Capacitor automatic feeding mechanism and PCB capacitor welding and assembling device

By designing an automatic capacitor feeding mechanism, a vibratory feeder, a direct vibratory conveyor, and a hanging plate are used to screen capacitors with uniform bottom orientation and pin bending direction, solving the problem of low capacitor feeding efficiency in existing equipment and achieving highly efficient automation of capacitor feeding.

CN119521647BActive Publication Date: 2025-12-05DONGGUAN ANDA AUTOMATIC EQUIP
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Patent Information

Application Number
CN202411549261.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-12-05
Estimated Expiration
2044-11-01

AI Technical Summary

Technical Problem

In existing PCB capacitor soldering and assembly equipment, the capacitor feeding mechanism cannot guarantee that the bottom orientation and pin bending direction of each capacitor are uniform, resulting in low feeding efficiency.

Method used

Design an automatic capacitor feeding mechanism that uses a hanging plate to screen capacitors with uniform bottom orientation and pin bending direction. Automatic capacitor feeding is achieved through a vibratory feeder, a direct vibration conveyor, a hanging plate, and a guiding structure, eliminating the need for adjustment in downstream mechanisms.

Benefits of technology

This improves the efficiency of capacitor feeding, ensures consistency in the orientation of the capacitor bottom and the bending direction of the leads, and simplifies the operation process of downstream mechanisms.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of automatic feeding mechanism of capacitor and PCB capacitor welding assembly equipment, comprising: vibrating disc, is provided with discharge port;Direct vibration conveying device, including direct vibrator and first material receiving plate and second material receiving plate installed on direct vibrator, first material receiving plate and second material receiving plate are arranged at angle, one end of second material receiving plate is connected with one end of first material receiving plate or mutually close, to make first material receiving plate and second material receiving plate form direct vibration material channel, direct vibration material channel is communicated with discharge port, first material receiving plate is inclinedly arranged relative to horizontal direction;Hang and rely on board, is set to one end of first material receiving plate away from second material receiving plate, and hang and rely on board is used for the pin of capacitor hanging;Correcting structure, for making the pin of capacitor is hung in uniform bending direction on hang and rely on board.The automatic feeding mechanism of capacitor provided by the application can convey capacitor to direct vibration material channel and screen out capacitor with uniform bottom orientation and uniform pin bending direction using hang and rely on board, improve feeding efficiency.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of capacitor feeding, and particularly relates to a capacitor automatic feeding mechanism and a PCB capacitor welding assembly device. BACKGROUND

[0002] In the manufacturing process of a PCB, various electronic components, including capacitors, need to be assembled and welded on the PCB, and the capacitors are installed on the corresponding positions of the PCB by a PCB capacitor welding assembly device. In the existing PCB capacitor welding assembly device, the capacitor feeding mechanism usually comprises a vibrating disc and a straight-vibration conveying device. The scattered capacitors are conveyed one by one to the straight-vibration conveying device by the vibrating disc, and then the capacitors are conveyed forward to the feeding station along a straight line by the straight-vibration conveying device. In actual production, the pins of the capacitors are usually preliminarily bent before feeding. Although the existing capacitor feeding mechanism can realize the one-by-one sorting and feeding of the capacitors to the feeding station, it cannot guarantee that the bottoms of the capacitors conveyed to the feeding station are uniformly oriented and the pin bending directions are uniform. Therefore, it is usually necessary to detect and adjust the positions of the pins of the capacitors by a mechanical hand or other devices to make the bottoms of the capacitors uniformly oriented and the pin bending directions uniform, which results in low feeding efficiency. SUMMARY

[0003] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, the present application provides a capacitor automatic feeding mechanism, which can convey the capacitors to a straight-vibration conveying device and screen out the capacitors with uniform bottoms and uniform pin bending directions by using a hanging plate, so that the downstream mechanism can take away the capacitors with the pins hanging on the hanging plate from the straight-vibration conveying device, thereby eliminating the step of adjusting the capacitors by the downstream mechanism to make the bottoms of the capacitors uniformly oriented and the pin bending directions uniform, and improving the feeding efficiency.

[0004] The present application also provides a PCB capacitor welding assembly device with the above-mentioned capacitor automatic feeding mechanism.

[0005] The automatic capacitor feeding mechanism according to the first aspect of the present application comprises a vibrating disc, a straight-vibration conveying device, a hanging plate and a guiding structure, the vibrating disc is used for placing capacitors, and the vibrating disc is provided with a discharge port; the straight-vibration conveying device comprises a straight-vibration device and a first material receiving plate and a second material receiving plate mounted on the straight-vibration device, the first material receiving plate and the second material receiving plate are arranged at an angle, one end of the second material receiving plate is connected to one end of the first material receiving plate or is close to the one end of the first material receiving plate, so that the first material receiving plate and the second material receiving plate form a straight-vibration material channel, the straight-vibration material channel is communicated with the discharge port, the first material receiving plate is arranged to be inclined relative to the horizontal direction, the first material receiving plate is used for supporting the circumferential wall of the capacitor, and the second material receiving plate is used for supporting the top end of the capacitor; the hanging plate is arranged at the end of the first material receiving plate away from the second material receiving plate, and the hanging plate is used for suspending the pins of the capacitor; and the guiding structure is arranged on one side of the first material receiving plate, and the guiding structure is used for suspending the pins of the capacitor on the hanging plate in a uniform bending direction.

[0006] The automatic capacitor feeding mechanism according to the first aspect of the present application comprises a vibrating disc, a straight-vibration conveying device, a hanging plate and a guiding structure, the vibrating disc is used for placing capacitors, and the vibrating disc is provided with a discharge port; the straight-vibration conveying device comprises a straight-vibration device and a first material receiving plate and a second material receiving plate mounted on the straight-vibration device, the first material receiving plate and the second material receiving plate are arranged at an angle, one end of the second material receiving plate is connected to one end of the first material receiving plate or is close to the one end of the first material receiving plate, so that the first material receiving plate and the second material receiving plate form a straight-vibration material channel, the straight-vibration material channel is communicated with the discharge port, the first material receiving plate is arranged to be inclined relative to the horizontal direction, the first material receiving plate is used for supporting the circumferential wall of the capacitor, and the second material receiving plate is used for supporting the top end of the capacitor; the hanging plate is arranged at the end of the first material receiving plate away from the second material receiving plate, and the hanging plate is used for suspending the pins of the capacitor; and the guiding structure is arranged on one side of the first material receiving plate, and the guiding structure is used for suspending the pins of the capacitor on the hanging plate in a uniform bending direction.

[0007] According to some embodiments of the present application, the straight-vibration conveying device is provided with a separation structure, and the separation structure is used for separating the capacitor with the bottom away from the hanging plate from the straight-vibration material channel.

[0008] According to some embodiments of the present application, the separation structure comprises a capacitor material falling port, the capacitor material falling port is arranged on the second material receiving plate, the capacitor material falling port is arranged opposite to the hanging plate, and a capacitor recycling device is arranged on the side of the capacitor material falling port away from the hanging plate.

[0009] According to some embodiments of the present application, the first receiving plate is arranged perpendicularly to the hanging plate, the hanging plate comprises a connecting section and a hanging section connected to each other, the connecting section is connected to the first receiving plate, and the hanging section protrudes from the first receiving plate for suspending the pins of the capacitor, and the width of the hanging section protruding from the first receiving plate is less than the radius of the capacitor.

[0010] According to some embodiments of the present application, the guiding structure comprises a guiding sheet arranged on the side of the hanging plate away from the second receiving plate, and the guiding sheet has a guiding gap with the hanging plate for the pins of the capacitor to pass through.

[0011] According to some embodiments of the present application, the guiding structure comprises a magnet installed on the side of the hanging plate away from the second receiving plate, and when the pins of the capacitor are suspended on the hanging plate, the magnet is located on one side of the pins of the capacitor to attract the pins of the capacitor.

[0012] According to some embodiments of the present application, the straight vibrating material channel is provided with a feeding opening at the end away from the discharging opening, and the feeding opening is provided with a material blocking device for opening and closing the feeding opening.

[0013] According to some embodiments of the present application, the vibrating disc is provided with a spiral feeding track inside, the upper end of the spiral feeding track extends to the discharging opening, the straight vibrating material channel is arranged along the feeding direction of the upper end of the spiral feeding track, the first receiving plate is connected to the spiral feeding track through a material guiding turning piece, and the material guiding turning piece is used to guide the axial direction of the capacitor to turn from the feeding direction along the upper end of the spiral feeding track to the width direction of the first receiving plate.

[0014] According to some embodiments of the present application, the capacitor recycling device is provided with a capacitor recycling channel, one end of the capacitor recycling channel close to the vibrating disc is in communication with the inside of the vibrating disc, and the capacitor recycling channel is used to send the capacitor in the capacitor recycling channel back to the inside of the vibrating disc.

[0015] The PCB capacitor welding assembly equipment according to the second aspect of the embodiments of the present application comprises the automatic capacitor feeding mechanism.

[0016] The PCB capacitor welding assembly equipment according to the embodiments of the present application has at least the following beneficial effects: the PCB capacitor welding assembly equipment provided by the present application can feed the capacitor to the straight vibrating material channel through the automatic capacitor feeding mechanism, and screen out the capacitor with the bottom facing the same direction and the pin bending direction facing the same direction through the hanging plate, so that the downstream mechanism takes away the capacitor with the pin suspended on the hanging plate from the straight vibrating material channel, and the step of adjusting the capacitor to make the bottom of the capacitor face the same direction and the pin bending direction face the same direction is omitted, thereby improving the feeding efficiency.

[0017] Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following and the attendant drawings or can be learned by practice of the application. BRIEF DESCRIPTION OF DRAWINGS

[0018] The foregoing and / or additional aspects and advantages of the application will become apparent and be more readily understood through consideration of the following description, taken in conjunction with the accompanying drawings, in which:

[0019] Figure 1 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application;

[0020] Figure 2 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application; Figure 1 An enlarged view of the automatic capacitor feeding mechanism shown at A;

[0021] Figure 3 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application; Figure 1 An enlarged view of the automatic capacitor feeding mechanism shown at B;

[0022] Figure 4 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application; Figure 1 An enlarged view of the automatic capacitor feeding mechanism shown at C;

[0023] Figure 5 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application; Figure 4 An enlarged view of the automatic capacitor feeding mechanism shown at C;

[0024] Figure 6 A schematic view of the automatic capacitor feeding mechanism according to an embodiment of the application; Figure 1 A partial structural schematic view of the PCB capacitor welding assembly device of the automatic capacitor feeding mechanism shown;

[0025] Figure 7 A schematic view of the capacitor.

[0026] LIST OF REFERENCE NUMERALS:

[0027] Vibration disc 100, discharge port 110, spiral feeding track 120, straight vibrator 210, first receiving plate 220, second receiving plate 230, capacitor discharge port 231, straight vibrator track 240, feeding port 241, hanging plate 250, connecting section 250a, hanging section 250b, guide slope 251, guide structure 260, guide plate 261, mounting plate 262, magnet 263, blocking device 300, blocking plate 310, reset structure 320, capacitor recycling device 400, capacitor recycling channel 410, guide turning piece 500, transition part 510, transition groove 511, guide turning part 520, turning channel 521, pin shaping mechanism 610, first material moving device 620, PCB feeding mechanism 630, intermediate positioning device 640, capacitor 700, pin 710. DETAILED DESCRIPTION

[0028] Embodiments of the present application are described below in detail with reference to the accompanying drawings, wherein the same or similar components or components having the same or similar functions are denoted by the same or similar reference numerals throughout the drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.

[0029] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the purpose of facilitating the description of the present application and simplifying the description, and does not indicate or imply that the device or component referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0030] In the description of the present application, if the meaning of one or more is one or more, the meaning of more than two is more than two, greater than, less than, more than, etc. are not included in the number, above, below, etc. are included in the number. If it is described as first, second, it is only for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of indicated technical features.

[0031] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be broadly understood, and those skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0032] As shown in Figure 7 , the capacitor 700 has two ends in the axial direction, one end of which is the bottom end of the capacitor 700 and the other end is the top end of the capacitor 700. In actual production, the pin 710 of the capacitor 700 is preliminarily bent before feeding, and the pin 710 usually has one bend or two bends to Figure 7 The capacitor 700 shown is an example, the pin 710 of the capacitor 700 has two bends, one of which is bent from the bottom of the capacitor 700 along the axial direction of the capacitor 700 and then bent to the radial direction of the capacitor 700 and then bent to the axial direction of the capacitor 700. Referring to Figure 7 , the pin 710 of the capacitor 700 has one bend, which is bent from the bottom of the capacitor 700 along the axial direction of the capacitor 700 and then bent to the radial direction of the capacitor 700.

[0033] Referring to Figures 1 to 5The capacitor automatic feeding mechanism according to the first aspect embodiment of the application comprises a vibrating disc 100, a straight-vibration conveying device, a hanging plate 250 and a guide structure 260. The vibrating disc 100 is used for placing capacitors 700, and is provided with a discharge port 110. The straight-vibration conveying device comprises a straight vibrator 210 and a first material receiving plate 220 and a second material receiving plate 230 mounted on the straight vibrator 210. The first material receiving plate 220 and the second material receiving plate 230 are arranged at an angle. One end of the second material receiving plate 230 is connected to one end of the first material receiving plate 220 or is close to the one end of the first material receiving plate 220, so that the first material receiving plate 220 and the second material receiving plate 230 form a straight-vibration material channel 240. The straight-vibration material channel 240 is in communication with the discharge port 110. The first material receiving plate 220 is arranged to be inclined relative to the horizontal direction. The first material receiving plate 220 is used for supporting the circumferential side wall of the capacitor 700. The second material receiving plate 230 is used for supporting the top end of the capacitor 700. The hanging plate 250 is arranged at the end of the first material receiving plate 220 away from the second material receiving plate 230. The hanging plate 250 is used for suspending the pin 710 of the capacitor 700. The guide structure 260 is arranged at one side of the first material receiving plate 220. The guide structure 260 is used for making the pin 710 of the capacitor 700 be suspended on the hanging plate 250 in a uniform bending direction.

[0034] For example, the length direction of the second material receiving plate 230 is the extension direction of the straight-vibration material channel 240. The lower end of the second material receiving plate 230 is connected to the lower end of the first material receiving plate 220 or is close to the lower end of the first material receiving plate 220. After the capacitor 700 is input into the straight-vibration material channel 240, the first material receiving plate 220 supports the circumferential side wall of the capacitor 700 below the capacitor 700, and the second material receiving plate 230 supports the top end of the capacitor 700. The axial direction of the capacitor 700 is along the width direction of the first material receiving plate 220, and the radial direction of the capacitor 700 is along the length direction of the first material receiving plate 220. Thus, the straight-vibration material channel 240 conveys the capacitor 700 in the radial direction of the capacitor 700.

[0035] The automatic capacitor feeding mechanism provided by the application can feed the capacitors 700 to the straight-vibration material channel 240 from the discharge port 110 one by one in the working process, the straight-vibration material channel 240 can transport the capacitors 700 along the radial direction of the capacitors 700, and the capacitors 700 can roll on the first material receiving plate 220 due to the frictional resistance between the first material receiving plate 220 and the circumferential wall of the capacitors 700 when the capacitors 700 do not reach the hanging plate 250, wherein the pin 710 on the bottom of the capacitor 700 with the bottom facing the hanging plate 250 can be hung on the hanging plate 250 when the capacitor 700 rolls to the hanging plate 250, and the pin 710 of the capacitor 700 will be hung on the hanging plate 250 in a unified bending direction under the action of the guide structure 260, so that the automatic capacitor feeding mechanism provided by the application can transport the capacitors 700 to the straight-vibration material channel 240 and screen out the capacitors 700 with the bottom facing the unified direction and the pin 710 bending direction unified by using the hanging plate 250, so that the downstream mechanism can take away the capacitors 700 with the pin 710 hung on the hanging plate 250 from the straight-vibration material channel 240, and the step of adjusting the capacitors 700 to make the bottom of the capacitors 700 face the unified direction and the pin 710 bending direction unified is omitted, thereby improving the feeding efficiency.

[0036] According to some embodiments of the application, the straight-vibration conveying device is provided with a separation structure for separating the capacitors 700 with the bottom away from the hanging plate 250 from the straight-vibration material channel 240, so that the capacitors 700 transported to the end of the straight-vibration material channel 240 away from the vibration disc 100 are all capacitors 700 with the bottom facing the hanging plate 250 and the pin 710 hanging on the hanging plate in a unified bending direction, so that the downstream mechanism does not need to distinguish the capacitors 700 and can take the material from the end of the straight-vibration material channel 240 away from the vibration disc 100.

[0037] According to some embodiments of the application, the separation structure comprises a capacitor discharge port 231, the capacitor discharge port 231 is arranged on the second material receiving plate 230, the capacitor discharge port 231 is arranged opposite to the hanging plate 250, and a capacitor recycling device 400 is arranged on the side of the capacitor discharge port 231 away from the hanging plate 250. Referring to Figure 2In the orientation shown in FIG. 1, the capacitor drop port 231 is located below the hanging plate 250, and the capacitor recycling device 400 is located below the capacitor drop port 231. Through the above arrangement, during the process of conveying the capacitor 700 by the straight-vibration material channel 240, the capacitor 700 with the bottom part away from the hanging plate 250 will fall into the capacitor recycling device 400 from the capacitor drop port 231, because the pin 710 is not hung on the hanging plate 250, thereby separating the capacitor 700 with the bottom part away from the hanging plate 250 from the straight-vibration material channel 240, so that the capacitors 700 conveyed to the end of the straight-vibration material channel 240 away from the vibration disc 100 are all the capacitors 700 with the bottom part toward the hanging plate 250 and the pin 710 hung on the hanging plate 250 in a uniform bending direction, which facilitates the downstream mechanism to take the material from the end of the straight-vibration material channel 240 away from the vibration disc 100.

[0038] Of course, it can be imagined that in other embodiments, the above separation structure can also be arranged in other ways, for example, the separation structure includes a separation groove arranged on the side of the second material receiving plate 230 facing the hanging plate 250, and the separation groove is arranged obliquely relative to the length direction of the first material receiving plate 220 near the inner wall of the first material receiving plate 220. Thus, during the process of conveying the capacitor 700 by the straight-vibration material channel 240, the pin 710 of the capacitor 700 with the bottom part away from the hanging plate 250 will fall into the separation groove, and then the inner wall of the separation groove near the first material receiving plate 220 abuts against the pin 710 of the capacitor 700 with the bottom part away from the hanging plate 250 to push the bottom part of the capacitor 700 with the bottom part away from the hanging plate 250 away from the second material receiving plate 230, thereby separating the capacitor 700 with the bottom part away from the hanging plate 250 from the straight-vibration material channel 240.

[0039] Referring to Figure 1 and Figure 3 According to some embodiments of the present application, the end of the straight-vibration material channel 240 away from the discharge port 110 is provided with a feeding port 241, and the feeding port 241 is provided with a material blocking device 300 for opening and closing the feeding port 241. Thus, when the downstream mechanism does not take the material, the material blocking device 300 closes the feeding port 241, so that the capacitors 700 conveyed to the feeding port 241 are temporarily stored in the feeding port 241, waiting for the next time of taking the material by the downstream mechanism, and when the downstream mechanism takes the material, the material blocking device 300 opens the feeding port 241. Through the above arrangement, the capacitor automatic feeding mechanism feeds the capacitors 700 at a fixed point, which is more convenient for the downstream mechanism to take the material.

[0040] It can be imagined that in other embodiments, the downstream mechanism can also determine the position of the capacitor 700 with the pin 710 hung on the hanging plate 250 through a visual photographing device and then take the material, in which case the above separation structure and the material blocking device 300 can not be arranged.

[0041] According to some embodiments of the present application, the first receiving plate 220 is arranged perpendicularly to the second receiving plate 230, so that the first receiving plate 220 can be supported on the circumferential wall of the capacitor 700, and the second receiving plate 230 can be attached to the top of the capacitor 700 facing the hanging plate 250, thereby the straight-vibration material channel 240 can stably transport the capacitor 700.

[0042] With reference to Figure 2 and Figure 3 , according to some embodiments of the present application, the first receiving plate 220 is arranged perpendicularly to the hanging plate 250, the hanging plate 250 comprises a connecting section 250a and a hanging section 250b connected to each other, the connecting section 250a is connected to the first receiving plate 220, and the hanging section 250b protrudes from the first receiving plate 220 for the pins 710 of the capacitor 700 to hang on, the width of the hanging section 250b protruding from the first receiving plate 220 is less than the radius of the capacitor 700, so that when the pins 710 of the capacitor 700 hanging on the hanging plate 250 from the bottom, the circumferential wall of the capacitor 700 is also used to contact the first receiving plate 220, thereby ensuring that the capacitor 700 with the pins 710 hanging on the hanging plate 250 can be stably transported by the straight-vibration material channel 240 to the upward material port 241.

[0043] With reference to Figure 1 and Figure 2 , in some embodiments, the guide structure 260 comprises a guide sheet 261 arranged on the side of the hanging plate 250 away from the second receiving plate 230, and the guide sheet 261 has a guide gap with the hanging plate 250 for the pins 710 of the capacitor 700 to pass through. Wherein, the length direction of the hanging plate 250 is along the conveying direction of the straight-vibration material channel 240, and the guide sheet 261 is arranged along the length direction of the hanging plate 250. So for the capacitor 700 with two bending positions of the pins 710, the guide sheet 261 can press the second bending position of the two pins 710 of the capacitor 700 to the side of the guide sheet 261 close to the first receiving plate 220, so that the two pins 710 of the capacitor 700 are arranged along the length direction of the hanging plate 250, thereby realizing the unification of the bending direction of the pins 710 of the capacitor 700.

[0044] With reference to Figure 1 and Figure 2 , according to some embodiments of the present application, the guide sheet 261 is connected to a mounting plate 262, and the mounting plate 262 is mounted on the straight-vibration conveying device through a first adjusting structure, and the first adjusting structure is used to adjust the position of the guide sheet 261 along the width direction of the hanging plate 250. Thus, the position of the guide sheet 261 can be adjusted according to the distance between the second bending position of the pin 710 and the center of the capacitor 700.

[0045] In some embodiments, the first adjusting structure can include a locking bolt and a strip-shaped hole provided on the mounting plate 262, the locking bolt is threaded through the strip-shaped hole and screwed with the linear vibration conveying device, the length direction of the strip-shaped hole is along the width direction of the abutting plate 250. Of course, in other embodiments, the first adjusting structure can also be provided in other ways, for example, the linear vibration conveying device is provided with a magnetic mounting seat, the mounting plate 262 is slidingly mounted on the magnetic mounting seat, the first adjusting structure includes a magnetic force seat, the magnetic force seat is mounted on the mounting plate 262, and the mounting plate 262 can be fixed on the magnetic mounting seat through the magnetic force between the magnetic force seat and the magnetic mounting seat. When the knob of the magnetic force seat is turned to make the magnetic force between the magnetic force seat and the magnetic mounting seat disappear, the mounting plate 262 can be slid.

[0046] In the specific implementation process, the mounting plate 262 is located on the side of the abutting plate 250 away from the first material receiving plate 220, and the mounting plate 262 is located between the abutting plate 250 and the vibration disc 100. The side surface of the mounting plate 262 close to the first material receiving plate 220 is inclinedly arranged relative to the guide piece 261. Therefore, the side surface of the mounting plate 262 close to the first material receiving plate 220 can guide the second bending position of the two pins 710 of the capacitor 700 to the side of the guide piece 261 close to the first material receiving plate 220.

[0047] It can be imagined that in other embodiments, the guide piece 261 described above can also be provided in other ways, for example, the guide piece 261 is arranged above the upper end of the abutting plate 250, and the guide piece 261 and the upper end of the abutting plate 250 enclose a guide groove. In this way, when the pins 710 of the capacitor 700 are hung on the abutting plate 250, the roots of the two pins 710 of the capacitor 700 are located in the guide groove, so that the two pins 710 of the capacitor 700 are arranged along the length direction of the abutting plate 250, thereby realizing the unification of the bending direction of the pins 710 of the capacitor 700. With this arrangement, whether the pins 710 of the capacitor 700 have been bent once or twice, the guide piece 261 can realize the unification of the bending direction of the pins 710 of the capacitor 700 hung on the abutting plate 250.

[0048] Referring to Figure 1 and Figure 2According to some embodiments of the present invention, the guiding structure 260 includes a magnet 263, which is mounted on one side of the mounting plate 250 away from the second receiving plate 230. The magnet 263 extends along the length of the mounting plate 250. When the leads 710 of the capacitor 700 are suspended on the mounting plate 250, the magnet 263 is located on one side of the leads 710 of the capacitor 700 to attract and guide the leads 710 of the capacitor 700. Thus, when the two leads 710 of the capacitor 700 are made of iron, cobalt, nickel, or other materials that can be attracted by the magnet 263, the magnet 263 can hold the two leads 710 of the capacitor 700, so that the two leads 710 of the capacitor 700 are arranged along the length of the mounting plate 250, thereby achieving uniformity in the bending direction of the leads 710 of the capacitor 700. In addition, it can also prevent the leads 710 of the capacitor 700 from falling off the mounting plate 250.

[0049] Reference Figure 2 According to some embodiments of the present invention, the end of the hanging section 250b near the discharge port 110 is provided with a guiding slope 251 or a guiding arc surface, so that the pin 710 of the capacitor 700 with its bottom facing the hanging plate 250 can be more easily rotated and attached to the hanging plate 250.

[0050] In the specific implementation process, the mounting plate 250 is installed on the first receiving plate 220 through the second adjustment structure to adjust the width of the mounting section 250b protruding from the first receiving plate 220. The second adjustment structure can refer to the setting method of the first adjustment structure, and will not be described in detail here.

[0051] Reference Figure 1 and Figure 3 According to some embodiments of the present invention, the material blocking device 300 includes a material blocking plate 310 rotatably mounted on the loading port 241. A reset structure 320 is provided between the material blocking plate 310 and the direct vibration conveyor. The material blocking plate 310 can rotate between a blocking position and a clearance position. The reset structure 320 is used to drive the material blocking plate 310 to rotate from the clearance position to the blocking position. Thus, when the PCB capacitor soldering assembly equipment takes a capacitor 700 from the loading port 241, the capacitor 700 can push the material blocking plate 310 to rotate from the blocking position to the clearance position so that the capacitor 700 can leave the loading port 241. After the capacitor 700 leaves the loading port 241, the material blocking plate 310 automatically rotates to the blocking position under the action of the reset structure 320 to close the loading port 241. In this way, the material blocking device 300 does not require additional control and is convenient to use.

[0052] In specific implementation, the reset structure 320 can be set as a torsion spring, tension spring or magnetic reset structure, etc.

[0053] It can be imagined that the above-mentioned material blocking device 300 can also be arranged in other ways. For example, the material blocking device 300 can include two symmetrically arranged spring beads. When the pressing force of the capacitor 700 on the spring beads is large enough, the capacitor 700 can push the spring beads to retract. Thus, when the PCB capacitor welding assembly device takes the capacitor 700 from the feeding opening 241, the capacitor 700 can push the spring beads to retract to open the feeding opening 241. After the PCB capacitor welding assembly device takes away one capacitor 700, the spring beads automatically pop out, thereby closing the feeding opening 241.

[0054] With reference to Figure 4 and Figure 5 According to some embodiments of the present application, the vibration disc 100 has a spiral feeding track 120, the upper end of the spiral feeding track 120 extends to the discharging opening 110, the straight vibration track 240 is arranged along the feeding direction of the upper end of the spiral feeding track 120, the first material receiving plate 220 is connected to the spiral feeding track 120 through the material guiding and turning part 500, and the material guiding and turning part 500 is used to guide the axial direction of the capacitor 700 to change from the feeding direction along the upper end of the spiral feeding track 120 to the width direction of the first material receiving plate 220. Through the above arrangement, the capacitor 700 output from the discharging opening 110 can enter the straight vibration track 240 in the posture of the axial direction along the width direction of the first material receiving plate 220, so as to achieve the subsequent goals of hanging the pin 710 of the capacitor 700 on the hanging plate 250 and guiding the pin 710.

[0055] With reference to Figure 4 and Figure 5 According to some embodiments of the present application, the material guiding and turning part 500 includes a transition part 510 and a guiding and turning part 520, the transition part 510 has a transition groove 511 connected to the straight vibration track 240, the inner wall of the transition groove 511 is circularly transitioned between the lower side wall of the discharging opening 110, and the upper and lower projections of the guiding and turning part 520 are arc-shaped, the lower end of the guiding and turning part 520 is connected to the inner wall of the transition groove 511, so that the guiding and turning part 520 and the transition part 510 together form a turning channel 521 with arc-shaped upper and lower projections, the spiral feeding track 120 is connected to the turning channel 521, and through the above arrangement, the capacitor 700 output from the spiral feeding track 120 can smoothly pass through the turning channel 521, enter the transition groove 511 and then enter the straight vibration track 240. When the capacitor 700 moves along the turning channel 521, under the guidance of the turning channel 521, the axial direction of the capacitor 700 changes from the feeding direction along the upper end of the spiral feeding track 120 to the width direction of the first material receiving plate 220.

[0056] Of course, it can be imagined that in some embodiments, the first receiving plate 220 can be directly extended to the upper end of the spiral feeding track 120, and then the lower end of the guide turning part 520 is connected to the first receiving plate 220, at this time, the transition part 510 can not be provided.

[0057] It can be imagined that in other embodiments, the straight-vibration material channel 240 is arranged vertically to the feeding direction of the upper end of the spiral feeding track 120, and the straight-vibration material channel 240 is communicated to the upper end of the spiral feeding track 120, that is, the first receiving plate 220 and the second receiving plate 230 are extended to the upper end of the spiral feeding track 120, and the first receiving plate 220 is below the capacitor 700 conveyed to the upper end of the spiral feeding track 120, at this time, the upper end of the spiral feeding track 120 can push the capacitor 700 into the straight-vibration material channel 240 along the horizontal direction, and since the first receiving plate 220 is arranged obliquely to the horizontal direction, during the process, the capacitor 700 rotates and tilts under the action of gravity until it is supported by the first receiving plate 220, so that the axial rotation of the capacitor 700 is along the width direction of the first receiving plate 220.

[0058] Referring to Figure 2 and Figure 3 According to some embodiments of the present application, the capacitor recovery device 400 is provided with a capacitor recovery channel 410, which is communicated with the inside of the vibration disc 100 near one end of the vibration disc 100, and the capacitor recovery channel 410 is used to send the capacitor 700 located in the capacitor recovery channel 410 back to the inside of the vibration disc 100. Through the above-mentioned arrangement, the capacitor 700 dropped into the capacitor recovery device 400 from the capacitor discharge port 231 can be returned to the vibration disc 100 through the capacitor recovery channel 410 and then reloaded.

[0059] In the specific implementation process, the capacitor recovery channel 410 can be arranged obliquely or curvedly, so that the capacitor recovery channel 410 sends the capacitor 700 located in the capacitor recovery channel 410 back to the inside of the vibration disc 100.

[0060] The PCB capacitor welding assembly equipment according to the second aspect of the present application comprises the above-mentioned capacitor automatic feeding mechanism.

[0061] The PCB capacitor welding assembly equipment provided by the present application can realize the conveying of the capacitor 700 to the straight-vibration material channel 240 and the screening of the capacitor 700 with the bottom facing the same direction and the pin 710 bending direction being uniform by using the hanging plate 250 through the above-mentioned capacitor automatic feeding mechanism, so that the downstream mechanism takes away the capacitor 700 with the pin 710 hanging on the hanging plate 250 from the straight-vibration material channel 240, and the step of adjusting the capacitor 700 to make the pin 710 of the capacitor 700 bend in the same direction is omitted, thereby improving the feeding efficiency.

[0062] Referring toFigure 6 In some embodiments, the PCB capacitor welding assembly device can include a rack (not shown in the figure), a pin shaping mechanism 610, a material moving mechanism, a welding mechanism (not shown in the figure), and a PCB feeding mechanism 630, the pin shaping mechanism 610, the material moving mechanism, the welding mechanism, and the PCB feeding mechanism 630 are arranged on the rack, and the rack is provided with a welding station, so that the PCB feeding mechanism 630 can deliver the PCB to the welding station, the material moving mechanism can sequentially transfer and deliver the pins 710 at the straight vibration material channel 240 to the capacitor 700 of the hanging plate 250 to the PCB on the pin shaping mechanism 610 and the welding station, the pin shaping mechanism 610 is used for accurately bending and shaping the pins 710 of the capacitor 700, and the welding mechanism is used for welding the capacitor 700 on the welding station and the PCB.

[0063] Referring to Figure 6 In some embodiments, in order to improve the shaping efficiency, the rack is further provided with a transfer positioning device 640 for positioning the capacitor 700, the material moving mechanism includes a first material moving device 620 and a second material moving device (not shown in the figure), the first material moving device 620 is used for transferring the capacitor 700 from the capacitor automatic feeding mechanism to the transfer positioning device 640, and the second material moving device can sequentially transfer the capacitor 700 from the transfer positioning device 640 to the pin shaping mechanism 610 and the welding station. Thus, while the previous capacitor 700 is shaped at the pin shaping mechanism 610, the next capacitor 700 can be delivered to the transfer positioning device 640 for positioning, and after the positioning of the capacitor 700, the pin shaping mechanism 610 can clamp the capacitor 700 and then shape the pins 710.

[0064] The technical features of the above embodiments can be combined in any way, and in order to make the description concise, not all possible combinations of the technical features in the above embodiments are described, however, as long as the combinations of the technical features do not exist contradictory, it should be considered as the scope of the present application.

[0065] The embodiments of the application are described in detail above in combination with the drawings, but the application is not limited to the above embodiments, and within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the purpose of the application.

Claims

1. A capacitive automatic feeding mechanism, characterized by, The application relates to a capacitor feeding device. The capacitor feeding device comprises a vibrating disc (100) for placing capacitors (700), a straight-vibration conveying device, and a capacitor recovery device (400). The straight-vibration conveying device comprises a straight-vibration device (210) and a first material receiving plate (220) and a second material receiving plate (230) installed on the straight-vibration device (210). The first material receiving plate (220) and the second material receiving plate (230) are arranged at an angle, one end of the second material receiving plate (230) is connected to one end of the first material receiving plate (220) or is close to the first material receiving plate (220), so that the first material receiving plate (220) and the second material receiving plate (230) form a straight-vibration material channel (240) in a closed manner, the straight-vibration material channel (240) is communicated with the discharging port (110), the first material receiving plate (220) is arranged in a slanting manner relative to the horizontal direction, and the first material receiving plate (220) is used for supporting the circumferential sidewall of the capacitor (700); the second material receiving plate (230) is used for supporting the top end of the capacitor (700). A hanging plate (250) is arranged at one end of the first material receiving plate (220) away from the second material receiving plate (230), and the hanging plate (250) is used for suspending the pin (710) of the capacitor (700).

2. The automatic capacitor feeding mechanism according to claim 1, wherein A guiding structure (260) is arranged at one side of the first material receiving plate (220), and the guiding structure (260) is used for making the pin (710) of the capacitor (700) suspend on the hanging plate (250) in a uniform bending direction.

3. The automatic capacitor feeding mechanism according to claim 2, wherein The straight-vibration conveying device is provided with a separation structure for separating the capacitor (700) with the bottom away from the hanging plate (250) from the straight-vibration material channel (240).

4. The automatic capacitor feeding mechanism according to claim 1, wherein The separation structure comprises a capacitor discharging port (231) arranged on the second material receiving plate (230), the capacitor discharging port (231) is arranged opposite to the hanging plate (250), and a capacitor recovery device (400) is arranged on the side of the capacitor discharging port (231) away from the hanging plate (250).

5. The automatic capacitor feeding mechanism according to claim 1, wherein The first material receiving plate (220) and the hanging plate (250) are arranged perpendicularly, the hanging plate (250) comprises a connecting section (250a) and a hanging section (250b) connected to each other, the connecting section (250a) is connected to the first material receiving plate (220), the hanging section (250b) protrudes from the first material receiving plate (220) to suspend the pin (710) of the capacitor (700), and the width of the hanging section (250b) protruding from the first material receiving plate (220) is smaller than the radius of the capacitor (700). The guiding structure (260) comprises a guiding piece (261) arranged on the side of the hanging plate (250) away from the second material receiving plate (230), and the guiding piece (261) and the hanging plate (250) have a guiding gap therebetween to allow the pin (710) of the capacitor (700) to pass through.

6. The automatic capacitor feeding mechanism according to claim 1, wherein The guiding structure (260) comprises a magnet (263) mounted on the side of the hanging plate (250) away from the second receiving plate (230), and the magnet (263) is located on one side of the pin (710) of the capacitor (700) to attract the pin (710) of the capacitor (700) when the pin (710) of the capacitor (700) is hung on the hanging plate (250).

7. The automatic capacitor feeding mechanism according to claim 1, wherein The straight vibration material channel (240) is provided with a feeding port (241) at the end away from the discharging port (110), and the feeding port (241) is provided with a material blocking device (300) for opening and closing the feeding port (241).

8. The automatic capacitor feeding mechanism according to claim 1, wherein The vibration disc (100) is provided with a spiral feeding track (120) inside, the upper end of the spiral feeding track (120) extends to the discharging port (110), the straight vibration material channel (240) is arranged along the feeding direction of the upper end of the spiral feeding track (120), the first receiving plate (220) is connected to the spiral feeding track (120) through a material guiding turning part (500), and the material guiding turning part (500) is used for guiding the axial direction of the capacitor (700) to change from the feeding direction along the upper end of the spiral feeding track (120) to the width direction of the first receiving plate (220).

9. The automatic capacitor feeding mechanism according to claim 3, wherein The capacitor recycling device (400) is provided with a capacitor recycling channel (410), one end of the capacitor recycling channel (410) is communicated with the inside of the vibration disc (100), and the capacitor recycling channel (410) is used for sending the capacitor (700) in the capacitor recycling channel (410) back to the inside of the vibration disc (100).

10. A PCB capacitor soldering assembly apparatus, characterized by, The capacitor automatic feeding mechanism comprises the capacitor automatic feeding mechanism according to any one of claims 1 to 9. The capacitor automatic feeding mechanism comprises the capacitor automatic feeding mechanism according to any one of claims 1 to 9.

Citation Information

Patent Citations

  • Vibration feeding mechanism and braiding machine

    CN117465753A

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    CN220131223U