An integer shaping device and integer shaping method for wear-resistant liners

Abstract

The present invention relates to the technical field of shaping equipment, specifically a shaping device and shaping method for wear-resistant linings, comprising a base, an operating table fixedly installed on the upper side of the base, a controller fixedly installed on one side of the base, a slide groove opened on the upper side of the operating table, a driving block slidably installed in the slide groove, a placement plate fixedly installed on the upper side of the driving block, and a cleaning mechanism fixedly installed on the upper side of the operating table; the present invention drives a driving rod through the output end of a driving motor, the driving rod drives a first-stage driving gear disc to rotate through a one-way bearing, and drives the inner gear plate to move through a lifting block, and brushes off fine hard granular impurities attached to the surface of the wear-resistant lining by a brush, and then scrapes off large hard granular impurities attached to the surface of the grinding lining by a scraper, and pushes them to a fixed area, thereby achieving the effect of cleaning the surface of the wear-resistant lining, avoiding manual cleaning, and improving the shaping processing efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of shaping equipment, in particular to a shaping device and a shaping method for wear-resistant lining plates. Background Art

[0002] Wear-resistant lining is a plate-shaped material specially used to improve the wear resistance of equipment. It is widely used in the industrial field. It is mainly used to protect the surface of equipment from material impact, friction or corrosion, thereby extending the service life of equipment, reducing maintenance costs and improving production efficiency. Wear-resistant lining can be divided into: high manganese steel wear-resistant lining, high chromium alloy wear-resistant lining, ceramic wear-resistant lining, etc. Among them, high chromium cast iron alloy wear-resistant lining is mainly made by casting process and is widely used in cement plants, thermal power plants, and steel mill coal mill linings.

[0003] High chromium cast iron alloy wear-resistant liners may warp or deform during processing, storage or transportation, and need to be corrected and shaped to ensure their flatness. In the existing technology, when the liners are flattened, the deformed parts are flattened by using a press or a hydraulic press. When the press is flattening, if there are burrs, metal fragments and other hard impurities on the surface of the liner, the surface of the wear-resistant liner will be squeezed during the flattening process, causing the surface of the wear-resistant liner to be concave. Before flattening, it is necessary to use a brush or other cleaning tool to perform additional manual cleaning on the surface, and then put it into the press for flattening, which affects the efficiency of the wear-resistant liner when flattening. Summary of the Invention

[0004] The object of the present invention is to provide a shaping device and shaping method for a wear-resistant liner to solve the problems raised in the above background technology.

[0005] The technical solution of the present invention is: a shaping device for wear-resistant linings, comprising a base, an operating table fixedly mounted on the upper side of the base, a controller fixedly mounted on one side of the base, a chute provided on the upper side of the operating table, a driving block slidably mounted in the chute, a placement plate fixedly mounted on the upper side of the driving block, a cleaning mechanism fixedly mounted on the upper side of the operating table, a shaping assembly fixedly mounted on one side of the operating table, and a collecting assembly fixedly mounted on the upper side of the operating table;

[0006] The cleaning mechanism includes a cleaning bracket, wherein one side of the cleaning bracket is fixedly mounted with two limiting rings, the inner walls of the two limiting rings are slidably mounted with sliding rods, and the opposite ends of the two sliding rods are fixedly mounted with the same reciprocating frame, the upper side of the reciprocating frame is provided with a sliding opening, a lifting block is slidably mounted in the sliding opening, and one side of the lifting block is fixedly mounted with a guide block, one side of the cleaning bracket is fixedly mounted with a limiting plate, the guide block is slidably mounted on the side surface of the limiting plate, and the lower side of the guide block is fixedly mounted with an inner tooth plate, one side of the reciprocating frame is fixedly mounted with a cleaning bracket, one side of the inner tooth plate is fixedly mounted with a scraping unit, and one side of the cleaning bracket is provided with a rotating hole, and a driving assembly is rotatably mounted in the rotating hole;

[0007] The collecting assembly includes a first-level fixing frame, which is fixedly installed on the upper side of the operating table. A limit rod is fixedly installed on one side of the first-level fixing frame, and a second-level fixing frame is fixedly installed on the other end of the limit rod. Two pop-up holes are provided on one side of the first-level fixing frame, and support rods are slidably installed in the two pop-up holes. A push-scraping unit is fixedly installed on one end of the two support rods, and an ejection unit is fixedly installed on the other end of the two support rods.

[0008] Preferably, the driving assembly includes a driving gear, which is rotatably installed in a rotating hole, and the driving gear is meshed with the inner wall teeth of the inner tooth plate. A secondary driving sprocket is fixedly installed on the other side of the driving gear, and a driving hole is provided on one side of the operating table. A driving rod is rotatably installed in the driving hole, and an avoidance opening is provided on the upper side of the operating table. A one-way bearing is fixedly installed on the surface of the driving rod, and a primary driving sprocket is fixedly installed on the outer ring of the one-way bearing. The surfaces of the primary driving sprocket and the secondary driving sprocket are sleeved with the same driving belt.

[0009] Preferably, a mounting groove is provided on the upper side of the operating table, a secondary bevel gear is fixedly installed on one end of the driving rod, a connecting hole for connecting the slide groove is provided on one side of the mounting groove, a threaded rod is rotatably installed in the connecting hole, the driving block is screwed on the threaded area on the surface of the threaded rod, a primary bevel gear is fixedly installed on one end of the threaded rod, the primary bevel gear is meshed with the secondary bevel gear, a driving motor is fixedly installed on one side of the operating table, and the driving motor is electrically connected to the controller.

[0010] Preferably, the scraping unit includes a cleaning plate, which is fixedly mounted on one side of the inner tooth plate, a brush is fixedly mounted on the lower side of the cleaning plate, a scraper is fixedly mounted on the lower side of the cleaning plate, a reusing plate is fixedly mounted on the lower side of the cleaning frame, a reusing scraping hole is opened on the lower side of the reusing plate, and a reusing scraping port is opened on the lower side of the reusing plate.

[0011] Preferably, the ejection unit includes a slider, which is fixedly mounted on one end of two support rods, and the slider is slidably mounted on the surface of the limit rod. A transmission hole is provided on one side of the primary fixing frame, and a guide rod is rotatably mounted in the transmission hole. A guide groove is provided on the surface of the guide rod, and a driving ball is fixedly mounted on the lower side of the slider, and the driving ball is slidably mounted in the guide groove. A spring is sleeved on the surface of the limit rod, and one end of the spring is fixedly connected to one side of the slider, and the other end of the spring is fixedly connected to one side of the secondary fixing frame.

[0012] Preferably, the ejection unit further includes a transmission gear, a connecting rod is fixedly mounted on one side of the cleaning frame, a transmission rack is fixedly mounted on the other end of the connecting rod, and the transmission rack is meshed with the transmission gear.

[0013] Preferably, the scraping unit includes a mounting block, which is fixedly mounted on one end of the two support rods, and connecting blocks are rotatably mounted on both sides of the mounting block, and the same push plate is fixedly mounted on the opposite surfaces of the two connecting blocks, and a push rod is fixedly mounted on one side of the two connecting blocks, and movable grooves are opened on both sides of the mounting block, and the two push rods are correspondingly slidably mounted in the two movable grooves.

[0014] Preferably, an air duct is fixedly installed on the upper side of the cleaning frame, a plurality of air jet holes are opened on one side of the air duct, and air nozzles are fixedly installed in the plurality of air jet holes, an air inlet hole is opened on one side of the air duct, and a avoidance groove is opened on one side of the operating table, a Z-shaped rod is fixedly installed on one side of the driving block, a bellows is fixedly installed on one side of the operating table, an air suction port is opened on one side of the bellows, a one-way suction nozzle is fixedly installed in the air suction port, an air outlet is opened on the other side of the bellows, a hose is fixedly installed in the air outlet, a one-way valve is installed on the hose, the other end of the hose is fixedly installed in the air inlet, and one end of the Z-shaped rod is fixedly installed on the side of the bellows close to the hose.

[0015] Preferably, the shaping component includes a hydraulic frame, which is fixedly mounted on one side of the operating table, a hydraulic cylinder is fixedly mounted on the hydraulic frame, a hydraulic plate is fixedly mounted on the output end of the hydraulic cylinder, and a plurality of positioning holes are opened on the upper side of the placement plate, and positioning blocks are inserted into the plurality of positioning holes.

[0016] The present invention also provides a shaping method for a wear-resistant liner, comprising the following specific steps:

[0017] S1. First, place the wear-resistant lining plate to be shaped on the placement plate, manually push it onto the placement plate surface and fine-tune the angle. Insert multiple positioning blocks into the placement plate in sequence to position the wear-resistant lining plate. Place a collection dish between the placement plate and the cleaning bracket to collect impurities.

[0018] S2. Then, the driving motor is started through the controller, and the output end of the driving motor drives the driving rod to rotate. The driving rod drives the secondary bevel gear to rotate through the primary bevel gear, and the secondary bevel gear drives the threaded rod to rotate. The threaded rod drives the driving block to move, and the driving block drives the placement plate to move, so that the placement plate gradually moves toward the shaping component position. While moving, the driving rod drives the cleaning mechanism to clean the surface of the wear-resistant lining and remove the hard particle impurities attached to the surface. The cleaning mechanism drives the collecting component to collect the hard particle impurities scraped off. When the placement plate moves to the shaping area of the shaping component, the driving motor is stopped, and the shaping component is started through the controller to hydraulically shape the wear-resistant lining.

[0019] S3. After the shaping is completed, the controller starts the drive motor to rotate in the reverse direction, driving the placement plate to reset. During the reset of the placement plate, the cleaning mechanism will no longer work under the action of the one-way bearing. At this time, the drive block drives the Z-shaped rod to reset. The Z-shaped rod compresses the bellows, and the compressed internal air is transported to the air duct through the hose. The air duct sprays gas through multiple air nozzles to blow and clean the surface of the shaped wear-resistant lining to remove impurities such as rust or iron filings that may be generated by the surface hydraulic pressure. When the placement plate is completely reset, remove the multiple positioning blocks and the wear-resistant lining to complete the shaping of the wear-resistant lining.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] The present invention drives the driving rod by the output end of the driving motor, and the driving rod drives the first-stage driving gear plate to rotate through the one-way bearing, and the first-stage driving gear plate drives the second-stage driving gear plate to rotate, and the second-stage driving gear plate drives the driving gear to rotate, and the driving gear drives the inner gear plate to move, and the inner gear plate drives the reciprocating frame to move, and the reciprocating frame then passes through two sliding rods and performs horizontal reciprocating motion under the action of two limit rings, and drives the inner gear plate to move through the lifting block, the lifting block drives the guide block to move, and under the action of the limit plate, the inner gear plate reciprocates up and down while performing horizontal reciprocating motion. When the inner gear plate is in contact with the inner bottom wall of the reciprocating frame and performs horizontal motion, it starts to move in the area close to the direction of the hydraulic frame, driving the cleaning plate to move, and the cleaning plate drives the brush and the scraper to move simultaneously, and the fine hard particles and impurities attached to the surface of the wear-resistant lining plate are brushed off by the brush, and the large hard particles and impurities attached to the surface of the wear-resistant lining plate are scraped off by the scraper, and pushed to the fixed area, thereby achieving the effect of cleaning the surface of the wear-resistant lining plate, avoiding manual cleaning, and improving the shaping processing efficiency.

[0022] 2. The present invention drives the connecting rod to move through the cleaning frame, the connecting rod drives the transmission rack to move, the transmission rack drives the transmission gear to rotate, the transmission gear drives the guide rod to rotate, the guide rod drives the driving ball to move through the guide groove on the surface, the driving ball drives the slider to gradually approach the secondary fixing frame and squeeze the spring, when the particulate impurities are pushed to the fixed area, the driving ball is located in the straight groove area of the guide groove, the spring releases the elastic force to push the slider to move, the slider drives the mounting block to move through the two support rods, the mounting block drives the two connecting blocks to move, and the push plate is ejected through the two connecting blocks, the push plate quickly pushes the particulate impurities out of the surface of the wear-resistant liner and is collected by the collecting dish, thereby achieving the effect of collecting the particulate impurities.

[0023] 3. The present invention starts the driving motor to rotate in the reverse direction, driving the placement plate to reset. During the placement plate resetting process, under the action of the one-way bearing, the driving rod will no longer drive the primary driving gear disc to drive, and the cleaning frame stops working. At this time, the driving block drives the Z-shaped rod to reset, and the Z-shaped rod compresses the bellows, and the compressed internal air is transported to the air duct through a hose. The air duct sprays gas through multiple air nozzles to blow and clean the surface of the wear-resistant lining after shaping, and remove impurities such as rust or iron filings that may be generated by the surface hydraulic pressure, thereby achieving secondary cleaning of the wear-resistant lining after hydraulic shaping and improving the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The present invention will be further explained below in conjunction with the accompanying drawings and examples:

[0025] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the operating table and its related structures in the present invention;

[0027] Figure 3 It is a schematic diagram of the cross-section structure of the operating table in the present invention;

[0028] Figure 4 yes Figure 3 A schematic diagram of the structure of the middle A area;

[0029] Figure 5 It is a structural schematic diagram of the cleaning mechanism of the present invention;

[0030] Figure 6 yes Figure 5 A schematic diagram of the structure of the middle B area;

[0031] Figure 7 It is a schematic structural diagram of the cleaning rack and its related parts in the present invention;

[0032] Figure 8 It is a schematic structural diagram of the collection component of the present invention;

[0033] Figure 9 It is a structural schematic diagram of the ejection unit in the present invention;

[0034] Figure 10 yes Figure 9 Schematic diagram of the structure enlargement of the middle C region;

[0035] Figure 11 It is a schematic diagram of the guide rod and its related structures in the present invention;

[0036] Figure 12 It is a schematic diagram of the air duct and its related structures in the present invention.

[0037] Description of reference numerals:

[0038] 1. Base; 2. Controller; 3. Placement plate; 4. Hydraulic rack; 5. Hydraulic cylinder; 6. Operating table; 7. Hydraulic plate; 8. Air duct; 9. Cleaning bracket; 10. Bellows; 11. Drive block; 12. Z-shaped rod; 13. One-way nozzle; 14. First-stage drive gear disc; 15. One-way bearing; 16. Drive rod; 17. Second-stage drive gear disc; 18. Drive belt; 19. Threaded rod; 20. Avoidance groove; 21. Guide rod; 22. Limit plate; 23. Limit ring; 24. Sliding rod; 25. Reusable plate; 26. Cleaning plate; 27. Cleaning rack; 28. Guide block; 29. Lifting block; 30. Reciprocating frame; 31. Driving gear; 32. Internal gear plate; 33. Scraper; 34. Brush; 35. Transmission gear; 36. Primary fixing frame; 37. Transmission rack; 38. Connecting rod; 39. Driving ball; 40. Guide groove; 41. Secondary fixing frame; 42. Spring; 43. Slider; 44. Limit rod; 45. Support rod; 46. Push rod; 47. Mounting block; 48. Push plate; 49. Connecting block; 50. Joint groove; 51. One-way valve; 52. Hose; 53. Air nozzle; 54. Primary bevel gear; 55. Secondary bevel gear; 56. Driving motor; 57. Positioning block. DETAILED DESCRIPTION

[0039] The present invention will be further described below in conjunction with specific embodiments. However, people familiar with the art should understand that the detailed description given here in conjunction with the drawings is for better explanation, and the structure of the present invention necessarily exceeds these limited embodiments. For some equivalent replacement solutions or common means, they will not be described in detail herein, but they still fall within the scope of protection of this application.

[0040] Figures 1 to 12 The best embodiment of the present invention is shown below in conjunction with the attached Figures 1 to 12 The present invention is further described.

[0041] like Figures 1 to 12As shown, the present invention provides a shaping device for a wear-resistant liner, comprising a base 1, an operating table 6 is fixedly mounted on the upper side of the base 1, a controller 2 is fixedly mounted on one side of the base 1, a chute is provided on the upper side of the operating table 6, a driving block 11 is slidably mounted in the chute, a placement plate 3 is fixedly mounted on the upper side of the driving block 11, a cleaning mechanism is fixedly mounted on the upper side of the operating table 6, a shaping component is fixedly mounted on one side of the operating table 6, and a collecting component is fixedly mounted on the upper side of the operating table 6;

[0042] The cleaning mechanism includes a cleaning bracket 9, one side of the cleaning bracket 9 is fixedly mounted with two limiting rings 23, the inner walls of the two limiting rings 23 are slidably mounted with sliding rods 24, the opposite ends of the two sliding rods 24 are fixedly mounted with the same reciprocating frame 30, the upper side of the reciprocating frame 30 is provided with a sliding opening, a lifting block 29 is slidably mounted in the sliding opening, and a guide block 28 is fixedly mounted on one side of the lifting block 29, a limiting plate 22 is fixedly mounted on one side of the cleaning bracket 9, the guide block 28 is slidably mounted on the side of the limiting plate 22, and an inner tooth plate 32 is fixedly mounted on the lower side of the guide block 28, a cleaning frame 27 is fixedly mounted on one side of the reciprocating frame 30, a scraping unit is fixedly mounted on one side of the inner tooth plate 32, a rotating hole is provided on one side of the cleaning bracket 9, and a driving assembly is rotatably mounted in the rotating hole;

[0043] The collecting assembly includes a first-level fixing frame 36, which is fixedly installed on the upper side of the operating table 6. A limit rod 44 is fixedly installed on one side of the first-level fixing frame 36, and a second-level fixing frame 41 is fixedly installed on the other end of the limit rod 44. Two pop-up holes are provided on one side of the first-level fixing frame 36, and support rods 45 are slidably installed in the two pop-up holes. A push-scraping unit is fixedly installed on one end of the two support rods 45, and an ejection unit is fixedly installed on the other end of the two support rods 45.

[0044] With the above structure, the controller 2 is a PLC controller 2 in the prior art, which can control and drive electronic components and will not be described in detail here. The cleaning mechanism and the collection assembly are respectively installed on both sides of the operating table 6, and the placement plate 3 is located between the two. The reciprocating frame 30 reciprocates left and right on the inner walls of the two limit rings 23 through two sliding rods 24. When the reciprocating frame 30 reciprocates, it drives the inner tooth plate 32 in the inner wall area to move synchronously. When the inner tooth plate 32 moves horizontally synchronously, it will also perform synchronous up and down reciprocating motion under the joint limiting action of the limit plate 22 through the lifting block 29 and guide block 28 fixed on its upper side, so that the scraping unit moves in a rectangular path. When the scraping unit completes a unidirectional horizontal motion, the ejection unit in the collection assembly will be triggered once, and the ejection unit drives the two support rods 45 to eject and drive the scraping unit to push and collect the scraped particulate impurities.

[0045] Furthermore, the drive assembly includes a drive gear 31, which is rotatably installed in the rotating hole. The drive gear 31 is engaged with the inner wall teeth of the inner tooth plate 32. A secondary drive sprocket 17 is fixedly installed on the other side of the drive gear 31. A drive hole is provided on one side of the operating table 6. A drive rod 16 is rotatably installed in the drive hole. An avoidance opening is provided on the upper side of the operating table 6. A one-way bearing 15 is fixedly installed on the surface of the drive rod 16. The outer ring of the one-way bearing 15 is fixedly installed with a primary drive sprocket 14. The surface of the primary drive sprocket 14 and the surface of the secondary drive sprocket 17 are sleeved with the same drive belt 18.

[0046] By means of the above structure, annular teeth are provided on the inner wall of the inner tooth plate 32, which mesh with the drive gear 31 through the teeth to provide power for the inner tooth plate 32. The radius of the secondary drive gear disc 17 connected to the drive gear 31 is smaller than that of the primary drive gear disc 14, which can increase the rotation speed of the drive gear 31 and facilitate faster movement and cleaning of the inner tooth plate 32. The one-way bearing 15 connected between the primary drive gear disc 14 and the drive rod 16 is the existing technology. When the drive motor 56 rotates to drive the drive rod 16 to rotate and drive the placement plate 3 to move toward the hydraulic plate 7, the primary drive gear disc 14 will be driven to rotate through the one-way bearing 15. When the placement plate 3 is reset, the drive rod 16 rotates in the opposite direction and no drive connection is provided.

[0047] Furthermore, a mounting groove is provided on the upper side of the operating table 6, and a secondary bevel gear 55 is fixedly installed on one end of the driving rod 16. A connecting hole for connecting the slide groove is provided on one side of the mounting groove, and a threaded rod 19 is rotatably installed in the connecting hole. The driving block 11 is screwed on the threaded area on the surface of the threaded rod 19, and a primary bevel gear 54 is fixedly installed on one end of the threaded rod 19. The primary bevel gear 54 is meshed with the secondary bevel gear 55. A driving motor 56 is fixedly installed on one side of the operating table 6, and the driving motor 56 is electrically connected to the controller 2.

[0048] With the above structure, the mounting groove can provide movement space for the primary bevel gear 54 and the secondary bevel gear 55. The non-threaded area on the surface of the threaded rod 19 is rotatably connected to the connecting hole. The primary bevel gear 54 drives the secondary bevel gear 55 to rotate, and the secondary bevel gear 55 drives the threaded rod 19 to rotate, so that the threaded rod 19 can provide power for the driving block 11 for transmission.

[0049] Furthermore, the scraping unit includes a cleaning plate 26, which is fixedly mounted on one side of the inner tooth plate 32, a brush 34 is fixedly mounted on the lower side of the cleaning plate 26, a scraper 33 is fixedly mounted on the lower side of the cleaning plate 26, a reusing plate 25 is fixedly mounted on the lower side of the cleaning frame 27, a reusing scraping hole is opened on the lower side of the reusing plate 25, and a reusing scraping port is opened on the lower side of the reusing plate 25.

[0050] With the above structure, a row of brushes 34 and a scraper 33 are respectively installed on the lower side of the cleaning plate 26. The brushes 34 are hard brushes 34 with a certain toughness, which is convenient for removing and cleaning the larger particles attached to the wear-resistant lining. The scraper 33 is a hard metal scraper 33 with a guiding slope at the bottom, which can fit the surface of the wear-resistant lining to scrape and clean the smaller particles attached, thereby providing two cleaning methods and effectively ensuring the cleaning force. The cleaning frame 27 is The L-shaped reuse plate 25 installed on the lower side of the cleaning frame 27 is located in the middle area between the brush 34 and the scraper 33. Silicone rings are installed in the reuse scraping hole and the reuse scraping mouth, which are used to clean the brush 34 and the scraper 33 respectively. When the brush 34 and the scraper 33 move upward, they are cleaned. It should be noted that when shrinking, they will not completely shrink to the upper side of the reuse plate 25. A part of the area will be left on the lower side of the reuse plate 25 to prevent the brush 34 or the scraper 33 from deforming and limiting movement.

[0051] Furthermore, the ejection unit includes a slider 43, which is fixedly mounted at one end of two support rods 45, and the slider 43 is slidably mounted on the surface of the limit rod 44. A transmission hole is provided on one side of the first-level fixing frame 36, and a guide rod 21 is rotatably mounted in the transmission hole. A guide groove 40 is provided on the surface of the guide rod 21, and a driving ball 39 is fixedly mounted on the lower side of the slider 43, and the driving ball 39 is slidably mounted in the guide groove 40. A spring 42 is sleeved on the surface of the limit rod 44, and one end of the spring 42 is fixedly connected to one side of the slider 43, and the other end of the spring 42 is fixedly connected to one side of the secondary fixing frame 41.

[0052] With the above structure, the two support rods 45 are located on the upper side of the limit rod 44, and the guide groove 40 on the surface of the guide rod 21 is composed of an S-groove and an oblique straight groove. When the slider 43 moves in the S-groove through the driving ball 39, the slider 43 will move so that it gradually approaches the secondary fixing frame 41 and compresses the spring 42. When the driving ball 39 is out of the S-groove and located in the straight groove, the slider 43 will pop out under the action of the elastic force of the spring 42, forming a catapult effect.

[0053] Furthermore, the ejection unit further includes a transmission gear 35 . A connecting rod 38 is fixedly mounted on one side of the cleaning frame 27 . A transmission rack 37 is fixedly mounted on the other end of the connecting rod 38 . The transmission rack 37 is meshed with the transmission gear 35 .

[0054] With the above structure, the transmission rack 37 is driven by the connecting rod 38. When the transmission gear 35 moves once on the transmission rack 37, the transmission gear 35 completes one circle of rotation, which will trigger an ejection movement, allowing the pushing unit to clean the wear-resistant lining.

[0055] Furthermore, the scraping unit includes a mounting block 47, which is fixedly mounted on one end of the two support rods 45. Connecting blocks 49 are rotatably mounted on both sides of the mounting block 47. The same push plate 48 is fixedly mounted on the opposite surfaces of the two connecting blocks 49. A push rod 46 is fixedly mounted on one side of the two connecting blocks 49. A movable groove 50 is provided on both sides of the mounting block 47, and the two push rods 46 are correspondingly slidably mounted in the two movable grooves 50.

[0056] With the above structure, the push plate 48 is crescent-shaped, and baffles are provided on both sides to prevent particulate impurities from escaping during the pushing process. The pushing area of the push plate 48 is the maximum cleaning area for the brush 34 and the scraper 33. When the particulate impurities are pushed to the maximum cleaning area, as the brush 34 and the scraper 33 move upward to the highest point, the push plate 48 will be triggered to eject once, and the particulate impurities in the area will be cleaned once, and no movement limitation will be caused. After the reset is completed, the guide rod 21 rotates in the opposite direction again, triggering the ejection again, pushing the push plate 48 for cleaning. The cleaning pushed by the two push plates 48 has an overlapping area to prevent inadequate cleaning. When the push plate 48 is reset, it will not be subjected to force under the action of the connecting block 49 to prevent the particulate impurities from being pushed in the opposite direction. During the ejection, it will be subjected to force under the action of the two push rods 46, so that the push plate 48 can work normally.

[0057] Furthermore, an air duct 8 is fixedly installed on the upper side of the cleaning rack 27, and a plurality of air jet holes are provided on one side of the air duct 8, and air nozzles 53 are fixedly installed in the plurality of air jet holes. An air inlet is provided on one side of the air duct 8, and a avoidance groove 20 is provided on one side of the operating table 6. A Z-shaped rod 12 is fixedly installed on one side of the driving block 11, and a bellows 10 is fixedly installed on one side of the operating table 6. An air intake is provided on one side of the bellows 10, and a one-way suction nozzle 13 is fixedly installed in the air intake. An air outlet is provided on the other side of the bellows 10, and a hose 52 is fixedly installed in the air outlet. A one-way valve 51 is installed on the hose 52, and the other end of the hose 52 is fixedly installed in the air inlet. One end of the Z-shaped rod 12 is fixedly installed on the side of the bellows 10 close to the hose 52.

[0058] With the above structure, the multiple air nozzles 53 installed on one side of the air duct 8 are high-pressure nozzles, which can effectively remove debris generated during the hydraulic process and perform secondary cleaning of the wear-resistant lining. The bellows 10 is a prior art technology. The one-way suction nozzle 13 installed on one side thereof is from the outside to the inner wall of the bellows 10. The one-way valve 51 installed on the hose 52 is from the bellows 10 to the inside of the hose 52. The bellows 10 is stretched by the Z-shaped rod 12 in cooperation with the drive block 11. When the Z-shaped rod 12 is reset, the bellows 10 is squeezed by the Z-shaped rod 12, and air is supplied to the inside of the air duct 8 through the hose 52.

[0059] Furthermore, the shaping component includes a hydraulic frame 4, which is fixedly mounted on one side of the operating table 6. A hydraulic cylinder 5 is fixedly mounted on the hydraulic frame 4, and a hydraulic plate 7 is fixedly mounted on the output end of the hydraulic cylinder 5. A plurality of positioning holes are opened on the upper side of the placement plate 3, and positioning blocks 57 are inserted into the plurality of positioning holes.

[0060] With the above structure, the hydraulic cylinder 5 is a prior art, including the hydraulic components and energy supply components required for hydraulic pressure, which will not be described in detail here. The hydraulic plate 7 installed at the output end of the hydraulic cylinder 5 is slightly larger than the size of the wear-resistant lining, which is convenient for better shaping of the wear-resistant lining. Four positioning holes are opened on the upper side of the placement plate 3, which are respectively located at the four vertex positions of the placement plate 3. Each positioning block 57 is L-shaped, which is convenient for effective fixed positioning of two to three vertex positions of the placement plate 3.

[0061] Working principle: When the device is in use, first, the wear-resistant lining plate that needs to be shaped is placed on the placement plate 3, manually pushed to the surface of the placement plate 3 and the angle is fine-tuned, and multiple positioning blocks 57 are inserted into the placement plate 3 in sequence to position the wear-resistant lining plate, and a collection dish is placed between the placement plate 3 and the cleaning bracket 9 to collect impurities, and then the driving motor 56 is started through the controller 2, and the output end of the driving motor 56 drives the driving rod 16 to rotate, and the driving rod 16 drives the secondary bevel gear 55 to rotate through the primary bevel gear 54, and the secondary bevel gear 55 drives the threaded rod 19 to rotate, the threaded rod 19 drives the driving block 11 to move, the driving block 11 drives the placement plate 3 to move, so that the placement plate 3 gradually moves toward the shaping component position, while the driving rod 16 drives the primary driving gear plate 14 to rotate through the one-way bearing 15, the primary driving gear plate 14 drives the secondary driving gear plate 17 to rotate through the driving belt 18, the secondary driving gear plate 17 drives the driving gear 31 to rotate, the driving gear 31 drives the inner gear plate 32 to move, the inner gear plate 32 drives the reciprocating frame 30 to move, the reciprocating frame 30 then moves back and forth horizontally through the two slide bars 24 and under the action of the two limit rings 23. When the reciprocating frame 30 moves back and forth horizontally, the lifting block 29 drives the inner tooth plate 32 to move, and the lifting block 29 drives the guide block 28 to move. Under the action of the limit plate 22, the inner tooth plate 32 moves up and down while moving back and forth horizontally. When the inner tooth plate 32 fits against the inner bottom wall of the reciprocating frame 30 and moves horizontally, it moves in the direction of the hydraulic frame 4, driving the cleaning plate 26 to move. The cleaning plate 26 also carries The dynamic brush 34 and the scraper 33 move simultaneously, and the fine hard granular impurities attached to the surface of the wear-resistant lining are brushed off by the brush 34, and the large hard granular impurities attached to the surface of the wear-resistant lining are scraped off by the scraper 33, and pushed to a fixed area. At this time, the cleaning plate 26 starts to move upward, shrinking the brush 34 and the scraper 33. When the brush 34 and the scraper 33 shrink upward, the reused scraping holes and the reused scraping openings on the surface of the reused plate 25 clean the brush 34 and the scraper 33 in turn, thereby improving the reuse effect next time.

[0062] When the particle impurities are pushed, the cleaning frame 27 drives the connecting rod 38 to move, the connecting rod 38 drives the transmission rack 37 to move, the transmission rack 37 drives the transmission gear 35 to rotate, and the transmission gear 35 drives the guide rod 21 to rotate. The guide rod 21 drives the driving ball 39 to move through the guide groove 40 on the surface, and the driving ball 39 drives the slider 43 to gradually approach the secondary fixing frame 41 and squeeze the spring 42. When the particle impurities are pushed to the fixed area, the driving ball 39 is located in the straight groove area of the guide groove 40, and the spring 42 releases the elastic force to push the slider 43 to move. The slider 43 drives the mounting block 47 to move through the two support rods 45, and the mounting block 47 drives the two connecting blocks 49 to move. The two connecting blocks 49 drive the push plate 48 to eject, and the push plate 48 quickly pushes the particle impurities out of the surface of the wear-resistant lining and is collected by the collection dish. When the cleaning frame 27 starts to move to the next reuse position, the push plate 48 will trigger another ejection movement, which is convenient for secondary pushing and cleaning of the wear-resistant lining surface;

[0063] After the treadle 2 is fully reset, the plurality of positioning blocks 57 are removed, and the wear-resistant lining is removed to complete the shaping of the wear-resistant lining.

[0064] The present invention also provides a shaping method for a wear-resistant liner, comprising the following steps:

[0065] S1. First, place the wear-resistant lining plate to be shaped on the placement plate 3, manually push it onto the surface of the placement plate 3 and fine-tune the angle. Insert multiple positioning blocks 57 onto the placement plate 3 in sequence to position the wear-resistant lining plate. Place a collection dish between the placement plate 3 and the cleaning bracket 9 to collect impurities.

[0066] S2, then start the driving motor 56 through the controller 2, the output end of the driving motor 56 drives the driving rod 16, the driving rod 16 drives the secondary bevel gear 55 to rotate through the primary bevel gear 54, the secondary bevel gear 55 drives the threaded rod 19 to rotate, the threaded rod 19 drives the driving block 11 to move, the driving block 11 drives the placement plate 3 to move, so that the placement plate 3 gradually moves toward the shaping component position, while moving, the driving rod 16 drives the cleaning mechanism to clean the surface of the wear-resistant lining and remove the hard particle impurities attached to the surface, the cleaning mechanism drives the collecting assembly to collect the hard particle impurities scraped off, when the placement plate 3 moves to the shaping area of the shaping component, stop the driving motor 56, and start the shaping assembly through the controller 2 to perform hydraulic shaping on the wear-resistant lining;

[0067] S3. After the shaping is completed, the controller 2 starts the drive motor 56 to rotate in the opposite direction, driving the placement plate 3 to reset. During the resetting process of the placement plate 3, under the action of the one-way bearing 15, the cleaning mechanism will no longer work. At this time, the drive block 11 drives the Z-shaped rod 12 to reset. The Z-shaped rod 12 compresses the bellows 10, and the compressed internal air is transported to the air duct 8 through the hose 52. The air duct 8 sprays gas through multiple air nozzles 53 to blow and clean the surface of the wear-resistant lining after shaping, and remove impurities such as rust or iron filings that may be generated by the surface hydraulic pressure. When the placement plate 3 is completely reset, the multiple positioning blocks 57 are removed, and the wear-resistant lining is removed to complete the shaping of the wear-resistant lining.

[0068] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other manner. Any person skilled in the art may utilize the above-disclosed technical content to modify or modify the present invention into equivalent embodiments. However, any simple modifications, equivalent variations, and modifications to the above embodiments that do not depart from the technical content of the present invention and are based on the technical essence of the present invention remain within the scope of protection of the present invention.

Claims

1. A shaping device for a wear-resistant lining, comprising a base (1), characterized in that: An operating table (6) is fixedly mounted on the upper side of the base (1), a controller (2) is fixedly mounted on one side of the base (1), a chute is provided on the upper side of the operating table (6), a driving block (11) is slidably mounted in the chute, a placement plate (3) is fixedly mounted on the upper side of the driving block (11), a cleaning mechanism is fixedly mounted on the upper side of the operating table (6), a shaping component is fixedly mounted on one side of the operating table (6), and a collecting component is fixedly mounted on the upper side of the operating table (6); The cleaning mechanism comprises a cleaning bracket (9), two limiting rings (23) are fixedly installed on one side of the cleaning bracket (9), and slide rods (24) are slidably installed on the inner walls of the two limiting rings (23), and the opposite ends of the two slide rods (24) are fixedly installed with the same reciprocating frame (30), and a sliding opening is opened on the upper side of the reciprocating frame (30), and a lifting block (29) is slidably installed in the sliding opening, and a guide block (28) is fixedly installed on one side of the lifting block (29), and a limiting plate (22) is fixedly installed on one side of the cleaning bracket (9), and the guide block (28) is slidably installed on the side of the limiting plate (22), and an inner tooth plate (32) is fixedly installed on the lower side of the guide block (28), and a cleaning bracket (27) is fixedly installed on one side of the reciprocating frame (30), and a scraping unit is fixedly installed on one side of the inner tooth plate (32), and a rotating hole is opened on one side of the cleaning bracket (9), and a driving component is rotatably installed in the rotating hole; The collecting assembly comprises a first-level fixing frame (36), the first-level fixing frame (36) is fixedly mounted on the upper side of the operating table (6), a limiting rod (44) is fixedly mounted on one side of the first-level fixing frame (36), the other end of the limiting rod (44) is fixedly mounted on a second-level fixing frame (41), one side of the first-level fixing frame (36) is provided with two ejection holes, support rods (45) are slidably mounted in the two ejection holes, one end of the two support rods (45) is fixedly mounted with a push-scraping unit, and the other end of the two support rods (45) is fixedly mounted with an ejection unit; The ejection unit includes a slider (43), the slider (43) is fixedly mounted on one end of two support rods (45), the slider (43) is slidably mounted on the surface of the limit rod (44), a transmission hole is provided on one side of the first-level fixing frame (36), a guide rod (21) is rotatably mounted in the transmission hole, a guide groove (40) is provided on the surface of the guide rod (21), a driving ball (39) is fixedly mounted on the lower side of the slider (43), the driving ball (39) is slidably mounted in the guide groove (40), a spring (42) is sleeved on the surface of the limit rod (44), one end of the spring (42) is fixedly connected to one side of the slider (43), and the other end of the spring (42) is fixedly connected to one side of the second-level fixing frame (41); The driving assembly includes a driving gear (31), the driving gear (31) is rotatably mounted in the rotating hole, the driving gear (31) is meshed with the inner wall teeth of the inner tooth plate (32), a secondary driving toothed disc (17) is fixedly mounted on the other side of the driving gear (31), a driving hole is provided on one side of the operating table (6), a driving rod (16) is rotatably mounted in the driving hole, an avoidance opening is provided on the upper side of the operating table (6), a one-way bearing (15) is fixedly mounted on the surface of the driving rod (16), a primary driving toothed disc (14) is fixedly mounted on the outer ring of the one-way bearing (15), and a same driving belt (18) is sleeved and mounted on the surface of the primary driving toothed disc (14) and the surface of the secondary driving toothed disc (17); An air duct (8) is fixedly mounted on the upper side of the cleaning rack (27), a plurality of air jet holes are provided on one side of the air duct (8), and air nozzles (53) are fixedly mounted in the plurality of air jet holes. An air inlet is provided on one side of the air duct (8), and a avoidance groove (20) is provided on one side of the operating table (6). A Z-shaped rod (12) is fixedly mounted on one side of the driving block (11), and a bellows (10) is fixedly mounted on one side of the operating table (6). An air intake is provided on one side of the bellows (10), and a one-way suction nozzle (13) is fixedly mounted in the air intake. An air outlet is provided on the other side of the bellows (10), and a hose (52) is fixedly mounted in the air outlet. A one-way valve (51) is mounted on the hose (52), and the other end of the hose (52) is fixedly mounted in the air inlet. One end of the Z-shaped rod (12) is fixedly mounted on the side of the bellows (10) close to the hose (52).

2. A shaping device for wear-resistant lining according to claim 1, characterized in that: A mounting groove is provided on the upper side of the operating table (6), a secondary bevel gear (55) is fixedly installed on one end of the driving rod (16), a connecting hole for connecting the slide groove is provided on one side of the mounting groove, a threaded rod (19) is rotatably installed in the connecting hole, the driving block (11) is screwed on the threaded area on the surface of the threaded rod (19), a primary bevel gear (54) is fixedly installed on one end of the threaded rod (19), the primary bevel gear (54) is meshed with the secondary bevel gear (55), a driving motor (56) is fixedly installed on one side of the operating table (6), and the driving motor (56) is electrically connected to the controller (2).

3. A shaping device for a wear-resistant liner according to claim 1, characterized in that: The scraping unit comprises a cleaning plate (26), the cleaning plate (26) being fixedly mounted on one side of the inner tooth plate (32), a brush (34) being fixedly mounted on the lower side of the cleaning plate (26), a scraper (33) being fixedly mounted on the lower side of the cleaning plate (26), a reusing plate (25) being fixedly mounted on the lower side of the cleaning frame (27), a reusing scraping hole being provided on the lower side of the reusing plate (25), and a reusing scraping opening being provided on the lower side of the reusing plate (25).

4. A shaping device for a wear-resistant liner according to claim 3, characterized in that: The ejection unit further comprises a transmission gear (35), a connecting rod (38) is fixedly mounted on one side of the cleaning frame (27), a transmission rack (37) is fixedly mounted on the other end of the connecting rod (38), and the transmission rack (37) is meshed with the transmission gear (35).

5. The shaping device for wear-resistant lining according to claim 1, characterized in that: The push-scraping unit includes a mounting block (47), which is fixedly mounted on one end of two support rods (45), and connecting blocks (49) are rotatably mounted on both sides of the mounting block (47). The opposite surfaces of the two connecting blocks (49) are fixedly mounted with a same push plate (48), and one side of the two connecting blocks (49) is fixedly mounted with a push rod (46), and both sides of the mounting block (47) are provided with a movable groove (50), and the two push rods (46) are correspondingly slidably mounted in the two movable grooves (50).

6. A shaping device for wear-resistant lining according to claim 2, characterized in that: The shaping assembly includes a hydraulic frame (4), the hydraulic frame (4) is fixedly mounted on one side of an operating table (6), a hydraulic cylinder (5) is fixedly mounted on the hydraulic frame (4), a hydraulic plate (7) is fixedly mounted on the output end of the hydraulic cylinder (5), and a plurality of positioning holes are opened on the upper side of the placement plate (3), and positioning blocks (57) are inserted into the plurality of positioning holes.

7. A shaping method for a wear-resistant liner shaping device according to claim 6, characterized in that: The steps include: S1. First, the wear-resistant lining plate to be shaped is placed on the placement plate (3), manually pushed to the surface of the placement plate (3) and the angle is fine-tuned, multiple positioning blocks (57) are sequentially inserted into the placement plate (3), the wear-resistant lining plate is positioned, and a collection dish is placed between the placement plate (3) and the cleaning bracket (9) to collect impurities; S2, then the controller (2) starts the driving motor (56), the output end of the driving motor (56) drives the driving rod (16), the driving rod (16) drives the secondary bevel gear (55) to rotate through the primary bevel gear (54), the secondary bevel gear (55) drives the threaded rod (19) to rotate, the threaded rod (19) drives the driving block (11) to move, the driving block (11) drives the placement plate (3) to move, so that the placement plate (3) gradually moves toward the shaping component position, while moving, the driving rod (16) drives the cleaning mechanism to clean the surface of the wear-resistant lining and remove the hard particle impurities attached to the surface, the cleaning mechanism drives the collecting component to collect the scraped hard particle impurities, when the placement plate (3) moves to the shaping area of the shaping component, the driving motor (56) is stopped, and the shaping component is started by the controller (2) to perform hydraulic shaping on the wear-resistant lining; S3. After the shaping is completed, the controller (2) starts the drive motor (56) to rotate in the reverse direction, driving the placement plate (3) to reset. During the reset of the placement plate (3), the cleaning mechanism will no longer work under the action of the one-way bearing (15). At this time, the drive block (11) drives the Z-shaped rod (12) to reset. The Z-shaped rod (12) compresses the bellows (10), and the compressed internal air is transported to the air duct (8) through the hose (52). The air duct (8) ejects gas through multiple air nozzles (53) to blow and clean the surface of the wear-resistant lining after shaping, and remove rust impurities generated on the surface of the wear-resistant lining. When the placement plate (3) is completely reset, the multiple positioning blocks (57) are removed, and the wear-resistant lining is removed to complete the shaping of the wear-resistant lining.

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