A chassis processing shearing machine with stable fixing of metal plates
By designing automatic feeding, guiding limiting and hydraulic shearing mechanisms in the shearing machine, the existing shearing machine has solved the problems of bending deformation and low efficiency when shearing metal sheets, and achieved high-precision, stable and efficient shearing processing of metal sheets.
Patent Information
- Application Number
- CN202510067867.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-25
- Estimated Expiration
- 2045-01-16
AI Technical Summary
Existing shearing machines are prone to bending and deformation when shearing metal sheets, and the equipment is semi-automated, lacking automatic feeding and limit fixation, resulting in low efficiency and low accuracy.
A chassis processing shearing machine including an automatic feeding mechanism, a guide limiting mechanism and a hydraulic shearing mechanism is designed. The automatic feeding mechanism realizes directional movement and feeding of metal sheets through conveyor belts, and the guide limiting mechanism is used for limiting and fixing of metal sheets of different sizes. The hydraulic shearing mechanism uses a bevel shearing knife set and a hydraulic system for stable shearing.
It realizes stable support and high-precision shear of metal sheets during the shearing process, avoids bending and deformation, improves production efficiency and processing accuracy, and reduces the need for subsequent leveling.
Smart Images

Figure CN119501173B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of shearing machines, and in particular relates to a chassis processing shearing machine for stably fixing metal plates. Background Art
[0002] Shearing machine is a common metal processing machinery and equipment, mainly used for shearing metal plates. It uses blades to shear metal plates, and is suitable for various materials, such as steel plates, stainless steel plates, aluminum plates, etc. Shearing machines are widely used in steel, machinery, construction, automobile and other industries. The working principle of shearing machine is mainly to use blades to shear metal plates under pressure. The shearing process can be divided into the following steps: feeding: the plate is pushed to the shearing position; shearing: the upper blade and the lower blade move relative to each other at a certain angle to shear the metal plate; material withdrawal: the sheared plate is discharged from the equipment.
[0003] There are many different types of shearing machines on the market. Although they can all achieve metal plate shearing, they still have defects. When the existing shearing machines are shearing metal plates, most of them use bevel knife groups for shearing, which makes the sheared metal plates prone to bending and deformation, especially the deformation of metal plates with poor elasticity is the most significant. In order to ensure the subsequent normal use, it is often necessary to use leveling equipment to perform secondary processing on the sheared metal plates, which is not only time-consuming and labor-intensive, but also affects the overall production and processing progress. In addition, most of the existing shearing machines are semi-automatic equipment, lacking automatic feeding mechanisms and limiting and fixing of metal plates. When shearing, feeding and shearing operations are usually performed manually, which is very inefficient and will also affect the overall production and processing quality and processing accuracy to a certain extent. Summary of the invention
[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide a chassis processing shearing machine that can stably fix metal plates.
[0005] The technical solution adopted to solve the above technical problems is: a chassis processing shearing machine for fixing and stably processing metal plates, comprising a main frame, the main frame comprising a fixed frame, the top of the fixed frame is fixedly connected with a supporting top seat, the rear end of the fixed frame is provided with a shearing groove, and the top of one side of the rear end of the fixed frame is provided with a lifting slide groove;
[0006] The front end of the main frame is fixedly connected with a feeding support mechanism, on which an automatic feeding mechanism for conveying metal plates is installed, and a guide limiting mechanism is also installed on the top of the feeding support mechanism;
[0007] A hydraulic shearing mechanism for shearing metal plates is installed on the support top seat;
[0008] An automatic leveling mechanism is installed in the shearing groove for automatically leveling the metal plate after shearing.
[0009] Furthermore, a control panel is installed on the top of one side of the fixed frame.
[0010] Through the above technical solution, the control panel is used for integrated control of the equipment, and its input end is electrically connected to other actuators through wires, thereby controlling each actuator to work to achieve stable operation of the equipment.
[0011] Furthermore, the feeding support mechanism includes a feeding platform fixed to the front end of the fixed frame, the bottom of the feeding platform is fixedly connected to the support frame, the top of the feeding platform is provided with a motor slot near the front end, and a protective cover is installed on the motor slot.
[0012] Through the above technical scheme, the feeding support mechanism is mainly used to support and place the metal sheet to be processed. In conjunction with the automatic feeding mechanism and the guide limit mechanism, the metal sheet can be accurately fed to the shearing processing position to ensure high stability and high-precision shearing processing.
[0013] Furthermore, the automatic feeding mechanism includes two symmetrical rectangular holes located on the feeding platform, and the front and rear ends between the inner walls of the two rectangular holes are respectively rotatably connected with a driving roller and a driven roller, and a plurality of auxiliary rollers are also rotatably connected between the inner walls of the two rectangular holes. Conveyor belts are installed between the two groups of driving rollers, driven rollers and multiple auxiliary rollers, and a double-headed driving motor is installed in the motor slot. Transmission shafts are fixedly connected to the output shafts at both ends of the double-headed driving motor, and the other ends of the two transmission shafts are respectively connected to the corresponding driving rollers.
[0014] Through the above technical scheme, the automatic feeding mechanism can hold up the metal sheet and stably feed it to the shearing processing position. During processing, the operator or the manipulator places the metal sheet to be processed horizontally on the top of the feeding platform. Since there are two conveyor belts on the feeding platform, and the height of the two conveyor belts is slightly higher than the horizontal height of the feeding platform, when the double-headed drive motor is started, the two corresponding drive rollers can be driven to rotate synchronously through the two transmission shafts, and then the two conveyor belts can be driven synchronously to operate synchronously, thereby driving the metal sheet placed on the top of the conveyor belt to move in a directional manner. The forward movement of the metal sheet can be set through the control panel, which not only realizes the automatic feeding function, but also ensures the processing accuracy.
[0015] Furthermore, the guide limit mechanism includes two groups of T-slots opened on both sides of the top of the feeding platform, and limit frames are installed on both sides of the top of the feeding platform. A T-bolt is slidably installed in each of the T-slots, and each of the T-bolts is threadedly connected with a first locking knob for locking the corresponding limit frame. Adjustment holes are opened at the rear ends of the two limit frames, and a double-headed threaded fixing shaft is installed between the two adjustment holes. A plurality of rotating pressure wheels are rotatably connected to the double-headed threaded fixing shaft, and both ends of the double-headed threaded fixing shaft are threadedly connected with a second locking knob for locking the height of the double-headed threaded fixing shaft.
[0016] Through the above technical scheme, the guide limit mechanism is mainly used for limiting and fixing the relative position of metal plates of different sizes. For metal plates of different widths, the spacing between the two limit frames can be adjusted, and then the positions of the two limit frames can be locked and fixed by two sets of T-bolts and the first locking knob; at the same time, a double-headed threaded fixing shaft is installed between the two adjustment holes, and a plurality of rotating pressure wheels are rotatably connected to the double-headed threaded fixing shaft. The heights of the plurality of rotating pressure wheels can also be adjusted on the two adjustment holes to adapt to metal plates of different thicknesses. After the adjustment is completed, the height position can be locked and fixed by two second locking knobs. The plurality of rotating pressure wheels can cooperate with the automatic feeding mechanism to limit the metal plate in the vertical direction. Under the action of the vertical limit, the metal plate can be further pushed to the shearing position stably by friction. At the same time, during the shearing process of the metal plate, the plurality of rotating pressure wheels can press and fix the metal plate to ensure stability during the shearing process and prevent it from offsetting or shaking.
[0017] Furthermore, the hydraulic shearing mechanism includes two hydraulic cylinders installed on the top of the supporting top seat, the bottom ends of the two hydraulic cylinder piston rods are fixedly connected to a shearing seat, a shearing knife group is fixedly installed on the shearing seat, limit sliders are provided on both sides of the shearing seat, and sliding grooves matching the limit sliders are opened on both sides of the inner wall of the fixed frame.
[0018] Through the above technical solution, during processing, when the metal sheet moves to the shearing position, the piston rods of the two hydraulic cylinders will drive the shearing seat and the shearing knife group to move downward synchronously, thereby completing the shearing processing of the metal sheet. The bottom shearing surface of the shearing knife group also adopts a bevel design, so that the metal sheet can complete the shearing processing smoothly; in addition, the design of the limit slider and the slide groove can further ensure the shearing accuracy of the shearing knife group.
[0019] The top of the horizontal slide is fixedly connected with the second rotating support, and the top of the horizontal slide is fixedly connected with the second rotating support, and the supporting rod is rotatably connected with the first rotating support.
[0020] Through the above technical solution, since the bottom shearing surface of the shearing knife group is designed with an inclined surface, the shearing process is also completed slowly and continuously from one side to the other during the shearing process. Under normal conditions, the top plane of the rotating support platform is flush with the middle support plane of the fixed frame. When the shearing knife group starts cutting, the shearing knife group starts shearing from one side of the metal plate. During this process, the rotating support platform will rotate with the rotating support shaft as a fulcrum under the pressure of the shearing knife group. At the same time, the rotating support platform will push the horizontal slide to slide in the horizontal slide groove through the supporting connecting rod, and the horizontal slide will further squeeze the second return spring during the movement. During the continuous shearing process, the rotating support platform will further rotate, and the second return spring will also be further squeezed. When the shearing knife group completely cuts off the metal plate, the bottom surface of the shearing knife group will cooperate with the rotating support The platform clamps and fixes the sheared metal plate, and the shearing knife group will continue to move down a short distance. At this time, the lifting slide will also move downward and squeeze the first return spring until the first return spring and the second return spring are compressed to the critical limit position. In this process, the strong up and down extrusion force will quickly flatten and shape the sheared metal plate, thereby completing the leveling work; when the shearing and leveling are completed, the shearing knife group will automatically rise and reset. Due to the loss of the downward pressure of the shearing knife group, the first return spring and the second return spring will also push the rotating support platform in the opposite direction to slowly reset. When the shearing knife group is completely separated from the rotating support platform, the sheared metal plate will generally remain on the rotating support platform. When the subsequent metal plates continue to be fed, the sheared metal plates will be pushed backwards, causing them to naturally fall onto the receiving table, and then slide to the designated position through the receiving table for centralized collection.
[0021] Furthermore, the lifting slide seat is slidably limited in the lifting slide slot, and a fixed cover plate is also installed on the top of the lifting slide slot.
[0022] Through the above technical solution, the lifting slide groove can limit the lifting of the lifting slide, and the fixed cover plate can further limit the top of the lifting slide to ensure that the lifting slide can only slide in the lifting slide groove.
[0023] Furthermore, the installation groove is located on a side away from the lifting slide groove, the horizontal slide seat is slidably installed in the horizontal slide groove through the installation groove, and the horizontal slide seat is sleeved on the outer wall of the horizontal guide rod.
[0024] Furthermore, a material receiving platform is fixedly connected to the rear end of the fixed frame near the bottom.
[0025] Through the above technical solution, the receiving table serves as an intermediate platform, which can guide the metal plates that fall after shearing to a designated location for centralized collection.
[0026] The beneficial effects of the present invention are as follows: (1) The present invention can ensure the support stability of the metal plate during the shearing process by designing an automatic leveling mechanism, and can also synchronously complete the leveling of the metal plate after the shearing is completed, thereby avoiding subsequent secondary processing and saving a lot of manpower and material resources; (2) The present invention can realize the automatic feeding function by designing an automatic feeding mechanism, and the conveyor belt can drive the metal plate to move in a directional manner. The forward movement amount of the metal plate can be set through the control panel, which not only realizes the automatic feeding function but also ensures the processing accuracy; (3) The present invention can be used for limiting and fixing the relative position of metal plates of different sizes by designing a guide limit mechanism. For metal plates of different widths, the distance between the two limit frames can be quickly adjusted. At the same time, the design of multiple rotating pressure wheels can press and fix the metal plate to ensure stability during the shearing process. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a first perspective structural diagram of the present invention;
[0028] Figure 2 It is a second viewing angle structural diagram of the present invention;
[0029] Figure 3 It is a structural schematic diagram of the automatic feeding mechanism of the present invention;
[0030] Figure 4 yes Figure 3 A partial enlarged view of the middle A;
[0031] Figure 5 yes Figure 3 A partial enlarged view of point B in the middle;
[0032] Figure 6 It is a front view of the present invention;
[0033] Figure 7 yes Figure 6 Middle AA section view;
[0034] Figure 8 It is a right side view of the present invention;
[0035] Fig. 9 is a rear view of the present invention;
[0036] Fig.10 yes Fig. 9 Stereoscopic cross-sectional view in the middle BB direction;
[0037] Fig.11 It is a structural schematic diagram of the hydraulic shearing mechanism of the present invention;
[0038] Fig.12 It is a schematic structural diagram of the automatic leveling mechanism of the present invention from a first viewing angle;
[0039] Fig.13 It is a structural schematic diagram of the automatic leveling mechanism of the present invention from a second viewing angle.
[0040] Figure numerals: 1. Main frame; 101. Fixed frame; 102. Support top seat; 103. Shear groove; 104. Lifting slide; 105. Control panel; 2. Feeding support mechanism; 201. Support frame; 202. Feeding platform; 203. Motor slot; 204. Protective cover; 3. Automatic feeding mechanism; 301. Rectangular hole; 302. Driving roller; 303. Driven roller; 304. Auxiliary roller; 305. Conveyor belt; 306. Double-headed driving motor; 307. Transmission shaft; 4. Guide limit mechanism; 401. T-slot; 402. Limit frame; 403. T-bolt; 404. First locking knob; 405. Adjustment hole; 406. Double-headed threaded fixing Axis; 407, rotating pressure wheel; 408, second locking knob; 5, hydraulic shearing mechanism; 501, hydraulic cylinder; 502, shearing seat; 503, shearing knife group; 504, limit slider; 6, automatic leveling mechanism; 601, lifting limit shaft; 602, first reset spring; 603, lifting slide; 604, fixed cover; 605, rotating support shaft; 606, rotating support platform; 607, first rotating support; 608, reset module; 609, horizontal slide; 610, mounting groove; 611, horizontal guide rod; 612, second reset spring; 613, horizontal slide; 614, second rotating support; 615, supporting connecting rod; 7, receiving table; 8, metal sheet. DETAILED DESCRIPTION
[0041] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0042] like Figure 1-Figure 13As shown, the present embodiment is a chassis processing shearing machine for fixing and stably processing metal plates, comprising a main frame 1, the main frame 1 comprising a fixed frame 101, a support top seat 102 is fixedly connected to the top of the fixed frame 101, a shearing groove 103 is opened at the rear end of the fixed frame 101, a lifting slide groove 104 is opened at the top of one side of the rear end of the fixed frame 101, and a control panel 105 is also installed on the top of one side of the fixed frame 101. The control panel 105 is used for integrated control of the equipment, and its input end is electrically connected to other actuators through wires, so as to control each actuator to work, so as to achieve stable operation of the equipment.
[0043] For the feeding support mechanism 2, refer to Figure 1-Figure 10 A feeding support mechanism 2 is fixedly connected to the front end of the main frame 1, and the feeding support mechanism 2 includes a feeding platform 202 fixed to the front end of the fixed frame 101, and the bottom of the feeding platform 202 is fixedly connected to the support frame 201, and a motor slot 203 is opened on the top of the feeding platform 202 near the front end, and a protective cover plate 204 is installed on the motor slot 203. The feeding support mechanism 2 is mainly used for supporting and placing the metal sheet 8 to be processed. In conjunction with the automatic feeding mechanism 3 and the guide limit mechanism 4, the metal sheet 8 can be accurately fed to the shearing processing position to ensure high stability and high-precision shearing processing.
[0044] For automatic feeding mechanism 3, refer to Figure 3-Figure 10, an automatic feeding mechanism 3 for conveying the metal sheet 8 is installed on the feeding support mechanism 2, and the automatic feeding mechanism 3 includes two symmetrical rectangular holes 301 located on the feeding platform 202, and the front and rear ends between the inner walls of the two rectangular holes 301 are respectively rotatably connected with a driving roller 302 and a driven roller 303, and a plurality of auxiliary rollers 304 are also rotatably connected between the inner walls of the two rectangular holes 301. A conveyor belt 305 is installed between the two groups of driving rollers 302, the driven roller 303 and the plurality of auxiliary rollers 304, and a double-headed driving motor 306 is installed in the motor slot 203. The output shafts at both ends of the double-headed driving motor 306 are fixedly connected with transmission shafts 307, and the other ends of the two transmission shafts 307 are respectively connected to the corresponding driving rollers 302. The automatic feeding mechanism 3 can The metal sheet 8 is lifted up and stably sent to the shearing processing position. During processing, the operator or the robot places the metal sheet 8 to be processed horizontally on the top of the feeding platform 202. Since two conveyor belts 305 are provided on the feeding platform 202, and the heights of the two conveyor belts 305 are slightly higher than the horizontal height of the feeding platform 202, when the double-headed driving motor 306 is started, the two corresponding driving rollers 302 can be driven to rotate synchronously through the two transmission shafts 307, and then the two conveyor belts 305 can be driven synchronously to operate synchronously, thereby driving the metal sheet 8 placed on the top of the conveyor belt 305 to move in a directional manner. The forward movement of the metal sheet 8 can be set through the control panel 105, which not only realizes the automatic feeding function, but also ensures the processing accuracy.
[0045] For the guide limit mechanism 4, refer to Figure 3-Figure 5 A guide limit mechanism 4 is also installed on the top of the feeding support mechanism 2; the guide limit mechanism 4 includes two groups of T-slots 401 opened on both sides of the top of the feeding platform 202, and limit frames 402 are installed on both sides of the top of the feeding platform 202. A T-bolt 403 is slidably installed in each T-slot 401, and each T-bolt 403 is threadedly connected with a first locking knob 404 for locking the corresponding limit frame 402. The rear ends of the two limit frames 402 are opened with adjustment holes 405, and a double-headed threaded fixed shaft is installed between the two adjustment holes 405. 406, a plurality of rotating pressure wheels 407 are rotatably connected to the double-threaded fixed shaft 406, and both ends of the double-threaded fixed shaft 406 are threadedly connected with a second locking knob 408 for locking the height of the double-threaded fixed shaft 406. The guide limit mechanism 4 is mainly used for limiting and fixing the relative position of metal plates 8 of different sizes. For metal plates 8 of different widths, the spacing between the two limit frames 402 can be adjusted, and then the positions of the two limit frames 402 can be locked and fixed by two sets of T-bolts 403 and the first locking knob 404.
[0046] In the present embodiment, a double-headed threaded fixed shaft 406 is installed between the two adjustment holes 405, and a plurality of rotating pressure wheels 407 are rotatably connected to the double-headed threaded fixed shaft 406. The heights of the plurality of rotating pressure wheels 407 can also be adjusted on the two adjustment holes 405 to adapt to metal sheets 8 of different thicknesses. After the adjustment is completed, the height position can be locked and fixed by two second locking knobs 408. The plurality of rotating pressure wheels 407 can cooperate with the automatic feeding mechanism 3 to limit the metal sheet 8 in the vertical direction. Under the action of the vertical limiting action, the metal sheet 8 can be further stably pushed to move to the shearing position by friction. At the same time, during the shearing process of the metal sheet 8, the plurality of rotating pressure wheels 407 can press and fix the metal sheet 8 to ensure stability during the shearing process and prevent it from deflecting or shaking.
[0047] For hydraulic shear mechanism 5, refer to Figure 6-Figure 11 , a hydraulic shearing mechanism 5 for shearing metal sheets 8 is installed on the support top seat 102, and the hydraulic shearing mechanism 5 includes two hydraulic cylinders 501 installed on the top of the support top seat 102, and the bottom ends of the piston rods of the two hydraulic cylinders 501 are fixedly connected to the shearing seat 502, and a shearing knife group 503 is fixedly installed on the shearing seat 502. Limiting sliders 504 are provided on both sides of the shearing seat 502, and sliding grooves matching the limiting sliders 504 are provided on both sides of the inner wall of the fixed frame 101. During processing, when the metal sheet 8 moves to the shearing position, the piston rods of the two hydraulic cylinders 501 will drive the shearing seat 502 and the shearing knife group 503 to move downward synchronously, thereby completing the shearing processing of the metal sheet 8, and the bottom shearing surface of the shearing knife group 503 also adopts an inclined surface design, so that the metal sheet 8 can complete a smooth shearing processing; in addition, the design of the limiting slider 504 and the sliding groove can further ensure the shearing accuracy of the shearing knife group 503.
[0048] For automatic leveling mechanism 6, refer to Figure 1-Figure 13, an automatic leveling mechanism 6 is installed in the shearing groove 103, which is used for automatic leveling of the metal plate after shearing. The automatic leveling mechanism 6 includes a lifting limit shaft 601 fixed in the lifting slide groove 104, the outer wall of the lifting limit shaft 601 is sleeved with a first return spring 602, and the top of the outer wall of the lifting limit shaft 601 is also sleeved with a lifting slide 603, and the front end of the lifting slide 603 is fixedly connected to a rotating support shaft 605, and a rotating support platform 606 is rotatably connected to the rotating support shaft 605. The bottom of the rotating support platform 606 is fixedly connected to a side away from the rotating support shaft 605. The first rotating support 607 is fixedly connected to the side of the bottom of the shearing groove 103 away from the lifting slide groove 104. A reset module 608 is fixedly installed on the side, a horizontal slide groove 609 is provided in the reset module 608, a mounting groove 610 is provided on one side of the horizontal slide groove 609, a horizontal guide rod 611 is fixedly connected to the inner wall of one side of the horizontal slide groove 609, a second reset spring 612 is sleeved on the outer wall of the horizontal guide rod 611, a horizontal slide seat 613 is slidably installed in the horizontal slide groove 609, a second rotating support 614 is fixedly connected to the top of the horizontal slide seat 613, a supporting connecting rod 615 is rotatably connected between the first rotating support 607 and the second rotating support 614, and since the bottom shearing surface of the shearing knife group 503 is a bevel design, the shearing process is also The continuous processing is completed slowly from one side to the other side. Under normal conditions, the top plane of the rotating support platform 606 is kept flush with the middle support plane of the fixed frame 101. When the shearing knife group 503 starts cutting, the shearing knife group 503 will start shearing from one side of the metal plate 8. During this process, the rotating support platform 606 will rotate with the rotating support shaft 605 as the fulcrum under the pressure of the shearing knife group 503. At the same time, the rotating support platform 606 will push the horizontal slide 613 to slide in the horizontal slide groove 609 through the supporting connecting rod 615, and the horizontal slide 613 will further squeeze the second return spring 612 during the movement. During the continued shearing process, the rotating support platform 606 will further rotate and the second return spring 612 will be further squeezed. When the shearing knife group 503 completely cuts off the metal plate 8, the bottom surface of the shearing knife group 503 will cooperate with the rotating support platform 606 to clamp and fix the sheared metal plate, and the shearing knife group 503 will continue to move down a short distance. At this time, the lifting slide 603 will also move downward and squeeze the first return spring 602 until the first return spring 602 and the second return spring 612 are compressed to the critical limit position. In this process, the strong up and down squeezing force will quickly flatten and shape the sheared metal plate, thereby completing the leveling work.
[0049] In the present embodiment, when shearing and leveling are completed, the shearing knife group 503 will automatically rise and reset. Due to the loss of the downward pressure of the shearing knife group 503, the first reset spring 602 and the second reset spring 612 will also push the rotating support platform 606 in the opposite direction to slowly reset. When the shearing knife group 503 is completely separated from the rotating support platform 606, the sheared metal plate will generally remain on the rotating support platform 606. When the subsequent metal plate 8 continues to be fed, the sheared metal plate will be pushed backwards, so that it will naturally fall onto the receiving table 7, and then slide to the designated position through the receiving table 7 for centralized collection.
[0050] In this embodiment, the lifting slide 603 is further limited by sliding in the lifting slide groove 104, and a fixed cover plate 604 is also installed on the top of the lifting slide groove 104. The lifting slide groove 104 can limit the lifting and lowering of the lifting slide 603, and the fixed cover plate 604 can further limit the top of the lifting slide 603 to ensure that the lifting slide 603 can only slide in the lifting slide groove 104.
[0051] In this embodiment, the installation groove 610 is located at a side away from the lifting slide groove 104 , and the horizontal slide 613 is slidably installed in the horizontal slide groove 609 through the installation groove 610 , and the horizontal slide 613 is sleeved on the outer wall of the horizontal guide rod 611 .
[0052] In this embodiment, a receiving platform 7 is fixedly connected to the rear end of the fixed frame 101 near the bottom. The receiving platform 7 serves as an intermediate platform and can guide the metal plates that fall after shearing to a designated position for centralized collection.
[0053] The working principle of this embodiment is as follows: before processing, the guide limit mechanism 4 can be pre-adjusted according to the size of the metal plate 8 to be processed. During processing, the metal plate 8 to be processed is horizontally placed on the top of the feeding platform 202 by an operator or a manipulator. When the double-headed driving motor 306 is started, the two corresponding driving rollers 302 can be driven to rotate synchronously through the two transmission shafts 307, and then the two conveyor belts 305 can be synchronously driven to operate synchronously, thereby driving the metal plate 8 placed on the top of the conveyor belt 305 to move in a directional manner;
[0054] When the metal sheet 8 moves to the shearing position, the piston rods of the two hydraulic cylinders 501 will drive the shearing seat 502 and the shearing knife group 503 to move downward synchronously, thereby completing the shearing process of the metal sheet 8;
[0055] When the shearing knife group 503 is cutting, the shearing knife group 503 will start shearing from one side of the metal plate 8. During this process, the rotating support platform 606 will rotate with the rotating support shaft 605 as the fulcrum under the pressure of the shearing knife group 503. At the same time, the rotating support platform 606 will push the horizontal slide 613 to slide in the horizontal slide groove 609 through the supporting connecting rod 615, and the horizontal slide 613 will further squeeze the second return spring 612 during the movement. When the shearing knife group 503 completely cuts off the metal plate 8, the bottom surface of the shearing knife group 503 will cooperate with the rotating support platform 606 to clamp and fix the sheared metal plate, and the shearing knife group 503 will continue to move down a short distance. At this time, the lifting slide 603 will also move downward and squeeze the first return spring 602 until the first return spring 602 and the second return spring 612 are compressed to the critical limit position. During this process, the strong up and down squeezing force will quickly flatten and shape the sheared metal plate, thereby completing the leveling work;
[0056] When the shearing knife group 503 rises and resets, and is completely separated from the rotating support platform 606, the sheared metal plate will generally remain on the rotating support platform 606. When the subsequent metal plate 8 continues to be fed, the sheared metal plate will be pushed backward, so that it will naturally fall onto the receiving platform 7, and then slide to the designated position through the receiving platform 7 for centralized collection.
[0057] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.
Claims
1. A chassis processing shearing machine for fixing and stabilizing metal plates, comprising a main frame (1), characterized in that: The main frame (1) comprises a fixed frame (101), the top of the fixed frame (101) is fixedly connected to a supporting top seat (102), a shearing groove (103) is provided at the rear end of the fixed frame (101), and a lifting slide groove (104) is provided at the top of one side of the rear end of the fixed frame (101); The front end of the main frame (1) is fixedly connected to a feeding support mechanism (2), an automatic feeding mechanism (3) for conveying metal plates (8) is installed on the feeding support mechanism (2), and a guide limit mechanism (4) is also installed on the top of the feeding support mechanism (2); A hydraulic shearing mechanism (5) for shearing metal plates (8) is installed on the supporting top seat (102); An automatic leveling mechanism (6) is installed in the shearing groove (103) for automatically leveling the metal plate after shearing; The automatic leveling mechanism (6) comprises a lifting limit shaft (601) fixed in the lifting slide groove (104); the outer wall of the lifting limit shaft (601) is sleeved with a first return spring (602); the top of the outer wall of the lifting limit shaft (601) is also sleeved with a lifting slide seat (603); the front end of the lifting slide seat (603) is fixedly connected to a rotating support shaft (605); the rotating support shaft (605) is rotatably connected to a rotating support platform (606); the bottom of the rotating support platform (606) is fixedly connected to a side away from the rotating support shaft (605); the bottom of the shear groove (103) is away from the lifting slide groove (104). A reset module (608) is fixedly installed on one side of the horizontal slide groove (609), a horizontal slide groove (609) is provided in the reset module (608), a mounting groove (610) is provided on one side of the horizontal slide groove (609), a horizontal guide rod (611) is fixedly connected to the inner wall of one side of the horizontal slide groove (609), a second reset spring (612) is sleeved on the outer wall of the horizontal guide rod (611), a horizontal slide seat (613) is slidably installed in the horizontal slide groove (609), a second rotating support (614) is fixedly connected to the top of the horizontal slide seat (613), and a supporting connecting rod (615) is rotatably connected between the first rotating support (607) and the second rotating support (614); The lifting slide seat (603) is slidably limited in the lifting slide groove (104), and a fixed cover plate (604) is also installed on the top of the lifting slide groove (104); The installation groove (610) is located on a side away from the lifting slide groove (104), and the horizontal slide seat (613) is slidably installed in the horizontal slide groove (609) through the installation groove (610), and the horizontal slide seat (613) is sleeved on the outer wall of the horizontal guide rod (611).
2. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 1 is characterized in that: A control panel (105) is also installed on the top of one side of the fixed frame (101).
3. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 1 is characterized in that: The feeding support mechanism (2) comprises a feeding platform (202) fixed to the front end of the fixed frame (101); the bottom of the feeding platform (202) is fixedly connected to the support frame (201); a motor slot (203) is provided at the top of the feeding platform (202) near the front end; and a protective cover plate (204) is installed on the motor slot (203).
4. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 3 is characterized in that: The automatic feeding mechanism (3) comprises two symmetrical rectangular holes (301) located on the feeding platform (202); the front and rear ends between the inner walls of the two rectangular holes (301) are respectively rotatably connected to a driving roller (302) and a driven roller (303); a plurality of auxiliary rollers (304) are also rotatably connected between the inner walls of the two rectangular holes (301); a conveyor belt (305) is installed between the two groups of driving rollers (302), the driven rollers (303) and the plurality of auxiliary rollers (304); a double-headed driving motor (306) is installed in the motor slot (203); a transmission shaft (307) is fixedly connected to the output shafts at both ends of the double-headed driving motor (306); and the other ends of the two transmission shafts (307) are respectively connected to the corresponding driving rollers (302).
5. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 1 is characterized in that: The guide limit mechanism (4) comprises two groups of T-slots (401) provided on both sides of the top of the feeding platform (202), and a limit frame (402) is installed on both sides of the top of the feeding platform (202), and a T-bolt (403) is slidably installed in each of the T-slots (401), and each of the T-bolts (403) is threadedly connected with a first locking knob (404) for locking the corresponding limit frame (402), and the rear ends of the two limit frames (402) are provided with an adjustment hole (405), and a double-headed threaded fixed shaft (406) is installed between the two adjustment holes (405), and a plurality of rotating pressure wheels (407) are rotatably connected to the double-headed threaded fixed shaft (406), and both ends of the double-headed threaded fixed shaft (406) are threadedly connected with a second locking knob (408) for locking the height of the double-headed threaded fixed shaft (406).
6. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 1 is characterized in that: The hydraulic shearing mechanism (5) comprises two hydraulic cylinders (501) mounted on the top of the supporting top seat (102); the bottom ends of the piston rods of the two hydraulic cylinders (501) are fixedly connected to a shearing seat (502); a shearing knife group (503) is fixedly mounted on the shearing seat (502); limiting sliders (504) are provided on both sides of the shearing seat (502); and sliding grooves matching the limiting sliders (504) are provided on both sides of the inner wall of the fixed frame (101).
7. The chassis processing shearing machine for fixing and stably fixing metal plates according to claim 1 is characterized in that: A material receiving platform (7) is fixedly connected to the rear end of the fixed frame (101) near the bottom.
Citation Information
Patent Citations
Hydraulic control plate shearing process of plate shearing machine
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