Solar glass sheet automatic balance assembly system and device

Abstract

The invention discloses an automatic balance assembly system and device for solar glass sheets. The automatic balance assembly system comprises a connecting piece, the adsorption piece is mounted at the bottom of the connecting piece and moves synchronously with the connecting piece; the fixing plate is fixedly arranged on the cross beam support, the connecting piece movably penetrates through the two ends of the fixing plate, the adsorption piece is located at the bottom of the cross beam support and does not make contact with the fixing plate, and in the installation process of the solar glass sheet, adsorption is achieved through the adsorption piece, and the solar glass sheet is driven by the mechanical arm to be subsequently installed. Wherein the cross beam bracket is mounted at the output end of the manipulator; through the design, when the solar glass sheet is installed, the pressure of the solar glass sheet at each installation point position is obtained in real time, and self-adaptive adjustment is performed according to the pressure, so that the pressure of each installation point position is ensured to be equal, the solar glass sheet is prevented from being extruded, the risk of being damaged is reduced, and the service life of the solar glass sheet is prolonged. And the defects of the existing solar glass sheet in installation are overcome.

Description

Technical Field

[0001] The invention belongs to the technical field of solar glass sheet assembly, and in particular relates to an automatic balancing assembly system and device for solar glass sheets. Background Art

[0002] Solar glass, also known as solar photovoltaic glass, is a special glass that is laminated with solar cells, can generate electricity from solar radiation, and has related current lead-out devices and cables.

[0003] In the installation and loading of solar glass sheets, the installation is basically achieved through a robot, and the installation needs to be achieved through at least four points, and it is necessary to ensure that the installation force at each point is the same to avoid excessive pressure at a certain point causing damage to the solar glass sheet, or too little pressure to ensure the installation strength. However, the existing robot cannot perform the pressure balance adjustment function according to the pressure size of the installation point, so there are great limitations in actual use and there is room for improvement. Summary of the invention

[0004] The purpose of the present invention is to provide a solar glass automatic balancing assembly system and device to solve the problem raised in the above background technology that the current robot does not have the ability to make adaptive adjustments according to the installation pressure of the solar glass installation point during the installation of the solar glass.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic balancing assembly device for solar glass sheets, comprising a connecting piece; an adsorption piece installed at the bottom of the connecting piece and moving synchronously with the connecting piece; a fixed plate fixedly mounted on a crossbeam bracket, wherein the connecting piece and the two end positions of the fixed plate are movably penetrated, and the adsorption piece is at the bottom of the crossbeam bracket and does not contact the fixed plate. During the installation of the solar glass sheet, adsorption is achieved through the adsorption piece, and the solar glass sheet is subsequently installed under the drive of a manipulator, wherein the crossbeam bracket is installed on the output end of the manipulator; a pressure detection component installed on the top of the fixed plate, the top of the pressure detection component is against the top of the connecting piece, and when the adsorption piece contacts the solar glass sheet, it will drive the connecting piece to move synchronously, and the connecting piece at this time will be squeezed or fitted with the pressure detection component, thereby detecting and feeding back the squeezing force between the adsorption piece and the solar glass sheet, and subsequently realizing the pressure balance adjustment of each installation point through the adjustment of the manipulator according to the detected force.

[0006] As a preferred technical solution in the present invention, the connecting member is composed of a bottom plate, a top plate, and a guide rod that fixes the two together, wherein the guide rod slides through the fixed plate, and the top plate abuts against the pressure detection component, the bottom plate is fixedly connected to the adsorption member, and the crossbeam bracket is located in the inner area of ​​the connecting member. The entire connecting member is in the shape of a "mouth", and the crossbeam bracket can be staggered to avoid movement abutment.

[0007] As a preferred technical solution in the present invention, the adsorption component includes a suction cup and a screw fixed on the top of the suction cup, the screw is connected to the bottom plate, and at least two nuts are sleeved on the screw, and the two nuts are respectively located at the upper and lower end surfaces of the bottom plate, thereby realizing the installation and fixation of the adsorption component and realizing the synchronous movement of the connecting part and the adsorption component.

[0008] As a preferred technical solution in the present invention, the pressure detection component includes a pressure sensor installed on the top of the fixed plate, and a pressure column fixed at the center position of the pressure sensor, the interior of the pressure column is hollow, and a flexible contact block that can be raised and lowered is provided in the hollow top opening, and the top end of the flexible contact block is against the bottom end surface of the top plate; a spring is also provided inside the pressure column, the top end of the spring is against the bottom end of the flexible contact block, and the bottom end of the spring is in contact with the pressure sensor, thereby transmitting the detected pressure to the pressure sensor, when the flexible contact block is subjected to the pressing force in the downward movement direction of the top plate, the flexible contact block will squeeze the spring, and the spring force is transmitted to the pressure sensor at this time. At this time, the pressure sensor can detect the pressure, and determine the pressure between the solar glass sheet at this positioning point and the installation area according to the pressure, and make corresponding balance adjustments.

[0009] As a preferred technical solution in the present invention, sliding grooves are symmetrically provided on both sides of the top of the pressure column, and a limit pin is passed through the bottom of the flexible contact block. Both ends of the limit pin pass through the sliding groove and extend to the outside of the pressure column. Through the setting of the limit pin, it can be ensured that the flexible contact block descends in a vertical state after being compressed.

[0010] As a preferred technical solution in the present invention, a mounting plate is also fixed to the bottom end of the fixing plate, and the mounting plate is fixed to the crossbeam bracket by bolts, thereby ensuring that the positions of the fixing plate, the pressure sensor and the pressure column will not change.

[0011] As a preferred technical solution in the present invention, the centers of the pressure detection component and the adsorption component are on the same vertical line.

[0012] The present invention also discloses a solar glass sheet automatic balancing assembly system, including an automatic balancing device. The system includes a main control terminal connected to the main control terminal.

[0013] The lifting module is used to operate the connecting parts;

[0014] A pressure detection module is used to detect the pressure on the solar glass sheet adsorbed by the connector and feed back the received data to the main control terminal;

[0015] The adjusting module is connected to the pressure detecting module and is used to receive instructions from the pressure detecting module and send instructions to the lifting module to adjust the height of the connecting piece;

[0016] The pressure detection module is connected to a setting module, which is used to set the pressure value. When the set value is reached, the pressure data is transmitted to the main control terminal through the pressure detection module.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] Through the design of the present invention, when installing solar glass sheets, the pressure of the solar glass sheets at each installation point is obtained in real time, and adaptive adjustments are made according to the pressure to ensure that the pressure at each installation point is equal, thereby avoiding squeezing of the solar glass sheets, reducing the risk of damage, and improving the deficiencies of existing solar glass sheets in the installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of the present invention;

[0020] Figure 2 For the present invention Figure 1 A cross-sectional view of

[0021] Figure 3 It is a schematic diagram of the assembly of the present invention and the robot;

[0022] Figure 4 It is a system diagram of the present invention.

[0023] In the figure:

[0024] 100, connecting piece; 101, bottom plate; 102, guide rod; 103, top plate;

[0025] 200, adsorption member; 201, suction cup; 202, screw;

[0026] 300, fixing plate; 301, mounting plate;

[0027] 400, pressure detection assembly; 401, pressure sensor; 402, pressure column; 402a, slide groove; 403, flexible contact block; 404, limit pin; 405, spring;

[0028] 500, beam support;

[0029] 600. Robotic arm. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] See also Figures 1 to 4 The present invention provides a technical solution: a solar glass sheet automatic balancing assembly device, comprising:

[0032] Connector 100;

[0033] The adsorption member 200 is installed at the bottom of the connecting member 100 and moves synchronously with the connecting member 100;

[0034] The fixing plate 300 is fixed on the crossbeam bracket 500, the connecting piece 100 and the two ends of the fixing plate 300 are movably connected, and the adsorption piece 200 is located at the bottom of the crossbeam bracket 500 and does not contact the fixing plate 300. During the installation of the solar glass sheet, the adsorption piece 200 is used to achieve adsorption, and the solar glass sheet is subsequently installed under the drive of the manipulator 600, wherein the crossbeam bracket 500 is installed on the output end of the manipulator 600;

[0035] The pressure detection component 400 is installed on the top of the fixed plate 300. The top of the pressure detection component 400 is against the top of the connecting piece 100. When the adsorbent 200 contacts the solar glass sheet, it will drive the connecting piece 100 to move synchronously. At this time, the connecting piece 100 will be squeezed or fitted with the pressure detection component 400, thereby detecting and feeding back the squeezing force between the adsorbent 200 and the solar glass sheet. Subsequently, according to the detected force, the pressure of each installation point can be balanced by adjusting the manipulator 600.

[0036] In this embodiment, the connecting member 100 is composed of a bottom plate 101, a top plate 103, and a guide rod 102 that fixes the two together, wherein the guide rod 102 slides through the fixed plate 300, and the top plate 103 abuts against the pressure detection component 400, the bottom plate 101 is fixedly connected to the adsorption member 200, and the cross beam bracket 500 is located in the inner area of ​​the connecting member 100. The entire connecting member 100 is in the shape of a "mouth", and the cross beam bracket 500 can be staggered to avoid movement abutment.

[0037] In this embodiment, the adsorption component 200 includes a suction cup 201 and a screw 202 fixed on the top of the suction cup 201. The screw 202 is connected to the bottom plate 101 through the screw 202, and at least two nuts are sleeved on the screw 202. The two nuts are respectively located at the upper and lower end surfaces of the bottom plate 101, thereby realizing the installation and fixation of the adsorption component 200 and realizing the synchronous movement of the connecting component 100 and the adsorption component 200.

[0038] In this embodiment, the pressure detection component 400 includes a pressure sensor 401 installed on the top of the fixed plate 300, and a pressure column 402 fixed at the center of the pressure sensor 401. The interior of the pressure column 402 is hollow, and a flexible contact block 403 that can be raised and lowered is provided in the hollow top opening, and the top of the flexible contact block 403 is against the bottom end surface of the top plate 103; a spring 405 is also provided inside the pressure column 402, and the top of the spring 405 is against the bottom end of the flexible contact block 403, and the bottom end of the spring 405 is in contact with the pressure sensor 401, thereby transmitting the detected pressure to the pressure sensor 401. When the flexible contact block 403 is subjected to the pressing force in the downward movement direction of the top plate 103, the flexible contact block 403 will squeeze the spring 405. At this time, the force of the spring 405 is transmitted to the pressure sensor 401. At this time, the pressure sensor 401 can detect the pressure, and determine the pressure between the solar glass sheet at this positioning point and the installation area according to the pressure, and make corresponding balance adjustments.

[0039] In this embodiment, sliding grooves 402a are symmetrically provided on both sides of the top of the pressure column 402, and a limit pin 404 is passed through the bottom of the flexible contact block 403. Both ends of the limit pin 404 pass through the sliding groove 402a and extend to the outside of the pressure column 402. Through the setting of the limit pin 404, it can be ensured that the flexible contact block 403 descends in a vertical state after being compressed.

[0040] In this embodiment, a mounting plate 301 is also fixed to the bottom end of the fixing plate 300 , and the mounting plate 301 is fixed to the crossbeam bracket 500 by bolts, thereby ensuring that the positions of the fixing plate 300 , the pressure sensor 401 , and the pressure column 402 do not change.

[0041] In this embodiment, the centers of the pressure detection assembly 400 and the adsorption component 200 are on the same vertical line.

[0042] The present invention also discloses a solar glass sheet automatic balancing assembly system, including an automatic balancing device. The system includes a main control terminal connected to the main control terminal.

[0043] The lifting module is used to operate the connecting member 100;

[0044] A pressure detection module is used to detect the pressure on the solar glass sheet adsorbed by the connector 100 and feed back the received data to the main control terminal;

[0045] An adjusting module, connected to the pressure detecting module, for receiving instructions from the pressure detecting module and issuing instructions to the lifting module to adjust the height of the connecting member 100;

[0046] The pressure detection module is connected to a setting module, which is used to set the pressure value. When the set value is reached, the pressure data is transmitted to the main control terminal through the pressure detection module.

[0047] Although embodiments of the present invention have been shown and described (see the above detailed description for details), it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A solar glass sheet automatic balancing assembly device, characterized in that: include Connector (100); The adsorption member (200) is installed at the bottom of the connection member (100) and moves synchronously with the connection member (100); The fixing plate (300) is fixed on the crossbeam support (500), the connecting piece (100) and the two ends of the fixing plate (300) are movably connected, and the adsorption piece (200) is located at the bottom of the crossbeam support (500) and does not contact the fixing plate (300); A pressure detection component (400) is installed on the top of the fixing plate (300), and the top of the pressure detection component (400) abuts against the top of the connecting member (100).

2. The automatic balancing assembly device for solar glass sheets according to claim 1, characterized in that: The connecting member (100) is composed of a bottom plate (101), a top plate (103), and a guide rod (102) that fixes the two together, wherein the guide rod (102) slides through the fixing plate (300), and the top plate (103) abuts against the pressure detection component (400), the bottom plate (101) is fixedly connected to the adsorption member (200), and the crossbeam bracket (500) is located in the inner area of ​​the connecting member (100).

3. The automatic balancing assembly device for solar glass sheets according to claim 2, characterized in that: The adsorption component (200) comprises a suction cup (201) and a screw rod (202) fixed on the top of the suction cup (201); the screw rod (202) is connected to the bottom plate (101) through the screw rod (202); at least two nuts are sleeved on the screw rod (202); and the two nuts are respectively located at the upper and lower end surfaces of the bottom plate (101).

4. The automatic balancing assembly device for solar glass sheets according to claim 2, characterized in that: The pressure detection component (400) includes a pressure sensor (401) installed on the top of the fixed plate (300), and a pressure column (402) fixed at the center of the pressure sensor (401). The interior of the pressure column (402) is hollow, and a flexible contact block (403) that can be raised and lowered is provided in the hollow top opening, and the top end of the flexible contact block (403) is against the bottom end surface of the top plate (103); a spring (405) is also provided inside the pressure column (402), and the top end of the spring (405) is against the bottom end of the flexible contact block (403), while the bottom end of the spring (405) is in contact with the pressure sensor (401).

5. The automatic balancing assembly device for solar glass sheets according to claim 4, characterized in that: The top two sides of the pressure column (402) are symmetrically provided with sliding grooves (402a), and the bottom of the flexible contact block (403) is also penetrated by a limiting pin (404), and both ends of the limiting pin (404) penetrate the sliding grooves (402a) and extend to the outside of the pressure column (402).

6. The solar glass sheet automatic balancing assembly device according to claim 1, characterized in that: A mounting plate (301) is also fixed to the bottom end of the fixing plate (300), and the mounting plate (301) is fixed to the crossbeam bracket (500) by bolts.

7. The solar glass sheet automatic balancing assembly device according to claim 1, characterized in that: The centers of the pressure detection component (400) and the adsorption component (200) are located on the same vertical line.

8. An automatic balancing assembly system for solar glass sheets, comprising the automatic balancing device according to any one of claims 1 to 7, characterized in that: The system includes a main control terminal, which is connected to The lifting module is used to operate the connecting member (100); A pressure detection module, used for detecting the pressure exerted on the solar glass sheet adsorbed by the connecting member (100), and feeding back the received data to the main control terminal; An adjusting module, connected to the pressure detection module, for receiving instructions from the pressure detection module and issuing instructions to the lifting module to adjust the height of the connecting member (100); The pressure detection module is connected to a setting module, which is used to set the pressure value. When the set value is reached, the pressure data is transmitted to the main control terminal through the pressure detection module.

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