Integrated waterproofing device for metal roof

Abstract

The application discloses a kind of integrated metal roof waterproof treatment device, it is related to environmental protection construction device technical field, including controller, detection mechanism and coating mechanism that polishing mechanism, detection mechanism and coating mechanism are sequentially and laterally arranged, and with the feed mechanism that external feed system is connected, polishing mechanism and coating mechanism all include roller, cloth box, recovery tank, cloth screw rod and recovery screw rod, cloth box and recovery tank are slidably connected with roller outer end, cloth box and recovery tank top are fixedly connected with box, box is filled with magnetic abrasive and water (polishing mechanism) or magnetic powder and coating (coating mechanism), detection mechanism includes linear sensor array, for real-time monitoring polishing effect and transmitting data to controller, realize the efficient, intelligent and environmental protection processing of metal roof, ensure the uniformity and consistency of polishing and coating, improve construction quality and efficiency.

Description

Technical Field

[0001] This invention relates to the field of environmentally friendly construction equipment technology, specifically an integrated metal roof waterproofing treatment device. Background Technology

[0002] In the maintenance and repair of metal roofs, traditional manual sanding and coating methods suffer from low efficiency and unstable quality. In recent years, with the development of technology, some intelligent and automated equipment has been gradually applied to the treatment of metal roofs, but there are still some shortcomings.

[0003] Chinese invention patent CN113123634B discloses a fully automatic intelligent roof maintenance system, belonging to the field of roof construction technology. The system includes a main control device, a surveying device, a lifting device, a rust removal and painting device, and a material transport device. The surveying device is connected to the main control device and is used for scanning, photographing, surveying, and acceptance, and transmits data with the main control device. The lifting device, rust removal and painting device, and material transport device are respectively connected to the main control device. The rust removal and painting device is equipped with a power generation device and a moving device. The main control device receives information sent by the surveying device and processes the data. It controls the lifting device to raise the rust removal and painting device to the roof or lower it back to the ground, and controls the rust removal and painting device and the material transport device to perform rust removal, painting, material supply, and dust recovery.

[0004] Chinese invention patent CN105381902B discloses a wall-climbing rust removal and painting robot and its control method. The wall-climbing rust removal and painting robot may include: a wall-climbing trolley configured to move on the wall surface to be rusted; a rust removal device installed on the wall-climbing trolley configured to at least partially remove rust from the wall surface; and a painting device installed on the wall-climbing trolley configured to spray anti-rust paint onto the wall surface to form a protective layer. It can automatically remove rust from the wall surface and automatically paint after rust removal to protect the wall surface.

[0005] The above designs significantly improve construction efficiency and quality through intelligent and automated means, but they still have certain limitations. Existing fully automated intelligent roof maintenance systems and wall-climbing rust removal and painting robots are bulky and not suitable for use on narrow or complex metal roofs. Existing equipment mainly focuses on rust removal and painting functions, lacking integrated grinding, inspection and coating functions, and cannot meet the diverse needs of metal roof waterproofing treatment. Although intelligent operation has been achieved, a lot of manual intervention is still required in actual use, the operation is complicated and not conducive to rapid construction. Existing equipment has poor adaptability when dealing with metal roofs of different materials and shapes, and it is difficult to guarantee consistent treatment results. Summary of the Invention

[0006] The purpose of this invention is to overcome the shortcomings of the prior art and propose an integrated metal roof waterproofing treatment device to solve the above-mentioned problems.

[0007] The objective of this invention is achieved through the following technical solution: An integrated metal roof waterproofing treatment device, comprising a controller and a grinding mechanism, a detection mechanism, and a coating mechanism arranged in parallel. The grinding mechanism and the coating mechanism are fixedly connected to the same feeding mechanism at their top ends. The feeding mechanism is connected to an external feeding system. Both the grinding mechanism and the coating mechanism include rollers. A symmetrically arranged material distribution box and a recycling box are slidably connected to the outer end of the rollers. The top ends of the material distribution box and the recycling box are fixedly connected to the same box body. Circulation boxes are rotatably connected to both ends of the rollers along their axial direction. A material distribution screw and a recycling screw are rotatably connected inside the material distribution box and the recycling box, respectively. Both the material distribution screw and the recycling screw pass through the circulation box, which is located away from the recycling box. A motor is fixedly connected to the end corresponding to the recycling screw, and the motor's power shaft is connected to the recycling screw. The part of the feeding screw that passes through the circulation box is connected to the recycling screw via a synchronous belt. The synchronous belt is set to contact the outer end of the drum. An end cover is fixedly connected to the end of the circulation box away from the drum. Multiple wires are fixedly connected inside the drum along its axial direction. The drum passes through the end cover, and an electric slip ring is rotatably connected to the passing part. Multiple wires are electrically connected to the controller through the electric slip ring. The feeding box and the recycling box are both connected to the circulation box. The end of the box near the feeding box and the recycling box is connected to the circulation box via multiple pipes. The box on the grinding mechanism is filled with magnetic abrasive and water, and the box on the coating mechanism is filled with magnetic powder and coating.

[0008] Integrating grinding, inspection, and coating functions, this system achieves integrated metal roofing treatment, simplifying the construction process and improving work efficiency. The design of magnetic material adsorption and release, along with a material distribution box and recycling bin, ensures uniformity and consistency in grinding and coating. A linear sensor array monitors the grinding effect in real time, and the controller processes and provides feedback to ensure the grinding quality meets requirements. An efficient circulation system and filtration mechanism reduce waste and ensure the system's cleanliness and long-term stable operation. The device is easy to operate via a wire or handle and is suitable for metal roofs of various shapes and sizes, improving construction flexibility and convenience. Applicable to different types of metal roofs, such as steel and aluminum structures, it demonstrates its wide applicability.

[0009] The grinding mechanism and the coating mechanism are respectively fitted with filter plate one and filter plate two, which divide the corresponding boxes into a clean room and a filter room.

[0010] The tops of the cleanrooms and filter chambers on the housings of the grinding and coating mechanisms are connected to the feeding mechanism via pipes. The feeding mechanism includes an inlet pipe and a drain pipe connected to the cleanrooms and filter chambers on the grinding mechanism, and a feed pipe and a return pipe connected to the cleanrooms and filter chambers on the coating mechanism.

[0011] The filter plate has multiple through holes and is hollow, with filter material filling it.

[0012] The top of the testing mechanism is rotatably connected to a handle, which is fixedly connected to the feeding mechanism. Multiple steel wires can be selectively fixedly connected to the top of the testing mechanism, and these steel wires are connected to an external drive system.

[0013] Both the fabric screw and the recovery screw are cylindrical structures, and two spiral blades are fixedly connected to the outer end of each cylinder. The two spiral blades are arranged in opposite directions.

[0014] Both the material distribution box and the recycling box have open bottoms, and both have multiple secondary openings near the roller to allow for better material distribution and return.

[0015] The rollers, fabric bins, recycling bins, fabric screws, and recycling screws are all made of non-magnetic materials.

[0016] The testing mechanism includes a base that is rotatably connected to the handle. The base is a hollow structure with an open bottom. Drying strips are fixedly connected to the bottom of the base near the grinding mechanism and the coating mechanism. A linear sensor array is slidably connected to the center of the base in the vertical direction. Rollers are rotatably connected to both ends of the linear sensor array. The linear sensor array is electrically connected to the controller. The base is made of transparent material.

[0017] The beneficial effects of this invention are:

[0018] 1. Magnetic abrasives and powders are attracted by the energized wires, ensuring that these materials are evenly distributed on the outer wall of the drum. This guarantees the uniformity and consistency of grinding and coating. The opening structure and secondary opening design at the bottom of the material feeding box and the recycling box help to evenly distribute and efficiently return the magnetic material on the outer wall of the drum, avoiding problems such as local accumulation or uneven distribution. The opposite spiral directions of the material feeding screw and the recycling screw ensure even distribution and efficient recycling of the magnetic material on the drum, improving the overall efficiency of the system.

[0019] 2. The linear sensor array on the testing mechanism can monitor the condition of the metal roof after grinding in real time and transmit the data to the controller. The controller evaluates and judges the ground surface to ensure that the grinding quality meets the requirements. Through the remote service terminal, the operator can view the grinding and coating status in real time and adjust the operating parameters in a timely manner to ensure the construction quality. If the grinding does not meet the required standard, the device can be returned for secondary or multiple grinding until it is qualified, ensuring the final grinding effect.

[0020] 3. The magnetic abrasive and magnetic powder circulate within the system, reducing waste. Filtration by the filter plate ensures the cleanliness of the circulation system, extending the equipment's lifespan. The through-holes and filter material on the filter plate effectively remove impurities from the water, ensuring the water used during grinding remains clean and improving grinding efficiency. The roller, cloth box, recovery box, cloth screw, and recovery screw are all made of non-magnetic materials, avoiding interference between magnetic materials. This ensures more precise and controllable adsorption and release of the magnetic abrasive and magnetic powder on the roller, improving the system's stability and reliability.

[0021] 4. During the coating process, the drying strip continuously dries the residual moisture after sanding, while also appropriately heating the metal roof, which helps the coating adhere and dry, improving the coating effect and construction efficiency. The base of the coating mechanism is made of transparent material, making it easy to observe the internal working status and ensuring the normal operation and maintenance of the system.

[0022] 5. The device is easy to operate by pushing it with a steel wire or handle. It is suitable for metal roofs of various shapes and sizes, improving the flexibility and convenience of construction. The controller can automatically control the working status of each mechanism, reducing manual intervention, improving the level of automation, and reducing labor intensity.

[0023] 6. This device integrates grinding, testing and coating functions, realizing the integrated treatment of metal roofs, simplifying the construction process, improving work efficiency, and is suitable for different types of metal roofs, such as steel structures and aluminum structures, demonstrating its wide applicability. Attached Figure Description

[0024] Figure 1 This is an overall structural diagram of the present invention;

[0025] Figure 2 This is an exploded view of the entire invention;

[0026] Figure 3 The local explosion of the present invention Figure 1 ;

[0027] Figure 4 The local explosion of the present invention Figure 2 ;

[0028] Figure 5 The local explosion of the present invention Figure 3 ;

[0029] Figure 6 This is a front view of the present invention;

[0030] Figure 7 For the present invention Figure 6 Sectional view of AA;

[0031] Figure 8 For the present invention Figure 7 BB section view;

[0032] Figure 9 For the present invention Figure 7 CC section view;

[0033] Figure 10 For the present invention Figure 8 DD section view;

[0034] Figure 11 For the present invention Figure 8 Enlarged view at point E in the middle;

[0035] Figure 12 This is a structural diagram of the present invention.

[0036] Explanation of the labels in the diagram

[0037] 1. Grinding mechanism; 2. Detection mechanism; 3. Coating mechanism; 4. Feeding mechanism; 5. Roller; 6. Fabric box; 7. Recycling box; 8. Box body; 9. Circulation box; 10. Fabric feeding screw; 11. Recycling screw; 12. Motor; 13. End cap; 14. Wire; 15. Filter plate one; 16. Filter plate two; 17. Clean room; 18. Filter chamber; 19. Drying bar; 20. Linear sensor array. Detailed Implementation

[0038] The technical solution of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0039] It should be noted that the directional concepts of "left", "right", "up", "down", "front", "back", "inner", and "outer" in the following scheme are all relative directions, and will not be listed one by one here.

[0040] Example 1:

[0041] like Figures 1 to 12As shown, this embodiment relates to an integrated metal roof waterproofing treatment device, whose main components include a controller, a grinding mechanism 1, a detection mechanism 2, and a coating mechanism 3. These components are arranged in parallel and connected to an external material supply system through a common material supply mechanism 4.

[0042] The controller is used to control the operation of the entire device, including starting and stopping the wires 14 on the grinding mechanism 1 and the coating mechanism 3, and monitoring and adjusting the working status of each mechanism.

[0043] The grinding mechanism 1 includes a roller 5, and the outer end of the roller 5 is slidably connected to a symmetrically arranged cloth box 6 and a recycling box 7.

[0044] A box 8 is fixedly connected to the top of the fabric box 6 and the recycling box 7. The box 8 is filled with magnetic abrasive and water.

[0045] The roller 5 is rotatably connected to the circulation box 9 at both ends along its axis. The cloth box 6 and the recycling box 7 are respectively rotatably connected to the cloth screw 10 and the recycling screw 11, both of which pass through the circulation box 9.

[0046] A motor 12 is fixedly connected to the end of the circulation box 9 away from the recycling box 7 at the corresponding position of the recycling screw 11, and the power shaft of the motor 12 is connected to the recycling screw 11.

[0047] The part of the fabric screw 10 that passes through the circulation box 9 is connected to the recycling screw 11 via a synchronous belt, and the synchronous belt is set to contact the outer end of the roller 5.

[0048] An end cap 13 is fixedly connected to the end of the circulation box 9 away from the roller 5. Multiple wires 14 are fixedly connected inside the roller 5 along its axis. The roller 5 passes through the end cap 13, and an electric slip ring is rotatably connected to the passing part. All the multiple wires 14 are electrically connected to the controller through the electric slip ring.

[0049] Both the fabric bin 6 and the recycling bin 7 are connected to the circulation bin 9. The end of the bin 8 closest to the fabric bin 6 and the recycling bin 7 is connected to the circulation bin 9 through multiple pipes.

[0050] The top of the testing mechanism 2 is rotatably connected to a handle, which is fixedly connected to the feeding mechanism 4.

[0051] Multiple steel wires can be selectively fixed to the top of the detection mechanism 2. These steel wires are connected to an external drive system to propel the device across the metal roof.

[0052] The coating mechanism 3 has a similar structure to the polishing mechanism 1, including a roller 5, with a symmetrically arranged cloth box 6 and recycling box 7 slidably connected to the outer end of the roller 5.

[0053] A box 8 is fixedly connected to the top of the fabric box 6 and the recycling box 7. The box 8 is filled with magnetic powder and coating.

[0054] The roller 5 is rotatably connected to the circulation box 9 at both ends along its axis. The cloth box 6 and the recycling box 7 are respectively rotatably connected to the cloth screw 10 and the recycling screw 11, both of which pass through the circulation box 9.

[0055] A motor 12 is fixedly connected to the end of the circulation box 9 away from the recycling box 7 at the corresponding position of the recycling screw 11, and the power shaft of the motor 12 is connected to the recycling screw 11.

[0056] The part of the fabric screw 10 that passes through the circulation box 9 is connected to the recycling screw 11 via a synchronous belt, and the synchronous belt is set to contact the outer end of the roller 5.

[0057] An end cap 13 is fixedly connected to the end of the circulation box 9 away from the roller 5. Multiple wires 14 are fixedly connected inside the roller 5 along its axis. The roller 5 passes through the end cap 13, and an electric slip ring is rotatably connected to the passing part. All the multiple wires 14 are electrically connected to the controller through the electric slip ring.

[0058] Both the fabric bin 6 and the recycling bin 7 are connected to the circulation bin 9. The end of the bin 8 closest to the fabric bin 6 and the recycling bin 7 is connected to the circulation bin 9 through multiple pipes.

[0059] Filter plate 15 and filter plate 2 16 are respectively attached to the housing 8 on the grinding mechanism 1 and the coating mechanism 3. Filter plate 15 and filter plate 2 16 divide the corresponding housing 8 into clean room 17 and filter room 18 respectively.

[0060] The tops of the cleanroom 17 and the filter chamber 18 are connected to the feeding mechanism 4 via pipes. The feeding mechanism 4 includes an inlet pipe and a drain pipe connected to the cleanroom 17 and the filter chamber 18 on the grinding mechanism 1, and a feeding pipe and a return pipe connected to the cleanroom 17 and the filter chamber 18 on the coating mechanism 3.

[0061] The filter plate 15 has multiple through holes and is hollow. The filter plate 15 is filled with filter material to filter impurities in the water.

[0062] Both the feeding screw 10 and the recycling screw 11 are cylindrical structures, and two spiral blades are fixedly connected to the outer end of each cylinder. The two spiral blades are arranged in opposite directions to ensure the uniform distribution and recycling of materials on the outer wall of the drum 5.

[0063] Work process

[0064] Preparation:

[0065] Water and paint are respectively fed into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4.

[0066] The controller activates the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After the wires 14 are energized, they adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed onto the outer end of the roller 5 respectively.

[0067] Moving and polishing:

[0068] The device is moved on the metal roof by pushing it with a steel wire or handle. During the forward movement, the motor 12 drives the rollers 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate via a synchronous belt. The rollers 5 on the grinding mechanism 1 drive the magnetic abrasive to grind the metal roof during the rotation.

[0069] Detection:

[0070] After the grinding mechanism 1 has finished grinding, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time. The controller evaluates and judges the ground surface and uploads the data to the remote service terminal for the operator to view remotely. If the grinding does not meet the requirements, it is returned for secondary or multiple grinding until it is qualified.

[0071] Coating:

[0072] After the grinding is qualified, the roller 5 on the coating mechanism 3 drives the magnetic powder during the rotation process. The magnetic powder carries the paint out of the box 8 on the coating mechanism 3. The paint is coated on the metal roof when it passes by the metal roof.

[0073] Circulatory system:

[0074] During the grinding process, the controller independently controls each wire 14, so that the magnetic abrasive and magnetic powder are attracted at the bottom of the drum 5, but not at the rest. Under the action of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder follow the rotation of the drum 5. The magnetic abrasive and magnetic powder flow through the outer wall of the drum 5 to the recovery box 7, and then flow from both ends of the recovery box 7 to the circulation box 9 under the action of the recovery screw 11. From the circulation box 9, it flows to the feeding box 6, and then is evenly distributed to the outer wall of the drum 5 under the action of the feeding screw 10 in the feeding box 6, continuously circulating.

[0075] During the circulation process of the magnetic abrasive, water enters from the cleanroom 17 in the housing 8, flows through the circulation box 9, and then flows from the circulation box 9 to the filter chamber 18. After being filtered by the filter plate 15, it flows back into the cleanroom 17. During this process, the water removes dust and impurities from the magnetic abrasive, and the removed impurities are discharged through the drain pipe in the filter chamber 18.

[0076] During the circulation process, the coating in the clean room 17 is distributed to the fabric box 6 through the circulation box 9. Then, the coating and magnetic powder flow from the fabric box 6 to the outer wall of the roller 5, and then flow into the recovery box 7. Excess coating flows from the recovery box 7 to the circulation box 9 and then flows into the filter chamber 18 in the box body 8 to return to the next cycle.

[0077] The rollers 5 of the grinding mechanism 1 and the coating mechanism 3 achieve efficient grinding and coating of metal roofs through the adsorption and release of magnetic materials, especially in gaps and uneven areas, where grinding is more thorough and coating is more uniform.

[0078] Intelligent detection and feedback: The linear sensor array 20 on the detection mechanism 2 can monitor the polishing effect in real time and transmit the data to the controller to ensure that the polishing quality meets the requirements. If necessary, multiple polishing operations can be performed, which improves work efficiency and quality.

[0079] Recycling and environmental protection are achieved through the design of the feeding screw 10 and the recycling screw 11, which allows magnetic abrasives and magnetic powders to circulate within the system, reducing waste. At the same time, filtration through the filter plate 15 ensures the cleanliness of the circulation system and extends the service life of the equipment.

[0080] It is easy to operate, using a wire or handle to push the device, and is suitable for metal roofs of various shapes and sizes, improving the flexibility and convenience of construction.

[0081] With a high degree of automation, the controller can automatically control the working status of each mechanism, reducing manual intervention, improving the level of automation, and reducing labor intensity.

[0082] Through the above design and working process, this embodiment provides an efficient, intelligent, and environmentally friendly integrated metal roof waterproofing device, suitable for waterproofing various metal roofs.

[0083] Example 2:

[0084] like Figures 1 to 12 As shown, this embodiment, based on embodiment 1, further describes in detail the working principle and specific implementation of the detection mechanism 2 and the control system, including the arrangement of sensors, data processing and remote monitoring functions.

[0085] The top of the testing mechanism 2 is rotatably connected to a handle, which is fixedly connected to the feeding mechanism 4.

[0086] Multiple steel wires can be selectively fixed to the top of the detection mechanism 2. These steel wires are connected to an external drive system to propel the device across the metal roof.

[0087] The testing mechanism 2 includes a base that is rotatably connected to the handle. The base is a hollow structure with an open bottom. Drying strips 19 are fixedly connected to the bottom of the base near the positions of the grinding mechanism 1 and the coating mechanism 3.

[0088] A linear sensor array 20 is slidably connected to the center of the base along the vertical direction. Both ends of the linear sensor array 20 are rotatably connected to rollers. The linear sensor array 20 is electrically connected to the controller. The base is made of transparent material.

[0089] Both the material distribution box 6 and the recycling box 7 have open bottoms, and both the material distribution box 6 and the recycling box 7 have multiple secondary openings near the roller 5 to allow for better material distribution and return.

[0090] This design helps to distribute magnetic abrasive and magnetic powder evenly on the outer wall of roller 5, ensuring a more uniform and consistent grinding and coating effect.

[0091] The roller 5, the cloth box 6, the recycling box 7, the cloth screw 10, and the recycling screw 11 are all made of non-magnetic materials. Using non-magnetic materials can avoid mutual interference between magnetic materials, ensuring that the adsorption and release of magnetic abrasive and magnetic powder on the roller 5 are more precise and controllable.

[0092] Work process

[0093] Preparation:

[0094] Water and paint are respectively fed into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4.

[0095] The controller activates the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After the wires 14 are energized, they adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed onto the outer end of the roller 5 respectively.

[0096] Moving and polishing:

[0097] The device is moved on the metal roof by pushing it with a steel wire or handle. During the forward movement, the motor 12 drives the rollers 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate via a synchronous belt. The rollers 5 on the grinding mechanism 1 drive the magnetic abrasive to grind the metal roof during the rotation.

[0098] Detection:

[0099] After the grinding mechanism 1 has finished grinding, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time. The controller evaluates and judges the ground surface and uploads the data to the remote service terminal for the operator to view remotely. If the grinding does not meet the requirements, it is returned for secondary or multiple grinding until it is qualified.

[0100] Coating:

[0101] After the grinding is qualified, the roller 5 on the coating mechanism 3 drives the magnetic powder during the rotation. The magnetic powder carries the coating in the box 8 on the coating mechanism 3 out. The coating is applied to the metal roof as it passes over it. During the coating process, the drying strip 19 continuously dries the residual moisture after grinding and heats the metal roof appropriately, which helps the coating to adhere and dry.

[0102] Circulatory system:

[0103] During the grinding process, the controller independently controls each wire 14, so that the magnetic abrasive and magnetic powder are attracted at the bottom of the drum 5, but not at the rest. Under the action of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder follow the rotation of the drum 5. The magnetic abrasive and magnetic powder flow through the outer wall of the drum 5 to the recovery box 7, and then flow from both ends of the recovery box 7 to the circulation box 9 under the action of the recovery screw 11. From the circulation box 9, it flows to the feeding box 6, and then is evenly distributed to the outer wall of the drum 5 under the action of the feeding screw 10 in the feeding box 6, continuously circulating. The opening structure and secondary opening design at the bottom of the feeding box 6 and the recovery box 7 ensure the uniform distribution and efficient return of the magnetic abrasive and magnetic powder on the outer wall of the drum 5.

[0104] The linear sensor array 20 on the detection mechanism 2 can monitor the polishing effect in real time and transmit the data to the controller to ensure that the polishing quality meets the requirements. If necessary, multiple polishing operations can be performed, which improves work efficiency and quality.

[0105] Through the remote service terminal, operators can view the grinding and coating process in real time, adjust operating parameters in a timely manner, and ensure construction quality.

[0106] The opening structure and secondary opening design at the bottom of the cloth box 6 and the recycling box 7 ensure the uniform distribution of magnetic abrasive and magnetic powder on the outer wall of the roller 5, avoiding the problem of local accumulation or uneven distribution, and improving the uniformity and consistency of grinding and coating.

[0107] The roller 5, cloth box 6, recycling box 7, cloth screw 10 and recycling screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials, ensures that the adsorption and release of magnetic abrasive and magnetic powder on the roller 5 are more precise and controllable, and improves the stability and reliability of the system.

[0108] During the coating process, the drying strip 19 continuously dries the residual moisture after sanding, while also appropriately heating the metal roof, which helps the coating adhere and dry, improving the coating effect and construction efficiency.

[0109] Through the above design and working process, this embodiment provides an efficient, intelligent, and reliable integrated metal roof waterproofing treatment device, which is particularly suitable for occasions where precise control of grinding and coating quality is required.

[0110] Example 3:

[0111] like Figures 1 to 12 As shown, this embodiment, based on Embodiments 1 and 2, further describes in detail the specific design and working principle of the circulation system and filtration mechanism to ensure the effective circulation and filtration of magnetic abrasive and magnetic powder.

[0112] The testing mechanism 2 includes a base that is rotatably connected to the handle, and the base is a hollow structure with an opening at the bottom.

[0113] Drying strips 19 are fixedly connected to the bottom of the base near the grinding mechanism 1 and the coating mechanism 3. The drying strips 19 are used to continuously dry the residual moisture of the metal roof during the grinding and coating process, and appropriately heat the metal roof, which helps the coating to adhere and dry.

[0114] A linear sensor array 20 is slidably connected to the center of the base along the vertical direction. Both ends of the linear sensor array 20 are rotatably connected to rollers. The linear sensor array 20 is electrically connected to the controller for real-time monitoring of the polishing and coating effects.

[0115] The base is made of transparent material, making it easy to observe the internal working status and material flow.

[0116] Filter plate 15 and filter plate 2 16 are respectively attached to the housing 8 of the grinding mechanism 1 and the coating mechanism 3. Filter plate 15 and filter plate 2 16 divide the corresponding housing 8 into clean room 17 and filter room 18 respectively.

[0117] The tops of the cleanroom 17 and the filter chamber 18 are connected to the feeding mechanism 4 via pipes. The feeding mechanism 4 includes an inlet pipe and a drain pipe connected to the cleanroom 17 and the filter chamber 18 on the grinding mechanism 1, and a feeding pipe and a return pipe connected to the cleanroom 17 and the filter chamber 18 on the coating mechanism 3.

[0118] The filter plate 15 has multiple through holes and is hollow. The filter plate 15 is filled with filter material to filter impurities in the water.

[0119] Both the material distribution box 6 and the recycling box 7 have open bottoms, and both the material distribution box 6 and the recycling box 7 have multiple secondary openings near the roller 5 to allow for better material distribution and return.

[0120] This design helps to distribute magnetic abrasive and magnetic powder evenly on the outer wall of roller 5, ensuring a more uniform and consistent grinding and coating effect.

[0121] The roller 5, cloth box 6, recycling box 7, cloth screw 10 and recycling screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials and ensures that the adsorption and release of magnetic abrasive and magnetic powder on the roller 5 are more precise and controllable.

[0122] Work process

[0123] Water and paint are respectively fed into the grinding mechanism 1 and the coating mechanism 3 through the feeding mechanism 4.

[0124] The controller activates the wires 14 on the grinding mechanism 1 and the coating mechanism 3. After the wires 14 are energized, they adsorb the magnetic abrasive and magnetic powder on the grinding mechanism 1 and the coating mechanism 3 respectively, so that the magnetic abrasive and magnetic powder are adsorbed onto the outer end of the roller 5 respectively.

[0125] The device can be moved on a metal roof by pushing it with a wire or handle.

[0126] During the forward movement, the motor 12 drives the rollers 5 on the grinding mechanism 1 and the coating mechanism 3 to rotate via the synchronous belt.

[0127] The roller 5 on the grinding mechanism 1 drives the magnetic abrasive to grind the metal roof during rotation.

[0128] After the grinding mechanism 1 grinds the metal roof, the linear sensor array 20 on the detection mechanism 2 scans the condition of the ground metal roof to the controller in real time.

[0129] The controller evaluates and judges the polished surface, and uploads the data to a remote service terminal for the operator to view remotely.

[0130] If the polishing does not meet the requirements, it will be returned for secondary or multiple polishing processes until it is satisfactory.

[0131] After the grinding is qualified, the roller 5 on the coating mechanism 3 drives the magnetic powder during the rotation process. The magnetic powder carries the paint out of the box 8 on the coating mechanism 3. The paint is coated on the metal roof when it passes by the metal roof.

[0132] During the coating process, the drying strip 19 continuously dries the residual moisture after sanding, while also appropriately heating the metal roof, which helps the coating adhere and dry.

[0133] During the polishing process, the controller independently controls each wire 14, so that the magnetic abrasive and magnetic powder are attracted at the bottom of the roller 5, but not at the rest.

[0134] Under the action of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder follow the rotation of the drum 5. The magnetic abrasive and magnetic powder flow through the outer wall of the drum 5 to the recovery box 7. Then, under the action of the recovery screw 11, they flow from both ends of the recovery box 7 to the circulation box 9, and from the circulation box 9 to the feeding box 6. Then, under the action of the feeding screw 10 in the feeding box 6, they are evenly distributed to the outer wall of the drum 5 and continuously circulate.

[0135] During the circulation process of the magnetic abrasive, water enters from the cleanroom 17 in the housing 8, flows through the circulation box 9, and then flows from the circulation box 9 to the filter chamber 18. After being filtered by the filter plate 15, it flows back into the cleanroom 17. During this process, the water removes dust and impurities from the magnetic abrasive, and the removed impurities are discharged through the drain pipe in the filter chamber 18.

[0136] During the circulation process, the coating in the clean room 17 is distributed to the fabric box 6 through the circulation box 9. Then, the coating and magnetic powder flow from the fabric box 6 to the outer wall of the roller 5, and then flow into the recovery box 7. Excess coating flows from the recovery box 7 to the circulation box 9 and then flows into the filter chamber 18 in the box body 8 to return to the next cycle.

[0137] Through the design of the feeding screw 10 and the recovery screw 11, the magnetic abrasive and magnetic powder can circulate within the system, reducing waste. At the same time, the filtration through the filter plate 15 ensures the cleanliness of the circulation system and extends the service life of the equipment.

[0138] The through-holes and filter material on filter plate 15 can effectively remove impurities from the water, ensuring that the water used during the polishing process is always clean and improving the polishing effect.

[0139] The opening structure and secondary opening design at the bottom of the cloth box 6 and the recycling box 7 ensure the uniform distribution of magnetic abrasive and magnetic powder on the outer wall of the roller 5, avoiding the problem of local accumulation or uneven distribution, and improving the uniformity and consistency of grinding and coating.

[0140] The roller 5, cloth box 6, recycling box 7, cloth screw 10 and recycling screw 11 are all made of non-magnetic materials, which avoids mutual interference between magnetic materials, ensures that the adsorption and release of magnetic abrasive and magnetic powder on the roller 5 are more precise and controllable, and improves the stability and reliability of the system.

[0141] During the coating process, the drying strip 19 continuously dries the residual moisture after sanding, while also appropriately heating the metal roof, which helps the coating adhere and dry, improving the coating effect and construction efficiency.

[0142] The transparent base facilitates observation of the internal working status, ensuring the normal operation and maintenance of the system.

[0143] Through the above design and working process, this embodiment provides an efficient, intelligent, and reliable integrated metal roof waterproofing treatment device, which is particularly suitable for occasions that require precise control of grinding and coating quality, ensuring construction quality and efficiency.

[0144] The above description is merely a preferred embodiment of the present invention. It should be understood that the present invention is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be modified within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of the present invention should be within the protection scope of the appended claims.

Claims

1. An integrated waterproofing treatment device for a metal roof, characterized by, Including controller and in turn parallelly arranged polishing mechanism (1), detection mechanism (2) and coating mechanism (3), the polishing mechanism (1) and coating mechanism (3) top fixedly connected with same feeding mechanism (4), the feeding mechanism (4) is connected with external feeding system, the polishing mechanism (1) and coating mechanism (3) all include cylinder (5), the cylinder (5) outer end slidingly connected with the cloth box (6) and recycling box (7) of symmetrical arrangement, the cloth box (6) and recycling box (7) top fixedly connected with same box (8), the cylinder (5) along its axis direction both ends are rotatably connected with circulation tank (9), the cloth box (6) and recycling box (7) are rotatably connected with cloth screw rod (10) and recycling screw rod (11) respectively, the cloth screw rod (10) and recycling screw rod (11) all penetrate circulation tank (9), the circulation tank (9) is away from recycling box (7) one end and recycling screw rod (11) corresponding position fixedly connected with motor (12), and motor (12) power shaft is connected with recycling screw rod (11), the part of cloth screw rod (10) penetrating circulation tank (9) is connected with recycling screw rod (11) through synchronous belt, the synchronous belt is in contact with the outer end of cylinder (5) setting, the circulation tank (9) is away from cylinder (5) one end and is fixedly connected with end cover (13), the cylinder (5) is fixedly connected with multiple wires (14) along its axis direction in, the cylinder (5) penetrates end cover (13), and penetrates part rotatably connected with electric slip ring, multiple wires (14) are all electrically connected with controller through electric slip ring, the cloth box (6) and recycling box (7) are connected with circulation tank (9), the box (8) is close to cloth box (6) and recycling box (7) one end and is connected with circulation tank (9) through multiple pipes, the box (8) in polishing mechanism (1) is filled with magnetic abrasive and water, the box (8) in coating mechanism (3) is filled with magnetic powder and coating material; The box (8) on the polishing mechanism (1) and coating mechanism (3) is respectively clamped with filter plate one (15) and filter plate two (16), the filter plate one (15) and filter plate two (16) are respectively separated into clean room (17) and filter chamber (18) with corresponding box (8); The clean room (17) and filter chamber (18) on the box (8) of polishing mechanism (1) and coating mechanism (3) are all connected with feeding mechanism (4) through pipeline on top, the feeding mechanism (4) includes water inlet pipe and drain pipe connected with clean room (17) and filter chamber (18) on polishing mechanism (1), and feeding pipe and backflow pipe connected with clean room (17) and filter chamber (18) on coating mechanism (3).

2. The integrated metal roof waterproofing treatment device of claim 1, wherein: Multiple through holes are formed in the filter plate one (15), and the filter plate one (15) is a hollow structure, and the filter plate one (15) is filled with filter material.

3. The apparatus of claim 1, wherein: The detection mechanism (2) top rotary connection has handle, and handle and feed mechanism (4) fixedly connected, the detection mechanism (2) top selectively fixedly connected with multiple steel wires, and multiple steel wires are connected with external driving system.

4. The apparatus of claim 1, wherein: The cloth screw rod (10) and the recovery screw rod (11) are both cylindrical structures, and two spiral pieces are fixedly connected to the outer ends of the cylindrical structures, and the spiral directions of the two spiral pieces are oppositely arranged.

5. The apparatus of claim 1, wherein: The bottom ends of the cloth box (6) and the recovery box (7) are both open structures, and multiple sub-openings are formed in the ends close to the roller (5) of the cloth box (6) and the recovery box (7) for better distribution and reflux of the materials.

6. The apparatus of claim 1, wherein: The roller (5), the cloth box (6), the recovery box (7), the cloth screw rod (10) and the recovery screw rod (11) are all made of non-magnetic materials.

7. The apparatus of claim 1, wherein: The detection mechanism (2) comprises a base rotatably connected with the handle, the base is a hollow structure with an open bottom end, drying strips (19) are fixedly connected to positions of the base close to the polishing mechanism (1) and the coating mechanism (3), a linear sensor array (20) is slidingly connected to the center of the base in the vertical direction, rollers are rotatably connected to both ends of the linear sensor array (20), the linear sensor array (20) is electrically connected with a controller, and the base is made of transparent material.

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