Integrated forming equipment and process for hardware die casting
By designing a molding equipment for hardware die castings, the burrs are removed by using the cone part to remove through hole walls, the problem of the need for additional burr removal in the prior art is solved, the production efficiency is improved and the surface of hardware die castings is protected.
Patent Information
- Application Number
- CN202411569266.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-02-25
AI Technical Summary
When existing die-casting equipment die-casting hardware die-casting parts with through-holes, burrs may occur in the through-hole walls, and additional steps are required to remove them, resulting in a reduced production beat and reduced production efficiency.
A hardware die-casting integrated molding equipment is designed, including die-casting base, moving mold seat, molding column, sliding column and cone part. The hydraulic device and storage device drive the cone to move upwards, making it elastically expand and snap into the through hole of the hardware die-casting parts to remove burrs on the hole wall.
The burrs of the through-hole hole wall can be removed without additional procedures, which improves the efficiency of production beat and die-casting. At the same time, the release oil is driven by a pressurized spring to protect the surface of the hardware die-casting and avoid damage during mold release.
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Figure CN119501014A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of die-casting equipment, and more specifically, to an integrated molding device and process for hardware die-casting parts. Background Art
[0002] The die-casting mold is a tool that completes the die-casting process on a special die-casting forging machine, and is specially used for casting metal parts. The process of die-casting production is: a certain amount of molten metal is filled into the mold cavity at a low or high speed, and the molten metal is pressurized as it cools down, which can not only eliminate the shrinkage defects of the blank, but also make the internal structure of the blank reach the broken grains of the forged state, and the comprehensive mechanical properties of the workpiece are significantly improved.
[0003] When die-casting hardware parts with through holes, since the through holes are formed by the mold during die-casting, some burrs may be generated on the hole wall due to the friction during demolding. These burrs need to be deburred by workers after the die-casting process is completed, which adds at least one process, increases the processing steps, and reduces the production cycle.
[0004] Therefore, in order to solve the above problems, a hardware die-casting integrated molding device and process are now proposed. Summary of the invention
[0005] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides an integrated molding device and process for hardware die-castings. The technical problem to be solved by the present invention is that when the die-casting equipment in the prior art is used to die-cast a die-casting with a through hole, burrs may be generated on the wall of the through hole, which requires an additional process to remove, thereby reducing the production cycle and the overall production efficiency.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A hardware die-casting integrated molding device comprises a die-casting base, a movable die seat is arranged above the die-casting base, a movable die is fixedly connected to the bottom of the movable die seat, a die cavity used in conjunction with the movable die is opened on the top surface of the die-casting base, and further comprises:
[0008] A forming column vertically penetrates the movable mold, the forming column slides freely in the movable mold, and the movable mold base is driven to move vertically by a hydraulic device installed on the top of the movable mold base;
[0009] A sliding column is vertically penetrated on the die-casting base, and a sliding hole is provided in the die-casting base for the sliding column to slide freely. A cone portion is coaxially fixed to the upper end of the sliding column, and the outer diameter of the cone portion decreases from top to bottom. The maximum outer diameter of the cone portion is larger than the outer diameter of the forming column. A plurality of fine slits are provided along the axial array of the periphery of the cone portion. A receiving cone hole for the cone portion to engage is provided in the die-casting base, and a receiving device for driving the cone portion to move downward and engage in the receiving cone hole is provided on the die-casting base.
[0010] Furthermore, the hydraulic device includes a plurality of guide columns vertically fixed to the top surface of the die-casting base, the surface of the movable die seat is provided with guide holes for the guide columns to pass freely, the upper ends of the plurality of guide columns are commonly fixed with a mounting plate, a plurality of hydraulic cylinders are vertically installed on the top of the mounting plate, and the piston rod ends of the hydraulic cylinders are fixed to the top of the movable die seat.
[0011] Furthermore, the storage device includes a lifting cylinder vertically installed at the bottom of the die-cast base, the piston rod of the lifting cylinder penetrates into the die-cast base and is rotatably connected to a connecting head, the upper end surface of the connecting head is coaxially fixed with a pull rod, and the upper end of the pull rod is coaxially fixed to the lower end of the sliding column.
[0012] Furthermore, a first connecting hole is opened inside the pull rod, a second connecting hole extending into the cone portion is opened inside the sliding column, the first connecting hole and the second connecting hole are in a through state, the second connecting hole is connected with the fine slit, a connecting port connected with the first connecting hole is opened on the periphery of the pull rod, a storage cavity is opened in the die-cast base, and the connecting port is connected with the storage cavity.
[0013] Furthermore, a piston plate is mounted on the periphery of the pull rod, and the piston plate is engaged with the storage cavity and can slide vertically and freely in the storage cavity. The lower end surface of the piston plate and the bottom wall of the storage cavity form a storage space, and the connecting port is connected to the interior of the storage space. A pressure spring is vertically installed in the storage cavity, and the two ends of the pressure spring in the elastic force direction elastically press against the top wall of the storage cavity and the upper end surface of the piston plate respectively and one by one. The outer wall of the die-cast base is provided with a supplementary port connected to the storage space.
[0014] Furthermore, a fixing sleeve is fixedly connected to the inner top wall of the storage cavity, the sliding column is coaxially inserted into the middle hole of the fixing sleeve and slides freely, a ball is rotatably embedded in the periphery of the sliding column, a spiral groove for the ball to engage is opened on the wall of the middle hole of the fixing sleeve, and the ball rolls freely in the spiral groove.
[0015] Furthermore, a cylinder bracket is fixedly connected to the top of the movable mold base, a cylinder is vertically installed on the top of the cylinder bracket, a connecting column is fixedly connected to the end of the cylinder rod of the cylinder, and the lower end of the connecting column penetrates into the movable mold base and is coaxially fixed to the forming column.
[0016] Furthermore, a hinge seat is fixedly connected to the top of the movable mold seat, and a swing arm is rotatably connected to the hinge seat by installing a pivot. A knocking block is fixedly connected to one end of the swing arm facing the connecting column. The hinge seat is provided with a vibration device for driving the swing arm to swing along the rotation fulcrum of the hinge seat when the connecting column moves vertically.
[0017] Furthermore, the vibration device includes a mounting sleeve fixedly connected to the side wall of the hinge seat, a spiral spring is installed in the mounting sleeve, two ends of the spiral spring are respectively fixed to the inner wall of the mounting sleeve and the periphery of the pivot, a shift block is fixed to the end of the swing arm away from the hinge seat, a plurality of notch grooves are opened on the periphery of the connecting column, and the shift block cooperates with the notch grooves.
[0018] A metal die-casting molding process, applied to the metal die-casting integrated molding equipment as described above, comprising:
[0019] The hydraulic device drives the movable mold base to move downward, so that the movable mold base moves toward the mold cavity, and the receiving device drives the cone to move downward, so that the cone slides in the receiving cone hole. After sliding into place, the fine slit on the cone is closed, and the top surface of the cone is flush with the inner bottom wall of the mold cavity. The external injection device injects molten metal into the mold cavity through the injection port on the movable mold base, and the molten metal fills the mold cavity.
[0020] After the forming is completed and cooled, a metal die-casting is formed in the mold cavity, and the forming column is retracted into the movable mold, so that a through hole is formed on the surface of the metal die-casting. The storage device is started and drives the sliding column to move upward, so that the cone moves upward coaxially, and then the cone is separated from the engagement state with the storage cone hole, and at the same time, the cone is changed from an elastic contraction state to an elastic expansion state, and the cone is inserted into the through hole of the metal die-casting. The end with the largest outer diameter of the cone contacts the through hole wall of the metal die-casting, and as the cone moves upward, the edge of the end with the largest outer diameter of the cone scrapes off the burrs on the through hole wall of the metal die-casting;
[0021] Then the receiving device drives the cone to move downward until the cone is re-engaged in the receiving cone hole, and the hydraulic device is started, which drives the movable die seat to move upward, so that the movable die seat and the movable die are away from the metal die-casting, and then the metal die-casting is taken out from the mold cavity.
[0022] Technical effects and advantages of the present invention:
[0023] 1. By setting the cone and the sliding column, the storage device drives the cone to move upward, so that the cone expands elastically and is inserted into the through hole of the metal die-casting. As the cone moves upward, the edge of the largest end of the cone's outer diameter can remove the burrs on the hole wall of the through hole. There is no need to add additional steps to remove the burrs, which increases the production cycle and improves the efficiency of die-casting.
[0024] 2. By setting a pressure spring to generate elastic resistance force on the piston plate, the piston plate generates pressure on the demoulding oil in the storage space, and then the demoulding oil enters the fine gap from the connecting hole, the first connecting hole, and the second connecting hole in sequence under the action of pressure, and when the movable die seat is away from the metal die-casting, the fine gap is sprayed to the surface of the metal die-casting and the gap between the movable die, the surface of the metal die-casting and the inner wall of the mold cavity, so that the surface of the metal die-casting is not easily damaged during demoulding;
[0025] 3. When the connecting column moves upward, the shift block will be pushed against the inner wall of the notch groove, so that the shift block drives the swing arm to swing and the scroll spring accumulates elastic potential energy. After the shift block is out of contact with the inner wall of the notch groove, the elastic potential energy accumulated in the scroll spring is released, thereby driving the swing arm to swing downward quickly and causing the knocking block to knock the movable die seat quickly, so that the movable die is subjected to knocking vibration force during demolding, thereby preventing the hardware die-casting from getting stuck on the movable die during demolding and being unable to fall quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a structural schematic diagram of a hardware die-casting integrated molding device in the present invention;
[0027] Figure 2 for Figure 1 Schematic diagram of the structure at an upward viewing angle;
[0028] Figure 3 for Figure 1 A schematic cross-sectional view of a part of the structure;
[0029] Figure 4 for Figure 1 A schematic diagram of the structure from a front view angle;
[0030] Figure 5 for Figure 4 A schematic cross-sectional structure diagram of ;
[0031] Figure 6 This is a schematic diagram of the structure after the die-casting base, movable die base and movable die are omitted in the present invention;
[0032] Figure 7 for Figure 6 Schematic diagram of the structure at an upward viewing angle;
[0033] Figure 8 It is a schematic diagram of the structure after the cone part, the pull rod and the connector are assembled in the present invention;
[0034] Fig. 9 for Figure 8 A schematic cross-sectional structure diagram of ;
[0035] Fig.10 It is a structural schematic diagram of the fixing sleeve in the present invention.
[0036] The accompanying drawings are marked as follows: 1. die-casting base; 2. injection port; 3. swing arm; 4. guide column; 5. mounting plate; 6. hydraulic cylinder; 7. cylinder; 8. cylinder bracket; 9. hinge seat; 10. movable mold seat; 11. movable mold; 12. lifting cylinder; 13. hardware die-casting; 14. cone; 15. pull rod; 16. connector; 17. storage chamber; 18. piston plate; 19. fixing sleeve; 20. sliding column; 21. forming column; 22. connecting column; 23. notch groove; 24. pressure spring; 25. shift block; 26. connecting port; 27. mounting sleeve; 28. scroll spring; 29. ball; 30. slit; 31. first connecting hole; 32. second connecting hole; 33. spiral groove. DETAILED DESCRIPTION
[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0038] like Figure 1-Figure 10As shown, the present embodiment discloses: a hardware die-casting integrated molding device, comprising a die-casting base 1 installed on the die-casting device, four guide columns 4 are vertically fixedly connected to the top of the die-casting base 1, the upper ends of the four guide columns 4 are commonly horizontally fixedly connected to a mounting plate 5, hydraulic cylinders 6 are vertically installed on both sides of the top of the mounting plate 5, the piston rod ends of the hydraulic cylinders 6 are commonly fixedly connected to a movable die seat 10, the movable die seat 10 is provided with a guide hole for the guide columns 4 to pass freely, a movable die 11 is fixedly connected to the bottom of the movable die seat 10, a mold cavity used in conjunction with the movable die 11 is provided on the top surface of the die-casting base 1, a molding column 21 is vertically penetrated on the movable die 11, the molding column 21 slides freely in the movable die 11, and the movable die 11 is provided with a mold cavity used in conjunction with the movable die 11. A cylinder bracket 8 is fixedly connected to the top of the die base 10, and a cylinder 7 is vertically installed on the top of the cylinder bracket 8. A connecting column 22 is fixedly connected to the end of the cylinder rod of the cylinder 7. The lower end of the connecting column 22 penetrates into the movable die base 10 and is coaxially fixed with the forming column 21. The hydraulic cylinder 6 is started, and its piston rod is extended and drives the movable die base 10 to move downward, so that the movable die base 10 and the movable mold 11 move toward the mold cavity until the lower surface of the movable die base 10 is tightly pressed against the top surface of the die-casting base 1. The cylinder rod of the cylinder 7 is extended, thereby driving the connecting column 22 and the forming column 21 to slide in the movable die base 10, and the lower end of the forming column 21 penetrates out of the movable mold 11 until the lower end surface of the forming column 21 is flush with the inner bottom wall of the mold cavity;
[0039] A sliding column 20 is vertically penetrated in the die-casting base 1, and a sliding hole for the sliding column 20 to slide freely is provided in the die-casting base 1. A cone 14 is coaxially fixed to the upper end of the sliding column 20. The outer diameter of the cone 14 decreases from top to bottom. The maximum outer diameter of the cone 14 is larger than the outer diameter of the forming column 21. A plurality of fine slits 30 are provided along the axial array of the cone 14. A storage cone hole for the cone 14 to engage is provided in the die-casting base 1. A lifting cylinder 12 is vertically installed at the bottom of the die-casting base 1. The piston rod of the lifting cylinder 12 penetrates the die-casting base 1 and is rotatably connected to the connecting rod 12. The upper end face of the connecting head 16 is coaxially fixed with a tie rod 15, and the upper end of the tie rod 15 is coaxially fixed to the lower end of the sliding column 20. When the piston rod of the lifting cylinder 12 is shortened, the tie rod 15 drives the sliding column 20 to slide downward, and the cone 14 slides downward in the receiving cone hole. During the downward sliding process, the periphery of the cone 14 is squeezed by the wall of the receiving cone hole, so that the periphery of the cone 14 is squeezed along the radial inner side, and then the cone 14 is transformed from the elastic expansion deformation state to the elastic contraction deformation. At this time, the upper end face of the cone 14 is in contact with the mold cavity. The inner bottom wall of the mold is flush, and after the molding column 21 moves downward, its lower end face is against the upper end face of the cone 14. In addition, the slit 30 will be in a closed state at this time. After the cone 14 is completely engaged in the receiving cone hole, the upper side opening of the receiving cone hole is sealed by the cone 14. At this time, the external injection equipment injects molten metal into the mold cavity through the injection port 2 set on the top surface of the movable mold base 10, so that the molten metal fills the entire mold cavity. After die casting and cooling, a hardware die-casting 13 is formed in the mold cavity. First, the cylinder rod of the cylinder 7 is shortened, and drives the connecting column 22 and the molding column 21 moves upward, so that the forming column 21 is retracted into the movable mold 11. At this time, a through hole is formed on the surface of the metal die-casting 13 at the position corresponding to the forming column 21. Then the lifting cylinder 12 is started, and the piston rod of the lifting cylinder 12 is extended, thereby driving the pull rod 15, the sliding column 20 and the cone 14 to move upward. The cone 14 will gradually break away from the extrusion state with the inner wall of the receiving cone hole, so that the cone 14 will change from the elastic contraction deformation state to the elastic expansion deformation state, thereby causing the outer diameter maximum end of the cone 14 to elastically expand and be stuck in the through hole of the metal die-casting 13;
[0040] A first connecting hole 31 is provided inside the pull rod 15, and a second connecting hole 32 extending to the tapered portion 14 is provided inside the sliding column 20. The first connecting hole 31 and the second connecting hole 32 are in a through-state, and the second connecting hole 32 is connected to the slit 30. A connecting port 26 connected to the first connecting hole 31 is provided on the periphery of the pull rod 15. A storage cavity 17 is provided in the die-cast base 1, and the connecting port 26 is connected to the storage cavity 17. A piston plate 18 is mounted on the periphery of the pull rod 15. The piston plate 18 is engaged with the storage cavity 17 and can slide vertically and freely in the storage cavity 17. The lower end surface of the piston plate 18 and the bottom wall of the storage cavity 17 form a storage space, and the storage space is filled with demoulding oil. The connecting port 26 is connected to the inside of the storage space. A pressure spring 24 is vertically installed in the storage cavity 17, and the two ends of the pressure spring 24 in the elastic force direction elastically press against the storage cavity 17 one by one. The top wall and the upper end surface of the piston plate 18, when the cone 14 expands elastically, the slit 30 changes from a closed state to an open state. Since the pressure spring 24 has a downward elastic resisting force on the piston plate 18, the piston plate 18 moves downward and generates pressure on the demoulding oil in the storage space, so that the demoulding oil enters the first communicating hole 31 from the connecting port 26, and then enters the second communicating hole 32 from the first communicating hole 31 in turn, and is sprayed out from a plurality of slits 30. The outer wall of the die-casting base 1 is provided with a replenishing port that is connected to the storage space, and a manual valve (not shown in the figure) is installed on the replenishing port. By opening the manual valve, the demoulding oil can be replenished to the inside of the storage space through the replenishing port. In addition, in this embodiment, the connector 16 has a limit on the downward movement of the piston plate 18, so that after the piston plate 18 moves downward into place, the inside of the storage space can still be connected to the replenishing port;
[0041] A fixing sleeve 19 is fixedly connected to the inner top wall of the storage chamber 17, and a sliding column 20 is coaxially inserted into the middle hole of the fixing sleeve 19 and slides freely. A ball 29 is rotatably embedded in the periphery of the sliding column 20. A spiral groove 33 for the ball 29 to engage is provided on the wall of the middle hole of the fixing sleeve 19. The ball 29 rolls freely in the spiral groove 33. When the cone 14 moves upward, the ball 29 will roll in the spiral groove 33. Since the connector 16 and the piston rod end of the lifting cylinder 12 are rotatably connected, the sliding column 20 and the cone 14 are rotated. In this way, the cone 14 can more fully scrape off the burrs on the inner wall of the through hole of the metal die-casting 13 by rotating.
[0042] A hinge seat 9 is fixedly connected to the top of the movable mold seat 10, and a swing arm 3 is rotatably connected to the hinge seat 9 through an installation pivot. A knock block is fixedly connected to one end of the swing arm 3 facing the connecting column 22. A mounting sleeve 27 is fixedly connected to the side wall of the hinge seat 9. A volute spring 28 is installed in the mounting sleeve 27. Both ends of the volute spring 28 are respectively fixed to the inner wall of the mounting sleeve 27 and the periphery of the pivot. In the initial state, the volute spring 28 drives the pivot to rotate, so that the pivot drives the swing arm 3 to swing downward. A shift block 25 is fixedly connected to one end of the swing arm 3 away from the hinge seat 9. A plurality of notch grooves 23 are provided on the periphery of the connecting column 22. The shift block 25 cooperates with the notch groove 23. As the connecting column 22 moves upward, the shift block 25 moves downward. Movement, the end of the shift block 25 away from the hinge seat 9 will slide on the inner wall of the notch groove 23, that is, when the connecting column 22 moves upward, the end of the shift block 25 will alternately contact the inner wall of the notch groove 23, thereby driving the shift block 25 to move upward, and driving the swing arm 3 to swing upward along the hinge with the hinge seat 9, and at this time the pivot will begin to contract the spiral spring 28, and the spiral spring 28 accumulates elastic potential energy. When the shift block 25 is out of contact with the inner wall of the notch groove 23, the elastic potential energy accumulated in the spiral spring 28 is released, thereby driving the swing arm 3 to swing downward quickly, so that the knocking block knocks the top surface of the movable mold seat 10, thereby generating a knocking vibration force on the movable mold seat 10.
[0043] Working principle of the present invention:
[0044] Injection molding: The hydraulic cylinder 6 is started, and its piston rod is extended and drives the movable mold base 10 to move downward, so that the movable mold base 10 and the movable mold 11 move toward the mold cavity until the lower surface of the movable mold base 10 is tightly against the top surface of the die-casting base 1, and the cylinder rod of the cylinder 7 is extended, thereby driving the connecting column 22 and the molding column 21 to slide in the movable mold base 10, and the lower end of the molding column 21 passes through the movable mold 11. After the molding column 21 moves downward, its lower end surface is against the upper end surface of the cone 14. In addition, the slit 30 will be in a closed state at this time. After the cone 14 is completely engaged in the receiving cone hole, the upper side opening of the receiving cone hole is sealed by the cone 14. At this time, the external injection equipment injects molten metal into the mold cavity through the injection port 2 set on the top surface of the movable mold base 10, so that the molten metal fills the entire mold cavity. After die-casting and cooling, a hardware die-casting 13 is formed in the mold cavity;
[0045] Burr removal: Start the cylinder 7, the cylinder rod of the cylinder 7 shortens, and drives the connecting column 22 and the forming column 21 to move upward, so that the forming column 21 is retracted into the movable mold 11. At this stage, the lower end surface of the forming column 21 is flush with the lower surface of the movable mold 11. At this time, a through hole is formed on the surface of the metal die-casting 13 corresponding to the position of the forming column 21. Then the lifting cylinder 12 is started, and the piston rod of the lifting cylinder 12 is extended, thereby driving the pull rod 15, the sliding column 20 and the cone 14 to move upward, and the cone 14 will gradually The cone 14 is separated from the squeezed state of the inner wall of the receiving cone hole, so that the cone 14 is transformed from the elastic contraction deformation state to the elastic expansion deformation state, and then the end with the largest outer diameter of the cone 14 is elastically expanded and stuck in the through hole of the metal die-casting 13. As the cone 14 moves upward, the ball 29 rolls in the spiral groove 33 and drives the sliding column 20 and the cone 14 to rotate, so that the outer edge of the end with the largest outer diameter of the cone 14 can fully scrape the burrs on the inner wall of the through hole of the metal die-casting 13, reducing the blind area of burr scraping;
[0046] Demolding: start the hydraulic cylinder 6 and the cylinder 7 simultaneously, the cylinder rod of the cylinder 7 continues to shorten, and then drives the connecting column 22 to move upward, and the end of the shift block 25 will alternately contact the inner wall of the notch groove 23, thereby driving the shift block 25 to move upward, and drive the swing arm 3 to swing upward along the hinge with the hinge seat 9, and at this time the pivot will begin to contract the volute spring 28, and the volute spring 28 accumulates elastic potential energy. When the shift block 25 is out of contact with the inner wall of the notch groove 23, the elastic potential energy accumulated in the volute spring 28 is released, thereby driving The swing arm 3 swings downward rapidly, so that the knocking block knocks the top surface of the movable die seat 10, thereby generating a knocking vibration force on the movable die seat 10. When the hydraulic cylinder 6 drives the movable die seat 10 and the movable die 11 to move upward, the upper surface of the metal die-casting 13 will be separated from the extrusion pressure of the movable die 11. At this time, due to the knocking vibration force on the movable die seat 10, the metal die-casting 13 is subjected to the vibration force during demolding, and is not easily stuck on the movable die 11, so that the metal die-casting 13 can fall off relatively easily, which is convenient for workers to collect.
[0047] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;
[0048] Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
[0049] Finally: The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A hardware die-casting integrated molding device, comprising a die-casting base (1), a movable die base (10) is arranged above the die-casting base (1), a movable die (11) is fixedly connected to the bottom of the movable die base (10), and a mold cavity for use with the movable die (11) is opened on the top surface of the die-casting base (1), characterized in that: Also includes: A forming column (21) vertically penetrates the movable mold (11), the forming column (21) slides freely in the movable mold (11), and the movable mold base (10) is driven to move vertically by a hydraulic device installed on the top of the movable mold base (10); A sliding column (20) is vertically penetrated on the die-casting base (1), and a sliding hole is provided in the die-casting base (1) for the sliding column (20) to slide freely. A cone (14) is coaxially fixed to the upper end of the sliding column (20), and the outer diameter of the cone (14) decreases from top to bottom. The maximum outer diameter of the cone (14) is greater than the outer diameter of the forming column (21). A plurality of fine slits (30) are provided along the axial array of the periphery of the cone (14). A receiving cone hole is provided in the die-casting base (1) for the cone (14) to engage. A receiving device is provided on the die-casting base (1) for driving the cone (14) to move downward and engage in the receiving cone hole.
2. The hardware die-casting integrated molding equipment according to claim 1, characterized in that: The hydraulic device comprises a plurality of guide columns (4) vertically fixed to the top surface of the die-casting base (1); a guide hole for the guide columns (4) to pass freely is provided on the surface of the movable die base (10); a mounting plate (5) is commonly fixed to the upper ends of the plurality of guide columns (4); a plurality of hydraulic cylinders (6) are vertically installed on the top of the mounting plate (5); and the piston rod ends of the hydraulic cylinders (6) are fixed to the top of the movable die base (10).
3. The hardware die-casting integrated molding equipment according to claim 2, characterized in that: The storage device includes a lifting cylinder (12) vertically installed at the bottom of the die-cast base (1), the piston rod of the lifting cylinder (12) penetrates into the die-cast base (1) and is rotatably connected to a connecting head (16), the upper end face of the connecting head (16) is coaxially fixed with a pull rod (15), and the upper end of the pull rod (15) is coaxially fixed to the lower end of the sliding column (20).
4. The hardware die-casting integrated molding equipment according to claim 3, characterized in that: A first connecting hole (31) is provided inside the pull rod (15), and a second connecting hole (32) extending into the tapered portion (14) is provided inside the sliding column (20). The first connecting hole (31) and the second connecting hole (32) are in a through-state, and the second connecting hole (32) is in communication with the slit (30). A connecting port (26) is provided on the periphery of the pull rod (15) and is in communication with the first connecting hole (31). A storage cavity (17) is provided inside the die-cast base (1), and the connecting port (26) is in communication with the storage cavity (17).
5. The hardware die-casting integrated molding equipment according to claim 4, characterized in that: A piston plate (18) is mounted on the periphery of the pull rod (15), and the piston plate (18) is engaged with the storage cavity (17) and can slide vertically freely in the storage cavity (17). The lower end surface of the piston plate (18) and the inner bottom wall of the storage cavity (17) form a storage space, and the connecting port (26) is connected to the interior of the storage space. A pressure spring (24) is vertically installed in the storage cavity (17), and the two ends of the pressure spring (24) in the elastic force direction elastically press against the inner top wall of the storage cavity (17) and the upper end surface of the piston plate (18) respectively and one by one. The outer wall of the die-cast base (1) is provided with a supplementary port that is connected to the storage space.
6. The integrated metal die-casting molding equipment according to claim 5, characterized in that: The inner top wall of the storage cavity (17) is fixedly connected with a fixing sleeve (19), the sliding column (20) is coaxially arranged in the middle hole of the fixing sleeve (19) and slides freely, the sliding column (20) is rotatably embedded with a ball (29) on the periphery, the wall of the middle hole of the fixing sleeve (19) is provided with a spiral groove (33) for the ball (29) to engage, and the ball (29) rolls freely in the spiral groove (33).
7. The hardware die-casting integrated molding equipment according to claim 6, characterized in that: A cylinder bracket (8) is fixedly connected to the top of the movable mold base (10), a cylinder (7) is vertically installed on the top of the cylinder bracket (8), a connecting column (22) is fixedly connected to the end of the cylinder rod of the cylinder (7), and the lower end of the connecting column (22) penetrates into the movable mold base (10) and is coaxially fixed to the molding column (21).
8. The hardware die-casting integrated molding equipment according to claim 7, characterized in that: A hinge seat (9) is fixedly connected to the top of the movable mold seat (10), and a swing arm (3) is rotatably connected to the hinge seat (9) via a pivot. A striking block is fixedly connected to one end of the swing arm (3) facing the connecting column (22). A vibration device is provided on the hinge seat (9) for driving the swing arm (3) to swing along a rotation fulcrum with the hinge seat (9) when the connecting column (22) moves vertically.
9. The hardware die-casting integrated molding equipment according to claim 8, characterized in that: The vibration device comprises a mounting sleeve (27) fixedly connected to the side wall of the hinge seat (9), a spiral spring (28) is installed in the mounting sleeve (27), two ends of the spiral spring (28) are respectively fixedly connected to the inner wall of the mounting sleeve (27) and the periphery of the pivot, a shift block (25) is fixedly connected to one end of the swing arm (3) away from the hinge seat (9), a plurality of notch grooves (23) are formed on the periphery of the connecting column (22), and the shift block (25) cooperates with the notch grooves (23).
10. A metal die-casting molding process, applied to the metal die-casting integrated molding equipment according to claim 1, characterized in that: include: The hydraulic device drives the movable mold base (10) to move downward, so that the movable mold base (10) moves toward the mold cavity, and the storage device drives the cone (14) to move downward, so that the cone (14) slides in the storage cone hole. After sliding into place, the fine slit (30) on the cone (14) is in a closed state, and the top surface of the cone (14) is flush with the inner bottom wall of the mold cavity. The external injection device injects molten metal into the mold cavity through the injection port (2) on the movable mold base (10), and the molten metal fills the mold cavity. After the molding is completed and cooled, a metal die-casting (13) is die-cast in the mold cavity, and the molding column (21) is retracted into the movable mold (11), so that a through hole is formed on the surface of the metal die-casting (13), and the storage device is started and drives the sliding column (20) to move upward, so that the cone (14) moves upward coaxially, thereby making the cone (14) disengage from the engagement state with the storage cone hole, and at the same time making the cone (14) change from an elastic contraction state to an elastic expansion state, and the cone (14) is stuck in the through hole of the metal die-casting (13), and the outer diameter end of the cone (14) with the largest diameter contacts the through hole wall of the metal die-casting (13), and as the cone (14) moves upward, the edge of the outer diameter end of the cone (14) with the largest diameter scrapes off the burrs on the through hole wall of the metal die-casting (13); Then the receiving device drives the cone (14) to move downward until the cone (14) is re-engaged in the receiving cone hole, and the hydraulic device is started, which drives the movable die seat (10) to move upward, so that the movable die seat (10) and the movable die (11) are away from the metal die-casting (13), and then the metal die-casting (13) is taken out from the die cavity.