An automatic moving device for high-frequency sintering of thin films

By designing the automatic moving device for high-frequency sintering of films, including sintering uniform cooling components, wire straightening components and linkage coating components, the problems of insufficient electromagnetic wire straightening and uneven cooling in the high-frequency sintering equipment of electromagnetic wire films are solved, and an efficient and uniform sintering process is achieved, and the quality of electromagnetic wire films is improved.

CN119517514BActive Publication Date: 2025-05-27SHANGHAI SHENMAO MAGNET WIRE CO LTD
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Patent Information

Application Number
CN202510088104.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-05-27
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing electromagnetic wire film high-frequency sintering equipment lacks the ability to straighten and conduct electromagnetic wires, which leads to the electromagnetic wires being easily folded and wrinkled, affecting the uniformity of sintering. The natural cooling of traditional equipment leads to uneven cooling, affecting the sintering efficiency and effect.

Method used

A thin film high-frequency sintering automatic moving device is designed, including a sintering uniform cooling assembly, a wire straightening assembly and a linkage coating assembly. The sintered uniform cooling assembly quickly cools the electromagnetic wire film by spraying cooling water, the wire straightens the electromagnetic wire through the pressure roller and connecting rod system, and the linkage coating assembly uniformly coats the cooling water through the moving strips and brush system.

Benefits of technology

The problem of bending and wrinkling of electromagnetic wires is effectively avoided, the uniformity and efficiency of the sintering process is ensured, and the quality and sintering efficiency of the electromagnetic wire film are improved.

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Abstract

The present invention relates to an automatic moving device for high-frequency sintering of thin films, which includes a mounting frame. A sintering high-frequency machine is fixed on the outer wall of the middle part of the mounting frame. A driving wire-feeding roller and a driving wire-winding roller are respectively installed on the outer walls at both ends of the top of the mounting frame. A guiding seat is fixed on the outer wall of the mounting frame between the sintering high-frequency machine and the driving wire-feeding roller. A guiding groove is formed on the outer wall of the top of the guiding seat, and a fixing frame is fixed on the outer wall of one side of the top of the guiding seat. Through the setting of the sintering uniform cooling component, the arc cover is fixedly covered on the top of the water storage tank. The electromagnetic wire is guided and transported through the cooperation of the upper guide wheel and the lower guide wheel, avoiding the occurrence of bending and wrinkling problems of the electromagnetic wire. The driving wire-feeding roller drives the turbine pump to work, pumps and sucks the cooling water liquid in the water storage tank, pumps it into the arc cover through the liquid pumping pipe, and sprays and discharges it through the spray holes, spraying the outer wall of the electromagnetic wire guided and transported in the arc cover, so that the thin film after the electromagnetic wire is sintered is quickly cooled.
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Description

Technical Field

[0001] The present invention relates to the technical field of electromagnetic wire processing equipment, and particularly relates to an automatic moving device for high-frequency sintering of thin films. Background Art

[0002] High-frequency sintering of electromagnetic wire thin films is a process of performing high-temperature treatment on electromagnetic wire thin films; this process generally involves placing the electromagnetic wire thin films in a high-temperature environment to complete the sintering process within a certain period of time. During the high-frequency sintering process of electromagnetic wire thin films, parameters such as sintering temperature, time, and atmosphere need to be controlled well to ensure the performance and quality of the electromagnetic wire thin films; at the same time, in order to improve the sintering efficiency and quality, some auxiliary processes can also be adopted, such as preheating, heat preservation, cooling, etc.; the application of the high-frequency sintering process for electromagnetic wire thin films is very extensive and can be used to produce various electromagnetic wire products, such as transformers, motors, generators, etc.; this process can improve the electrical conductivity, insulation, and mechanical strength of electromagnetic wires and other properties, thereby improving the quality and reliability of electromagnetic wire products. During the processing of high-frequency sintering of electromagnetic wire thin films, an automatic moving device is often used for the guiding and transportation of the processed electromagnetic wires. For example, in the patent: CN 206528961 U, a high-frequency automatic moving device for thin film sintering is disclosed, which includes a guide rail laid on an operating table. A bearing device is movably connected to the guide rail. A high-frequency main machine, a supporting wheel device, a high-frequency auxiliary machine, and two groups of pressing wheel devices are sequentially arranged on the bearing device according to the working moving direction. A group of supporting wheel devices are arranged on the operating table close to the two groups of pressing wheel devices. The pressing wheel device includes a pressing wheel driving device. The bearing device, the high-frequency main machine, the high-frequency auxiliary machine, and the pressing wheel driving device are connected to a PLC control device.

[0003] The existing electromagnetic wire thin film high-frequency sintering equipment on the market has a relatively simple structure and does not have the ability to straighten and guide the electromagnetic wires. The electromagnetic wires are prone to folding and wrinkling problems, which affect the uniformity of subsequent thin film sintering. Moreover, the thin films sintered on the traditional sintering equipment are usually naturally cooled, which affects the efficiency and effect of electromagnetic wire thin film sintering.

[0004] To solve the above problems, an automatic moving device for high-frequency sintering of thin films is proposed in the present invention. Summary of the Invention

[0005] (1) Technical Problems to be Solved

[0006] The purpose of the present invention is to overcome the problems of the existing electromagnetic wire thin film high-frequency sintering equipment in the prior art, which does not have the ability to straighten and guide the electromagnetic wires, the electromagnetic wires are prone to folding and wrinkling problems, which affect the uniformity of subsequent thin film sintering, and the thin films sintered on the traditional sintering equipment are usually naturally cooled, resulting in uneven cooling problems, thereby affecting the efficiency and effect of electromagnetic wire thin film sintering. To meet the actual needs, an automatic moving device for high-frequency sintering of thin films is provided to solve the above technical problems.

[0007] (2) Technical solution

[0008] In order to achieve the object of the present invention, the technical solution adopted by the present invention is as follows:

[0009] A thin-film high-frequency sintering automatic moving device, including a mounting frame, a sintering high-frequency machine is fixed on the outer wall of the middle part of the mounting frame, a driving wire feeding roller and a driving wire winding roller are respectively installed on the outer walls at both ends of the top of the mounting frame, a guiding seat is fixed on the outer wall of the mounting frame between the sintering high-frequency machine and the driving wire feeding roller, a guiding groove is opened on the outer wall of the top of the guiding seat, a fixing frame is fixed on one side outer wall of the top of the guiding seat, a wire pressing wheel is rotatably installed on the inner wall of the fixing frame, a wire straightening assembly is arranged on the outer wall of the end of the guiding seat, and a sintering uniform cooling assembly is arranged on the outer wall of the mounting frame between the sintering high-frequency machine and the driving wire winding roller;

[0010] The sintering uniform cooling assembly includes a water storage tank fixed on one side outer wall of the top of the mounting frame, and the water storage tank is located between the sintering high-frequency machine and the driving wire winding roller. An arc cover is rotatably connected to the outer wall of one side of the top of the water storage tank through a hinge. First connecting frames are symmetrically fixed on the outer wall of the top of the water storage tank. A lower guide wheel is rotatably installed on the inner wall of the first connecting frame. Second connecting frames are symmetrically fixed on the inner wall of the top of the arc cover. An upper guide wheel is rotatably installed on the inner wall of the second connecting frame. Pull buttons are correspondingly installed on the outer walls of one side of the water storage tank and the arc cover. A turbine pump is installed on the outer wall of one side of the frame of the driving wire feeding roller, and the turbine pump is coaxially connected with the driving wire feeding roller. The liquid suction end of the turbine pump is communicated with a liquid suction pipe, and one end of the liquid suction pipe is communicated with the inside of the water storage tank. The liquid pumping end of the turbine pump is communicated with a liquid pumping pipe. The arc cover is of a hollow structure, and one end of the liquid pumping pipe is communicated with the inside of the arc cover. Spraying holes are distributed on the inner wall of the arc cover. A filter plate is penetrated and embedded on the outer wall of the water storage tank between the first connecting frames. A linkage brushing assembly is arranged on the outer wall of the water storage tank at the top of the filter plate of the water storage tank.

[0011] Preferably, the wire straightening assembly includes ear blocks symmetrically fixed on the outer wall of one end of the top of the guiding seat. A first connecting shaft is rotatably installed on the outer wall of the ear block. A connecting rod is rotatably installed on the outer wall of the end of the first connecting shaft. A fixed shaft is connected to the outer wall between the ends of the connecting rod, and a pressing roller is rotatably installed on the outer wall of the middle part of the fixed shaft. A tube is fixed on the outer wall of the mounting frame on one side of the guiding seat. The middle part of the liquid pumping pipe is connected to the bottom of the tube through penetration, and one-way pressure relief valves are installed at both ends of the liquid pumping pipe located in the tube. A piston is arranged inside the tube. A lifting rod is fixedly connected to the outer wall of the top of the piston. The lifting rod penetrates through one end outside the tube and is fixed with a second connecting shaft, and the end of the second connecting shaft is rotatably connected to the end of the connecting rod.

[0012] Preferably, the linkage brushing assembly includes side plates symmetrically fixed on the outer wall of the top of the water storage tank. Moving grooves are formed in the outer walls of the middle parts of the side plates. A moving strip is inserted on the outer wall between the moving grooves. Third connecting shafts are rotatably installed on the outer walls at both ends of the moving strip. Transmission shafts are rotatably installed on the outer walls on both sides of the first connecting frame, and the transmission shafts are coaxially connected to the lower guide wheels. A rotating disc is fixed at the end of the transmission shaft. A fourth connecting shaft is rotatably installed on the outer wall at one end of the rotating disc. A transmission rod is rotatably connected between the third connecting shaft and the fourth connecting shaft. A bottom brush is fixed on the outer wall at the bottom of the moving strip. A connecting plate is fixed on the outer wall at the top of the moving strip. A top brush is fixed on the outer wall at the top of the connecting plate.

[0013] Preferably, the end of the liquid pumping pipe is a telescopic hose.

[0014] Preferably, the moving strip and the moving groove are sliding fit components, and the inner wall of the moving groove is coated with lubricating oil.

[0015] Preferably, the bristles of the bottom brush are soft hairs, and the bottom of the bottom brush is in contact connection with the outer wall of the filter plate.

[0016] Preferably, the bristles of the top brush are soft hairs, and the top brush is located between the lower guide wheels.

[0017] (3) Beneficial effects:

[0018] A. Through the setting of the sintering uniform cooling assembly, the arc cover is covered and fixed on the top of the water storage tank through the hinge and the buckle. The electromagnetic wire is guided and transported through the cooperation of the upper guide wheels and the lower guide wheels on both sides, which is beneficial to the winding of the electromagnetic wire after processing, effectively avoiding the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the driving wire feeding roller will drive the turbine pump to work. The cooling water liquid in the water storage tank is pumped through the liquid suction pipe, pumped through the liquid pumping pipe into the arc cover, and sprayed out through the spray holes to spray the outer wall of the electromagnetic wire guided and transported in the arc cover, so that the film after sintering of the electromagnetic wire is quickly cooled, and the film sintered by the electromagnetic wire is quickly solidified to form a uniform crystal structure, obtaining a high-quality film, improving the efficiency and effect of the electromagnetic wire film sintering.

[0019] B. Through the setting of the wire straightening component, the processed electromagnetic wire is guided and transported in the guiding groove, playing the role of guiding and straightening the electromagnetic wire. During the liquid pumping process through the liquid pumping pipe, the water liquid will first enter the barrel, increasing the pressure inside the barrel, thereby driving the piston and the lifting rod to move upward. Through the second connecting shaft, the connecting rod is driven to rotate around the first connecting shaft, causing the fixed shaft and the pressure roller at the end of the connecting rod to move downward and rotate. The pressure roller presses the electromagnetic wire at the end of the guiding seat, playing the role of guiding and straightening the transported electromagnetic wire, avoiding the occurrence of folding and wrinkling problems of the electromagnetic wire to be processed, and making the subsequent film sintering more uniform.

[0020] C. Through the setting of the linkage brushing component, during the process of guiding and transporting the electromagnetic wire through the upper guide wheel and the lower guide wheel, the rotation of the lower guide wheel drives the rotating disc to rotate through the transmission shaft. Driven by the fourth connecting shaft, the transmission rod, and the third connecting shaft, the moving strip block reciprocates horizontally along the moving groove. The moving strip block drives the bottom brush to move reciprocally to clean the filter plate, avoiding the occurrence of filter plate blockage problems, facilitating the reflux of the sprayed cooling water liquid. The moving strip block also drives the top brush to move reciprocally. The electromagnetic wire guided and transported by the upper guide wheel and the lower guide wheel passes through the bristles of the top brush. The reciprocating movement of the top brush evenly coats the cooling water on the film sintered on the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a three-dimensional structural schematic diagram of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0022] Figure 2 is an enlarged structural schematic diagram at A of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0023] Figure 3 is an enlarged structural schematic diagram at B of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0024] Figure 4 is an enlarged structural schematic diagram at C of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0025] Figure 5 is an enlarged structural schematic diagram at D of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0026] Figure 6 is an enlarged structural schematic diagram at E of an automatic moving device for high-frequency sintering of a film according to the present invention;

[0027] Figure 7 is an enlarged structural schematic diagram at F of an automatic moving device for high-frequency sintering of a film according to the present invention.

[0028] The reference numerals are as follows:

[0029] 1. Mounting frame; 2. Sintering high-frequency machine; 3. Driving wire-feeding roller; 4. Driving wire-winding roller; 5. Guide seat; 6. Guide groove; 7. Fixed frame; 8. Pressing wheel; 9. Sintering uniform cooling assembly; 10. Wire straightening assembly; 11. Linkage brushing assembly;

[0030] 901. Water storage tank; 902. Hinge; 903. Arc cover; 904. First connecting frame; 905. Lower guide wheel; 906. Second connecting frame; 907. Upper guide wheel; 908. Buckle; 909. Turbine pump; 910. Liquid suction pipe; 911. Pumping liquid pipe; 912. Spray hole; 913. Filter plate;

[0031] 101. Ear block; 102. First connecting shaft; 103. Connecting rod; 104. Fixed shaft; 105. Pressing roller; 106. Bobbin; 107. Unidirectional pressure relief valve; 108. Piston; 109. Lifting rod; 110. Second connecting shaft;

[0032] 111. Side plate; 112. Moving groove; 113. Moving strip block; 114. Third connecting shaft; 115. Transmission shaft; 116. Rotating disk; 117. Fourth connecting shaft; 118. Transmission rod; 119. Bottom brush; 1110. Connecting plate; 1111. Top brush. Detailed implementation manners

[0033] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0034] Next, in conjunction with the attached Figures 1-7 and the embodiments, the present invention will be further described:

[0035] In this embodiment, as Figures 1-7As shown in the figure, a film high-frequency sintering automatic moving device includes a mounting frame 1. A sintering high-frequency machine 2 is fixed on the outer wall of the middle part of the mounting frame 1. A driving wire-feeding roller 3 and a driving wire-winding roller 4 are respectively installed on the outer walls at both ends of the top of the mounting frame 1. A guiding seat 5 is fixed on the outer wall of the mounting frame 1 between the sintering high-frequency machine 2 and the driving wire-feeding roller 3. A guiding groove 6 is formed on the outer wall of the top of the guiding seat 5. A fixing frame 7 is fixed on the outer wall of one side of the top of the guiding seat 5. A wire-pressing wheel 8 is rotatably installed on the inner wall of the fixing frame 7. A wire-straightening component 10 is arranged on the outer wall of the end of the guiding seat 5. A sintering and uniform cooling component 9 is arranged on the outer wall of the mounting frame 1 between the sintering high-frequency machine 2 and the driving wire-winding roller 4. During the processing of the film-sintered electromagnetic wire by this film high-frequency sintering automatic moving device, the electromagnetic wire to be film-sintered is fed by the driving wire-feeding roller 3. The conveyed electromagnetic wire is laid flat in the guiding groove 6 of the guiding seat 5. With the guidance of the wire-pressing wheel 8, the electromagnetic wire passes through the sintering high-frequency machine 2 horizontally and evenly. The high-frequency sintering processing of the imide film of the electromagnetic wire is carried out by the sintering high-frequency machine 2. The processed electromagnetic wire is wound up by the driving wire-winding roller 4.

[0036] In this embodiment, referring to Figures 1-4, the sintering uniform cooling assembly 9 includes a water storage tank 901 fixed on the outer wall of one side of the top of the mounting frame 1, and the water storage tank 901 is located between the sintering high-frequency machine 2 and the driving take-up roller 4. A circular arc cover 903 is rotatably connected to the outer wall of one side of the top of the water storage tank 901 through a hinge 902. First connecting frames 904 are symmetrically fixed on the outer wall of the top of the water storage tank 901. A lower guide wheel 905 is rotatably installed on the inner wall of the first connecting frame 904. Second connecting frames 906 are symmetrically fixed on the inner wall of the top of the circular arc cover 903. An upper guide wheel 907 is rotatably installed on the inner wall of the second connecting frame 906. Latching buttons 908 are correspondingly installed on the outer walls of one side of the water storage tank 901 and the circular arc cover 903. A turbine pump 909 is installed on the outer wall of one side of the frame of the driving wire feeding roller 3, and the turbine pump 909 is coaxially connected to the driving wire feeding roller 3. The liquid suction end of the turbine pump 909 is communicated with a liquid suction pipe 910, and one end of the liquid suction pipe 910 is communicated with the inside of the water storage tank 901. The liquid pumping end of the turbine pump 909 is communicated with a liquid pumping pipe 911. The circular arc cover 903 is of a hollow structure, and one end of the liquid pumping pipe 911 is communicated with the inside of the circular arc cover 903. Spray holes 912 are distributed on the inner wall of the circular arc cover 903. A filter plate 913 is embedded through the outer wall of the water storage tank 901 between the first connecting frames 904. A linkage brushing assembly 11 is arranged on the outer wall of the water storage tank 901 at the top of the filter plate 913 of the water storage tank 901. During the use of the above-mentioned thin-film high-frequency sintering automatic moving device, the electromagnetic wire after sintering processing is placed above the lower guide wheel 905, and then the circular arc cover 903 is flipped and covered under the action of the hinge 902, so that the upper guide wheel 907 on the circular arc cover 903 is aligned and covered above the lower guide wheel 905, and the circular arc cover 903 on the water storage tank 901 is covered and fixed through the latching button 908. The upper guide wheels 907 and the lower guide wheels 905 on both sides clamp the electromagnetic wire, and the sintered electromagnetic wire is guided and transported through the cooperation of the upper guide wheel 907 and the lower guide wheel 905, which is beneficial to the winding of the processed electromagnetic wire and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the driving wire feeding roller 3 will drive the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously pumps and sucks the cooling water liquid in the water storage tank 901 through the liquid suction pipe 910, pumps it through the liquid pumping pipe 911 into the inside of the circular arc cover 903, and the cooling water liquid is sprayed and discharged through the spray holes 912, spraying the outer wall of the electromagnetic wire guided in the circular arc cover 903, so that the film after the electromagnetic wire is sintered is quickly cooled, and the film sintered by the electromagnetic wire quickly solidifies to form a uniform crystal structure, obtaining a high-quality film, improving the efficiency and effect of the electromagnetic wire film sintering. The above-mentioned sprayed water liquid can be collected and recycled into the inside of the water storage tank 901 through the filter plate 913, reducing water resource waste and avoiding water liquid leakage.

[0037] Further, the end of the liquid pumping pipe 911 is a telescopic hose, which is beneficial to the use of the liquid pumping pipe 911 during the flipping activity of the circular arc cover 903.

[0038] In this embodiment, referring to Figure 1 , Figure 5 and Figure 6 , the wire straightening assembly 10 includes ear blocks 101 symmetrically fixed on the outer wall of one end of the top of the guide seat 5. A first connecting shaft 102 is rotatably installed on the outer wall of the ear block 101. A connecting rod 103 is rotatably installed on the outer wall of the end of the first connecting shaft 102. A fixed shaft 104 is connected to the outer wall between the ends of the connecting rod 103. A pressure roller 105 is rotatably installed on the middle outer wall of the fixed shaft 104. A tube 106 is fixed on the outer wall of one side of the guide seat 5 of the mounting frame 1. The middle of the liquid pumping pipe 911 is connected through the bottom of the tube 106. One-way pressure relief valves 107 are installed at both ends of the liquid pumping pipe 911 located in the tube 106. A piston 108 is arranged inside the tube 106. A lifting rod 109 is fixedly connected to the outer wall of the top of the piston 108. One end of the lifting rod 109 passing through the outside of the tube 106 is fixed with a second connecting shaft 110. The end of the second connecting shaft 110 is rotatably connected to the end of the connecting rod 103. During the use of this automatic film high-frequency sintering moving device, the processed electromagnetic wire is guided and transported in the guide groove 6 at the top of the guide seat 5, playing a role in guiding and straightening the electromagnetic wire. When the turbine pump 909 works and pumps liquid through the liquid pumping pipe 911, the water liquid will first enter the tube 106. The setting of the one-way pressure relief valve 107 prevents the water liquid from flowing back, increasing the pressure inside the tube 106, thereby driving the piston 108 and the lifting rod 109 to move upward. The connecting rod 103 is driven to flip around the first connecting shaft 102 through the second connecting shaft 110, so that the fixed shaft 104 and the pressure roller 105 at the end of the connecting rod 103 move downward and flip. The pressure roller 105 presses the electromagnetic wire at the end of the guide seat 5, playing a role in guiding and straightening and tensioning the electromagnetic wire, preventing the problem of folding and wrinkling of the electromagnetic wire to be processed, and making the subsequent film sintering more uniform. When the pressure inside the tube 106 reaches the threshold value of the one-way pressure relief valve 107, the excess water liquid is continuously transported through the liquid pumping pipe 911.

[0039] In this embodiment, referring to Figure 1 and Figure 7, The linkage brushing assembly 11 includes side plates 111 symmetrically fixed on the outer wall of the top of the water storage tank 901. Moving grooves 112 are provided on the outer walls of the middle parts of the side plates 111. A moving strip 113 is inserted on the outer wall between the moving grooves 112. Third connecting shafts 114 are rotatably installed on the outer walls at both ends of the moving strip 113. Transmission shafts 115 are rotatably installed on the outer walls on both sides of the first connecting frame 904, and the transmission shafts 115 are coaxially connected to the lower guide wheels 905. A rotating disk 116 is fixed at the end of the transmission shaft 115. A fourth connecting shaft 117 is rotatably installed on the outer wall of one end of the rotating disk 116. A transmission rod 118 is rotatably connected between the third connecting shaft 114 and the fourth connecting shaft 117. A bottom brush 119 is fixed on the outer wall of the bottom of the moving strip 113. A connecting plate 1110 is fixed on the outer wall of the top of the moving strip 113. A top brush 1111 is fixed on the outer wall of the top of the connecting plate 1110. During the electromagnetic wire guiding process after sintering by the upper guide wheel 907 and the lower guide wheel 905, when the lower guide wheel 905 rotates, it will drive the rotating disk 116 to make a circumferential movement through the transmission shaft 115. The fourth connecting shaft 117 on the rotating disk 116 makes a circumferential movement. The circumferential movement is converted into a linear movement through the transmission rod 118. Thus, the transmission rod 118 drives the moving strip 113 to reciprocate horizontally along the moving groove 112 through the third connecting shaft 114. The moving strip 113 drives the bottom brush 119 to reciprocate and clean the filter plate 913, avoiding the occurrence of blockage of the filter plate 913 and facilitating the reflux of the sprayed cooling water liquid. The moving strip 113 also drives the top brush 1111 to reciprocate. The electromagnetic wire guided by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 will evenly coat the cooling water on the sintered film of the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform.

[0040] Further, the moving strip 113 and the moving groove 112 are sliding fit components, and the inner wall of the moving groove 112 is coated with lubricating oil, making the reciprocating sliding of the moving strip 113 in the moving groove 112 smoother.

[0041] Further, the bristles of the bottom brush 119 are soft hairs, and the bottom of the bottom brush 119 is in contact connection with the outer wall of the filter plate 913, and the filter plate 913 is cleaned by the bottom brush 119.

[0042] Further, the bristles of the top brush 1111 are soft hairs, and the top brush 1111 is located between the lower guide wheels 905. The sintered film of the electromagnetic wire is brushed by the top brush 1111, making the cooling water evenly coated on the sintered film of the electromagnetic wire and also playing a role in cleaning the outer wall of the sintered film after processing.

[0043] Advantages of the present invention: Through the setting of the sintering uniform cooling component 9, the arc cover 903 is covered and fixed on the top of the water storage tank 901 through the hinge 902 and the buckle 908. The upper guide wheel 907 and the lower guide wheel 905 on both sides cooperate to conduct and transport the electromagnetic wire, which is beneficial to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the transportation of the electromagnetic wire, the driving wire feeding roller 3 will drive the turbine pump 909 to work. The cooling water liquid in the water storage tank 901 is pumped through the liquid suction pipe 910, pumped through the liquid pumping pipe 911 into the arc cover 903, and sprayed out through the spray holes 912. The outer wall of the electromagnetic wire conducted in the arc cover 903 is sprayed, so that the film after the electromagnetic wire is sintered is quickly cooled, and the film after the electromagnetic wire is sintered quickly solidifies to form a uniform crystal structure, obtaining a high-quality film, and improving the efficiency and effect of the electromagnetic wire film sintering.

[0044] Furthermore, through the setting of the wire straightening component 10, the processed electromagnetic wire is conducted and transported in the guiding groove 6, which plays the role of guiding and straightening the electromagnetic wire. During the liquid pumping process through the liquid pumping pipe 911, the water liquid will first enter the barrel 106, causing the pressure in the barrel 106 to rise, thereby driving the piston 108 and the lifting rod 109 to move upward. The connecting rod 103 is driven to rotate around the first connecting shaft 102 through the second connecting shaft 110, so that the fixed shaft 104 and the pressure roller 105 at the end of the connecting rod 103 move downward and rotate. The pressure roller 105 presses the electromagnetic wire at the end of the guiding seat 5, playing the role of guiding and straightening and tightening the electromagnetic wire, avoiding the occurrence of folding and wrinkling problems of the electromagnetic wire to be processed, and making the subsequent film sintering more uniform.

[0045] Furthermore, through the setting of the linkage brushing component 11, during the process of conducting and transporting the electromagnetic wire through the upper guide wheel 907 and the lower guide wheel 905, the rotation of the lower guide wheel 905 drives the rotating disk 116 to rotate through the transmission shaft 115. Driven by the fourth connecting shaft 117, the transmission rod 118 and the third connecting shaft 114, the moving block 113 reciprocates horizontally along the moving groove 112. The moving block 113 drives the bottom brush 119 to reciprocate and clean the filter plate 913, avoiding the occurrence of blockage problems of the filter plate 913 and facilitating the return of the sprayed cooling water liquid. The moving block 113 also drives the top brush 1111 to reciprocate. The electromagnetic wire conducted by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 evenly coats the cooling water on the film sintered by the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform.

[0046] Working principle: When the present invention is in use, during the operation of the automatic moving device for high-frequency sintering of thin films, the electromagnetic wire to be sintered is fed by the driving wire-feeding roller 3. The fed electromagnetic wire is laid flat in the guiding groove 6 of the guiding seat 5. With the guiding of the pressing wheel 8, the electromagnetic wire horizontally and evenly passes through the high-frequency sintering machine 2. The high-frequency sintering of the imide film of the electromagnetic wire is carried out by the high-frequency sintering machine 2. After processing, the electromagnetic wire is wound up by the driving take-up roller 4. During the conveying process of the electromagnetic wire, the driving wire-feeding roller 3 will drive the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously operates to pump the cooling water liquid in the water storage tank 901 through the liquid suction pipe 910. The water liquid will first enter the tube 106. The setting of the one-way pressure relief valve 107 prevents the water liquid from flowing back, increasing the pressure in the tube 106, thereby driving the piston 108 and the lifting rod 109 to move upward. The second connecting shaft 110 drives the connecting rod 103 to flip around the first connecting shaft 102, causing the fixed shaft 104 and the pressing roller 105 at the end of the connecting rod 103 to move downward and flip. The pressing roller 105 presses the electromagnetic wire at the end of the guiding seat 5, playing a role in guiding and straightening the electromagnetic wire to avoid the occurrence of folding and wrinkling problems of the electromagnetic wire to be processed, making the subsequent thin film sintering more uniform. When the pressure in the tube 106 reaches the threshold value of the one-way pressure relief valve 107, the excess water liquid is continuously conveyed through the liquid pumping pipe 911. The electromagnetic wire after sintering processing is placed above the lower guide wheel 905, and then the arc cover 903 is flipped and covered under the action of the hinge 902, so that the upper guide wheel 907 on the arc cover 903 is correctly covered above the lower guide wheel 905. The arc cover 903 on the water storage tank 901 is covered and fixed through the buckle 908. The upper guide wheels 907 and the lower guide wheels 905 on both sides clamp the electromagnetic wire, and the sintered electromagnetic wire is guided through the cooperation of the upper guide wheel 907 and the lower guide wheel 905, which is beneficial to the winding of the electromagnetic wire after processing and effectively avoids the occurrence of bending and wrinkling problems of the electromagnetic wire. During the conveying process of the electromagnetic wire, the driving wire-feeding roller 3 will drive the turbine pump 909 to rotate synchronously. The turbine pump 909 continuously operates to pump the cooling water liquid in the water storage tank 901 through the liquid suction pipe 910, and pumps it into the inside of the arc cover 903 through the liquid pumping pipe 911. The cooling water liquid is sprayed out through the spray holes 912, spraying the outer wall of the electromagnetic wire guided in the arc cover 903, quickly cooling the thin film of the electromagnetic wire after sintering, enabling the thin film of the electromagnetic wire to quickly solidify to form a uniform crystal structure, obtaining a high-quality thin film, improving the efficiency and effect of the high-frequency sintering of the electromagnetic wire thin film. The above-mentioned sprayed water liquid can flow back and be collected into the inside of the water storage tank 901 through the filter plate 913, reducing water resource waste and avoiding water liquid leakage. The rotation of the lower guide wheel 905 drives the rotating disk 116 to rotate through the transmission shaft 115. The fourth connecting shaft 117 on the rotating disk 116 rotates, and the reciprocating motion is converted into a linear motion through the transmission rod 118. Therefore, the transmission rod 118 drives the moving strip 113 to reciprocate horizontally along the moving groove 112 through the third connecting shaft 114.The moving strip 113 drives the bottom brush 119 to reciprocate and clean the filter plate 913, avoiding the occurrence of blockage of the filter plate 913, facilitating the reflux of the sprayed cooling water liquid. The moving strip 113 also drives the top brush 1111 to reciprocate. The electromagnetic wire guided by the upper guide wheel 907 and the lower guide wheel 905 passes through the bristles of the top brush 1111. The reciprocating movement of the top brush 1111 will evenly coat the cooling water on the sintered film of the electromagnetic wire, improving the cooling speed of the sintered film and making the cooling of the sintered film more uniform.

[0047] The disclosed embodiments of the present invention are preferred embodiments, but are not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present invention, they are within the protection scope of the present invention.

Claims

1. An automatic moving device for high frequency sintering of thin films, characterized in that: It comprises a mounting frame (1), a sintering high-frequency machine (2) is fixed on the middle outer wall of the mounting frame (1), a driving wire feeding roller (3) and a driving wire taking-up roller (4) are respectively mounted on the outer walls at both ends of the top of the mounting frame (1), a guide seat (5) is fixed on the outer wall of the mounting frame (1) located between the sintering high-frequency machine (2) and the driving wire feeding roller (3), a guide groove (6) is provided on the top outer wall of the guide seat (5), a fixing frame (7) is fixed on the outer wall of one side of the top of the guide seat (5), a wire pressing wheel (8) is rotatably mounted on the inner wall of the fixing frame (7), a wire straightening assembly (10) is arranged on the outer wall of the end of the guide seat (5), and a sintering uniform cooling assembly (9) is arranged on the outer wall of the mounting frame (1) located between the sintering high-frequency machine (2) and the driving wire taking-up roller (4); The sintering uniform cooling component (9) comprises a water tank (901) fixed on the outer wall of one side of the top of the mounting frame (1), and the water tank (901) is located between the sintering high-frequency machine (2) and the driving wire take-up roller (4). The outer wall of one side of the top of the water tank (901) is rotatably connected to an arc cover (903) via a hinge (902). A first connecting frame (904) is symmetrically fixed on the outer wall of the top of the water tank (901), and a lower guide wheel (905) is rotatably mounted on the inner wall of the first connecting frame (904). A second connecting frame (906) is symmetrically fixed on the inner wall of the top of the arc cover (903), and an upper guide wheel (907) is rotatably mounted on the inner wall of the second connecting frame (906). Buckles (908) are correspondingly mounted on the outer walls of one side of the water tank (901) and the arc cover (903). The driving wire feeding roller ( A turbine pump (909) is installed on the outer wall of one side of the frame of the first connecting frame (904), and the turbine pump (909) and the driving wire feeding roller (3) are coaxially connected. The suction end of the turbine pump (909) is connected to a suction pipe (910), and one end of the suction pipe (910) is connected to the interior of the water storage tank (901). The pumping end of the turbine pump (909) is connected to a pumping pipe (911). The arc cover (903) is a hollow structure, and one end of the pumping pipe (911) is connected to the interior of the arc cover (903). Spray holes (912) are distributed on the inner wall of the arc cover (903). A filter plate (913) is embedded through the outer wall of the water storage tank (901) located between the first connecting frame (904). A linkage brushing assembly (11) is provided on the outer wall of the water storage tank (901) located on the top of the filter plate (913) of the water storage tank (901).

2. The automatic moving device for high frequency sintering of thin films as claimed in claim 1, characterized in that: The wire straightening assembly (10) comprises an ear block (101) symmetrically fixed on the outer wall of one end of the top of the guide seat (5); a first connecting shaft (102) is rotatably mounted on the outer wall of the ear block (101); a connecting rod (103) is rotatably mounted on the outer wall of the end of the first connecting shaft (102); a fixed shaft (104) is connected to the outer wall between the ends of the connecting rod (103); a pressure roller (105) is rotatably mounted on the middle outer wall of the fixed shaft (104); the mounting frame (1) is located on the outer wall of one side of the guide seat (5); and a bobbin (105) is fixed thereon. 06), the middle part of the pump liquid pipe (911) is connected to the bottom of the barrel (106), and one-way pressure relief valves (107) are installed at both ends of the pump liquid pipe (911) located on the barrel (106), a piston (108) is arranged inside the barrel (106), a lifting rod (109) is fixedly connected to the top outer wall of the piston (108), and a second connecting shaft (110) is fixed to one end of the lifting rod (109) that passes through the outside of the barrel (106), and the end of the second connecting shaft (110) is rotatably connected to the end of the connecting rod (103).

3. The automatic moving device for high frequency sintering of thin films as claimed in claim 1, characterized in that: The linkage brushing assembly (11) comprises side panels (111) symmetrically fixed on the top outer wall of the water storage tank (901), the middle outer walls of the side panels (111) are each provided with a movable groove (112), the outer walls between the movable grooves (112) are provided with movable blocks (113), the outer walls at both ends of the movable blocks (113) are rotatably mounted with third connecting shafts (114), the outer walls on both sides of the first connecting frame (904) are rotatably mounted with transmission shafts (115), and the transmission shafts (115) and the lower guide wheel (905) are coaxially connected. A rotating disk (116) is fixed at the end of the transmission shaft (115); a fourth connecting shaft (117) is rotatably mounted on the outer wall of one end of the rotating disk (116); a transmission rod (118) is rotatably connected between the third connecting shaft (114) and the fourth connecting shaft (117); a bottom brush (119) is fixed on the bottom outer wall of the movable bar (113); a connecting plate (1110) is fixed on the top outer wall of the movable bar (113); and a top brush (1111) is fixed on the top outer wall of the connecting plate (1110).

4. The automatic moving device for high frequency sintering of thin films as claimed in claim 2, characterized in that: The end of the pump liquid pipe (911) is a telescopic hose.

5. The automatic moving device for high frequency sintering of thin films as claimed in claim 3, characterized in that: The moving bar (113) and the moving groove (112) are sliding matching components, and the inner wall of the moving groove (112) is coated with lubricating oil.

6. The automatic moving device for high frequency sintering of thin films as claimed in claim 3, characterized in that: The bristles of the bottom brush (119) are soft, and the bottom of the bottom brush (119) is in contact with and connected to the outer wall of the filter plate (913).

7. The automatic moving device for high frequency sintering of thin films as claimed in claim 3, characterized in that: The bristles of the top brush (1111) are soft, and the top brush (1111) is located between the lower guide wheels (905).

Citation Information

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