A method and system for monitoring the construction quality of building decorative curtain walls
Through three-dimensional laser scanning technology and real-time monitoring system, the problems of traditional curtain wall installation accuracy and quality control are solved, and the entire process and all-round quality monitoring and optimization of curtain wall construction are realized.
Patent Information
- Application Number
- CN202510089276.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-21
AI Technical Summary
During the installation process of traditional curtain walls, there are problems such as difficult to control installation accuracy, easy quality deviation, and high later maintenance costs.
Three-dimensional laser scanning technology is used to divide and monitor the installation process of datum surfaces, embedded parts, keels and panels in real time. By calculating various deviation coefficients and intensity coefficients, preset thresholds are used to perform early warning and repair strategies.
It realizes all-round monitoring of the entire curtain wall construction process, timely discovers and corrects deviations, reduces rework and maintenance costs, and improves construction efficiency and quality controllability.
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Figure CN119509499B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of building curtain wall construction quality monitoring, in particular to a building decorative curtain wall construction quality monitoring method and system. Background Art
[0002] In the field of modern architecture, curtain walls, as an important part of the facade, not only bear the functions of aesthetics, heat insulation, and sound insulation, but are also closely related to the structural safety and durability of the building. The traditional curtain wall installation process usually involves multiple links, including reference surface installation, embedded parts installation, keel installation, and panel installation. However, with the development of construction technology and the improvement of curtain wall system requirements, traditional installation methods often face some technical difficulties, such as difficult to control installation accuracy, quality deviations during installation, and high maintenance costs in the later stage.
[0003] Therefore, it is urgent to propose a building decoration curtain wall construction quality monitoring method and system to monitor and control the quality of the entire curtain wall installation process, and gradually realize full-process and all-round monitoring and optimization. Summary of the invention
[0004] In view of the deficiencies in the prior art, the present invention provides a method and system for monitoring the construction quality of a building decorative curtain wall to solve the problems mentioned in the background technology.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a building decoration curtain wall construction quality monitoring system, comprising:
[0006] The area division module is used to obtain scanning data using 3D laser scanning technology, establish a main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide the horizontal direction of the building facade into several grid monitoring areas with equidistant widths and mark them in the main building space model;
[0007] The reference surface monitoring module is used to monitor the geometric deviation of the building reference surface to be installed, obtain the scanning data using 3D laser scanning technology, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction;
[0008] The embedded parts monitoring module is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation after the first reference plane repair strategy is executed, and to generate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction;
[0009] The keel installation monitoring module is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded part when they are connected after the second strategy is executed, and to construct the connection firmness coefficient between the pth vertical keel component and the oth embedded part. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction;
[0010] The curtain wall panel installation monitoring module is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after the third strategy is executed, and to construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition. , and preset the quality threshold G, if <quality threshold G, a fourth early warning instruction is sent to the outside, and a fourth strategy is generated and executed according to the fourth early warning instruction.
[0011] Preferably, the reference surface monitoring module includes an elevation deviation monitoring unit, a depression deviation monitoring unit and a verticality deviation monitoring unit;
[0012] The elevation deviation monitoring unit is used to extract the vertical coordinate value of the kth construction point in the three-dimensional space in the scanning data. And the corresponding design elevation value ; Construction points include column base, beam bottom and embedded parts location;
[0013] Based on the vertical coordinate value of the three-dimensional space of the kth construction point And the corresponding design elevation value , calculate the elevation deviation of the kth construction point by the following formula :
[0014]
[0015] Statistical analysis is performed on the elevation deviations of all construction points, and the elevation deviation coefficient is constructed using the following formula: :
[0016]
[0017] Where N is the total number of construction sites, is the elevation deviation of the kth construction point;
[0018] when > elevation tolerance threshold, the kth construction point is determined to be an elevation abnormal point, and an elevation abnormality group is generated;
[0019] The sag deviation monitoring unit is used to obtain the actual height of the grid points in the jth grid monitoring area of the i-th horizontal partition. , where m represents the grid point number;
[0020] According to the actual height of the mth grid point and the average height of the surrounding neighboring grid points , the concave deviation of the mth grid point is calculated by the following formula :
[0021]
[0022]
[0023] in, is the number of neighboring grid points around the mth grid point, is the height of the nth neighboring grid point;
[0024] when > flatness tolerance threshold, the mth grid point is determined to be a concave anomaly point, and a flatness anomaly group is generated;
[0025] Count the concave deviations of all grid points and calculate the overall concave deviation coefficient using the following formula :
[0026]
[0027] Where M is the total number of all grid points, is the absolute value of the concave deviation at the mth grid point;
[0028] The verticality deviation monitoring unit is used to monitor the verticality of the vertical keel components in the jth grid monitoring area of the i-th horizontal partition, and extract the three-dimensional spatial coordinate value of the top of the p-th vertical keel component. and the three-dimensional space coordinates of the bottom ; and extract the corresponding design vertical angle of the pth vertical keel component , the verticality deviation of the pth vertical keel component is calculated by the following formula: :
[0029]
[0030] when > verticality tolerance threshold, the pth vertical keel component is determined to be a verticality abnormal point, and a verticality abnormality group is generated;
[0031] According to the verticality deviation of all vertical components, the verticality deviation coefficient is calculated by the following formula: :
[0032]
[0033] Where, F is the total number of vertical keel components; is the verticality deviation of the qth vertical keel component.
[0034] The reference surface monitoring module further includes a first correlation unit, a first evaluation unit and a deviation control unit;
[0035] The first associated unit is used to convert the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient After dimensionless processing, the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: :
[0036]
[0037] In the formula, is the area of the jth grid monitoring area in the i-th horizontal partition, , and Denotes the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient The weight of , , ,and ;
[0038] The first evaluation unit is used to preset a deviation threshold X and calculate the geometric deviation coefficient of the jth grid monitoring area of the i-th horizontal partition Compare with the deviation threshold X to obtain the benchmark assessment results, including:
[0039] like , then the reference surface quality of the grid monitoring area is judged to be qualified;
[0040] like , it is determined that the quality of the reference surface in the grid monitoring area is unqualified, and a first warning instruction is issued to the outside;
[0041] And record The grid monitoring area is selected, and the elevation anomaly group, flatness anomaly group and verticality anomaly group of the grid monitoring area are extracted for marking, and the first anomaly result report is output.
[0042] Preferably, the deviation control unit is used to generate a first reference surface repair strategy according to the first abnormal result report, including:
[0043] Extracting the elevation anomaly group in the grid monitoring area to generate a first repair strategy includes:
[0044] When the elevation deviation of the kth construction point When the kth construction point with abnormal elevation is used, the surface is leveled and cleaned with a scraper. The leveling thickness shall not exceed 5mm. The elevation shall be checked with a laser level. If there is a deviation, the surface height shall be adjusted with a scraper. Water shall be sprayed for 24 hours until the elevation is normal. ≤ the elevation tolerance threshold;
[0045] when , use a scraper or grinder to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness should not exceed 15mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ the elevation tolerance threshold;
[0046] when , use a cutting machine to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness shall not exceed 20mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ the elevation tolerance threshold;
[0047] Extract the flatness anomaly group of the grid monitoring area to generate the second repair strategy, including:
[0048] When the concave deviation of the mth grid point <3mm, apply 1-2 layers of mortar to the concave abnormal point of the mth grid point, with the thickness of each layer not exceeding 2mm, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height and spray water for 24 hours until ≤ flatness tolerance threshold;
[0049] when , the concave abnormal point of the mth grid point is leveled as a whole, and self-leveling materials and mortar are used to repair it no more than 10mm. Before the self-leveling material is initially set, the actual height after correction is confirmed by a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ flatness tolerance threshold;
[0050] when , re-lay the base layer and level the sunken abnormal point of the mth grid point, use concrete or high-strength mortar to pour in layers, control the thickness of each layer within 5mm, and compact it with a compactor, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ flatness tolerance threshold;
[0051] Extract the verticality anomaly group in the network monitoring area and generate the third repair strategy, including:
[0052] When the verticality deviation of the pth vertical keel member , use the adjustment shims to fine-tune the bottom of the pth vertical keel member, and add or subtract 3-5mm shims at the bottom in the diagonal direction;
[0053] when , use the hydraulic jack to gradually pressurize the bottom of the pth vertical keel component, adjust the pth vertical keel component to the required vertical position, and continue to use the laser level to monitor the verticality of the vertical keel while applying pressure until ≤ verticality tolerance threshold;
[0054] when , dismantle and reinstall the pth vertical keel component. If the keel component is damaged, replace it with a new one. Install the new vertical keel component according to the design and ensure that it is perpendicular to the reference plane.
[0055] Preferably, the embedded component monitoring module comprises an embedded component installation monitoring unit and a second evaluation unit;
[0056] The embedded parts installation monitoring unit is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation. Based on the monitoring data, the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is calculated by the following formula: ;
[0057]
[0058] in, , , Respectively represent the actual three-dimensional coordinates of the oth embedded part in the horizontal, longitudinal and vertical directions; , , Respectively represent the three-dimensional coordinates of the corresponding embedded parts in the design horizontal direction, longitudinal direction and vertical direction; , , Indicates the maximum allowable deviation value in the installation of the corresponding embedded parts;
[0059] Indicates the actual embedding depth of the oth embedded part, Indicates the embedment depth corresponding to the design requirements. Indicates the actual pull-out force of the oth embedded part, Indicates the corresponding design pull-out force; and Represent weights, , ,and ;
[0060] The second evaluation unit is used to preset a strength threshold W and calculate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition. Compare with the preset strength threshold W to obtain the embedded parts strength assessment results, including:
[0061] like , then it is determined that the installation strength of the oth embedded part in the grid monitoring area is qualified and no processing or adjustment is required;
[0062] like , it is determined that the installation strength of the oth embedded part in the grid monitoring area is unqualified, a second warning instruction is sent to the outside, and a second strategy is generated, including: using mortar or epoxy resin to reinforce the surrounding area of the embedded part, gradually increasing the current reinforcement thickness of 2mm-10mm, until until.
[0063] Preferably, the keel installation monitoring module comprises a connection piece monitoring unit, a second association unit and a third evaluation unit;
[0064] The connection monitoring unit is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded component when connected, and to construct the stress distribution coefficient of the connection point. and deformation offset coefficient , while monitoring the vibration amplitude during installation and obtaining the vibration influence coefficient ;
[0065] The connection monitoring unit includes a force calculation unit, a deformation calculation unit and a vibration amplitude calculation unit;
[0066] The force calculation unit is used to monitor the force state when the pth vertical keel component is connected to the oth embedded part. The force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0067]
[0068] in, It represents the force value of the rth connection point, which is measured by the force sensor and reflects the force value when the pth vertical keel component is connected to the oth embedded part. It represents the vertical distance between the rth connection point and the reference point. represents the maximum connection point distance; D represents the total number of connection points between the pth vertical keel component and the oth embedded part;
[0069] The deformation calculation unit is used to monitor the deformation of the pth vertical keel component when it is connected to the oth embedded part. The deformation offset coefficient of the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0070]
[0071] in, Represents the displacement deviation value of the rth connection point relative to the reference point, represents the maximum deformation deviation value of the ith connection point relative to the reference point; D represents the total number of connection points between the pth vertical keel component and the oth embedded part;
[0072] The vibration amplitude calculation unit is used to monitor the vibration amplitude during installation and calculate the vibration influence coefficient of the pth vertical keel component and the oth embedded component by the following formula: ;
[0073]
[0074] in, represents the amplitude of the cth vibration point between the pth vertical keel component and the oth embedded part, represents the vibration frequency of the cth vibration point in the pth vertical keel component and the oth embedded part, It represents the relative angle between the pth vertical keel component and the center line of the oth embedded part. Indicates the maximum vibration amplitude, represents the maximum vibration frequency; V represents the total number of vibration points.
[0075] Preferably, the second associated unit is used to convert the force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded component into , deformation offset coefficient and vibration influence coefficient After dimensionless processing, the connection firmness coefficient between the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0076]
[0077] In the formula, , and They represent the force distribution coefficients of the connection points between the pth vertical keel component and the oth embedded part. , deformation offset coefficient and vibration influence coefficient The weight of , , ,and ;
[0078] The third evaluation unit is used to preset a firm threshold T and calculate the connection firmness coefficient between the p-th vertical keel component and the o-th embedded component. Compare with the firmness threshold T to obtain a third evaluation result, including:
[0079] like , it is determined that the connection between the pth vertical keel component and the oth embedded component is firm and does not need to be processed or adjusted;
[0080] like , it is determined that the connection between the pth vertical keel component and the oth embedded component is not firm, a third warning instruction is sent to the outside, and a third strategy is generated, including: adding connectors with a number V*10%-20% of the total number of connection points between the pth vertical keel component and the oth embedded component at the connection between the pth vertical keel component and the oth embedded component, the connectors including bolts, welding points, reinforcing ribs or support plates; until until.
[0081] Preferably, the curtain wall panel installation monitoring module comprises a panel monitoring unit, a third association unit and a fourth evaluation unit;
[0082] The panel monitoring unit is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-grid monitoring area in the i-th horizontal partition after installation, and calculate the panel installation joint deviation coefficient of the j-grid monitoring area in the i-th horizontal partition through the following formula: , air tightness coefficient and water tightness coefficient ;
[0083]
[0084]
[0085]
[0086] in, represents the actual panel seam width deviation of the jth grid monitoring area in the i-th horizontal partition, Indicates the standard seam width. represents the actual angle deviation value of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard angle value, and Represent weights, , ,and ;
[0087] represents the airflow leakage at the panel joints in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard allowable air flow leakage. represents the actual water infiltration of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the maximum amount of water infiltration allowed by the standard;
[0088] The third associated unit is used to determine the panel installation joint deviation coefficient of the jth grid monitoring area in the i-th horizontal partition. , air tightness coefficient and water tightness coefficient After dimensionless processing, the panel installation quality coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: :
[0089]
[0090] In the formula, , and They represent the panel installation joint deviation coefficients of the jth grid monitoring area in the i-th horizontal partition , air tightness coefficient and water tightness coefficient The weight of , , ,and .
[0091] Preferably, the fourth evaluation unit is used to preset the quality threshold G and set the panel installation quality coefficient of the jth grid monitoring area of the i-th horizontal partition to The fourth evaluation result is obtained by comparing with the quality threshold G, including:
[0092] like , then the panel installation quality of the jth grid monitoring area in the i-th horizontal partition is determined to be qualified and no processing or adjustment is required;
[0093] like , the panel installation quality of the jth grid monitoring area of the i-th horizontal partition is determined to be unqualified, a fourth warning instruction is sent to the outside, and a fourth strategy is generated, including: adding or reducing gaskets at the keel support points at the panel joints of the jth grid monitoring area of the i-th horizontal partition, with an adjustment range of ±2mm-5mm; filling sealant at the joints, locating the joint leakage points through the pressure difference tester, and filling the joint leakage points with sealing strips; applying 1-3 layers of waterproof coating at the joints until until.
[0094] A method for monitoring the construction quality of a building decorative curtain wall comprises the following steps:
[0095] S1. Use 3D laser scanning technology to obtain scanning data, establish a main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide it into several grid monitoring areas with equal width along the horizontal direction of the building facade and mark them in the main building space model;
[0096] S2. Monitor the geometric deviation of the building reference surface to be installed, use 3D laser scanning technology to obtain scanning data, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction;
[0097] S3. After the first reference plane repair strategy is executed, the position deviation, verticality and pull-out force of the embedded parts during installation are monitored in real time, and the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is generated based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction;
[0098] S4. After the second strategy is executed, the stress state and deformation of the pth vertical keel component and the oth embedded component are monitored, and the connection firmness coefficient of the pth vertical keel component and the oth embedded component is constructed. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction;
[0099] S5. After the third strategy is executed, monitor the panel joint width, angle deviation, and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after installation, and construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition , and preset the quality threshold G, if < quality threshold G, send a fourth warning instruction to the outside, and generate and execute a fourth strategy based on the fourth warning instruction;
[0100] S6. During each installation process of S2-S5, the monitoring data of all grid monitoring areas, the corresponding warning instructions and the corresponding strategy execution status are archived and a construction report is generated.
[0101] The present invention provides a method and system for monitoring the construction quality of a building decorative curtain wall. It has the following beneficial effects:
[0102] (1) A method and system for monitoring the construction quality of building decorative curtain walls. The system performs real-time data monitoring in each key link of curtain wall construction (such as reference surface installation, embedded parts installation, keel installation and panel installation), and issues early warning instructions in real time based on the monitoring results. If it is found that the deviation exceeds the preset threshold, an alarm is issued in time and the corresponding repair strategy is initiated. Compared with the traditional method that relies on manual inspection, this real-time feedback mechanism can detect problems earlier and take measures, thereby reducing the later rework and maintenance costs caused by installation deviations.
[0103] (2) A method and system for monitoring the construction quality of a building decorative curtain wall, the system automatically collects, analyzes and provides feedback in each installation link, reduces the frequency and intensity of manual inspections, and achieves full optimization of the construction process. This not only improves construction efficiency and shortens project cycles, but also ensures that the quality of each link is controllable, reducing delays and errors in the installation process. The present invention can perform refined monitoring and quality control in each link, such as reference surface installation, embedded parts installation, keel installation and panel installation, to ensure that each link from preliminary installation to final panel installation meets high standards. Through precise quality monitoring and repair strategies, unqualified problems in the installation process are effectively avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0104] Figure 1 A schematic diagram of a construction quality monitoring system for a building decorative curtain wall according to the present invention;
[0105] Figure 2 The present invention is a schematic diagram of the steps of a method for monitoring the construction quality of a building decorative curtain wall. DETAILED DESCRIPTION
[0106] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0107] Example 1
[0108] See also Figure 1 The present invention provides a building decoration curtain wall construction quality monitoring system, comprising:
[0109] The area division module is used to obtain scanning data using 3D laser scanning technology, establish the main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide it into several grid monitoring areas with equidistant widths along the horizontal direction of the building facade and mark them in the main building space model; by using 3D laser scanning technology to obtain building data and establish the main building space model based on the scanning data, the system can accurately divide the area and monitor it. In traditional methods, due to the errors and limitations of manual measurement, it is often impossible to ensure the accuracy of each link. This system significantly improves installation accuracy and control capabilities through high-precision data collection and analysis.
[0110] The reference surface monitoring module is used to monitor the geometric deviation of the building reference surface to be installed, obtain the scanning data using 3D laser scanning technology, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction;
[0111] The embedded parts monitoring module is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation after the first reference plane repair strategy is executed, and to generate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction;
[0112] The keel installation monitoring module is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded part when they are connected after the second strategy is executed, and to construct the connection firmness coefficient between the pth vertical keel component and the oth embedded part. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction;
[0113] The curtain wall panel installation monitoring module is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after the third strategy is executed, and to construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition. , and preset the quality threshold G, if <quality threshold G, a fourth early warning instruction is sent to the outside, and a fourth strategy is generated and executed according to the fourth early warning instruction.
[0114] In this embodiment, the system performs real-time data monitoring in each key link of curtain wall construction (such as reference surface installation, embedded parts installation, keel installation and panel installation), and issues early warning instructions in real time according to the monitoring results. If it is found that the deviation exceeds the preset threshold, an alarm is issued in time and the corresponding repair strategy is initiated. Compared with the traditional method of relying on manual inspection, this real-time feedback mechanism can detect problems earlier and take measures, thereby reducing the later rework and maintenance costs caused by installation deviations. The traditional installation process mainly relies on manual operation and experience judgment, which is prone to measurement errors, position deviations and other problems. However, this system promotes the reduction of errors caused by manual operation through automated data collection and analysis, and ensures the accuracy and consistency of each installation link. The system automatically collects, analyzes and feedbacks data in each installation link, reduces the frequency and intensity of manual inspection, and realizes full optimization during the construction process. This not only improves construction efficiency and shortens the project cycle, but also ensures that the quality of each link is controllable and reduces delays and errors in the installation process. The present invention can carry out detailed monitoring and quality control in each link of the reference surface installation, embedded parts installation, keel installation and panel installation, ensuring that each link from the initial installation to the final panel installation can meet high standards. Through precise quality monitoring and repair strategies, unqualified problems in the installation process are effectively avoided.
[0115] Example 2
[0116] This example is an explanation of Example 1. Figure 1 :
[0117] The accuracy of datum plane installation, as the first key step in curtain wall installation, directly affects the accuracy of subsequent embedded parts installation, keel installation, and panel installation. Traditional datum plane installation mostly relies on manual experience for positioning and correction. Although a certain degree of precision control can be achieved, there is still a problem of difficulty in ensuring installation consistency. In the process of datum plane installation, position deviation, tilt and other problems are often caused by human operation errors, equipment accuracy limitations and other reasons. If these deviations are not discovered and adjusted in time, they will eventually affect the overall quality of the curtain wall system. Therefore, traditional technologies lack real-time data collection and precise correction methods during the datum plane installation process, making it difficult to achieve high-precision control. Preferably, the datum plane monitoring module includes an elevation deviation monitoring unit, a sag deviation monitoring unit and a verticality deviation monitoring unit;
[0118] The elevation deviation monitoring unit is used to extract the vertical coordinate value of the kth construction point in the three-dimensional space in the scanning data. And the corresponding design elevation value ; Construction points include column base, beam bottom and embedded parts location;
[0119] Based on the vertical coordinate value of the three-dimensional space of the kth construction point And the corresponding design elevation value , calculate the elevation deviation of the kth construction point by the following formula :
[0120]
[0121] Statistical analysis is performed on the elevation deviations of all construction points, and the elevation deviation coefficient is constructed using the following formula: :
[0122]
[0123] Where N is the total number of construction sites, is the elevation deviation of the kth construction point;
[0124] when > elevation tolerance threshold, the kth construction point is determined to be an elevation abnormal point, and an elevation abnormality group is generated;
[0125] The sag deviation monitoring unit is used to obtain the actual height of the grid points in the jth grid monitoring area of the i-th horizontal partition. , where m represents the grid point number;
[0126] According to the actual height of the mth grid point and the average height of the surrounding neighboring grid points , the concave deviation of the mth grid point is calculated by the following formula :
[0127]
[0128]
[0129] in, is the number of neighboring grid points around the mth grid point, is the height of the nth neighboring grid point;
[0130] when > flatness tolerance threshold, the mth grid point is determined to be a concave anomaly point, and a flatness anomaly group is generated;
[0131] Count the concave deviations of all grid points and calculate the overall concave deviation coefficient using the following formula :
[0132]
[0133] Where M is the total number of all grid points, is the absolute value of the concave deviation at the mth grid point;
[0134] The verticality deviation monitoring unit is used to monitor the verticality of the vertical keel components in the jth grid monitoring area of the i-th horizontal partition, and extract the three-dimensional spatial coordinate value of the top of the p-th vertical keel component. and the three-dimensional space coordinates of the bottom ; and extract the corresponding design vertical angle of the pth vertical keel component , the verticality deviation of the pth vertical keel component is calculated by the following formula: :
[0135]
[0136] when > verticality tolerance threshold, the pth vertical keel component is determined to be a verticality abnormal point, and a verticality abnormality group is generated;
[0137] According to the verticality deviation of all vertical components, the verticality deviation coefficient is calculated by the following formula: :
[0138]
[0139] Where, F is the total number of vertical keel components; is the verticality deviation of the qth vertical keel component.
[0140] The reference surface monitoring module further includes a first correlation unit, a first evaluation unit and a deviation control unit;
[0141] The first associated unit is used to convert the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient After dimensionless processing, the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: :
[0142]
[0143] In the formula, is the area of the jth grid monitoring area in the i-th horizontal partition, , and Denotes the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient The weight of , , ,and ;
[0144] The first evaluation unit is used to preset a deviation threshold X and calculate the geometric deviation coefficient of the jth grid monitoring area of the i-th horizontal partition Compare with the deviation threshold X to obtain the benchmark assessment results, including:
[0145] like , then the reference surface quality of the grid monitoring area is judged to be qualified;
[0146] like , it is determined that the quality of the reference surface in the grid monitoring area is unqualified, and a first warning instruction is issued to the outside;
[0147] And record The grid monitoring area is selected, and the elevation anomaly group, flatness anomaly group and verticality anomaly group of the grid monitoring area are extracted for marking, and the first anomaly result report is output.
[0148] In this embodiment, the present invention uses three-dimensional laser scanning technology to monitor the reference surface in real time, accurately collects the three-dimensional spatial coordinates of each construction point, and compares them with the design elevation value. By calculating the elevation deviation, sag deviation and verticality deviation, the accuracy of the reference surface installation is effectively guaranteed, avoiding the position deviation and tilt problems caused by human operation errors or equipment accuracy limitations, and ensuring the consistency of the installation quality of the reference surface. The present invention carefully monitors various deviations of the reference surface, including elevation, flatness and verticality, by constructing elevation deviation coefficients, sag deviation coefficients and verticality deviation coefficients. This refined monitoring method can accurately locate specific construction points or grid monitoring areas, clearly identify the deviation sources that may affect the quality of curtain wall installation, and when it is detected that the deviation exceeds the set tolerance threshold, the system will automatically trigger the early warning mechanism, issue an alarm in time and mark abnormal construction points. Compared with the traditional method that relies on manual inspection, this system can detect potential problems in time during the installation process, avoiding the possibility of delays and later rework.
[0149] The system records the deviation data of each grid monitoring area and generates a detailed abnormality report. All test results, deviation corrections and warning instructions can be traced back to ensure the transparency of the reference surface installation process. This provides data support for subsequent maintenance and quality inspection, ensuring the reliability of quality control and the efficiency of engineering management.
[0150] Example 3
[0151] This example is explained in Example 2. Figure 1 :
[0152] The deviation control unit is used to generate a first reference surface repair strategy according to the first abnormal result report, including:
[0153] Extracting the elevation anomaly group in the grid monitoring area to generate a first repair strategy includes:
[0154] When the elevation deviation of the kth construction point When the kth construction point with abnormal elevation is used, the surface is leveled and cleaned with a scraper. The leveling thickness shall not exceed 5mm. The elevation shall be checked with a laser level. If there is a deviation, the surface height shall be adjusted with a scraper. Water shall be sprayed for 24 hours until the elevation is normal. ≤ the elevation tolerance threshold;
[0155] when , use a scraper or grinder to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness should not exceed 15mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ the elevation tolerance threshold;
[0156] when , use a cutting machine to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness shall not exceed 20mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ the elevation tolerance threshold;
[0157] Extract the flatness anomaly group of the grid monitoring area to generate the second repair strategy, including:
[0158] When the concave deviation of the mth grid point <3mm, apply 1-2 layers of mortar to the concave abnormal point of the mth grid point, with the thickness of each layer not exceeding 2mm, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height and spray water for 24 hours until ≤ flatness tolerance threshold;
[0159] when , the concave abnormal point of the mth grid point is leveled as a whole, and self-leveling materials and mortar are used to repair it no more than 10mm. Before the self-leveling material is initially set, the actual height after correction is confirmed by a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ flatness tolerance threshold;
[0160] when , re-lay the base layer and level the sunken abnormal point of the mth grid point, use concrete or high-strength mortar to pour in layers, control the thickness of each layer within 5mm, and compact it with a compactor, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ flatness tolerance threshold;
[0161] Extract the verticality anomaly group in the network monitoring area and generate the third repair strategy, including:
[0162] When the verticality deviation of the pth vertical keel member , use the adjustment shims to fine-tune the bottom of the pth vertical keel member, and add or subtract 3-5mm shims at the bottom in the diagonal direction;
[0163] when , use the hydraulic jack to gradually pressurize the bottom of the pth vertical keel component, adjust the pth vertical keel component to the required vertical position, and continue to use the laser level to monitor the verticality of the vertical keel while applying pressure until ≤ verticality tolerance threshold;
[0164] when , dismantle and reinstall the pth vertical keel component. If the keel component is damaged, replace it with a new one. Install the new vertical keel component according to the design and ensure that it is perpendicular to the reference plane.
[0165] In this embodiment, the system greatly shortens the repair time by accurately controlling the thickness of the repair, the frequency of review and the maintenance time. Compared with the traditional manual repair method, the use of precise instruments for calibration and repair makes the entire repair process more efficient, reduces the possibility of repeated corrections, and thus saves the construction period and cost. A specific repair plan is provided for the deviation of the elevation, flatness and verticality of each construction point, and is monitored by precise tools such as laser levels to ensure the accuracy of each repair link. This refined repair management can ensure that the repair of each link meets the set standards and effectively avoids the overall curtain wall quality problems caused by single-point errors. By accurately repairing various deviations, especially in elevation, flatness and verticality, the system can eliminate potential construction errors and ensure the consistency and accuracy of the reference surface installation, thereby providing good basic support for subsequent construction steps (such as embedded parts installation, keel installation, panel installation, etc.). The present invention designs a repair method that adapts to different deviation conditions. For slight deviations, simple repair means are used, and for larger deviations, more complex processing methods are used, such as using hydraulic jacks to adjust the verticality of the vertical keel. By carrying out flexible repairs based on specific on-site conditions, the construction process was optimized to ensure the operability and effectiveness of the repair plan.
[0166] Example 4
[0167] This example is an explanation of Example 1. Figure 1 :
[0168] Embedded parts are important components for fixing the curtain wall keel system, and the accuracy of their installation determines the stability and structural strength of the curtain wall. Traditional embedded parts installation mostly relies on manual measurement and manual adjustment, but this method lacks real-time monitoring and feedback mechanism, and is unable to detect potential installation deviations in a timely manner. In addition, the installation quality of embedded parts is also affected by factors such as verticality and pull-out force. Traditional methods often ignore the real-time monitoring of these factors, making it difficult to ensure the strength and firmness of embedded parts. Therefore, there are still major hidden dangers in the quality control of embedded parts installation, especially in some special environments. Unqualified quality of embedded parts may cause the keel system to loosen or fall off, affecting the overall stability of the curtain wall. Preferably, the embedded parts monitoring module includes an embedded parts installation monitoring unit and a second evaluation unit;
[0169] The embedded parts installation monitoring unit is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation. Based on the monitoring data, the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is calculated by the following formula: ;
[0170]
[0171] in, , , Respectively represent the actual three-dimensional coordinates of the oth embedded part in the horizontal, longitudinal and vertical directions; , , Respectively represent the three-dimensional coordinates of the corresponding embedded parts in the design horizontal direction, longitudinal direction and vertical direction; , , Indicates the maximum allowable deviation value in the installation of the corresponding embedded parts;
[0172] Indicates the actual embedding depth of the oth embedded part, Indicates the embedment depth corresponding to the design requirements. Represents the actual pull-out force of the oth embedded part, measured by the force sensor. Indicates the corresponding design pull-out force; and Represent weights, , ,and ;
[0173] The second evaluation unit is used to preset a strength threshold W and calculate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition. Compare with the preset strength threshold W to obtain the embedded parts strength assessment results, including:
[0174] like , then it is determined that the installation strength of the oth embedded part in the grid monitoring area is qualified and no processing or adjustment is required;
[0175] like , it is determined that the installation strength of the oth embedded part in the grid monitoring area is unqualified, a second warning instruction is sent to the outside, and a second strategy is generated, including: using mortar or epoxy resin to reinforce the surrounding area of the embedded part, gradually increasing the current reinforcement thickness of 2mm-10mm, until until.
[0176] In this embodiment, the traditional embedded parts installation method lacks real-time monitoring, often relying on manual measurement and manual adjustment, and cannot detect installation deviations in time. The present invention uses the embedded parts installation monitoring unit to monitor the key indicators such as position deviation, verticality and pull-out force during the installation of the embedded parts in real time, provides real-time data feedback, identifies potential installation problems in time, and avoids quality risks caused by manual errors or delays. The system calculates the strength coefficient of the embedded parts, compares the actual three-dimensional coordinates, embedding depth and pull-out force of the embedded parts with the design requirements, and conducts a comprehensive evaluation in combination with the allowable deviation value. This evaluation method based on precise data can accurately reflect the installation quality of the embedded parts, ensure that the installation of the embedded parts meets the design standards, and avoid quality problems caused by rough evaluation in traditional methods. For embedded parts with unqualified strength, the system automatically generates a second strategy, through reinforcement measures (such as mortar or epoxy resin reinforcement), and increases the reinforcement thickness layer by layer until it reaches the qualified standard. This automated repair scheme can accurately control the number and thickness of reinforcement layers, avoid the problems of over-repair or under-repair that may exist in traditional manual repair, and ensure the stability of the installation quality of embedded parts.
[0177] Example 5
[0178] This example is an explanation of Example 1. Figure 1 :
[0179] The installation of the keel is an important skeleton of the curtain wall system, and its installation stability directly affects the safety and appearance of the curtain wall panels. Traditional keel installation mostly relies on manual measurement and adjustment, and it is difficult to achieve real-time force monitoring and deformation analysis during the installation process. Since the connection points between the keel and the embedded parts are subject to large forces, traditional installation methods often ignore the real-time evaluation of the connection firmness and stress state, which may lead to deformation or loosening in the later stages of installation, thereby affecting the stability and safety of the overall curtain wall system. In addition, traditional technologies usually lack monitoring of vibration amplitude, resulting in the possibility that vibrations in the external environment may have a negative impact on the installation quality, and these problems are often difficult to trace and repair in the later stages. Preferably, the keel installation monitoring module includes a connector monitoring unit, a second associated unit, and a third evaluation unit;
[0180] The connection monitoring unit is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded component when connected, and to construct the stress distribution coefficient of the connection point. and deformation offset coefficient , while monitoring the vibration amplitude during installation and obtaining the vibration influence coefficient ;
[0181] The connection monitoring unit includes a force calculation unit, a deformation calculation unit and a vibration amplitude calculation unit;
[0182] The force calculation unit is used to monitor the force state when the pth vertical keel component is connected to the oth embedded part. The force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0183]
[0184] in, It represents the force value of the rth connection point, which is measured by the force sensor and reflects the force value when the pth vertical keel component is connected to the oth embedded part. It represents the vertical distance between the rth connection point and the reference point. represents the maximum connection point distance; D represents the total number of connection points between the pth vertical keel component and the oth embedded part;
[0185] The deformation calculation unit is used to monitor the deformation of the pth vertical keel component when it is connected to the oth embedded part. The deformation offset coefficient of the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0186]
[0187] in, Represents the displacement deviation value of the rth connection point relative to the reference point, represents the maximum deformation deviation value of the ith connection point relative to the reference point; D represents the total number of connection points between the pth vertical keel component and the oth embedded part;
[0188] The vibration amplitude calculation unit is used to monitor the vibration amplitude during installation and calculate the vibration influence coefficient of the pth vertical keel component and the oth embedded component by the following formula: ;
[0189]
[0190] in, It represents the amplitude of the cth vibration point between the pth vertical keel component and the oth embedded part, which is measured by the vibration sensor. It represents the vibration frequency of the cth vibration point in the pth vertical keel component and the oth embedded part, which is obtained by measuring with a vibration sensor. It represents the relative angle between the pth vertical keel component and the center line of the oth embedded component, which is measured by the angle sensor. Indicates the maximum vibration amplitude, represents the maximum vibration frequency; V represents the total number of vibration points.
[0191] The second associated unit is used to calculate the force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded part. , deformation offset coefficient and vibration influence coefficient After dimensionless processing, the connection firmness coefficient between the pth vertical keel component and the oth embedded part is calculated by the following formula: :
[0192]
[0193] In the formula, , and They represent the force distribution coefficients of the connection points between the pth vertical keel component and the oth embedded part. , deformation offset coefficient and vibration influence coefficient The weight of , , ,and ;
[0194] The third evaluation unit is used to preset a firm threshold T and calculate the connection firmness coefficient between the p-th vertical keel component and the o-th embedded component. Compare with the firmness threshold T to obtain a third evaluation result, including:
[0195] like , it is determined that the connection between the pth vertical keel component and the oth embedded component is firm and does not need to be processed or adjusted;
[0196] like , it is determined that the connection between the pth vertical keel component and the oth embedded component is not firm, a third warning instruction is sent to the outside, and a third strategy is generated, including: adding connectors with a number V*10%-20% of the total number of connection points between the pth vertical keel component and the oth embedded component at the connection between the pth vertical keel component and the oth embedded component, the connectors including bolts, welding points, reinforcing ribs or support plates; until until.
[0197] In this embodiment, the traditional keel installation method fails to effectively monitor the stress condition of the connection point, while the present invention monitors the stress state of the connection point between the vertical keel component and the embedded part in real time through the force calculation unit, uses the force sensor to accurately obtain the force value, and combines the distance and the total number of connection points to evaluate the force distribution. This real-time monitoring can timely discover problems such as uneven force, overload or insufficient force, avoiding installation problems caused by the lag of force analysis in the traditional method. This system monitors the deformation of the connection point in real time through the deformation calculation unit and calculates the deformation offset coefficient. By comparing the displacement deviation value of the connection point with the maximum deformation deviation value, the deformation condition during the keel installation process can be effectively evaluated, and the potential risks caused by excessive deformation can be discovered in advance. This precise deformation monitoring can avoid looseness or instability caused by deformation in the later stage of installation, thereby improving the accuracy and safety of installation. This embodiment introduces a vibration amplitude calculation unit, which calculates the vibration influence coefficient by monitoring the vibration amplitude during the installation process. By considering the influence of the amplitude, frequency and relative angle of the vibration point, the influence of the external environment on the installation quality can be fully analyzed. This is necessary to ensure that the keel installed in a vibration environment can withstand external vibration interference. This system uses the second associated unit to make the force distribution coefficient, deformation offset coefficient and vibration influence coefficient dimensionless, and then calculates the connection firmness coefficient. This comprehensive evaluation method combines multiple key factors, and can more comprehensively and accurately evaluate the firmness of the connection point, avoiding the limitation of the traditional method that relies on only one factor to judge, and ensuring the stability and safety of the connection between the keel and the embedded parts. When it is found that the connection point is not firm enough, the third evaluation unit automatically generates a repair strategy according to the preset firmness threshold, sends an early warning to the outside and proposes specific repair measures. By adding additional connectors (such as bolts, welding points, reinforcing ribs or support plates, etc.), the firmness of the connection point can be effectively improved. This intelligent repair solution not only ensures the improvement of the connection firmness, but also avoids the lag of manual adjustment, and improves the construction efficiency and quality.
[0198] Example 5
[0199] This example is an explanation of Example 1. Figure 1 :
[0200] Panel installation is the final step of curtain wall installation. To ensure the correct installation of the panel, it is necessary not only to ensure the precise control of physical parameters such as joint width and angle deviation, but also to ensure the air tightness and water tightness of the panel after installation. However, in the traditional panel installation process, the adjustment of the width and angle of the joint mostly relies on manual operation and experience, and there is a certain error space. The detection of air tightness and water tightness performance usually also relies on post-inspection and cannot be monitored and adjusted in real time. Once there is a problem with the installation quality of the panel, it will directly affect the comfort and energy saving of the building, and the repair process is usually complicated and costly. Preferably, the curtain wall panel installation monitoring module includes a panel monitoring unit, a third associated unit and a fourth evaluation unit;
[0201] The panel monitoring unit is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-grid monitoring area in the i-th horizontal partition after installation, and calculate the panel installation joint deviation coefficient of the j-grid monitoring area in the i-th horizontal partition through the following formula: , air tightness coefficient and water tightness coefficient ;
[0202]
[0203]
[0204]
[0205] in, represents the actual panel seam width deviation of the jth grid monitoring area in the i-th horizontal partition, Indicates the standard seam width. represents the actual angle deviation value of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard angle value, and Represent weights, , ,and ;
[0206] represents the airflow leakage at the panel joints in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard allowable air flow leakage. represents the actual water infiltration of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the maximum amount of water infiltration allowed by the standard;
[0207] The third associated unit is used to determine the panel installation joint deviation coefficient of the jth grid monitoring area in the i-th horizontal partition. , air tightness coefficient and water tightness coefficient After dimensionless processing, the panel installation quality coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: :
[0208]
[0209] In the formula, , and They represent the panel installation joint deviation coefficients of the jth grid monitoring area in the i-th horizontal partition , air tightness coefficient and water tightness coefficient The weight of , , ,and .
[0210] The fourth evaluation unit is used to preset the quality threshold G and calculate the panel installation quality coefficient of the jth grid monitoring area of the i-th horizontal partition The fourth evaluation result is obtained by comparing with the quality threshold G, including:
[0211] like , then the panel installation quality of the jth grid monitoring area in the i-th horizontal partition is determined to be qualified and no processing or adjustment is required;
[0212] like , the panel installation quality of the jth grid monitoring area of the i-th horizontal partition is determined to be unqualified, a fourth warning instruction is sent to the outside, and a fourth strategy is generated, including: adding or reducing gaskets at the keel support points at the panel joints of the jth grid monitoring area of the i-th horizontal partition, with an adjustment range of ±2mm-5mm; filling sealant at the joints, locating the joint leakage points through the pressure difference tester, and filling the joint leakage points with sealing strips; applying 1-3 layers of waterproof coating at the joints until until.
[0213] In this embodiment, the panel monitoring unit is a technical solution for controlling and monitoring the installation quality of curtain wall panels. Through the panel monitoring unit, the third associated unit and the fourth evaluation unit, key parameters in panel installation (such as joint width, angle deviation, air tightness and water tightness) can be monitored and adjusted in real time, thereby improving installation quality, reducing later maintenance costs and ensuring the comfort and energy saving of the building.
[0214] Example 6
[0215] A method for monitoring the construction quality of building decorative curtain walls, please refer to Figure 1 , including the following steps:
[0216] S1. Use 3D laser scanning technology to obtain scanning data, establish a main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide it into several grid monitoring areas with equal width along the horizontal direction of the building facade and mark them in the main building space model;
[0217] S2. Monitor the geometric deviation of the building reference surface to be installed, use 3D laser scanning technology to obtain scanning data, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction;
[0218] S3. After the first reference plane repair strategy is executed, the position deviation, verticality and pull-out force of the embedded parts during installation are monitored in real time, and the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is generated based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction;
[0219] S4. After the second strategy is executed, the stress state and deformation of the pth vertical keel component and the oth embedded component are monitored, and the connection firmness coefficient of the pth vertical keel component and the oth embedded component is constructed. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction;
[0220] S5. After the third strategy is executed, monitor the panel joint width, angle deviation, and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after installation, and construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition , and preset the quality threshold G, if < quality threshold G, send a fourth warning instruction to the outside, and generate and execute a fourth strategy based on the fourth warning instruction;
[0221] S6. During each installation process of S2-S5, the monitoring data of all grid monitoring areas, the corresponding warning instructions and the corresponding strategy execution status are archived and a construction report is generated.
[0222] In this embodiment, the building decoration curtain wall construction quality monitoring method ensures the high quality and accuracy of the curtain wall construction through a multi-step, systematic monitoring and repair mechanism. The use of three-dimensional laser scanning technology to obtain spatial data can achieve accurate geometric deviation detection, and perform immediate warning and repair based on the preset deviation threshold. Real-time monitoring of each construction stage, such as the installation quality of embedded parts, the stress state of vertical keel connections, and the joint deviation of panel installation, ensures the stability, air tightness and water tightness of the building curtain wall, and avoids later problems caused by human errors in traditional construction.
[0223] In addition, the archiving of each monitoring data, early warning instructions and strategy execution provides effective guarantee for the traceability of construction quality in the later stage, making construction management more transparent and controllable. Through scientific and reasonable early warning and repair strategies, potential problems can be discovered and solved in time, avoiding high-cost repairs due to error accumulation, and reducing the maintenance burden in the later stage.
[0224] The implementation of this method can significantly improve construction efficiency, reduce quality risks, reduce building energy consumption and maintenance costs, while ensuring the comfort and safety of buildings, thus providing the construction industry with a new, efficient, accurate and economical way of quality monitoring and management.
[0225] The threshold is set to facilitate comparison. The size of the threshold depends on the amount of sample data and the number of bases set by technicians in this field for each group of sample data; as long as it does not affect the proportional relationship between the parameter and the quantized value.
[0226] The above formulas are obtained by collecting a large amount of data for software simulation and selecting a formula that is close to the actual value. The coefficients in the formula are set by technical personnel in this field according to actual conditions. The above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited to this. Any technical personnel familiar with the technical field within the technical scope disclosed by the present invention, according to the technical solution and the inventive concept of the present invention, make equivalent replacement or change, which should be covered within the protection scope of the present invention.
Claims
1. A building decoration curtain wall construction quality monitoring system, characterized in that: include: The area division module is used to obtain scanning data using 3D laser scanning technology, establish a main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide the horizontal direction of the building facade into several grid monitoring areas with equidistant widths and mark them in the main building space model; The reference surface monitoring module is used to monitor the geometric deviation of the building reference surface to be installed, obtain the scanning data using 3D laser scanning technology, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction; The embedded parts monitoring module is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation after the first reference plane repair strategy is executed, and to generate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction; The keel installation monitoring module is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded part when they are connected after the second strategy is executed, and to construct the connection firmness coefficient between the pth vertical keel component and the oth embedded part. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction; The curtain wall panel installation monitoring module is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after the third strategy is executed, and to construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition. , and preset the quality threshold G, if <quality threshold G, a fourth early warning instruction is sent to the outside, and a fourth strategy is generated and executed according to the fourth early warning instruction.
2. A building decoration curtain wall construction quality monitoring system according to claim 1, characterized in that: The reference surface monitoring module includes an elevation deviation monitoring unit, a sag deviation monitoring unit and a verticality deviation monitoring unit; The elevation deviation monitoring unit is used to extract the vertical coordinate value of the kth construction point in the three-dimensional space in the scanning data. And the corresponding design elevation value ; Construction points include column base, beam bottom and embedded parts location; Based on the vertical coordinate value of the three-dimensional space of the kth construction point And the corresponding design elevation value , calculate the elevation deviation of the kth construction point by the following formula : ; Statistical analysis is performed on the elevation deviations of all construction points, and the elevation deviation coefficient is constructed using the following formula: : ; Where N is the total number of construction sites, is the elevation deviation of the kth construction point; when > elevation tolerance threshold, the kth construction point is determined to be an elevation abnormal point, and an elevation abnormality group is generated; The sag deviation monitoring unit is used to obtain the actual height of the grid points in the jth grid monitoring area of the i-th horizontal partition. , where m represents the grid point number; According to the actual height of the mth grid point and the average height of the surrounding neighboring grid points , the concave deviation of the mth grid point is calculated by the following formula : ; ; in, is the number of neighboring grid points around the mth grid point, is the height of the nth neighboring grid point; when > flatness tolerance threshold, the mth grid point is determined to be a concave anomaly point, and a flatness anomaly group is generated; Count the concave deviations of all grid points and calculate the overall concave deviation coefficient using the following formula : ; Where M is the total number of all grid points, is the absolute value of the concave deviation at the mth grid point; The verticality deviation monitoring unit is used to monitor the verticality of the vertical keel components in the jth grid monitoring area of the i-th horizontal partition, and extract the three-dimensional spatial coordinate value of the top of the p-th vertical keel component. and the three-dimensional space coordinates of the bottom ; and extract the corresponding design vertical angle of the pth vertical keel component , the verticality deviation of the pth vertical keel component is calculated by the following formula: : ; when > verticality tolerance threshold, the pth vertical keel component is determined to be a verticality abnormal point, and a verticality abnormality group is generated; According to the verticality deviation of all vertical components, the verticality deviation coefficient is calculated by the following formula: : ; Where, F is the total number of vertical keel components; is the verticality deviation of the qth vertical keel component.
3. A building decoration curtain wall construction quality monitoring system according to claim 1, characterized in that: The reference surface monitoring module further includes a first correlation unit, a first evaluation unit and a deviation control unit; The first associated unit is used to convert the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient After dimensionless processing, the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: : ; In the formula, is the area of the jth grid monitoring area in the i-th horizontal partition, , and Denotes the elevation deviation coefficient , Overall Concave Deviation Coefficient and verticality deviation coefficient The weight of The first evaluation unit is used to preset a deviation threshold X and calculate the geometric deviation coefficient of the jth grid monitoring area of the i-th horizontal partition Compare with the deviation threshold X to obtain the benchmark assessment results, including: like , then the reference surface quality of the grid monitoring area is judged to be qualified; like , it is determined that the quality of the reference surface in the grid monitoring area is unqualified, and a first warning instruction is issued to the outside; After receiving the first warning instruction, record The grid monitoring area is selected, and the elevation anomaly group, flatness anomaly group and verticality anomaly group of the grid monitoring area are extracted for marking, and the first anomaly result report is output.
4. A building decoration curtain wall construction quality monitoring system according to claim 3, characterized in that: The deviation control unit is used to generate a first reference surface repair strategy according to the first abnormal result report, including: Extracting the elevation anomaly group in the grid monitoring area to generate a first repair strategy includes: When the elevation deviation of the kth construction point When the kth construction point with abnormal elevation is used, the surface is leveled and cleaned with a scraper. The leveling thickness shall not exceed 5mm. The elevation shall be checked with a laser level. If there is a deviation, the surface height shall be adjusted with a scraper. Water shall be sprayed for 24 hours until the elevation is normal. ≤ the elevation tolerance threshold; when , use a scraper or grinder to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness should not exceed 15mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ the elevation tolerance threshold; when , use a cutting machine to flatten the excess mortar and filling layer at the kth abnormal elevation construction point, the flattening thickness shall not exceed 20mm, and use a laser level to check the elevation. If there is a deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ the elevation tolerance threshold; Extract the flatness anomaly group of the grid monitoring area to generate the second repair strategy, including: When the concave deviation of the mth grid point <3mm, apply 1-2 layers of mortar to the concave abnormal point of the mth grid point, with the thickness of each layer not exceeding 2mm, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height and spray water for 24 hours until ≤ flatness tolerance threshold; when , the concave abnormal point of the mth grid point is leveled as a whole, and self-leveling materials and mortar are used to repair it no more than 10mm. Before the self-leveling material is initially set, the actual height after correction is confirmed by a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 48 hours until ≤ flatness tolerance threshold; when , re-lay the base layer and level the sunken abnormal point of the mth grid point, use concrete or high-strength mortar to pour in layers, control the thickness of each layer within 5mm, and compact it with a compactor, and confirm the actual height after correction with a laser height gauge If there is any deviation, use a scraper to adjust the surface height, spray water and maintain for 72 hours until ≤ flatness tolerance threshold; Extract the verticality anomaly group in the grid monitoring area and generate the third repair strategy, including: When the verticality deviation of the pth vertical keel member , use the adjustment shims to fine-tune the bottom of the pth vertical keel member, and add or reduce 3-5mm shims at the bottom in the diagonal direction; when , use the hydraulic jack to gradually pressurize the bottom of the pth vertical keel component, adjust the pth vertical keel component to the required vertical position, and continue to use the laser level to monitor the verticality of the vertical keel while applying pressure until ≤ verticality tolerance threshold; when , dismantle and reinstall the pth vertical keel component. If the keel component is damaged, replace it with a new one. Install the new vertical keel component according to the design and ensure that it is perpendicular to the reference plane.
5. A building decoration curtain wall construction quality monitoring system according to claim 1, characterized in that: The embedded component monitoring module includes an embedded component installation monitoring unit and a second evaluation unit; The embedded parts installation monitoring unit is used to monitor the position deviation, verticality and pull-out force of the embedded parts in real time during installation. Based on the monitoring data, the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is calculated by the following formula: ; ; in, , , Respectively represent the actual three-dimensional coordinates of the oth embedded part in the horizontal, longitudinal and vertical directions; , , Respectively represent the three-dimensional coordinates of the corresponding embedded parts in the design horizontal direction, longitudinal direction and vertical direction; , , Indicates the maximum allowable deviation value in the installation of the corresponding embedded parts; Indicates the actual embedding depth of the oth embedded part, Indicates the embedment depth corresponding to the design requirements. Indicates the actual pull-out force of the oth embedded part, Indicates the corresponding design pull-out force; and Respectively represent weights; The second evaluation unit is used to preset a strength threshold W and calculate the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition. Compare with the preset strength threshold W to obtain the embedded parts strength assessment results, including: like , then it is determined that the installation strength of the oth embedded part in the grid monitoring area is qualified and no processing or adjustment is required; like , it is determined that the installation strength of the oth embedded part in the grid monitoring area is unqualified, a second warning instruction is sent to the outside, and a second strategy is generated, including: using mortar or epoxy resin to reinforce the surrounding area of the embedded part, gradually increasing the current reinforcement thickness of 2mm-10mm, until until.
6. A building decoration curtain wall construction quality monitoring system according to claim 1, characterized in that: The keel installation monitoring module includes a connection monitoring unit, a second association unit and a third evaluation unit; The connection monitoring unit is used to monitor the stress state and deformation of the pth vertical keel component and the oth embedded component when connected, and to construct the stress distribution coefficient of the connection point. and deformation offset coefficient , while monitoring the vibration amplitude during installation and obtaining the vibration influence coefficient ; The connecting piece monitoring unit includes a force calculation unit, a deformation calculation unit and a vibration amplitude calculation unit; The force calculation unit is used to monitor the force state when the pth vertical keel component is connected to the oth embedded component, and the force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded component is calculated by the following formula: : ; in, It represents the force value of the rth connection point, which is measured by the force sensor and reflects the force value when the pth vertical keel component is connected to the oth embedded part. It represents the vertical distance between the rth connection point and the reference point. represents the maximum connection point distance; D represents the total number of connection points between the pth vertical keel component and the oth embedded part; The deformation calculation unit is used to monitor the deformation of the pth vertical keel component when it is connected to the oth embedded component, and the deformation offset coefficient of the pth vertical keel component and the oth embedded component is calculated by the following formula: : ; in, Represents the displacement deviation value of the rth connection point relative to the reference point, represents the maximum deformation deviation value of the ith connection point relative to the reference point; D represents the total number of connection points between the pth vertical keel component and the oth embedded part; The vibration amplitude calculation unit is used to monitor the vibration amplitude during the installation process, and calculates the vibration influence coefficient of the pth vertical keel component and the oth embedded component by the following formula: ; ; in, represents the amplitude of the cth vibration point between the pth vertical keel component and the oth embedded part, represents the vibration frequency of the cth vibration point in the pth vertical keel component and the oth embedded part, It represents the relative angle between the pth vertical keel component and the center line of the oth embedded part. Indicates the maximum vibration amplitude, represents the maximum vibration frequency; V represents the total number of vibration points.
7. A building decoration curtain wall construction quality monitoring system according to claim 6, characterized in that: The second associated unit is used to calculate the force distribution coefficient of the connection point between the pth vertical keel component and the oth embedded component. , deformation offset coefficient and vibration influence coefficient After dimensionless processing, the connection firmness coefficient between the pth vertical keel component and the oth embedded part is calculated by the following formula: : ; In the formula, , and They represent the force distribution coefficients of the connection points between the pth vertical keel component and the oth embedded part. , deformation offset coefficient and vibration influence coefficient The weight of The third evaluation unit is used to preset a firm threshold T and calculate the connection firmness coefficient between the pth vertical keel component and the oth embedded component. Compare with the firmness threshold T to obtain a third evaluation result, including: like , it is determined that the connection between the pth vertical keel component and the oth embedded component is firm and does not need to be processed or adjusted; like , it is determined that the connection between the pth vertical keel component and the oth embedded component is not firm, a third warning instruction is sent to the outside, and a third strategy is generated, including: adding connectors with a number V*10%-20% of the total number of connection points between the pth vertical keel component and the oth embedded component at the connection between the pth vertical keel component and the oth embedded component, the connectors including bolts, welding points, reinforcing ribs or support plates; until until.
8. A building decoration curtain wall construction quality monitoring system according to claim 1, characterized in that: The curtain wall panel installation monitoring module includes a panel monitoring unit, a third association unit and a fourth evaluation unit; The panel monitoring unit is used to monitor the panel joint width, angle deviation and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after installation, and calculate the panel installation joint deviation coefficient of the j-th grid monitoring area in the i-th horizontal partition by the following formula: , air tightness coefficient and water tightness coefficient ; ; ; ; in, represents the actual panel seam width deviation of the jth grid monitoring area in the i-th horizontal partition, Indicates the standard seam width. represents the actual angle deviation value of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard angle value, and Respectively represent weights; represents the airflow leakage at the panel joints in the jth grid monitoring area of the i-th horizontal partition, Indicates the standard allowable air flow leakage. represents the actual water infiltration of the panel in the jth grid monitoring area of the i-th horizontal partition, Indicates the maximum amount of water infiltration allowed by the standard; The third associated unit is used to determine the panel installation joint deviation coefficient of the jth grid monitoring area in the i-th horizontal partition. , air tightness coefficient and water tightness coefficient After dimensionless processing, the panel installation quality coefficient of the jth grid monitoring area in the i-th horizontal partition is calculated by the following formula: : ; In the formula, , and They represent the panel installation joint deviation coefficients of the jth grid monitoring area in the i-th horizontal partition , air tightness coefficient and water tightness coefficient The weight of .
9. A building decoration curtain wall construction quality monitoring system according to claim 8, characterized in that: The fourth evaluation unit is used to preset the quality threshold G and calculate the panel installation quality coefficient of the jth grid monitoring area of the i-th horizontal partition The fourth evaluation result is obtained by comparing with the quality threshold G, including: like , then the panel installation quality of the jth grid monitoring area in the i-th horizontal partition is determined to be qualified and no processing or adjustment is required; like , the panel installation quality of the jth grid monitoring area of the i-th horizontal partition is determined to be unqualified, a fourth warning instruction is sent to the outside, and a fourth strategy is generated, including: adding or reducing gaskets at the keel support points at the panel joints of the jth grid monitoring area of the i-th horizontal partition, with an adjustment range of ±2mm-5mm; filling sealant at the joints, locating the joint leakage points through the pressure difference tester, and filling the joint leakage points with sealing strips; applying 1-3 layers of waterproof coating at the joints until until.
10. A method for monitoring the construction quality of a building decorative curtain wall, comprising a system for monitoring the construction quality of a building decorative curtain wall as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1. Use 3D laser scanning technology to obtain scanning data, establish a main building space model based on the scanning data, and divide the building facade into several horizontal partitions every 3-6 meters according to the facade height, and divide it into several grid monitoring areas with equal width along the horizontal direction of the building facade and mark them in the main building space model; S2. Monitor the geometric deviation of the building reference surface to be installed, use 3D laser scanning technology to obtain scanning data, and construct the geometric deviation coefficient of the jth grid monitoring area in the i-th horizontal partition based on the scanning data. , and preset the deviation threshold X, if If the deviation threshold value X is exceeded, a first warning instruction is issued to the outside, and a first reference surface repair strategy is generated and executed according to the first warning instruction; S3. After the first reference plane repair strategy is executed, the position deviation, verticality and pull-out force of the embedded parts during installation are monitored in real time, and the strength coefficient of the oth embedded part in the jth grid monitoring area of the i-th horizontal partition is generated based on the monitoring data. , and preset the intensity threshold W, if If the intensity is less than the intensity threshold W, a second early warning instruction is sent to the outside, and a second strategy is generated and executed according to the second early warning instruction; S4. After the second strategy is executed, the stress state and deformation of the pth vertical keel component and the oth embedded component are monitored, and the connection firmness coefficient of the pth vertical keel component and the oth embedded component is constructed. , and preset a firm threshold T, if < firm threshold T, a third warning instruction is sent to the outside, and a third strategy is generated and executed according to the second warning instruction; S5. After the third strategy is executed, monitor the panel joint width, angle deviation, and air tightness and water tightness performance of the j-th grid monitoring area in the i-th horizontal partition after installation, and construct the panel installation quality coefficient of the j-th grid monitoring area in the i-th horizontal partition , and preset the quality threshold G, if < quality threshold G, send a fourth warning instruction to the outside, and generate and execute a fourth strategy based on the fourth warning instruction; S6. During each installation process of S2-S5, the monitoring data of all grid monitoring areas, the corresponding warning instructions and the corresponding strategy execution status are archived and a construction report is generated.
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