A textile carding machine

Abstract

The present invention relates to the field of textile carding, and specifically to a textile carding machine, which includes a rotating cavity. The bottom of the rotating cavity is connected to multiple rows of carding hoses. Multiple groups of air holes are evenly arranged on the carding hoses. The cylindrical part of the rotating cavity is rotatably connected to a box body through a sealing bearing. A pipeline one is connected between the top end of the box body and the air outlet of an industrial vacuum cleaner. A pipeline two is connected between the suction port of the industrial vacuum cleaner and a dust suction box. The bottom of the dust suction box is connected to a dust suction hood; when the present invention is in use, the industrial vacuum cleaner can absorb the lint balls and miscellaneous threads combed from the fluff. Under the transportation of the pipeline one, the box body and the rotating cavity, the air discharged by the industrial vacuum cleaner will enter the multiple rows of carding hoses and then be discharged outward through the air holes opened on the carding hoses. When discharging air through the air holes, the lint balls and miscellaneous threads attached to the carding hoses can be blown off.

Description

Technical Field

[0001] The present invention relates to the field of textile carding, and specifically to a textile carding machine. Background Art

[0002] Carding is a very important step in the textile process. Different textile fabrics need to be carded in different ways, and a suitable carding machine should be selected for carding. Among them, flannelette is a cotton fabric with a plump and fluffy surface after raising. A large amount of fluff is attached to the flannelette, and the fluff surface needs to be decontaminated and carded. When the existing flannelette is being carded, in order to prevent the rake from damaging the flannelette during carding, the fluff surface of the flannelette is carded by the bristles on the carding frame. The bristles are relatively soft, which can reduce the damage to the flannelette. Thus, it simulates the action of a person using a rake to scrape the wool balls and miscellaneous threads to the surface of the fluff surface, thereby reducing the difficulty of suction. Then, with the suction of the dust collection mechanism, the wool balls and miscellaneous threads are adsorbed. However, in actual use, when the bristles on the carding frame card the fluff surface of the flannelette, the wool balls and miscellaneous threads combed from the flannelette are easily adsorbed to the bristles. When the carding work lasts for a long time, the more wool balls and miscellaneous threads are attached to the bristles, which will affect the carding work. And in order to prevent the bristles from adhering too many wool balls and miscellaneous threads, during the carding work, the existing carding machine aligns the suction head of the dust collection mechanism with the bristles, and then sucks the wool balls and miscellaneous threads attached to the bristles. However, if the suction is small, the wool balls and miscellaneous threads cannot be effectively absorbed. If the suction can adsorb the wool balls and miscellaneous threads, and the bristles are relatively soft, at this time, the suction of the dust collection mechanism will also adsorb the bristles, causing the bristles to tilt towards the suction head, resulting in the bristles being unable to effectively card the flannelette. For this reason, we propose a textile carding machine. Summary of the Invention

[0003] The purpose of the present invention is to provide a textile carding machine, including a rotating cavity. The bottom of the rotating cavity is connected to multiple rows of carding hoses. Multiple groups of air holes are evenly arranged on the carding hoses. The cylindrical part of the rotating cavity is rotatably connected to a box body through a sealed bearing. One end of the box body is connected to the air outlet of an industrial vacuum cleaner through a pipe one. The suction port of the industrial vacuum cleaner is connected to a dust collection box through a pipe two. The bottom of the dust collection box is connected to a suction hood. A gear in the auxiliary carding assembly is fixedly connected to the outer wall of the cylindrical part of the rotating cavity;

[0004] The auxiliary carding assembly includes a gear, which meshes with a rack. A reciprocating lead screw is threadedly connected to the inner side of the rack. The reciprocating lead screw is rotatably connected to two sets of limit plates through bearings. A guide rod is fixedly installed between the two sets of limit plates. The guide rod slidably penetrates through the inner side of the rack. One end of the reciprocating lead screw is fixedly connected to a servo motor. The servo motor is fixedly installed on a motor mounting plate, and the motor mounting plate is fixedly connected to the limit plate. Both sets of limit plates are fixedly installed on the top of a workbench.

[0005] Preferably: The cylindrical part of the rotating cavity is rotatably connected to two sets of stabilizing frames through bearings, and the two sets of stabilizing frames are fixedly installed on the top of the workbench.

[0006] Preferably: The cylindrical part of the rotating cavity is rotationally fitted with a first sealing ring and a second sealing ring, and the first sealing ring and the second sealing ring are both fixedly connected to the box body.

[0007] Preferably: Both ends of the dust suction box are fixedly connected to a set of support frames, and the two sets of support frames are fixedly installed on the top of the workbench.

[0008] Preferably: The bottom of the box body is fixedly connected to four sets of support columns, and the four sets of support columns are fixedly installed on the top of the workbench.

[0009] Preferably: A reserved groove and a reserved hole are formed on the workbench. A rotating shaft is rotatably connected between the reserved groove and the reserved hole through a bearing. A plurality of fixing blocks are fixedly connected to the outer wall of the rotating shaft. The fixing blocks are fixedly connected to two sets of springs, and the ends of the springs away from the fixing blocks are fixedly connected to elastic balls.

[0010] Preferably: The top of the workbench is fixedly connected to a U-shaped frame. The U-shaped frame is rotatably connected to a rotating rod through a bearing. One set of first bevel gears are respectively fixedly connected to the top of the rotating rod and the end of the reciprocating lead screw away from the servo motor. The two sets of first bevel gears mesh with each other. One set of second bevel gears are respectively fixedly connected to the bottom of the rotating rod and one end of the rotating shaft. The two sets of second bevel gears mesh with each other.

[0011] Preferably: The two sets of second bevel gears are both located in the inner cavity of the reserved hole.

[0012] Preferably: A set of support legs are fixedly installed at the four corners of the bottom of the workbench.

[0013] Preferably: A controller is fixedly installed on the outer wall of the workbench. The controller is electrically connected to the servo motor and the industrial vacuum cleaner through wires.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] When the present invention is in use, the industrial vacuum cleaner can absorb the lint balls and miscellaneous threads combed from the fluff. A pipeline one is connected to the air outlet of the industrial vacuum cleaner, so that when the industrial vacuum cleaner is in use, the air discharged by the industrial vacuum cleaner will not be discharged randomly. Under the transportation of the pipeline one, the box body and the rotating cavity, the air discharged by the industrial vacuum cleaner will enter the multi-row combing hoses, and then be discharged outwards through the air holes opened on the combing hoses. When exhausting through the air holes, the lint balls and miscellaneous threads attached to the combing hoses can be blown off. The aperture of the air holes is small, so that the lint balls and miscellaneous threads will not be blown far away, avoiding the overflow of lint balls and miscellaneous threads. Furthermore, the gas discharged by the industrial vacuum cleaner can be utilized, making full use of the industrial vacuum cleaner.

[0016] When the present invention is in use, starting the servo motor can drive the reciprocating lead screw to rotate. The rotation of the reciprocating lead screw will drive the rack to move back and forth along the guide rod. The back-and-forth movement of the rack will drive the gear to rotate forward and backward alternately, and then drive the combing hose to rotate forward and backward alternately, so that multiple rows of combing hoses alternately comb the flannelette, avoiding the same row of combing hoses being fixed for a long time to comb the flannelette, resulting in excessive lint balls and miscellaneous threads adhering to and winding around the same row of combing hoses, making the gas discharged from the air holes unable to blow off the lint balls and miscellaneous threads adhering to the combing hoses, and the effect of multiple rows of combing hoses alternately combing the flannelette is better. At the same time, when the reciprocating lead screw rotates and is driven by two sets of meshing helical gears I, the rotating rod will be driven to rotate. The rotating rod rotates and drives the rotating shaft to rotate under the action of two sets of meshing helical gears II. The rotation of the rotating shaft will drive the fixed block to rotate, and the rotation of the fixed block will drive the elastic ball to rotate. During the rotation of the rotating shaft, under the action of a good elastic spring, the elastic ball strikes the bottom of the flannelette without moving, causing the flannelette to vibrate, and then causing the lint balls and miscellaneous threads on the upper surface of the fluff surface of the flannelette to shake, which is further convenient for the dust suction hood to absorb.

[0017] When the present invention is in use, the air holes on the combing hose will continuously discharge gas, and these gases will also blow towards the fluff on the flannelette, causing the fluff to be gently blown up, improving the fluffiness of the fluff. And when the dust suction hood absorbs the lint balls and miscellaneous threads, the dust suction hood can also suck up the fluff on the flannelette, further improving the fluffiness of the flannelette, and then fluffing the fluff on the flannelette in two groups successively, so as to ensure the fluffiness of the flannelette. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present invention from angle one;

[0019] Figure 2 is a schematic structural diagram of the present invention from angle two;

[0020] Figure 3 is a schematic structural diagram of the present invention from angle three;

[0021] Figure 4 is a schematic diagram inside the box.

[0022] In the figure: 1, rotating cavity; 2, carding hose; 3, air holes; 4, box body; 5, industrial vacuum cleaner; 6, pipe one; 7, dust collection box; 8, pipe two; 9, dust collection hood; 10, auxiliary carding assembly; 1001, gear; 1002, rack; 1003, reciprocating lead screw; 1004, limiting plate; 1005, guide rod; 1006, servo motor; 11, workbench; 12, stabilizing frame; 13, sealing ring one; 14, sealing ring two; 15, support frame; 16, support column; 17, reserved groove; 18, reserved hole; 19, rotating shaft; 20, fixing block; 21, spring; 22, elastic ball; 23, U-shaped frame; 24, rotating rod; 25, helical gear one; 26, helical gear two; 27, support leg; 28, controller. Detailed implementation manner

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0024] Please refer to Figure 1 - Figure 4 , the figure shows a textile carding machine of the present invention, including a rotating cavity 1. The bottom of the rotating cavity 1 is connected to multiple rows of carding hoses 2. Multiple groups of air holes 3 are evenly opened on the carding hoses 2. The cylindrical part of the rotating cavity 1 is rotatably connected to a box body 4 through a sealed bearing. The top of the box body 4 is connected to the air outlet of an industrial vacuum cleaner 5 through a pipe one 6. A pipe two 8 is connected between the suction port of the industrial vacuum cleaner 5 and a dust collection box 7. The bottom of the dust collection box 7 is connected to a dust collection hood 9. A gear 1001 in an auxiliary carding assembly 10 is fixedly connected to the outer wall of the cylindrical part of the rotating cavity 1;

[0025] The auxiliary carding assembly 10 includes a gear 1001, the gear 1001 meshes with a rack 1002, a reciprocating lead screw 1003 is threadedly connected to the inner side of the rack 1002, the reciprocating lead screw 1003 is rotatably connected to two sets of limit plates 1004 through bearings, a guide rod 1005 is fixedly installed between the two sets of limit plates 1004, the guide rod 1005 slidably penetrates through the inner side of the rack 1002, one end of the reciprocating lead screw 1003 is fixedly connected to a servo motor 1006, the servo motor 1006 is fixedly installed on a motor mounting plate and the motor mounting plate is fixedly connected to the limit plate 1004, and the two sets of limit plates 1004 are both fixedly installed on the top of the workbench 11; during use, the servo motor 1006 can drive the reciprocating lead screw 1003 to rotate, the rotation of the reciprocating lead screw 1003 will drive the rack 1002 to move back and forth along the guide rod 1005, and the back-and-forth movement of the rack 1002 will drive the gear 1001 to rotate forward and backward alternately; the purpose of setting the auxiliary carding assembly 10 is to assist the carding hose 2 to card the flannelette.

[0026] The cylindrical part of the rotating cavity 1 is rotatably connected to two sets of stabilizing frames 12 through bearings, and the two sets of stabilizing frames 12 are both fixedly installed on the top of the workbench 11; through the two sets of stabilizing frames 12, the installation structure of the rotating cavity 1 is stable, and the rotating cavity 1 can rotate along the two sets of stabilizing frames 12.

[0027] The cylindrical part of the rotating cavity 1 is rotationally fitted with a first seal ring 13 and a second seal ring 14, and the first seal ring 13 and the second seal ring 14 are both fixedly connected to the box body 4; by setting the first seal ring 13 and the second seal ring 14 and cooperating with the sealing effect of the sealing bearing, the sealing effect between the rotating cavity 1 and the box body 4 is good.

[0028] Both ends of the dust suction box 7 are fixedly connected to a set of support frames 15, and the two sets of support frames 15 are both fixedly installed on the top of the workbench 11; by setting the two sets of support frames 15, the installation structure of the dust suction box 7 is stable.

[0029] Four support columns 16 are fixedly connected to the bottom of the box body 4, and the four support columns 16 are all fixedly installed on the top of the workbench 11; the box body 4 is supported by the four support columns 16, so that the installation structure of the box body 4 is stable.

[0030] The workbench 11 is provided with a reserved groove 17 and a reserved hole 18. A rotating shaft 19 is rotatably connected between the reserved groove 17 and the reserved hole 18 through a bearing. A plurality of fixed blocks 20 are fixedly connected to the outer wall of the rotating shaft 19. Two groups of springs 21 are fixedly connected to each of the fixed blocks 20. One end of each spring 21 away from the fixed block 20 is fixedly connected to an elastic ball 22. During use, the rotation of the rotating shaft 19 drives the rotation of the fixed blocks 20, and the rotation of the fixed blocks 20 drives the rotation of the elastic balls 22. Under the elastic action of the springs 21, the rotating elastic balls 22 continuously strike the bottom of the flannelette, causing the flannelette to vibrate, and further causing the balls and miscellaneous threads on the upper surface of the fluff of the flannelette to shake, which is further convenient for the dust suction hood 9 to absorb. The reserved groove 17 is provided to reserve space for the installation of the rotating shaft 19, the fixed blocks 20, the springs 21 and the elastic balls 22. The reserved hole 18 is provided to reserve space for the installation of the second bevel gear 26.

[0031] A U-shaped frame 23 is fixedly connected to the top end of the workbench 11. A rotating rod 24 is rotatably connected to the U-shaped frame 23 through a bearing. One set of first bevel gears 25 are respectively fixedly connected to the top end of the rotating rod 24 and the end of the reciprocating lead screw 1003 away from the servo motor 1006. The two first bevel gears 25 mesh with each other. One set of second bevel gears 26 are respectively fixedly connected to the bottom end of the rotating rod 24 and one end of the rotating shaft 19. The two second bevel gears 26 mesh with each other. During use, when the reciprocating lead screw 1003 rotates and under the transmission action of the two meshing first bevel gears 25, the rotating rod 24 will be driven to rotate. When the rotating rod 24 rotates and under the action of the two meshing second bevel gears 26, the rotating shaft 19 will be driven to rotate.

[0032] The two second bevel gears 26 are both located in the inner cavity of the reserved hole 18, making the device structure stable.

[0033] One set of support legs 27 are fixedly installed at the four corners of the bottom of the workbench 11. The workbench 11 can be supported by the four support legs 27, making the device structure stable.

[0034] A controller 28 is fixedly installed on the outer wall of the workbench 11. The controller 28 is electrically connected to the servo motor 1006 and the industrial vacuum cleaner 5 through wires. During use, the work of the servo motor 1006 and the industrial vacuum cleaner 5 can be controlled through the controller 28.

[0035] Working principle of the present invention: Before use, the device is externally powered. When in use, the operator first passes the flannelette through between the workbench 11 and the carding hose 2, and then through between the workbench 11 and the dust suction hood 9. The flannelette contacts the carding hose 2 and the top of the workbench 11. There is a distance between the dust suction hood 9 and the flannelette, and the villous side of the flannelette remains upward; during the carding process, the operator manually pulls the flannelette to move, or uses a traction device of the flannelette to drive the flannelette to move; when carding, start the industrial vacuum cleaner 5. The operation of the industrial vacuum cleaner 5 will cause the dust suction hood 9 to generate suction force. The lint balls and miscellaneous threads carded down can be absorbed through the dust suction hood 9. While the industrial vacuum cleaner 5 is working, the air inhaled by the dust suction hood 9 is processed and cleaned by the industrial vacuum cleaner 5 and then discharged from the air outlet of the industrial vacuum cleaner 5. At this time, the processed and cleaned air enters the rotating cavity 1 through the pipeline 1 6 and the box body 4. The air in the rotating cavity 1 will enter the multi-row carding hoses 2 and then be discharged outward through the air holes 3 opened on the carding hoses 2. When exhausting through the air holes 3, the lint balls and miscellaneous threads attached to the carding hoses 2 can be blown off. The aperture of the air holes 3 is small, so that the lint balls and miscellaneous threads will not be blown far away, avoiding the overflow of lint balls and miscellaneous threads; during the carding process, when the flannelette passes through the carding hose 2, the carding hose 2 is like a rake to card the flannelette, scraping up the lint balls and miscellaneous threads on the flannelette, which is convenient for the subsequent absorption by the dust suction hood 9. And during the carding process, the air holes 3 on the carding hose 2 will continuously discharge gas, and these gases will also blow towards the villi on the flannelette, causing the villi to be gently blown up, improving the fluffiness of the villi; and during the carding process, starting the servo motor 1006 can drive the reciprocating lead screw 1003 to rotate. The rotation of the reciprocating lead screw 1003 will drive the rack 1002 to move back and forth along the guide rod 1005. The back-and-forth movement of the rack 1002 will drive the gear 1001 to rotate forward and backward alternately, and then drive the carding hose 2 to rotate forward and backward alternately, so that the multi-row carding hoses 2 alternately card the flannelette, avoiding the same row of carding hoses 2 being fixed for a long time to card the flannelette, resulting in too many lint balls and miscellaneous threads being attached and wound around the same row of carding hoses 2, so that the gas discharged from the air holes 3 cannot blow off the lint balls and miscellaneous threads attached to the carding hoses 2, and the effect of the multi-row carding hoses 2 alternately carding the flannelette is better; at the same time, when the reciprocating lead screw 1003 rotates and under the transmission of two groups of meshing bevel gears 1 25, it will drive the rotating rod 24 to rotate. The rotation of the rotating rod 24 and under the action of two groups of meshing bevel gears 2 26, it will drive the rotating shaft 19 to rotate. The rotation of the rotating shaft 19 will drive the fixed block 20 to rotate. The rotation of the fixed block 20 will drive the elastic ball 22 to rotate. During the rotation of the rotating shaft 19, under the action of the specifically good elastic spring 21, the elastic ball 22 does not move and hits the bottom of the flannelette, causing the flannelette to vibrate, and then causing the lint balls and miscellaneous threads on the upper surface of the villous side of the flannelette to shake, which is further convenient for the absorption by the dust suction hood 9. And when the dust suction hood 9 absorbs the lint balls and miscellaneous threads, the dust suction hood 9 can also suck up the villi on the flannelette, further improving the fluffiness of the flannelette.

[0036] The above content is a further detailed description of the present invention in combination with specific embodiments. It cannot be determined that the specific implementation of the present invention is only limited to these descriptions. For those of ordinary skill in the technical field to which the present invention pertains, without departing from the concept of the present invention, several simple deductions or substitutions can still be made, and all should be regarded as falling within the protection scope determined by the claims submitted for the present invention.

Claims

1. A textile carding machine, comprising a rotating cavity (1), characterized in that: The bottom of the rotating cavity (1) is connected to multiple rows of carding hoses (2). Multiple groups of air holes (3) are evenly arranged on the carding hoses (2). The cylindrical part of the rotating cavity (1) is rotatably connected to the box body (4) through a sealed bearing. One end of the box body (4) is connected to the air outlet of an industrial vacuum cleaner (5) through a pipe one (6). A pipe two (8) is connected between the suction port of the industrial vacuum cleaner (5) and a dust suction box (7). The bottom of the dust suction box (7) is connected to a dust suction hood (9). A gear (1001) in an auxiliary carding assembly (10) is fixedly connected to the outer wall of the cylindrical part of the rotating cavity (1); The auxiliary carding assembly (10) includes a gear (1001). The gear (1001) meshes with a rack (1002). A reciprocating lead screw (1003) is in threaded connection with the inner side of the rack (1002). The reciprocating lead screw (1003) is rotatably connected to two sets of limit plates (1004) through bearings. A guide rod (1005) is fixedly installed between the two sets of limit plates (1004). The guide rod (1005) slidably penetrates through the inner side of the rack (1002). One end of the reciprocating lead screw (1003) is fixedly connected to a servo motor (1006). The servo motor (1006) is fixedly installed on a motor mounting plate, and the motor mounting plate is fixedly connected to the limit plate (1004). Both sets of limit plates (1004) are fixedly installed on the top of a workbench (11).

2. The carding machine for textile according to claim 1, characterized in that: The cylindrical part of the rotating cavity (1) is rotatably connected to two sets of stabilizing frames (12) through bearings. Both sets of stabilizing frames (12) are fixedly installed on the top of the workbench (11).

3. A textile carding machine according to claim 1, characterized in that: The cylindrical part of the rotating cavity (1) rotatably fits with a seal ring one (13) and a seal ring two (14). Both the seal ring one (13) and the seal ring two (14) are fixedly connected to the box body (4).

4. A textile carding machine according to claim 1, characterized in that: One set of support frames (15) is fixedly connected to each end of the dust suction box (7). Both sets of support frames (15) are fixedly installed on the top of the workbench (11).

5. A textile carding machine according to claim 1, characterized in that: Four sets of support columns (16) are fixedly connected to the bottom of the box body (4). All four sets of support columns (16) are fixedly installed on the top of the workbench (11).

6. A textile carding machine according to claim 1, characterized in that: A reserved groove (17) and a reserved hole (18) are formed on the workbench (11). A rotating shaft (19) is rotatably connected between the reserved groove (17) and the reserved hole (18) through a bearing. Multiple fixing blocks (20) are fixedly connected to the outer wall of the rotating shaft (19). Two sets of springs (21) are fixedly connected to each of the fixing blocks (20). One end of each spring (21) away from the fixing block (20) is fixedly connected to an elastic ball (22).

7. A textile carding machine according to claim 1, characterized in that: The top of the workbench (11) is fixedly connected to a U-shaped frame (23). The U-shaped frame (23) is rotatably connected to a rotating rod (24) through a bearing. The top of the rotating rod (24) and the end of the reciprocating lead screw (1003) away from the servo motor (1006) are respectively fixedly connected to a set of first helical gears (25). The two sets of first helical gears (25) are meshed with each other. The bottom of the rotating rod (24) and one end of the rotating shaft (19) are respectively fixedly connected to a set of second helical gears (26). The two sets of second helical gears (26) are meshed with each other.

8. A textile carding machine according to claim 7, characterized in that: Both of the two sets of second helical gears (26) are located in the inner cavity of the reserved hole (18).

9. A textile carding machine according to claim 1, characterized in that: A set of support legs (27) are fixedly installed at the four corners of the bottom of the workbench (11).

10. A textile carding machine according to claim 1, characterized in that: A controller (28) is fixedly installed on the outer wall of the workbench (11). The controller (28) is electrically connected to the servo motor (1006) and the industrial vacuum cleaner (5) through wires.

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