A method and system for laser making whisker effect of jeans

Abstract

This invention relates to the field of laser marking technology, specifically to a method and system for laser-creating a whiskering effect on jeans. The method includes the following steps: scanning the jeans with a laser marking machine to determine the starting point and outline of the whiskering pattern; collecting and recording the pattern coordinates; and generating laser starting point position data. In this invention, precise scanning determines the pattern's starting point and outline, ensuring the pattern's fineness and positioning accuracy. Dynamic adjustment of laser parameters, based on real-time monitoring data, regulates the laser's intensity and pulse, precisely controlling the pattern's depth and significantly improving its quality and consistency, reducing the need for subsequent corrections. Based on real-time pattern standard compliance data, the marking effect is evaluated, and re-marking is performed when necessary. Iterative optimization further ensures high product standards and a low error rate. Laser marking is not only more precise but also better meets the environmentally friendly and efficient demands of modern production.

Description

Technical Field

[0001] This invention relates to the field of laser marking technology, and in particular to a method and system for laser-producing a whisker effect on jeans. Background Technology

[0002] Laser marking is a method of marking the surface of an object using a laser beam. It can create permanent marks on various materials, including metals, plastics, glass, ceramics, and textiles. This technology uses the high energy of the laser beam to precisely remove the surface layer of a material or alter its properties, forming visible patterns, text, or barcodes. Laser marking is characterized by high precision, speed, and repeatability, and it enables non-contact processing, avoiding material damage. Since laser marking does not require ink or chemicals, it is an environmentally friendly marking method widely used in industrial production, advertising, art, and fashion design.

[0003] The laser-engraving method for creating a whiskering effect on jeans involves using laser technology to create patterns on the surface of jeans that resemble the whiskering wrinkles formed by traditional wear. This technology simulates the natural wear and creases that form on the knees and thighs after prolonged wear, creating a fashionable distressed effect. The purpose of laser marking is to provide a fast, precise, and controllable way to increase the visual appeal of jeans, while also significantly reducing the environmental impact of traditional stonewashing and chemical sandwashing, making laser marking an efficient and environmentally friendly option in clothing design and production.

[0004] While existing laser marking technology has been widely applied in various fields, it still faces some limitations in practical operation. For example, traditional laser marking lacks sufficient flexibility and has limited adaptability to different materials and complex patterns, making it impossible to adjust parameters in real time to meet varying product requirements, thus affecting product uniformity and quality. The lack of an effective real-time monitoring system makes it difficult to detect and correct errors during the marking process promptly, increasing production costs and extending production cycles. These limitations are particularly pronounced in highly variable production environments, such as the rapid iterations in clothing design. These shortcomings hinder the widespread application of laser marking technology, especially in fields that demand high quality and customization. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and to propose a method and system for laser-fabricating a whisker effect on jeans.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a method for laser-fabricating a whisker effect on jeans, comprising the following steps:

[0007] S1: Use a laser marking machine to scan the position on the jeans to determine the starting position and outline of the whisker pattern, collect and record the pattern coordinates, and generate laser starting position data;

[0008] S2: Based on the laser starting point position data, identify and delineate the outline of the cat whisker pattern, set the size of the pattern and the marking path, formulate a marking plan for the cat whisker pattern, and generate a laser marking scheme;

[0009] S3: Implement the laser marking scheme, adjust the laser parameters, set the laser intensity and pulse frequency, and control the depth of the cat whisker pattern by adjusting the laser energy to obtain the laser energy setting result;

[0010] S4: Using the laser energy setting result, perform real-time laser production of the denim whisker effect, and verify whether the pattern meets the preset standard by real-time monitoring of the size and depth of the marked pattern, and generate pattern standard compliance data.

[0011] S5: Based on the pattern standard compliance data, evaluate the marking results, check the depth, consistency and size of the cat whisker pattern, analyze the pattern deviation through the evaluation results, and generate the marking effect evaluation results;

[0012] S6: Using the marking effect evaluation results, re-mark the unqualified pattern parts, correct the pattern deviation by adjusting the laser marking parameters, and update the laser intensity and marking path in real time to generate pattern quality test results.

[0013] As a further aspect of the present invention, the laser starting point position data includes pattern starting point coordinates, contour coordinate points, and coordinate spacing information; the laser marking scheme includes path planning for the cat whisker pattern contour, laser marking layer allocation, and marking time arrangement; the laser energy setting results include laser intensity adjustment values, pulse frequency settings, and energy depth adjustment range; the pattern standard compliance data includes real-time measurement values ​​of pattern size, depth uniformity evaluation results, and standard deviation data; the marking effect evaluation results include pattern depth consistency score, size error analysis, and overall appearance quality evaluation; and the pattern quality test results include corrective measures for substandard parts, adjusted laser parameter records, and marking effect verification data.

[0014] As a further aspect of the present invention, the steps of scanning the position on the jeans with a laser marking machine to determine the starting position and outline of the whisker pattern, collecting and recording the pattern coordinates, and generating laser starting position data are as follows:

[0015] S101: Based on the scanning function of the laser marking machine, perform laser scanning of the whisker pattern on jeans, and record the coordinates of each data point in the image and the status of the pattern edge to generate the initial coordinate data of the pattern.

[0016] S102: Based on the initial coordinate data of the pattern, extract the outline points of the denim whisker pattern, form an outline by sorting and connecting the coordinate points, and record the coordinate information of the outline points to generate outline coordinate data.

[0017] S103: Using the contour coordinate data, calculate the starting position of the laser marking machine. By converting the contour point data into the starting coordinates of the laser marking machine, record and track the starting point of the laser, and generate laser starting position data.

[0018] As a further aspect of the present invention, the steps of identifying and delineating the outline of the cat whisker pattern based on the laser starting point position data, setting the size and marking path of the pattern, formulating a marking plan for the cat whisker pattern, and generating a laser marking scheme are as follows:

[0019] S201: Using the laser starting point position data, an edge detection algorithm is used to identify the outline of the cat whisker pattern. By comparing the starting point data with the outline coordinate data, the outline of the pattern is extracted and verified, and the pattern outline data is generated.

[0020] S202: Using the pattern outline data, set the size of the whisker pattern on the jeans. Calculate the size of the whisker pattern by measuring key points on the outline and record the required laser marking path to generate pattern size data.

[0021] S203: Based on the pattern size data, formulate a laser marking plan for the cat whiskers pattern, identify potential risks in laser marking by setting the marking path and laser parameters, and generate a laser marking scheme.

[0022] As a further aspect of the present invention, the formula for the edge detection algorithm is as follows:

[0023] ;

[0024] in, The edge intensity of a pixel. For horizontal gradient, For vertical gradient, and These are the adjustment coefficients for the horizontal and vertical gradients. These are the gradient weighting coefficients.

[0025] As a further aspect of the present invention, the laser marking scheme is implemented by adjusting the laser parameters, setting the laser intensity and pulse frequency, and controlling the depth of the whisker pattern by adjusting the laser energy to obtain the laser energy setting result. The specific steps are as follows:

[0026] S301: According to the laser marking scheme, perform initial adjustment of laser parameters. By setting the basic parameters of the laser marking machine, determine the initial intensity and pulse frequency of the laser, and generate initial laser parameter settings.

[0027] S302: Based on the initial laser parameter settings, optimize the laser intensity and pulse frequency. By testing and adjusting the laser intensity and pulse frequency, control the depth of the whisker pattern and generate optimized laser parameter settings.

[0028] S303: Based on the optimized laser parameter settings, control the laser energy. By adjusting the energy output of the laser marking machine, verify that the depth effect of the cat whisker pattern meets expectations, and obtain the laser energy setting result.

[0029] As a further aspect of the present invention, the steps of using the laser energy setting result to perform real-time laser production of a denim whisker effect, and verifying whether the pattern conforms to a preset standard by real-time monitoring of the size and depth of the marked pattern, and generating pattern standard compliance data, are as follows:

[0030] S401: Using the laser energy setting result, according to the laser marking path of the cat whisker pattern, a laser marking machine is used to mark the pattern, and the laser energy is applied to the jeans in real time to engrave the pattern and generate real-time marking pattern data.

[0031] S402: Based on the real-time marking pattern data, perform real-time monitoring of the size and depth of the cat whisker pattern. By comparing the real-time size and depth of the marking pattern with a preset standard and recording the monitoring results, generate pattern size and depth data.

[0032] S403: Using the pattern size and depth data, verify whether the pattern meets the preset standard. By comparing the real-time measurement results with the standard requirements, verify the consistency between the pattern and the standard, and generate pattern standard compliance data.

[0033] As a further aspect of the present invention, the marking results are evaluated based on the pattern standard compliance data, and the depth, consistency, and size of the whisker pattern are checked. The specific steps for analyzing pattern deviations based on the evaluation results and generating marking effect evaluation results are as follows:

[0034] S501: Evaluate the laser marking result of the whisker pattern on the jeans by using the pattern standard compliance data. By checking the real-time depth, consistency and size of the pattern, compare the differences between the features and the preset standard, and generate initial evaluation data.

[0035] S502: Based on the initial evaluation data, record the deviation of the whisker pattern on the jeans, analyze the deviations in depth, consistency and size, identify the causes of the pattern deviation, and generate pattern deviation analysis results;

[0036] S503: Based on the pattern deviation analysis results, evaluate the overall effect and standard compliance of the whisker pattern, quantify the evaluation effect, prioritize the evaluation, and generate a marking effect evaluation result.

[0037] As a further aspect of the present invention, the steps of using the marking effect evaluation results to re-mark the substandard pattern portions, correcting pattern deviations by adjusting laser marking parameters, and updating laser intensity and marking path in real time to generate pattern quality test results are as follows:

[0038] S601: Using the marking effect evaluation results, re-mark the pattern. For the identified substandard denim whisker pattern parts, use a laser marking machine to locally re-mark and generate a re-marked pattern record.

[0039] S602: Based on the re-marking pattern record, adjust the laser parameters, correct the deviation of the denim whisker pattern by optimizing the laser intensity and adjusting the marking path, and generate updated laser parameter settings;

[0040] S603: Using the updated laser parameter settings, perform pattern quality testing, inspect the quality of the corrected cat whisker pattern, and generate pattern quality test results by cyclic testing and recording the test results.

[0041] A laser-applied system for creating a whisker effect on jeans, the system being used to perform the aforementioned laser-applied method for creating a whisker effect on jeans, the system comprising:

[0042] The position scanning module scans the jeans with a laser marking machine to determine the starting position and outline of the whisker pattern, records the coordinates of the pattern, and generates starting position data.

[0043] The contour recognition module identifies the contour of the cat whiskers pattern based on the starting position data, sets the size of the pattern and the laser marking path, and generates a laser marking scheme.

[0044] The parameter adjustment module executes the laser marking scheme, adjusts the laser power and pulse frequency, and controls the depth of the cat whisker pattern by adjusting the laser energy to obtain the energy setting result;

[0045] The marking execution module uses the energy setting result to perform a whisker pattern laser marking on the jeans, monitors the size and depth of the marked pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data.

[0046] The effect evaluation module evaluates the marking results based on the standard compliance data, checks whether the depth, consistency and size of the whisker pattern meet the predetermined standards, corrects pattern deviations, and generates pattern quality test results.

[0047] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0048] This invention optimizes the laser marking process for whiskering patterns on jeans by comprehensively utilizing laser scanning, real-time monitoring, and dynamic adjustment technologies. This not only improves pattern accuracy but also increases production efficiency. Precise scanning determines the pattern's starting point and outline, ensuring pattern fineness and positioning accuracy. Dynamic adjustment of laser parameters, based on real-time monitoring data, regulates laser intensity and pulse, precisely controlling pattern depth and significantly improving pattern quality and consistency, reducing the need for subsequent corrections. Based on real-time pattern standard compliance data, the marking effect is evaluated, and re-marking is performed when necessary. Iterative optimization further ensures high product standards and a low error rate. Laser marking is not only more precise but also better meets the environmentally friendly and efficient demands of modern production. Attached Figure Description

[0049] Figure 1 This is a schematic diagram of the workflow of the present invention;

[0050] Figure 2 This is a detailed flowchart of S1 of the present invention;

[0051] Figure 3 This is a detailed flowchart of the S2 process of the present invention;

[0052] Figure 4 This is a detailed flowchart of the S3 process of the present invention;

[0053] Figure 5 This is a detailed flowchart of the S4 process of the present invention;

[0054] Figure 6 This is a detailed flowchart of S5 of the present invention;

[0055] Figure 7 This is a detailed flowchart of S6 of the present invention;

[0056] Figure 8 This is a system flowchart of the present invention. Detailed Implementation

[0057] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.

[0058] In the description of this invention, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, in the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.

[0059] Please see Figure 1 This invention provides a technical solution: a method for laser-fabricating a whisker effect on jeans, comprising the following steps:

[0060] S1: Scan the position on the jeans with a laser marking machine to determine the starting position and outline of the whisker pattern, collect and record the pattern coordinates, convert the outline point data into the starting coordinate settings of the laser marking machine, and generate laser starting position data.

[0061] S2: Based on the laser starting point position data, identify and delineate the outline of the cat whisker pattern, set the size of the pattern and the marking path, formulate a marking plan for the cat whisker pattern, including the path of the pattern and the marking points, and generate a laser marking scheme.

[0062] S3: Implement the laser marking scheme, adjust the laser parameters, set the laser intensity and pulse frequency, control the depth of the cat whisker pattern by adjusting the laser energy, verify that the depth effect of the cat whisker pattern meets expectations, and obtain the laser energy setting results;

[0063] S4: Utilize the laser energy settings to perform real-time laser production of the denim whisker effect, and verify whether the pattern meets the preset standards based on real-time monitoring of the size and depth of the marking pattern, generating pattern standard compliance data.

[0064] S5: Based on the pattern standard compliance data, evaluate the marking results, check the depth, consistency and size of the cat whisker pattern, correct the pattern deviation through the evaluation results, and generate the marking effect evaluation results;

[0065] S6: Using the marking effect evaluation results, re-mark the parts of the pattern that do not meet the standards. By adjusting the laser marking parameters, the pattern deviation is corrected, and the laser intensity and marking path are updated in real time to generate the pattern quality test results.

[0066] The laser starting point position data includes the pattern starting point coordinates, outline coordinate points, and coordinate spacing information. The laser marking scheme includes the path planning of the cat whisker pattern outline, the layer allocation of laser marking, and the marking time arrangement. The laser energy setting results include the laser intensity adjustment value, pulse frequency setting, and energy depth adjustment range. The pattern standard compliance data includes the real-time measurement value of the pattern size, the uniformity evaluation result of the depth, and the standard deviation data. The marking effect evaluation results include the pattern depth consistency score, size error analysis, and overall appearance quality evaluation. The pattern quality test results include corrective measures for non-compliant parts, the adjusted laser parameter records, and marking effect verification data.

[0067] Please see Figure 2 The specific steps for generating laser start-point position data are as follows: Scanning the area on the jeans with a laser marking machine to determine the starting point and outline of the whisker pattern, collecting and recording the pattern coordinates, and then using this method.

[0068] S101: Based on the scanning function of the laser marking machine, the laser scanning of the whisker pattern on the jeans is performed, and the coordinates of each data point in the image and the situation of the pattern edge are recorded point by point. The execution process of generating the initial coordinate data of the pattern is as follows;

[0069] Based on the scanning function of a laser marking machine, a precise laser scan is performed on the whiskering pattern on jeans. The scanning function of the laser marking machine is fully utilized to meticulously capture the coordinate position of each pattern point and its relationship to the pattern edge. High-precision scanning technology ensures that the coordinates of each data point in the image are accurately recorded, including the precise position of the point and its specific relationship to the pattern edge. This requires not only precise control of the equipment but also reliance on advanced image processing software to ensure the correct acquisition and recording of all data, generating the initial coordinate data of the pattern using the following formula:

[0070] ;

[0071] in, Represents the initial coordinate data of the pattern. and Representing the first Data points coordinates and coordinate, The left edge of the pattern. This represents the distance from a point to the edge of the pattern. This represents the total number of data points.

[0072] S102: Based on the initial coordinate data of the pattern, extract the outline points of the denim whisker pattern, form the outline by sorting and connecting the coordinate points, and record the coordinate information of the outline points. The execution process for generating outline coordinate data is as follows.

[0073] Based on the initial coordinate data of the pattern, the outline points of the whiskering pattern on the jeans are extracted and organized. Through detailed analysis of each coordinate point, key points representing the pattern outline are selected. This process involves complex image processing techniques, including point selection, sorting, and connection to form a clear outline. The point sorting is based on geometric and image principles to ensure the smoothness and continuity of the outline. Connecting the points to form a complete outline further enhances the pattern's recognizability and aesthetics, generating outline coordinate data using the following formula:

[0074] ;

[0075] in, Represents contour coordinate data, and Representing the first Contour points coordinates and coordinate, This represents the distance from one point to the next. Represents the total number of contour points.

[0076] S103: Using contour coordinate data, calculate the starting position of the laser marking machine. The execution process of converting contour point data into the starting coordinates of the laser marking machine, recording and tracking the starting point of the laser, and generating laser starting point position data is as follows.

[0077] Using contour coordinate data, the starting position of the laser marking machine is calculated. This process involves converting the contour point data into starting coordinate settings suitable for the laser marking machine. Precise coordinate transformation and path planning algorithms are required to ensure the laser head can start working from the optimal position, optimizing marking efficiency and quality. By analyzing the contour data, the most suitable coordinate position as the starting point is selected, including a key inflection point or the most easily accessible part of the contour. After calculation, the laser's starting point is recorded and tracked to generate laser starting position data, using the formula:

[0078] ;

[0079] in, The score represents the data indicating the laser's starting position. and Representing the first Contour points coordinates and coordinate, and The coordinates of the selected starting point. Represents the total number of contour points.

[0080] Please see Figure 3The specific steps for generating a laser marking scheme, based on the laser starting point position data, are as follows: Identify and delineate the outline of the cat whiskers pattern, set the pattern size and marking path, formulate a marking plan for the cat whiskers pattern, and generate a laser marking scheme.

[0081] S201: Using the laser starting point position data and an edge detection algorithm, the outline of the cat whisker pattern is identified. The process of generating the pattern outline data by comparing the starting point data with the outline coordinate data is as follows:

[0082] Using laser initiation location data, an edge detection algorithm is employed to identify the outline of the whiskering pattern on the jeans. The algorithm, activated by the laser initiation location data, accurately captures the pattern edges and highlights the outline. During edge detection, the outline is compared with contour coordinate data to ensure consistency between the identified outline and the actual pattern, accurately extracting and verifying the true outline. This process requires not only high-precision image processing technology but also complex algorithms to ensure the integrity and accuracy of the outline. Through precise image analysis and data processing, pattern outline data is generated.

[0083] The formula for the edge detection algorithm is as follows:

[0084] ;

[0085] in, The edge intensity of a pixel. For horizontal gradient, For vertical gradient, and These are the adjustment coefficients for the horizontal and vertical gradients. These are the gradient weighting coefficients.

[0086] The execution process is as follows:

[0087] Calculate the initial gradient of each pixel in the horizontal and vertical directions based on the image data. and Multiply the gradient values ​​by the adjustment factor respectively. and To enhance the algorithm's sensitivity to specific image orientations, the square root of the sum of squared adjusted gradient values ​​is calculated to obtain the edge strength of each pixel. The sum of the absolute values ​​of the horizontal and vertical gradients is then multiplied by a weighting coefficient. To further optimize the accuracy of edge detection, determine The value can be analyzed using experiments or machine learning methods to examine the impact of different values ​​on the detection results and select the optimal one. value.

[0088] S202: Using pattern outline data, the size of the whisker pattern on the jeans is set. By measuring the key points on the outline, the size of the whisker pattern is calculated, and the required laser marking path is recorded. The execution process for generating pattern size data is as follows:

[0089] The size of the whiskering pattern on jeans is set using pattern outline data. By meticulously measuring key points along the outline, the overall size of the pattern is calculated, including parameters such as length, width, and complexity. Accuracy is crucial during the size setting process, as it directly affects the quality and effect of laser marking. Precise measurement of the outline ensures that each marking is performed in the correct position and size. The required laser marking path is recorded; this path data is essential for the marking process, ensuring the laser moves along the correct trajectory to achieve accurate marking and generate pattern size data using the following formula:

[0090] ;

[0091] in, Represents pattern size data. and Representing the first Contour points coordinates and coordinate, and This represents the minimum value of the contour point coordinates. Represents the total number of contour points.

[0092] S203: Based on the pattern size data, formulate a laser marking plan for the cat whiskers pattern. By setting the marking path and laser parameters, identify potential risks in laser marking, and generate the following execution flow for the laser marking scheme;

[0093] Based on the pattern size data, a laser marking plan for the cat whiskers pattern is developed, including setting the marking path and laser parameters to ensure efficiency and accuracy. The marking plan considers multiple parameters such as laser power, speed, and focal length; optimizing these parameters is crucial for ensuring marking quality. Potential risks during the marking process, such as material burns or pattern misalignment, are identified, and corresponding preventative measures are implemented. Through these comprehensive measures, a laser marking scheme is generated using the following formula:

[0094] ;

[0095] in, Represents laser marking solutions. Representing the Parameter settings for each marking point Indicates potential risk assessment, This represents the total number of punctuation marks.

[0096] Please see Figure 4 The specific steps for implementing a laser marking scheme, adjusting laser parameters, setting laser intensity and pulse frequency, and controlling the depth of the whisker pattern by adjusting laser energy to obtain the laser energy setting result are as follows:

[0097] S301: Based on the laser marking scheme, perform initial adjustment of laser parameters. By setting the basic parameters of the laser marking machine, determine the initial intensity and pulse frequency of the laser, and generate the execution flow for initializing laser parameter settings as follows;

[0098] Based on the laser marking scheme, the basic operating parameters of the laser marking machine are set, including the initial laser intensity and pulse frequency. Initialization adjustments ensure that the laser equipment operates in the most suitable configuration upon startup, which is crucial for the accuracy and consistency of subsequent patterns. During the setup process, through software and hardware interaction, various laser parameters, such as power output, focal length, and scanning speed, are precisely controlled to ensure that the settings strictly correspond to the pattern requirements. A series of functional tests are performed to ensure that all parameters meet the predetermined standards, providing a reliable guarantee for the smooth operation of the marking work. The initial laser parameter settings are generated using the following formula:

[0099] ;

[0100] in, This represents the initial laser parameter settings. Representing the Preset values ​​for each laser parameter Indicates the variability of parameter settings. The total number of parameters.

[0101] S302: Based on the initial laser parameter settings, the laser intensity and pulse frequency are optimized. The intensity and pulse frequency of the laser are adjusted through testing to control the depth of the whisker pattern. The execution flow for generating optimized laser parameter settings is as follows.

[0102] Based on the initial laser parameter settings, the depth of the whisker pattern was controlled through fine adjustments. Actual testing was conducted to adjust the laser output intensity and pulse frequency to achieve the optimal marking effect. The process involved complex data analysis and experimental design. By comparing the marking effects under different parameter settings, the most suitable laser intensity and pulse settings were precisely identified. Optimization work requires not only technical knowledge but also a deep understanding of laser physics and material interactions. Through optimization measures, the desired visual effect and texture of the whisker pattern on jeans were ensured, while minimizing material damage and energy consumption. The optimized laser parameter settings were generated using the following formula:

[0103] ;

[0104] in, This represents optimized laser parameter settings. Representing the Individual laser intensity settings Represents pulse frequency. It is an adjustment factor. The base of the natural index is . It is the frequency threshold. The total number of parameters.

[0105] S303: Based on the optimized laser parameter settings, control the laser energy. By adjusting the energy output of the laser marking machine, verify that the depth effect of the cat whisker pattern meets expectations. The execution process for obtaining the laser energy setting results is as follows;

[0106] Based on optimized laser parameter settings, the energy output of the laser marking machine is precisely adjusted, and the actual performance of pattern depth is continuously tested and verified to ensure that every detail achieves the expected artistic effect and quality standards. Laser energy control is crucial to the pattern texture; excessively high or low energy results in poor pattern quality. Therefore, through meticulous parameter adjustments and continuous testing, the laser output is ensured to perfectly match the pattern requirements, achieving the best marking effect. The laser energy setting result is obtained using the following formula:

[0107] ;

[0108] in, This represents the result of the laser energy setting. Representing the Each laser energy setting value, Indicates the energy relative to the target. deviation, This represents the total number of points set up.

[0109] Please see Figure 5 The process of using laser energy settings to perform real-time laser marking of a denim whisker effect, and verifying whether the marking pattern meets preset standards by real-time monitoring of the size and depth of the marking pattern, and generating pattern standard compliance data, is as follows:

[0110] S401: Using the laser energy setting result, based on the laser marking path of the cat whiskers pattern, the laser marking machine is used to mark the pattern, and the laser energy is applied to the jeans in real time to engrave the pattern. The execution process of generating real-time marking pattern data is as follows:

[0111] Using laser energy settings, a whiskering pattern is marked on jeans. The laser marking machine precisely applies laser energy to the jeans according to a preset marking path, drawing the designed whiskering pattern in real time. Precise laser control is crucial during the process, ensuring that each laser pulse lands precisely in the correct position to achieve the desired pattern effect. A real-time monitoring system continuously tracks the laser marking process, recording detailed data for each step, including the marking time, position, and laser intensity at each point, ensuring that every part of the pattern is completed according to design specifications. Through a highly automated and precisely controlled marking process, real-time marked pattern data is generated using the following formula:

[0112] ;

[0113] in, Represents real-time marking pattern data. Representing the The laser intensity at each marking point Indicates the difference from the preset laser intensity deviation, This represents the total number of punctuation marks.

[0114] S402: Based on real-time marking pattern data, perform real-time monitoring of the size and depth of the cat whisker pattern. The execution process for generating pattern size and depth data by comparing the real-time size and depth of the marking pattern with the preset standard and recording the monitoring results is as follows.

[0115] Based on real-time marking pattern data, the size and depth of the whisker pattern are monitored in real time to ensure that the quality of the pattern meets predetermined standards during the marking process. By capturing the size and depth of the marked pattern in real time and comparing it precisely with the preset pattern standard, every detail is ensured to meet design requirements. High-precision measuring equipment, such as laser rangefinders and high-resolution cameras, is used for monitoring to record every change in the pattern in real time, and marking parameters are adjusted promptly to correct any deviations. Through continuous monitoring and real-time feedback, the visual effect of the pattern can be effectively controlled, ensuring that each product meets high-quality standards. Pattern size and depth data are generated using the following formula:

[0116] ;

[0117] in, This represents the pattern size and depth data. Representing the The depth of each punctuation mark Indicates the variability in depth. This represents the total number of punctuation marks.

[0118] S403: The execution process for verifying whether the pattern conforms to the preset standard by using pattern size and depth data, verifying the consistency between the pattern and the standard by comparing the real-time measurement results with the standard requirements, and generating pattern standard compliance data is as follows;

[0119] By utilizing pattern size and depth data, the standard compliance of the patterns is verified. Consistency is confirmed by comparing real-time measured pattern size and depth data with preset standard requirements. Precise data analysis and comparison ensure that each pattern is manufactured strictly according to design specifications. Statistical analysis tools are used to evaluate pattern consistency, identify deviations from preset patterns, and make adjustments as needed. This not only guarantees product consistency and reliability but also helps maintain brand reputation, ensuring that every product received by consumers meets the highest quality standards. Pattern standard compliance data is generated using the following formula:

[0120] ;

[0121] in, Data representing the conformity of the pattern to the standard. Representing the Pattern characteristics of each measurement point It is a pre-defined standard pattern feature. Indicates the absolute deviation from the standard. This represents the total number of measurement points.

[0122] Please see Figure 6 Based on pattern standard compliance data, the marking results are evaluated, and the depth, consistency, and size of the whisker pattern are checked. The specific steps for generating the marking effect evaluation result are as follows:

[0123] S501: The laser marking results of the whiskering pattern on jeans are evaluated by using pattern standard compliance data. The execution process for generating initial evaluation data is as follows: by checking the real-time depth, consistency and size of the pattern, comparing the differences between the features and the preset standards, the pattern is evaluated.

[0124] The initial evaluation stage of the laser marking results for the whiskering pattern on jeans involves using pattern standard compliance data. This includes checking the real-time depth, consistency, and size of the pattern and comparing it with preset standards to identify any discrepancies. This evaluation process is crucial, directly impacting product quality control and subsequent production adjustments. By using high-precision measuring equipment and advanced image analysis technology, the characteristics of each pattern can be recorded in detail, and real-time data is rigorously compared with design standards to generate initial evaluation data using the following formula:

[0125] ;

[0126] in, Represents the score of the initial evaluation data. Representing the Pattern characteristics of each measurement point Representation of features and preset standards deviation, This represents the total number of measurement points.

[0127] S502: Based on the initial evaluation data, record the deviation of the whisker pattern on the jeans. By analyzing the deviations in depth, consistency, and size, identify the causes of the pattern deviation and generate the pattern deviation analysis results, the execution flow is as follows;

[0128] Based on initial evaluation data, deviations in the whiskering pattern of jeans were recorded and analyzed. A detailed analysis of specific deviations in pattern depth, consistency, and size identified the causes of these deviations. This included analyzing various factors such as equipment setting errors during the marking process, inconsistent material response, or operational errors. The root cause of each deviation was carefully studied and recorded to facilitate targeted improvement measures. This systematic analysis process allows for more accurate guidance for production process optimization, reducing error rates in future production. The detailed analysis generates pattern deviation analysis results, using the following formula:

[0129] ;

[0130] in, This represents the results of the pattern deviation analysis. Representing the The depth or size data of each deviation point It is standard data. It is the standard deviation of the bias data. This represents the total number of deviation points.

[0131] S503: Based on the pattern deviation analysis results, the following execution process is used to evaluate the overall effect and standard compliance of the whisker pattern, quantify the evaluation effect, prioritize the evaluation, and generate the marking effect evaluation result.

[0132] Based on the pattern deviation analysis results, the overall effect of the whiskering patterns is evaluated, and the effectiveness is quantified and prioritized. The overall quality of each pattern is assessed by comprehensively considering performance aspects such as size, depth, and consistency. Quantitative methods, such as weighted scoring or utility functions, are used to rank the performance of each pattern to identify the best-performing or needing improvement patterns. The goal is to provide a clear performance overview to aid in developing further production decisions and quality control measures, generating marking effect evaluation results using the following formula:

[0133] ;

[0134] in, This represents the evaluation results of the labeling effect. Representing the The evaluation score for each pattern Indicates the variability of the assessment scores. Represents the total number of patterns.

[0135] Please see Figure 7 The process involves using the marking effect evaluation results to re-mark substandard parts of the pattern. This is achieved by adjusting laser marking parameters, correcting pattern deviations, and updating laser intensity and marking path in real time to generate pattern quality test results. The specific steps are as follows:

[0136] S601: The execution process of re-marking the pattern based on the marking effect evaluation results, and re-marking the pattern locally using a laser marking machine for the identified substandard denim whisker pattern, and generating a re-marked pattern record is as follows;

[0137] Based on the marking effect evaluation results, the pattern is re-marked, especially for the whiskering pattern on jeans that does not meet the predetermined standard. Operators use a laser marking machine to locally re-mark the identified areas of substandard quality. Laser marking requires a high degree of precision control and meticulous operation to ensure that only the areas needing correction are processed, without affecting areas that already meet the standard. Re-marking relies not only on advanced laser equipment but also on precise image positioning equipment to ensure the laser accurately hits the target area. Through localized re-marking, the overall quality and appearance of the product can be significantly improved, ensuring that every product meets consumer expectations. A re-marked pattern record is generated using the following formula:

[0138] ;

[0139] in, This represents a reprint of the pattern record. Representing the Quality indicators for key areas Representation and Standard differences This represents the total number of areas that have been replayed.

[0140] S602: Based on the reprinted pattern record, the laser parameters are adjusted. By optimizing the laser intensity and adjusting the marking path, the deviation of the denim whisker pattern is corrected, and the updated laser parameter settings are generated. The execution process is as follows:

[0141] Based on the re-marking pattern record, laser parameters are adjusted, including optimizing laser intensity and adjusting the marking path, to correct deviations in the denim whisker pattern. Technicians need to meticulously adjust the laser marking machine settings based on the re-marking effect analysis data. By increasing or decreasing laser intensity, adjusting the laser focal length, or modifying the marking speed, any inconsistencies or deviations in the pattern can be effectively corrected. The optimization process is an iterative testing and adjustment process aimed at achieving the best marking effect, ensuring that every part of the pattern conforms to design specifications. After the adjustment is completed, an updated laser parameter setting record is generated, using the formula:

[0142] ;

[0143] in, This represents the updated laser parameter settings. Representing the The settings for each laser parameter, Indicates the variability of parameter settings. The total number of parameters.

[0144] S603: Using updated laser parameter settings, perform pattern quality testing, inspect the quality of the corrected cat whisker pattern, and generate pattern quality test results through cyclic testing and recording of test results. The execution process is as follows:

[0145] Pattern quality testing was conducted using updated laser parameter settings, particularly for the corrected whiskering pattern. A series of quality tests were performed on the corrected pattern using various measuring tools and techniques, including dimensional accuracy, color consistency, and uniformity of pattern depth. Through cyclical testing, the actual impact of each adjustment on pattern quality can be effectively assessed, which is crucial for verifying the success of laser marking adjustments and helping to ensure that all patterns meet or exceed quality standards. Pattern quality test results were generated through systematic detection and recording, using the following formula:

[0146] ;

[0147] in, This represents the results of the pattern quality test. Representing the Quality score for each test point Indicates the variability of quality scores. This represents the total number of test points.

[0148] Please see Figure 8 A laser-applied system for creating a whisker effect on jeans, the system being used to perform the aforementioned laser-applied method for creating a whisker effect on jeans, the system comprising:

[0149] The position scanning module scans the jeans with a laser marking machine to determine the starting position and outline of the whisker pattern, records the coordinates of the pattern, and generates starting position data.

[0150] The contour recognition module identifies the contour of the cat whiskers pattern based on the starting position data, sets the size of the pattern and the laser marking path, and generates a laser marking scheme.

[0151] The parameter adjustment module executes the laser marking scheme, adjusts the laser power and pulse frequency, and controls the depth of the cat whisker pattern by adjusting the laser energy to obtain the energy setting result;

[0152] The marking execution module uses the energy setting results to perform whiskering pattern laser marking on jeans, monitors the size and depth of the marked pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data.

[0153] The effect evaluation module evaluates the marking results based on standard compliance data, checks whether the depth, consistency and size of the whisker pattern meet the predetermined standards, corrects pattern deviations and generates pattern quality test results.

[0154] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments that can be applied to other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A method for laser-fabricating a whisker effect on jeans, characterized in that, Includes the following steps: The starting position and outline of the whisker pattern are determined by scanning the position on the jeans with a laser marking machine, the pattern coordinates are collected and recorded, and the laser starting position data is generated. Based on the laser starting point position data, the outline of the cat whisker pattern is identified and delineated, the size of the pattern and the marking path are set, a marking plan for the cat whisker pattern is formulated, and a laser marking scheme is generated. To implement the laser marking scheme, adjust the laser parameters, set the laser intensity and pulse frequency, and control the depth of the cat whisker pattern by adjusting the laser energy to obtain the laser energy setting result; Using the laser energy setting results, real-time laser production of the denim whisker effect is performed, and by real-time monitoring of the size and depth of the marked pattern, it is verified whether the pattern meets the preset standard, and pattern standard compliance data is generated. Based on the pattern standard compliance data, the marking results are evaluated, and the depth, consistency and size of the whisker pattern are checked. The pattern deviation is analyzed through the evaluation results, and the marking effect evaluation results are generated. Using the marking effect evaluation results, the substandard pattern parts are re-marked. By adjusting the laser marking parameters, the pattern deviation is corrected, and the laser intensity and marking path are updated in real time to generate pattern quality test results. The laser starting point position data includes pattern starting point coordinates, outline coordinate points, and coordinate spacing information. The laser marking scheme includes path planning for the cat whisker pattern outline, laser marking layer allocation, and marking time arrangement. The laser energy setting results include laser intensity adjustment values, pulse frequency settings, and energy depth adjustment range. The pattern standard compliance data includes real-time measurement values ​​of pattern size, depth uniformity evaluation results, and standard deviation data. The marking effect evaluation results include pattern depth consistency score, size error analysis, and overall appearance quality evaluation. The pattern quality test results include corrective measures for substandard parts, adjusted laser parameter records, and marking effect verification data.

2. The laser-assisted method for creating a whisker effect on jeans according to claim 1, characterized in that, The specific steps for determining the starting position and outline of the whisker pattern by scanning the jeans with a laser marking machine, collecting and recording the pattern coordinates, and generating laser starting position data are as follows: Based on the scanning function of the laser marking machine, the whisker pattern on the jeans is laser scanned, and the coordinates of each data point in the image and the edge of the pattern are recorded point by point to generate the initial coordinate data of the pattern. Based on the initial coordinate data of the pattern, the outline points of the denim whisker pattern are extracted, the outline is formed by sorting and connecting the coordinate points, and the coordinate information of the outline points is recorded to generate outline coordinate data. Using the contour coordinate data, the starting position of the laser marking machine is calculated. By converting the contour point data into the starting coordinates of the laser marking machine, the starting point of the laser is recorded and tracked, and laser starting position data is generated.

3. The laser-assisted method for creating a whisker effect on jeans according to claim 1, characterized in that, Based on the laser starting point position data, the specific steps for identifying and defining the outline of the cat whisker pattern, setting the pattern size and marking path, formulating a marking plan for the cat whisker pattern, and generating a laser marking scheme are as follows: Using the laser starting point position data, an edge detection algorithm is used to identify the outline of the cat whisker pattern. By comparing the starting point data with the outline coordinate data, the outline of the pattern is extracted and verified, and the pattern outline data is generated. Using the pattern outline data, the size of the whisker pattern on the jeans is set. By measuring the key points on the outline, the size of the whisker pattern is calculated, and the required laser marking path is recorded to generate pattern size data. Based on the pattern size data, a laser marking plan for the cat whiskers pattern is formulated. By setting the marking path and laser parameters, potential risks in laser marking are identified, and a laser marking scheme is generated.

4. The laser-based method for creating a whisker effect on jeans according to claim 3, characterized in that, The formula for the edge detection algorithm is as follows: ; in, The edge intensity of a pixel. For horizontal gradient, For vertical gradient, and These are the adjustment coefficients for the horizontal and vertical gradients. These are the gradient weighting coefficients.

5. The laser-assisted method for creating a whisker effect on jeans according to claim 1, characterized in that, The specific steps for implementing the laser marking scheme, adjusting laser parameters, setting laser intensity and pulse frequency, and controlling the depth of the whisker pattern by adjusting laser energy to obtain the laser energy setting result are as follows: According to the laser marking scheme, the laser parameters are initially adjusted. By setting the basic parameters of the laser marking machine, the initial intensity and pulse frequency of the laser are determined, and the initial laser parameter settings are generated. Based on the initial laser parameter settings, the laser intensity and pulse frequency are optimized. By testing and adjusting the laser intensity and pulse frequency, the depth of the whisker pattern is controlled, and optimized laser parameter settings are generated. Based on the optimized laser parameter settings, the laser energy is controlled. By adjusting the energy output of the laser marking machine, the depth effect of the cat whisker pattern is verified to meet expectations, and the laser energy setting results are obtained.

6. The laser method for creating a whisker effect on jeans according to claim 1, characterized in that, Using the laser energy settings, real-time laser processing of a whiskering effect on jeans is performed. The specific steps for verifying whether the pattern meets preset standards and generating pattern standard compliance data are as follows: Using the laser energy setting result, and based on the laser marking path of the cat whisker pattern, a laser marking machine is used to mark the pattern on the jeans in real time, generating real-time marking pattern data. Based on the real-time marking pattern data, the size and depth of the cat whisker pattern are monitored in real time. By comparing the real-time size and depth of the marking pattern with a preset standard and recording the monitoring results, pattern size and depth data are generated. Using the pattern size and depth data, it is verified whether the pattern meets the preset standard. By comparing the real-time measurement results with the standard requirements, the consistency between the pattern and the standard is verified, and pattern standard compliance data is generated.

7. The laser method for creating a whisker effect on jeans according to claim 1, characterized in that, Based on the pattern standard compliance data, the marking results are evaluated, and the depth, consistency, and size of the whisker pattern are checked. The specific steps for analyzing pattern deviations based on the evaluation results and generating marking effect evaluation results are as follows: The laser marking results of the whiskering pattern on jeans are evaluated by using the pattern standard compliance data. The differences between the features and the preset standards are compared by checking the real-time depth, consistency and size of the pattern, and initial evaluation data is generated. Based on the initial evaluation data, the deviation of the whisker pattern on the jeans is recorded. By analyzing the deviations in depth, consistency, and size, the causes of the pattern deviation are identified, and the pattern deviation analysis results are generated. Based on the pattern deviation analysis results, the overall effect and standard compliance of the cat whisker pattern are evaluated, the evaluation effect is quantified, and the priority is ranked to generate the marking effect evaluation result.

8. The method for laser-fabricating the whisker effect on jeans according to claim 1, characterized in that, Using the marking effect evaluation results, the substandard pattern parts are re-marked. The specific steps for generating pattern quality test results are as follows: By adjusting the laser marking parameters, correcting pattern deviations, and updating the laser intensity and marking path in real time. Using the marking effect evaluation results, the pattern is re-marked. For the identified substandard denim whisker pattern parts, a laser marking machine is used for local re-marking to generate a re-marked pattern record. Based on the re-marking pattern record, the laser parameters are adjusted. By optimizing the laser intensity and adjusting the marking path, the deviation of the denim whisker pattern is corrected, and updated laser parameter settings are generated. Using the updated laser parameter settings, a pattern quality test is performed. The quality of the corrected cat whisker pattern is inspected. By cyclically testing and recording the test results, a pattern quality test result is generated.

9. A laser system for creating a whisker effect on jeans, characterized in that, The method for laser-fabricating the whisker effect on jeans according to any one of claims 1-8, wherein the system comprises: The position scanning module scans the jeans with a laser marking machine to determine the starting position and outline of the whisker pattern, records the coordinates of the pattern, and generates starting position data. The contour recognition module identifies the contour of the cat whiskers pattern based on the starting position data, sets the size of the pattern and the laser marking path, and generates a laser marking scheme. The parameter adjustment module executes the laser marking scheme, adjusts the laser power and pulse frequency, and controls the depth of the cat whisker pattern by adjusting the laser energy to obtain the energy setting result; The marking execution module uses the energy setting result to perform a whisker pattern laser marking on the jeans, monitors the size and depth of the marked pattern, checks the consistency of the pattern with the preset standard, and generates standard compliance data. The effect evaluation module evaluates the marking results based on the standard compliance data, checks whether the depth, consistency and size of the whisker pattern meet the predetermined standards, corrects pattern deviations, and generates pattern quality test results.

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