer, ensuring the paint effect of the pump housing, and reducing the need for manual operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119500463B_ABST
    Figure CN119500463B_ABST
Patent Text Reader

Abstract

The present invention relates to the field of spraying technology, and specifically to a spraying device for pump casing processing and a spraying method thereof, comprising a fixed box, the top of the fixed box is fixedly connected to a first control box, the bottom inner wall of the fixed box is provided with a through hole, a turntable is provided in the through hole, the fixed box is equipped with a driving member for driving the turntable to rotate, at least three loading disks are provided in the fixed box, the turntable is equipped with a positioning and rotating structure for driving the rotation of the plurality of loading disks, the top of the turntable contacts with a supporting sleeve, the top of the supporting sleeve is fixedly connected to the inner wall of the fixed box; the fixed box is equipped with a damping and separating mechanism for separating the plurality of loading disks, and the inner wall of the fixed box is provided with avoidance holes for loading and unloading, the fixed box is equipped with a spraying mechanism and a drying mechanism separated by the damping and separating mechanism; no manual spraying is required, and the pump casing is quickly dried to avoid dust adhering to the paint layer, thereby ensuring the effect of spraying the pump casing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the field of spraying technology, and in particular to a spraying device for pump casing processing and a spraying method thereof. Background Art

[0002] Pumps are machines used to transport fluids or pressurize fluids, and are widely used in the fields of chemical industry, petroleum, mining, metallurgy, and electric power. The pump casing is an important part of the pump body. After casting, rough machining, and fine machining, the pump casing often needs to be sprayed with a layer of paint on its outer surface to enhance the anti-corrosion and anti-rust capabilities of the pump casing.

[0003] Through searching the prior art, it was found that the Chinese patent with the announcement number CN210753361U discloses a water pump casing spraying device. After the water pump is started, the paint in the paint box is drawn into the liquid outlet pipe to spray the rotating pump casing. Moreover, the liquid outlet pipe can also spray the dead corners of the pump casing while moving up and down and spraying, so that the outer side of the rotating pump casing can be sprayed evenly at 360 degrees.

[0004] But it is worth thinking about that it is impossible to quickly dry the pump casing after painting, and dust is easily stuck on the undried paint layer, which affects the painting effect of the pump casing and has certain limitations.

[0005] Therefore, in order to solve the above problems, a related facility that better meets the usage requirements is needed. Summary of the invention

[0006] In view of this, the purpose of the present invention is to provide a spraying device and a spraying method for pump casing processing, so as to solve the above-mentioned problem that the pump casing after painting cannot be quickly dried.

[0007] Based on the above purpose, the present invention provides a spraying device for pump casing processing, comprising a fixed box, the top of the fixed box is fixedly connected to a first control box, the bottom inner wall of the fixed box is provided with a through hole, a turntable is provided in the through hole, a driving member for driving the turntable to rotate is installed in the fixed box, at least three loading disks are provided in the fixed box, the turntable is provided with a positioning and rotating structure for driving the rotation of several loading disks, the top of the turntable contacts with a support sleeve, and the top of the support sleeve is fixedly connected to the inner wall of the fixed box;

[0008] The fixed box is equipped with a damping separation mechanism for separating several loading trays, and the inner wall of the fixed box is provided with avoidance holes for loading and unloading materials. The fixed box is equipped with a spraying mechanism and a drying mechanism separated by the damping separation mechanism. The spraying mechanism is used to spray the pump casing, and the drying mechanism is used to dry the casing after spraying. A pump casing pressing mechanism is installed on the top of the turntable, and the pump casing pressing mechanism is used to fix the pump casing placed on the top of the loading tray.

[0009] Optionally, the driving member includes a third rotating shaft rotatably installed in the supporting sleeve, the top end of the third rotating shaft extends into the first control box, the bottom end of the third rotating shaft is fixedly connected to the top of the turntable, the top of the first control box is fixedly connected to the first motor, and the output end of the first motor is fixedly connected to the top of the third rotating shaft.

[0010] Optionally, the damping separation mechanism includes at least three groups of separation units, and each loading plate is located between two adjacent separation units, the separation units include a first rotating shaft and a second rotating shaft respectively rotatably connected to the fixed box, the first rotating shaft is in contact with the support sleeve, a first baffle plate is fixedly connected to the side of the first rotating shaft facing the second rotating shaft, the second rotating shaft is in contact with the inner wall of the fixed box, a second baffle plate is fixedly connected to the side of the second rotating shaft facing the first rotating shaft, the first baffle plate and the second baffle plate are in contact, the top and bottom of the first baffle plate and the second baffle plate are respectively in contact with the inner wall of the fixed box, and the top of the turntable is respectively in contact with the bottom of the first baffle plate and the second baffle plate, and the first control box is installed with a damping rotation mechanism for driving the first rotating shaft and the second rotating shaft to rotate.

[0011] Optionally, the damping rotation mechanism includes a plurality of second connecting shafts arranged in the first control box, the external rotating sleeve of the second connecting shaft is provided with a second supporting portion, the second supporting portion is fixedly connected to the inner wall of the first control box, the bottom of the second connecting shaft is fixedly connected to the first damping disk, and the top ends of the first rotating shaft and the second rotating shaft are respectively fixedly connected to the second damping disk located in the first control box, the top of the second damping disk is in contact with the corresponding bottom of the first damping disk, the second damping disk is fixedly installed with a stop block in contact with the second supporting portion, and the third rotating shaft is installed with a transmission member for driving the second connecting shaft to rotate.

[0012] Optionally, the transmission member includes a first bevel gear fixedly sleeved on the outside of the third rotating shaft, and the first bevel gear is located in the first control box, a plurality of first connecting shafts are provided in the first control box, and the number of the first connecting shafts and the separation unit is the same, the external rotating sleeve of the first connecting shaft is provided with a first support portion, the first support portion is fixedly connected to the inner wall of the first control box, the end of the first connecting shaft facing the third rotating shaft is fixedly connected to the second bevel gear meshing with the first bevel gear, the external fixed sleeve of the first connecting shaft is provided with two third bevel gears, and the top end of the second connecting shaft is fixedly connected to the fourth bevel gear meshing with the third bevel gear.

[0013] The third rotating shaft is driven to rotate by the first motor, and the third rotating shaft can drive the turntable to rotate. When the third rotating shaft rotates, the third rotating shaft drives the first bevel gear to rotate, and the first bevel gear drives the first connecting shaft and the third bevel gear to rotate through the second bevel gear. The third bevel gear can drive the first damping disk to rotate through the fourth bevel gear and the second connecting shaft. The first damping disk drives the second damping disk to rotate synchronously through friction. Several second damping disks can drive the corresponding first rotating shaft or second rotating shaft to rotate. The first rotating shaft drives the first blocking plate to rotate, and the second rotating shaft drives the second blocking plate to rotate. When the ends of the first blocking plate and the second blocking plate that are close to each other contact, the stop block on the second damping disk contacts the second supporting portion. As the third rotating shaft continues to rotate, the first damping disk cannot drive the second damping disk and the stop block to rotate synchronously through friction. At this time, the first blocking plate and the second blocking plate can separate the spraying mechanism and the drying mechanism. When it is necessary to drive the turntable to rotate, the loading plate can be switched to the preset position. When the load plate is moved to the next station, the turntable stops rotating, and the first and second blocking plates are moved to the next station ...

[0014] Optionally, the drying mechanism includes an air pump fixedly installed in a fixed box, a first nozzle is provided in the fixed box, the output end of the air pump and the first nozzle are connected by a first hose, a heating wire is fixedly connected in the fixed box, and the heating wire is located on the side of the first nozzle away from the support sleeve, the spraying mechanism includes a water pump and a paint box fixedly installed on the top of the first control box, a second nozzle is provided in the fixed box, the output end of the water pump and the second nozzle are connected by a second hose, the input end of the water pump and the discharge pipe of the paint box are fixedly connected, a lifting plate is provided above the first control box, and the first nozzle and the second nozzle are fixedly connected to the lifting plate by connecting columns respectively, a hydraulic telescopic rod is fixedly connected to the top of the first control box, the telescopic end of the hydraulic telescopic rod is fixedly connected to the bottom of the lifting plate, and the first nozzle and the second nozzle are respectively located between two adjacent partition units.

[0015] Optionally, the pump casing pressing mechanism includes a plurality of fixing frames fixedly mounted on the top of the turntable, and the number of the fixing frames and the loading plate is the same; the fixing frames are rotatably mounted with a fixing block located above the loading plate, a sliding groove is provided at the bottom of the fixing block, a sliding block is provided in the sliding groove, the bottom of the sliding block is fixedly connected to a pressing plate located below the fixing block, and the top of the sliding block and the inner wall of the sliding groove are connected by a plurality of compression springs.

[0016] Optionally, the positioning and rotating structure includes a third connecting shaft fixedly mounted on the bottom of the loading plate, the third connecting shaft passes through the turntable, and the third connecting shaft and the turntable are rotatably connected, the bottom of the fixed box is fixedly connected to a second control box, and the second control box is a cavity structure with an opening at the top, the bottom of the fixed box is fixedly connected to at least three supporting legs, the bottom end of the third connecting shaft is fixedly connected to a third damping disk located in the second control box, the bottom contact of the third damping disk is provided with a fourth damping disk, the bottom of the fourth damping disk is fixedly connected to a fourth connecting shaft, the external rotating sleeve of the fourth connecting shaft is provided with a third supporting part, the third supporting part and the bottom of the turntable are fixedly connected, the bottom end of the fourth connecting shaft is fixedly connected to a gear, the bottom of the second control box is fixedly connected to a second motor, the output end of the second motor is fixedly connected to a support frame located in the second control box, the external fixed sleeve of the support frame is provided with a gear ring, and the gear and the gear ring are meshed, and the second control box is installed with a detent, which is used to limit the position of the loading plate located at the loading and unloading station.

[0017] Optionally, the anti-rotation device includes an arc plate arranged in the second control box, the arc plate and the third damping disk are adapted, the arc plate is fixedly installed with a connecting plate, and the end of the connecting plate away from the arc plate is fixedly connected to a movable plate located outside the second control box, and the movable plate and the second control box are connected by a plurality of tension springs.

[0018] The present invention also provides a method for spraying a pump casing, comprising the above-mentioned spraying device for pump casing processing, comprising the following steps:

[0019] Step 1: The staff places the pump casing to be sprayed on the loading tray located at the loading and unloading station through the avoidance hole, and fixes the pump casing placed on the top of the loading tray through the pump casing pressing mechanism;

[0020] Step 2: The driving member drives the turntable to rotate, so that the carrier plate with the pump casing is moved to the spraying station, the positioning rotating structure drives the carrier plate and the pump casing to rotate, the spraying mechanism sprays the pump casing, and the damping separation mechanism separates and isolates the pump casing at the spraying station;

[0021] Step 3: After the spraying is completed, the turntable is driven to rotate by the driving member so that the pump casing after the spraying is moved to the drying station, the positioning rotating structure drives the carrier plate and the pump casing to rotate, the drying mechanism dries the casing after the spraying, and the damping separation mechanism separates and isolates the pump casing at the drying station;

[0022] Step 4: When the drying is completed, the turntable is driven to rotate by the driving member to move the dried pump casing to the loading and unloading station. The staff removes the dried pump casing through the avoidance hole and replaces the next pump casing to be sprayed.

[0023] The beneficial effects of the present invention are as follows: the turntable is driven to rotate by the driving member to move the loading plate with the pump casing placed thereon to the spraying station, the positioning and rotating structure drives the loading plate and the pump casing to rotate, the spraying mechanism sprays the pump casing, and the damping and separating mechanism separates and isolates the pump casing at the spraying station to prevent excess paint mist from polluting the working environment. After the spraying is completed, the turntable is driven to rotate by the driving member to move the pump casing that has been sprayed to the drying station, the positioning and rotating structure drives the loading plate and the pump casing to rotate, the drying mechanism dries the casing after spraying, and the damping and separating mechanism separates and isolates the pump casing at the drying station, so that the pump casing is in a sealed environment during the drying process, which is convenient for rapid drying, and no manual spraying is required. The pump casing is quickly dried to prevent dust from sticking to the paint layer, thereby ensuring the effect of spraying the pump casing. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings in the following description are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0025] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0026] Figure 2 This is a schematic structural diagram of a pump casing pressing mechanism according to an embodiment of the present invention;

[0027] Figure 3 It is a schematic structural diagram of a cutaway section of a second control box according to an embodiment of the present invention;

[0028] Figure 4 It is a structural schematic diagram of a rotation stopper according to an embodiment of the present invention;

[0029] Figure 5 It is a schematic diagram of the structure of the separated sliding block and the fixed block according to an embodiment of the present invention;

[0030] Figure 6This is a schematic diagram of the structure of a first control box according to an embodiment of the present invention;

[0031] Figure 7 It is a schematic diagram of the structure of a transmission member according to an embodiment of the present invention;

[0032] Figure 8 It is a structural schematic diagram of the meshing state of the third bevel gear and the fourth bevel gear in an embodiment of the present invention.

[0033] The markings in the figure are:

[0034] 1. Fixed box; 2. Through hole; 3. Turntable; 4. Loading plate; 5. Support sleeve; 6. First rotating shaft; 7. Second rotating shaft; 8. First baffle plate; 9. Second baffle plate; 10. First nozzle; 11. Heating wire; 12. Air pump; 13. First hose; 14. Second nozzle; 15. Water pump; 16. Second hose; 17. Paint box; 18. Lifting plate; 19. Connecting column; 20. Hydraulic telescopic rod; 21. First motor; 22. Third rotating shaft; 23. First bevel gear; 24. First control box; 25. Avoidance hole; 26. First connecting shaft; 27. Second bevel gear; 28. Tension spring; 29. ​​Second connecting shaft Shaft; 30, first supporting part; 31, second supporting part; 32, third bevel gear; 33, fourth bevel gear; 34, first damping disc; 35, second damping disc; 36, stop block; 37, fixing frame; 38, fixing block; 39, slide groove; 40, slider; 41, pressing plate; 42, compression spring; 43, third connecting shaft; 44, third damping disc; 45, fourth damping disc; 46, fourth connecting shaft; 47, third supporting part; 48, gear; 49, second control box; 50, second motor; 51, supporting frame; 52, gear ring; 53, supporting leg; 54, arc plate; 55, connecting plate; 56, movable plate. DETAILED DESCRIPTION

[0035] In order to make the objectives, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with specific embodiments.

[0036] This embodiment provides a pump casing processing spraying device, such as Figure 1 and Figure 2 As shown, it comprises a fixed box 1, the top of the fixed box 1 is fixedly connected with a first control box 24, the bottom inner wall of the fixed box 1 is provided with a through hole 2, a turntable 3 is provided in the through hole 2, the fixed box 1 is equipped with a driving member for driving the turntable 3 to rotate, at least three loading trays 4 are provided in the fixed box 1, the turntable 3 is equipped with a positioning and rotating structure for driving the plurality of loading trays 4 to rotate, the top of the turntable 3 contacts with a supporting sleeve 5, and the top of the supporting sleeve 5 is fixedly connected with the inner wall of the fixed box 1;

[0037] The fixed box 1 is equipped with a damping separation mechanism for separating a plurality of loading trays 4, and an avoidance hole 25 for loading and unloading is opened on the inner wall of the fixed box 1. The fixed box 1 is equipped with a spraying mechanism and a drying mechanism separated by the damping separation mechanism. The spraying mechanism is used to spray the pump casing, and the drying mechanism is used to dry the casing after spraying. A pump casing pressing mechanism is installed on the top of the turntable 3, and the pump casing pressing mechanism is used to fix the pump casing placed on the top of the loading tray 4; the turntable 3 is driven to rotate by the driving member to move the loading tray 4 with the pump casing to the spraying station, and the positioning rotating structure drives the loading tray 4 and the pump casing to rotate, and the spraying mechanism presses the pump casing. During spraying, the damping separation mechanism separates and isolates the pump casing at the spraying station to prevent excess paint mist from polluting the working environment. After spraying is completed, the turntable 3 is driven to rotate by the driving member to move the pump casing that has been sprayed to the drying station. The positioning rotating structure drives the loading plate 4 and the pump casing to rotate, and the drying mechanism dries the casing after spraying. The damping separation mechanism separates and isolates the pump casing at the drying station, so that the pump casing is in a sealed environment during the drying process, which is convenient for rapid drying and does not require manual spraying. The pump casing is quickly dried to prevent dust from sticking to the paint layer, thereby ensuring the effect of spraying the pump casing.

[0038] In some optional specific embodiments, such as Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 8As shown, the driving member includes a third rotating shaft 22 rotatably installed in the support sleeve 5, the top end of the third rotating shaft 22 extends into the first control box 24, the bottom end of the third rotating shaft 22 is fixedly connected to the top of the turntable 3, the top of the first control box 24 is fixedly connected with the first motor 21, and the output end of the first motor 21 is fixedly connected to the top of the third rotating shaft 22, the damping separation mechanism includes at least three groups of separation units, and each loading plate 4 is respectively located between two adjacent separation units, the separation unit includes a first rotating shaft 6 and a second rotating shaft 7 respectively rotatably connected to the fixed box 1, the first rotating shaft 6 is in contact with the support sleeve 5, and the first rotating shaft 6 faces the second rotating shaft 7 A first baffle plate 8 is fixedly connected to one side of the first control box 24, the second rotating shaft 7 is in contact with the inner wall of the fixed box 1, a second baffle plate 9 is fixedly connected to the side of the second rotating shaft 7 facing the first rotating shaft 6, the first baffle plate 8 and the second baffle plate 9 are in contact, the top and bottom of the first baffle plate 8 and the second baffle plate 9 are respectively in contact with the inner wall of the fixed box 1, and the top of the turntable 3 is respectively in contact with the bottom of the first baffle plate 8 and the second baffle plate 9, the first control box 24 is installed with a damping rotation mechanism for driving the first rotating shaft 6 and the second rotating shaft 7 to rotate, the damping rotation mechanism includes a plurality of second connecting shafts 29 arranged in the first control box 24, and the second connecting shafts 29 are The outer rotating sleeve is provided with a second support portion 31, and the second support portion 31 is fixedly connected to the inner wall of the first control box 24, and the bottom of the second connecting shaft 29 is fixedly connected to the first damping disk 34, and the top ends of the first rotating shaft 6 and the second rotating shaft 7 are respectively fixedly connected to the second damping disk 35 located in the first control box 24, and the top of the second damping disk 35 is in contact with the bottom of the corresponding first damping disk 34, and the second damping disk 35 is fixedly installed with a stop block 36 in contact with the second support portion 31, and the third rotating shaft 22 is installed with a transmission member for driving the second connecting shaft 29 to rotate, and the transmission member includes a first bevel gear fixedly sleeved on the outside of the third rotating shaft 22 23, and the first bevel gear 23 is located in the first control box 24, a plurality of first connecting shafts 26 are provided in the first control box 24, and the number of the first connecting shafts 26 and the separation unit is consistent, the outer rotating sleeve of the first connecting shaft 26 is provided with a first support portion 30, the first support portion 30 is fixedly connected to the inner wall of the first control box 24, one end of the first connecting shaft 26 facing the third rotating shaft 22 is fixedly connected to the second bevel gear 27 meshing with the first bevel gear 23, the outer fixed sleeve of the first connecting shaft 26 is provided with two third bevel gears 32, and the top end of the second connecting shaft 29 is fixedly connected to the fourth bevel gear 33 meshing with the third bevel gear 32;The third rotating shaft 22 is driven to rotate by the first motor 21, and the third rotating shaft 22 can drive the turntable 3 to rotate. When the third rotating shaft 22 rotates, the third rotating shaft 22 drives the first bevel gear 23 to rotate. The first bevel gear 23 drives the first connecting shaft 26 and the third bevel gear 32 to rotate through the second bevel gear 27. The third bevel gear 32 can drive the first damping plate 34 to rotate through the fourth bevel gear 33 and the second connecting shaft 29. The first damping plate 34 drives the second damping plate 35 to rotate synchronously through friction. A plurality of second damping plates 35 can drive the corresponding first rotating shaft 6 or The second rotating shaft 7 rotates, the first rotating shaft 6 drives the first blocking plate 8 to rotate, and the second rotating shaft 7 drives the second blocking plate 9 to rotate. When the ends of the first blocking plate 8 and the second blocking plate 9 that are close to each other are in contact, the stop block 36 on the second damping disc 35 is in contact with the second supporting portion 31. As the third rotating shaft 22 continues to rotate, the first damping disc 34 cannot drive the second damping disc 35 and the stop block 36 to rotate synchronously by friction. At this time, the first blocking plate 8 and the second blocking plate 9 can separate the spraying mechanism and the drying mechanism. When it is necessary to drive the turntable 3 to rotate to allow the load to When the tray 4 is switched to the preset station, as the turntable 3 continues to rotate, the turntable 3 drives the loading tray 4 to contact the first blocking plate 8 and the second blocking plate 9, and the loading tray 4 pushes the first blocking plate 8 and the second blocking plate 9 to rotate in the opposite direction, so that the corresponding second damping disk 35 rotates in the opposite direction, and the stop block 36 is no longer in contact with the second support portion 31, and the loading tray 4 can push the first blocking plate 8 and the second blocking plate 9 to open, so that the loading tray 4 moves to the next station, and when the loading tray 4 slides from one side of the first blocking plate 8 and the second blocking plate 9, the loading tray 4 no longer contacts the first blocking plate 8 and the second blocking plate 9 are supported and limited, as the third rotating shaft 22 and the turntable 3 continue to rotate, the first damping plate 34 drives the second damping plate 35 to rotate synchronously again through friction, and the first blocking plate 8 and the second blocking plate 9 rotate in the opposite direction, and finally the stop block 36 contacts the second supporting portion 31, so that the first blocking plate 8 and the second blocking plate 9 are reset to the initial position again. As the turntable 3 continues to rotate, when the loading plate 4 moves to the next station, the turntable 3 stops rotating, and the first blocking plate 8 and the second blocking plate 9 separate the spraying mechanism and the drying mechanism again. ;

[0039] In some optional specific embodiments, such as Figure 1 and Figure 6As shown, the drying mechanism includes an air pump 12 fixedly installed in a fixed box 1, a first nozzle 10 is provided in the fixed box 1, the output end of the air pump 12 and the first nozzle 10 are connected through a first hose 13, a heating wire 11 is fixedly connected in the fixed box 1, and the heating wire 11 is located on the side of the first nozzle 10 away from the support sleeve 5, the spraying mechanism includes a water pump 15 and a paint box 17 fixedly installed on the top of a first control box 24, a second nozzle 14 is provided in the fixed box 1, the output end of the water pump 15 and the second nozzle 14 are connected through a second hose 16, the input end of the water pump 15 and the discharge pipe of the paint box 17 are fixedly connected, a lifting plate 18 is provided above the first control box 24, and the first nozzle 10 and the second nozzle 14 are fixedly connected to the lifting plate 18 through connecting columns 19 respectively, and a hydraulic telescopic rod 20 is fixedly connected to the top of the first control box 24, and the hydraulic telescopic rod 20 is fixedly connected to the top of the first control box 24. The telescopic end of the retractable rod 20 is fixedly connected to the bottom of the lifting plate 18, and the first nozzle 10 and the second nozzle 14 are respectively located between two adjacent partition units; the water pump 15 is started, and the water pump 15 draws the paint in the paint box 17 into the second hose 16, and then the pump shell is sprayed through the second nozzle 14, the air pump 12 and the heating wire 11 are started, the heating wire 11 heats the air, the air pump 12 draws the air into the first hose 13, and the air is blown onto the heating wire 11 through the first nozzle 10, and the air heated by the heating wire 11 is blown toward the pump shell after spraying, and the lifting plate 18 and the connecting column 19 are driven to reciprocate vertically by the hydraulic telescopic rod 20, so that the first nozzle 10 and the second nozzle 14 can be reciprocated vertically, and the positioning and rotating structure drives the loading plate 4 and the pump shell to rotate, so that different positions on the pump shell can be sprayed and dried.

[0040] In some optional specific embodiments, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, the pump casing pressing mechanism includes a plurality of fixing frames 37 fixedly mounted on the top of the turntable 3, and the number of the fixing frames 37 and the loading plate 4 is the same. The fixing frames 37 are rotatably mounted with a fixing block 38 located above the loading plate 4. A slide groove 39 is provided at the bottom of the fixing block 38. A slider 40 is provided in the slide groove 39. A pressing plate 41 located below the fixing block 38 is fixedly connected to the bottom of the slider 40. The top of the slider 40 and the inner wall of the slide groove 39 are connected by a plurality of compression springs 42. The positioning rotation structure includes The invention comprises a third connecting shaft 43 fixedly mounted on the bottom of the loading plate 4, the third connecting shaft 43 passes through the turntable 3, and the third connecting shaft 43 is rotatably connected to the turntable 3, the bottom of the fixed box 1 is fixedly connected to a second control box 49, and the second control box 49 is a cavity structure with an opening at the top, the bottom of the fixed box 1 is fixedly connected to at least three supporting legs 53, the bottom end of the third connecting shaft 43 is fixedly connected to a third damping disk 44 located in the second control box 49, the bottom of the third damping disk 44 is contacted with a fourth damping disk 45, the bottom of the fourth damping disk 45 is fixedly connected to a fourth connecting shaft 46, the outer rotating sleeve of the fourth connecting shaft 46 is provided with a third supporting portion 47, the third supporting portion 47 is fixedly connected to the bottom of the turntable 3, the bottom end of the fourth connecting shaft 46 is fixedly connected to a gear 48, the bottom of the second control box 49 is fixedly connected to a second motor 50, the output end of the second motor 50 is fixedly connected to a support frame 51 located in the second control box 49, the outer fixed sleeve of the support frame 51 is provided with a gear ring 52, and the gear 48 and The gear ring 52 is meshed with each other, and the second control box 49 is equipped with a stopper, which is used to limit the position of the loading plate 4 at the loading and unloading station. The stopper includes an arc plate 54 arranged in the second control box 49, and the arc plate 54 is adapted to the third damping plate 44. The arc plate 54 is fixedly installed with a connecting plate 55, and one end of the connecting plate 55 away from the arc plate 54 is fixedly connected with a movable plate 56 located outside the second control box 49, and the movable plate 56 and the second control box 49 are connected by a plurality of tension springs 28;The staff drives the pressing plate 41 and the slider 40 to move upward, so that the compression spring 42 is in a compressed state, and the distance between the pressing plate 41 and the loading plate 4 is increased. The staff places the pump housing on the loading plate 4, and the staff releases the pressing plate 41. The compression spring 42 drives the slider 40 and the pressing plate 41 to move downward, so that the pressing plate 41 is pressed on the pump housing, so that the pump housing is fixed relative to the pressing plate 41 and the loading plate 4. When the loading plate 4 rotates, the loading plate 4, the pump housing, the pressing plate 41, the slider 40 and the fixing block 38 are relatively fixed The frame 37 rotates, and the turntable 3 is driven to rotate through the driving member. The turntable 3 drives the gear 48 to roll on the gear ring 52 through the third supporting portion 47 and the fourth connecting shaft 46, and the turntable 3 drives the third damping plate 44 to move synchronously through the third connecting shaft 43. When the third damping plate 44 moves to one side of the arc plate 54, as the turntable 3 continues to rotate, the third damping plate 44 pushes the arc plate 54, the connecting plate 55 and the movable plate 56 to move horizontally, and the tension spring 28 is in a tensioned state. When the loading plate 4 and the corresponding third damping plate When the fourth damping disc 44 moves to the loading and unloading station, the side of the arc plate 54 away from the connecting plate 55 contacts the third damping disc 44 located at the loading and unloading station, and the tension spring 28 applies tension to the movable plate 56, the connecting plate 55 and the arc plate 54, and the arc plate 54 presses on the third damping disc 44, so that the third damping disc 44, the third connecting shaft 43 and the loading disc 4 are fixed relative to the turntable 3. When the fourth damping disc 45 rotates, the fourth damping disc 45 cannot drive the third damping disc 44 to rotate synchronously by friction, and the support is driven by the second motor 50. The support frame 51 and the gear ring 52 rotate, and the gear ring 52 can drive the fourth connecting shaft 46 and the fourth damping disc 45 to rotate through the gear 48. The fourth damping disc 45 drives the third damping disc 44 and the third connecting shaft 43 that are not located at the loading and unloading station to rotate synchronously through friction. The third connecting shaft 43 can drive the pump housing through the loading plate 4, so that the loading plate 4 located at the spraying station and the drying station rotate synchronously, and avoid the loading plate 4 located at the loading and unloading station. Rotation synchronously, it is convenient for the staff to load and unload the pump housing at the loading and unloading station. ;

[0041] This embodiment also provides a method for spraying a pump casing, including the above-mentioned spraying device for pump casing processing, comprising the following steps:

[0042] Step 1: The staff places the pump casing to be sprayed on the loading tray 4 located at the loading and unloading station through the avoidance hole 25, and fixes the pump casing placed on the top of the loading tray 4 through the pump casing pressing mechanism;

[0043] Step 2: The turntable 3 is driven to rotate by the driving member, so that the carrier plate 4 on which the pump casing is placed is moved to the spraying station, the positioning rotating structure drives the carrier plate 4 and the pump casing to rotate, the spraying mechanism sprays the pump casing, and the damping separation mechanism separates and isolates the pump casing at the spraying station;

[0044] Step 3: After the spraying is completed, the turntable 3 is driven to rotate by the driving member so that the pump casing after the spraying is moved to the drying station, the positioning rotating structure drives the loading plate 4 and the pump casing to rotate, the drying mechanism dries the casing after the spraying, and the damping separation mechanism separates and isolates the pump casing at the drying station;

[0045] Step 4: After the drying is completed, the turntable 3 is driven to rotate by the driving member to move the dried pump casing to the loading and unloading station. The staff removes the dried pump casing through the avoidance hole 25 and replaces the next pump casing to be sprayed.

[0046] Working principle: the staff will place the pump casing to be sprayed on the loading tray 4 located at the loading and unloading station through the avoidance hole 25, fix the pump casing placed on the top of the loading tray 4 through the pump casing pressing mechanism, drive the turntable 3 to rotate through the driving member, so that the loading tray 4 with the pump casing placed thereon moves to the spraying station, the positioning rotating structure drives the loading tray 4 and the pump casing to rotate, the spraying mechanism sprays the pump casing, and the damping separation mechanism separates and isolates the pump casing located at the spraying station to prevent excess paint mist from polluting the working environment. When the spraying is completed, the turntable 3 is driven to rotate through the driving member to move the pump casing that has been sprayed to the At the drying station, the positioning rotating structure drives the loading plate 4 and the pump casing to rotate, the drying mechanism dries the casing after spraying, and the damping separation mechanism separates and isolates the pump casing at the drying station, so that the pump casing is in a sealed environment during the drying process, which is convenient for rapid drying. When the drying is completed, the driving member drives the turntable 3 to rotate, so that the pump casing that has been dried is moved to the loading and unloading station, and the staff removes the pump casing that has been dried through the avoidance hole 25 and replaces the next pump casing to be sprayed. There is no need for manual spraying, and the pump casing is quickly dried to avoid dust sticking to the paint layer, thereby ensuring the effect of spraying the pump casing;

[0047] The third rotating shaft 22 is driven to rotate by the first motor 21, and the third rotating shaft 22 can drive the turntable 3 to rotate. When the third rotating shaft 22 rotates, the third rotating shaft 22 drives the first bevel gear 23 to rotate. The first bevel gear 23 drives the first connecting shaft 26 and the third bevel gear 32 to rotate through the second bevel gear 27. The third bevel gear 32 can drive the first damping plate 34 to rotate through the fourth bevel gear 33 and the second connecting shaft 29. The first damping plate 34 drives the second damping plate 35 to rotate synchronously through friction. A plurality of second damping plates 35 can drive the corresponding first rotating shaft 6 or The second rotating shaft 7 rotates, the first rotating shaft 6 drives the first blocking plate 8 to rotate, and the second rotating shaft 7 drives the second blocking plate 9 to rotate. When the ends of the first blocking plate 8 and the second blocking plate 9 that are close to each other are in contact, the stop block 36 on the second damping disc 35 is in contact with the second supporting portion 31. As the third rotating shaft 22 continues to rotate, the first damping disc 34 cannot drive the second damping disc 35 and the stop block 36 to rotate synchronously by friction. At this time, the first blocking plate 8 and the second blocking plate 9 can separate the spraying mechanism and the drying mechanism. When it is necessary to drive the turntable 3 to rotate to allow the load to When the tray 4 is switched to the preset station, as the turntable 3 continues to rotate, the turntable 3 drives the loading tray 4 to contact the first blocking plate 8 and the second blocking plate 9, and the loading tray 4 pushes the first blocking plate 8 and the second blocking plate 9 to rotate in the opposite direction, so that the corresponding second damping disk 35 rotates in the opposite direction, and the stop block 36 is no longer in contact with the second support portion 31, and the loading tray 4 can push the first blocking plate 8 and the second blocking plate 9 to open, so that the loading tray 4 moves to the next station, and when the loading tray 4 slides from one side of the first blocking plate 8 and the second blocking plate 9, the loading tray 4 no longer contacts the first blocking plate When the third rotating shaft 22 and the turntable 3 are supported and limited, the first damping plate 34 drives the second damping plate 35 to rotate synchronously by friction again with the continuous rotation of the third rotating shaft 22 and the turntable 3, and the first damping plate 8 and the second damping plate 9 rotate in the opposite direction, and finally the stop block 36 contacts the second supporting portion 31, so that the first barrier plate 8 and the second barrier plate 9 are reset to the initial position again, and as the turntable 3 continues to rotate, when the loading plate 4 moves to the next station, the turntable 3 stops rotating, and the first barrier plate 8 and the second barrier plate 9 separate the spraying mechanism and the drying mechanism again;

[0048] Start the water pump 15, the water pump 15 draws the paint in the paint box 17 into the second hose 16, and then sprays the pump shell through the second nozzle 14, start the air pump 12 and the heating wire 11, the heating wire 11 heats the air, the air pump 12 draws the air into the first hose 13, blows the air onto the heating wire 11 through the first nozzle 10, and the air heated by the heating wire 11 is blown toward the pump shell after spraying, and the lifting plate 18 and the connecting column 19 are driven to reciprocate in the vertical direction by the hydraulic telescopic rod 20, so that the first nozzle 10 and the second nozzle 14 can be reciprocated in the vertical direction, and the positioning rotation structure drives the loading plate 4 and the pump shell to rotate, so that different positions on the pump shell can be sprayed and dried;

[0049] The staff drives the pressing plate 41 and the slider 40 to move upward, so that the compression spring 42 is in a compressed state, and the distance between the pressing plate 41 and the loading plate 4 is increased. The staff places the pump housing on the loading plate 4, and the staff releases the pressing plate 41. The compression spring 42 drives the slider 40 and the pressing plate 41 to move downward, so that the pressing plate 41 is pressed on the pump housing, so that the pump housing is fixed relative to the pressing plate 41 and the loading plate 4. When the loading plate 4 rotates, the loading plate 4, the pump housing, the pressing plate 41, the slider 40 and the fixing block 38 are relatively fixed The frame 37 rotates, and the turntable 3 is driven to rotate through the driving member. The turntable 3 drives the gear 48 to roll on the gear ring 52 through the third supporting portion 47 and the fourth connecting shaft 46, and the turntable 3 drives the third damping plate 44 to move synchronously through the third connecting shaft 43. When the third damping plate 44 moves to one side of the arc plate 54, as the turntable 3 continues to rotate, the third damping plate 44 pushes the arc plate 54, the connecting plate 55 and the movable plate 56 to move horizontally, and the tension spring 28 is in a tensioned state. When the loading plate 4 and the corresponding third damping plate When the fourth damping disc 44 moves to the loading and unloading station, the side of the arc plate 54 away from the connecting plate 55 contacts the third damping disc 44 located at the loading and unloading station, and the tension spring 28 applies tension to the movable plate 56, the connecting plate 55 and the arc plate 54, and the arc plate 54 presses on the third damping disc 44, so that the third damping disc 44, the third connecting shaft 43 and the loading disc 4 are fixed relative to the turntable 3. When the fourth damping disc 45 rotates, the fourth damping disc 45 cannot drive the third damping disc 44 to rotate synchronously by friction, and the support is driven by the second motor 50. The support frame 51 and the ring gear 52 rotate, and the ring gear 52 can drive the fourth connecting shaft 46 and the fourth damping disk 45 to rotate through the gear 48. The fourth damping disk 45 drives the third damping disk 44 and the third connecting shaft 43 that are not located at the loading and unloading station to rotate synchronously through the friction force. The third connecting shaft 43 can drive the pump casing through the loading tray 4, so that the loading tray 4 located at the spraying station and the drying station rotate synchronously, and avoids the synchronous rotation of the loading tray 4 located at the loading and unloading station, which is convenient for the staff to load and unload the pump casing at the loading and unloading station.

[0050] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of the present invention is limited to these examples. Under the concept of the present invention, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of the different aspects of the present invention as described above, which are not provided in detail for the sake of simplicity.

Claims

1. A spraying device for pump casing processing, comprising a fixing box (1), characterized in that: The top of the fixed box (1) is fixedly connected to a first control box (24); a through hole (2) is provided on the inner wall of the bottom of the fixed box (1); a turntable (3) is provided in the through hole (2); a driving member for driving the turntable (3) to rotate is installed in the fixed box (1); at least three loading trays (4) are provided in the fixed box (1); a positioning and rotating structure for driving the plurality of loading trays (4) to rotate is installed in the turntable (3); the top of the turntable (3) contacts a support sleeve (5); and the top of the support sleeve (5) is fixedly connected to the inner wall of the fixed box (1); The fixed box (1) is equipped with a damping separation mechanism for separating a plurality of loading trays (4), and an avoidance hole (25) for loading and unloading is opened on the inner wall of the fixed box (1). The fixed box (1) is equipped with a spraying mechanism and a drying mechanism separated by the damping separation mechanism. The spraying mechanism is used to spray the pump casing, and the drying mechanism is used to dry the casing after spraying. A pump casing pressing mechanism is installed on the top of the rotating disk (3), and the pump casing pressing mechanism is used to fix the pump casing placed on the top of the loading tray (4); The driving member comprises a third rotating shaft (22) rotatably mounted in the support sleeve (5), the top end of the third rotating shaft (22) extends into the first control box (24), the bottom end of the third rotating shaft (22) is fixedly connected to the top of the turntable (3), the top of the first control box (24) is fixedly connected to the first motor (21), and the output end of the first motor (21) is fixedly connected to the top of the third rotating shaft (22); The damping separation mechanism comprises at least three groups of separation units, and each loading plate (4) is respectively located between two adjacent separation units, the separation units comprising a first rotating shaft (6) and a second rotating shaft (7) which are respectively rotatably connected to the fixed box (1), the first rotating shaft (6) and the supporting sleeve (5) are in contact, a first blocking plate (8) is fixedly connected to the side of the first rotating shaft (6) facing the second rotating shaft (7), the second rotating shaft (7) and the inner wall of the fixed box (1), a second blocking plate (9) is fixedly connected to the side of the second rotating shaft (7) facing the first rotating shaft (6), the first blocking plate (8) and the second blocking plate (9) are in contact, the top and bottom of the first blocking plate (8) and the second blocking plate (9) are respectively in contact with the inner wall of the fixed box (1), and the top of the rotating disk (3) is respectively in contact with the bottom of the first blocking plate (8) and the second blocking plate (9), and the first control box (24) is installed with a damping rotation mechanism for driving the first rotating shaft (6) and the second rotating shaft (7) to rotate; The damping rotation mechanism comprises a plurality of second connecting shafts (29) arranged in the first control box (24); the outer rotating sleeve of the second connecting shaft (29) is provided with a second supporting portion (31); the second supporting portion (31) is fixedly connected to the inner wall of the first control box (24); the bottom of the second connecting shaft (29) is fixedly connected to a first damping disk (34); the tops of the first rotating shaft (6) and the second rotating shaft (7) are respectively fixedly connected to second damping disks (35) located in the first control box (24); the top of the second damping disk (35) is in contact with the bottom of the corresponding first damping disk (34); the second damping disk (35) is fixedly mounted with a stopper (36) in contact with the second supporting portion (31); and the third rotating shaft (22) is mounted with a transmission member for driving the second connecting shaft (29) to rotate; The first damping disc (34) drives the second damping disc (35) to rotate synchronously by friction. When the ends of the first blocking plate (8) and the second blocking plate (9) that are close to each other are in contact, the stop block (36) on the second damping disc (35) is in contact with the second support portion (31). As the third rotating shaft (22) continues to rotate, the first damping disc (34) cannot drive the second damping disc (35) and the stop block (36) to rotate synchronously by friction. When it is necessary to drive the turntable (3) to rotate so that the loading disc (4) switches to a preset work position, as the turntable (3) continues to rotate, the turntable (3) drives the loading disc (4) to contact the first blocking plate (8) and the second blocking plate (9). The loading disc (4) pushes the first blocking plate (8) and the second blocking plate (9) to rotate in the opposite direction, so that the corresponding second damping disc (35) rotates in the opposite direction, and the stop block (36) no longer contacts the second support portion (31).

2. The pump casing processing spraying device according to claim 1, characterized in that: The transmission member comprises a first bevel gear (23) fixedly sleeved on the outside of the third rotating shaft (22), and the first bevel gear (23) is located in a first control box (24). A plurality of first connecting shafts (26) are arranged in the first control box (24), and the number of the first connecting shafts (26) and the number of the separating units are the same. The first connecting shaft (26) is rotatably sleeved on the outside of the first connecting shaft (26), and the first supporting portion (30) is fixedly connected to the inner wall of the first control box (24). One end of the first connecting shaft (26) facing the third rotating shaft (22) is fixedly connected to a second bevel gear (27) meshing with the first bevel gear (23). Two third bevel gears (32) are fixedly sleeved on the outside of the first connecting shaft (26), and a fourth bevel gear (33) meshing with the third bevel gear (32) is fixedly connected to the top end of the second connecting shaft (29).

3. The pump casing processing spraying device according to claim 1, characterized in that: The drying mechanism comprises an air pump (12) fixedly mounted in a fixed box (1), a first nozzle (10) is arranged in the fixed box (1), an output end of the air pump (12) and the first nozzle (10) are connected via a first hose (13), a heating wire (11) is fixedly connected in the fixed box (1), and the heating wire (11) is located on a side of the first nozzle (10) away from the support sleeve (5), the spraying mechanism comprises a water pump (15) and a paint box (17) fixedly mounted on the top of the first control box (24), a second nozzle (14) is arranged in the fixed box (1), and the output end of the water pump (15) and the second nozzle (14) are connected to each other. The first control box (24) is connected to the first nozzle (10) and the second nozzle (14) through a second hose (16), the input end of the water pump (15) is fixedly connected to the discharge pipe of the paint box (17), a lifting plate (18) is provided above the first control box (24), and the first nozzle (10) and the second nozzle (14) are respectively fixedly connected to the lifting plate (18) through a connecting column (19), a hydraulic telescopic rod (20) is fixedly connected to the top of the first control box (24), the telescopic end of the hydraulic telescopic rod (20) is fixedly connected to the bottom of the lifting plate (18), and the first nozzle (10) and the second nozzle (14) are respectively located between two adjacent partition units.

4. The pump casing processing spraying device according to claim 1, characterized in that: The pump casing pressing mechanism comprises a plurality of fixing frames (37) fixedly mounted on the top of the rotating disk (3), and the number of the fixing frames (37) and the loading disk (4) is the same; the fixing frames (37) are rotatably mounted with a fixing block (38) located above the loading disk (4); a sliding groove (39) is provided at the bottom of the fixing block (38); a sliding block (40) is provided in the sliding groove (39); a pressing disk (41) located below the fixing block (38) is fixedly connected to the bottom of the sliding block (40); and a top of the sliding block (40) and an inner wall of the sliding groove (39) are connected via a plurality of compression springs (42).

5. The pump casing processing spraying device according to claim 1, characterized in that: The positioning and rotating structure comprises a third connecting shaft (43) fixedly mounted on the bottom of the loading plate (4), the third connecting shaft (43) passing through the turntable (3), and the third connecting shaft (43) and the turntable (3) are rotatably connected, the bottom of the fixed box (1) is fixedly connected to a second control box (49), and the second control box (49) is a cavity structure with an open top, the bottom of the fixed box (1) is fixedly connected to at least three supporting legs (53), the bottom end of the third connecting shaft (43) is fixedly connected to a third damping plate (44) located in the second control box (49), the bottom of the third damping plate (44) is contacted with a fourth damping plate (45), and the bottom of the fourth damping plate (45) is fixedly connected to a third damping plate (44). Four connecting shafts (46), the outer rotating sleeve of the fourth connecting shaft (46) is provided with a third supporting part (47), the third supporting part (47) is fixedly connected to the bottom of the turntable (3), the bottom end of the fourth connecting shaft (46) is fixedly connected to a gear (48), the bottom of the second control box (49) is fixedly connected to a second motor (50), the output end of the second motor (50) is fixedly connected to a supporting frame (51) located in the second control box (49), the outer fixed sleeve of the supporting frame (51) is provided with a gear ring (52), and the gear (48) and the gear ring (52) are meshed, and the second control box (49) is installed with a stopper, which is used to limit the position of the loading plate (4) located at the loading and unloading station.

6. The pump casing processing spraying device according to claim 5, characterized in that: The anti-rotation device comprises an arc-shaped plate (54) arranged in the second control box (49), the arc-shaped plate (54) and the third damping plate (44) are matched, the arc-shaped plate (54) is fixedly mounted with a connecting plate (55), and one end of the connecting plate (55) away from the arc-shaped plate (54) is fixedly connected to a movable plate (56) located outside the second control box (49), and the movable plate (56) and the second control box (49) are connected via a plurality of tension springs (28).

7. A method for spraying a pump casing, comprising the spraying device for pump casing processing as claimed in claim 1, characterized in that: The following steps are involved: Step 1: The staff places the pump casing to be sprayed on the loading tray (4) located at the loading and unloading station through the avoidance hole (25), and fixes the pump casing placed on the top of the loading tray (4) through the pump casing pressing mechanism; Step 2: The driving member drives the turntable (3) to rotate so that the carrier plate (4) on which the pump casing is placed moves to the spraying station, the positioning rotating structure drives the carrier plate (4) and the pump casing to rotate, the spraying mechanism sprays the pump casing, and the damping separation mechanism separates and isolates the pump casing located at the spraying station; Step 3: After the spraying is completed, the driving member drives the turntable (3) to rotate so that the pump casing that has been sprayed is moved to the drying station, the positioning rotating structure drives the loading plate (4) and the pump casing to rotate, the drying mechanism dries the casing after spraying, and the damping separation mechanism separates and isolates the pump casing located at the drying station; Step 4: After the drying is completed, the turntable (3) is driven to rotate by the driving member so that the pump casing that has been dried is moved to the loading and unloading station. The staff removes the pump casing that has been dried through the avoidance hole (25) and replaces it with the next pump casing to be sprayed.

Citation Information

Patent Citations

  • Water pump shell spraying device

    CN210753361U

  • Production line for spraying color steel plates

    CN113058786A

  • Spraying mechanism for air conditioner plate processing and spraying method thereof

    CN113600402A

  • Take-up equipment for wire stretching and take-up method of take-up equipment

    CN118877663A

  • Paint spraying device for automobile hub cover production

    CN208810400U