Folding device capable of automatically wrapping air bubble film

By designing a folding device that automatically wraps the bubble film, using supporting platform, lifting platform components and a variety of folding tool modules, the automatic folding and compacting of the bubble film is achieved, solving the problems of low manual folding efficiency and poor wrapping in the prior art, and improving the quality and efficiency of the package.

CN119527651APending Publication Date: 2025-02-28ZHEJIANG DARCET TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510028088.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-02-28

AI Technical Summary

Technical Problem

In the prior art, the folding action of the bubble film needs to be done manually, which is inefficient and difficult to take into account the folding edges on both sides, which often leads to the dispersion of the bubble film, which is inefficient and poor wrapping.

Method used

A folding device that automatically wraps the bubble film is designed, including a support platform, a lifting platform component, a long-side folding knife module, a short-side lower folding knife module, a pressing knife module and a material picking jaw component. Through the coordinated work of these components, the automatic folding and compacting of the bubble film is achieved.

Benefits of technology

The rapid, tight and standardized folding of the bubble film is achieved, adapting to the packaging of products of different thicknesses, improving efficiency, avoiding the problem of bubble film dispersion, and improving the quality and efficiency of the package.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a folding device capable of automatically wrapping an air bubble film. The folding device comprises a supporting platform. The lifting platform assembly comprises a lifting servo electric cylinder installed below the supporting platform and a positioning platform driven by the lifting servo electric cylinder to ascend and descend. The left-side long-edge folding knife module and the right-side long-edge folding knife module are correspondingly arranged on the left side and the right side of the positioning platform; the front side short edge lower folding knife module and the rear side short edge lower folding knife module are correspondingly arranged on the front side and the rear side of the positioning platform; the front side cutter pressing module and the rear side cutter pressing module are correspondingly arranged on the front side and the rear side of the positioning platform; and the material taking clamping jaw assembly is correspondingly arranged above the positioning platform and used for completing downward folding of the short edges of the upper sides of the front side and the rear side of the air bubble film and taking away the product after the upper side pressing and the front side and the rear side clamping are completed after folding. The folding mechanism can quickly complete product wrapping, is tight and standard in folding, and can adapt to wrapping of products with different thicknesses.
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Description

Technical Field

[0001] The invention relates to the technical field of automation equipment, in particular to a folding device for automatically wrapping bubble films. Background Art

[0002] At present, in the production process of semiconductor chips and other products, trays are the "material trays" that carry workpieces on the production line. They are widely used in the packaging and transportation of electronic components. They can protect components from damage during transportation. Their specifications are generally 2 inches, 3 inches, and 4 inches.

[0003] After loading products in a tray, they usually need to be stacked together for easy transportation, transfer and storage, and the stacked tray usually needs to be wrapped with bubble film on the outside to avoid damage to the tray and the electronic components carried during transportation. In the prior art, the folding of bubble film is currently done manually, which is inefficient. During manual operation, one hand is required to press the upper side and the other hand is required to fold, which makes it difficult to take into account the folding edges on both sides. The bubble film often spreads out after folding, resulting in low efficiency and poor wrapping. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a folding device for automatically wrapping bubble film, including a support platform;

[0005] A lifting platform assembly, comprising a lifting servo electric cylinder installed below the support platform, and a positioning platform driven to lift by the lifting servo electric cylinder, and the stacked tray and bubble film are pre-placed on the positioning platform;

[0006] A left long edge folding knife module and a right long edge folding knife module are correspondingly arranged on the left and right sides of the positioning platform, and are used to complete the folding of the long edges of the left and right sides of the bubble film;

[0007] The front short side lower folding knife module and the rear short side lower folding knife module are correspondingly arranged on the front and rear sides of the positioning platform, and are used to complete the upward folding of the lower short sides of the front and rear sides of the bubble film;

[0008] The front side pressing knife module and the rear side pressing knife module are correspondingly arranged on the front and rear sides of the positioning platform, and are used to press the bubble film after the long side and the short side are folded to prevent it from spreading;

[0009] And, the corresponding material taking clamping claw assembly arranged above the positioning platform is used to complete the downward folding of the upper short sides of the front and rear sides of the bubble film, and to take away the product after folding the upper side and clamping the front and rear sides.

[0010] Wherein: the left long side folding knife module includes a left long side folding knife and a left horizontal cylinder driving the left long side folding knife to move horizontally; the right long side folding knife module includes a right long side folding knife and a right horizontal cylinder driving the right long side folding knife to move horizontally.

[0011] Among them: the front short side lower folding knife module includes a front short side lower folding knife and a front lower folding knife cylinder that drives the front short side lower folding knife to rise and fall; the rear short side lower folding knife module includes a rear short side lower folding knife and a rear lower folding knife cylinder that drives the rear short side lower folding knife to rise and fall.

[0012] Wherein: the front side knife pressing module includes a front horizontal support plate, a front horizontal slide rail arranged on the front horizontal support plate, a front horizontal slide plate slidably arranged on the front horizontal slide rail and driven by a rodless cylinder, a front lifting electric cylinder arranged on the front horizontal slide plate, a front lifting plate driven to rise and fall by the front lifting electric cylinder, and a front lifting claw arranged at the end of the front lifting plate and corresponding to the bubble film; the rear side knife pressing module includes a rear horizontal support plate, a rear horizontal slide rail arranged on the rear horizontal support plate, a rear horizontal slide plate slidably arranged on the rear horizontal slide rail and driven by a rodless cylinder, a rear lifting electric cylinder arranged on the rear horizontal slide plate, a rear lifting plate driven to rise and fall by the rear lifting electric cylinder, and a rear lifting claw arranged at the end of the rear lifting plate and corresponding to the bubble film.

[0013] Wherein: the material picking clamping jaw assembly includes a lifting slide rail, a lifting platform slidably arranged on the lifting slide rail and driven to lift by a lifting motor, a horizontal motor arranged on the lifting platform, a synchronous screw driven by the horizontal motor, synchronous sliders symmetrically arranged at both ends of the synchronous screw and threadedly connected to the synchronous screw, and clamping jaws respectively arranged on the synchronous sliders at both ends and located below the lifting platform; it also includes a lifting electric cylinder arranged on the lifting platform, and a lifting and lowering pressure plate located below the lifting platform and driven to lift by the lifting electric cylinder, and the lifting and lowering pressure plate is located between the clamping jaws on both sides.

[0014] Compared with the prior art, the present invention can quickly complete product wrapping, fold tightly and in a standardized manner, and can adapt to the wrapping of products with different thicknesses. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the three-dimensional structure of the front-side knife pressing module of the present invention;

[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the material taking clamping claw assembly of the present invention.

[0018] The numbers in the figure represent:

[0019] 11. Left long side folding knife; 2. Material picking clamping claw assembly; 21. Lifting slide rail; 22. Lifting motor; 23. Lifting platform; 24. Horizontal motor; 25. Synchronous screw; 26. Synchronous slide block; 27. Clamp upper folding knife; 28. Lifting electric cylinder; 29. ​​Lifting plate; 3. Rear side pressing knife module; 4. Support platform; 51. Right long side folding knife; 52. Right horizontal cylinder; 61. Front lower folding knife cylinder; 62. Front short side lower folding knife; 7. Front side pressing knife module; 71. Front horizontal support plate; 72. Front horizontal slide rail; 73. Front horizontal slide plate; 74. Front lifting electric cylinder; 75. Front lifting plate; 76. Front lifting claw; 8. Bubble film; 9. Tray; 10. Lifting servo electric cylinder. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0021] See also Figure 1-3 The present embodiment provides a folding device for automatically wrapping bubble film, comprising a supporting platform 4; a lifting platform assembly, comprising a lifting servo electric cylinder 10 installed below the supporting platform 4, and a positioning platform driven to lift by the lifting servo electric cylinder 10, and the stacked tray 9 and bubble film 8 are pre-placed on the positioning platform;

[0022] The left long edge folding knife module and the right long edge folding knife module are correspondingly arranged on the left and right sides of the positioning platform, and are used to complete the folding of the long edges of the left and right sides of the bubble film 8;

[0023] The front short side lower folding knife module and the rear short side lower folding knife module are correspondingly arranged on the front and rear sides of the positioning platform, and are used to complete the upward folding of the lower short sides of the front and rear sides of the bubble film 8;

[0024] The front side pressing knife module 7 and the rear side pressing knife module 3 are correspondingly arranged on the front and rear sides of the positioning platform, and are used to press the bubble film 8 after the long side and the short side are folded to prevent it from spreading;

[0025] And, the corresponding material taking clamping claw assembly 2 arranged above the positioning platform is used to complete the downward folding of the upper short sides of the front and rear sides of the bubble film 8, and to take away the product after folding the upper side and clamping the front and rear sides.

[0026] Among them: the left long side folding knife module includes a left long side folding knife 11, and a left horizontal cylinder driving the left long side folding knife 11 to move horizontally; the right long side folding knife module includes a right long side folding knife 51, and a right horizontal cylinder 52 driving the right long side folding knife 51 to move horizontally.

[0027] Among them: the front short side lower folding knife module includes a front short side lower folding knife 62 and a front lower folding knife cylinder 61 that drives the front short side lower folding knife 62 to rise and fall; the rear short side lower folding knife module includes a rear short side lower folding knife and a rear lower folding knife cylinder that drives the rear short side lower folding knife to rise and fall.

[0028] Among them: the front side knife pressing module 7 includes a front horizontal support plate 71, a front horizontal slide rail 72 arranged on the front horizontal support plate 71, a front horizontal slide plate 73 slidably arranged on the front horizontal slide rail 72 and driven by a rodless cylinder, a front lifting electric cylinder 74 arranged on the front horizontal slide plate 73, a front lifting and pressing plate 75 driven to rise and fall by the front lifting electric cylinder 74, and a front lifting and pressing claw 76 arranged at the end of the front lifting and pressing plate 75 and corresponding to the bubble film 8; the rear side knife pressing module 3 includes a rear horizontal support plate, a rear horizontal slide rail arranged on the rear horizontal support plate, a rear horizontal slide plate slidably arranged on the rear horizontal slide rail and driven by a rodless cylinder, a rear lifting electric cylinder arranged on the rear horizontal slide, a rear lifting and pressing plate driven to rise and fall by the rear lifting electric cylinder, and a rear lifting and pressing claw arranged at the end of the rear lifting and pressing plate and corresponding to the bubble film 8.

[0029] Among them: the material picking clamping claw assembly 2 includes a lifting slide rail 21, a lifting platform 23 slidably set on the lifting slide rail 21 and driven to lift by a lifting motor 22, a horizontal motor 24 set on the lifting platform 23, a synchronous screw 25 driven by the horizontal motor 24, synchronous sliders 26 symmetrically set at both ends of the synchronous screw 25 and threadedly connected with the synchronous screw 25, and a clamping claw upper folding knife 27 respectively set on the synchronous sliders 26 at both ends and located below the lifting platform 23; it also includes a lifting electric cylinder 28 set on the lifting platform 23, and a lifting and lowering pressure plate 29 located below the lifting platform 23 and driven to lift by the lifting electric cylinder 28, and the lifting and lowering pressure plate 29 is located between the clamping claws 27 on both sides.

[0030] Working principle of the present invention:

[0031] First, the height of the positioning platform is adjusted by lifting the servo electric cylinder 10 to adjust the folding height according to the thickness of the tray, and the stacked tray 9 and the bubble film 8 are pre-placed on the positioning platform;

[0032] Then, at the same time, the left long side folding knife 11 is driven to move horizontally by the left horizontal cylinder, and the right long side folding knife 51 is driven to move horizontally by the right horizontal cylinder 52, so as to complete the folding of the long sides of the left and right sides of the bubble film 8; and the front horizontal slide plate 73 is driven to slide along the front horizontal slide rail 72 by the rodless cylinder, and the front lifting electric cylinder 74 drives the front lifting and pressing plate 75 to move up and down so that the front lifting and pressing claw 76 presses one end of the bubble film 8 after the folded long side to prevent it from spreading; and the rear horizontal slide plate is driven to slide along the rear horizontal slide rail by the rodless cylinder, and the rear lifting and pressing plate is driven to move up and down by the rear lifting electric cylinder so that the rear lifting and pressing claw presses the other end of the bubble film 8 after the folded long side to prevent it from spreading;

[0033] Then, the front short side lower folding knife 62 is driven to rise and fall by the front lower folding knife cylinder 61, and the rear short side lower folding knife is driven to rise and fall by the rear lower folding knife cylinder, so as to complete the upward folding of the lower short sides of the front and rear sides of the bubble film 8;

[0034] Finally, the horizontal motor 24 drives the synchronous screw 25 to rotate and drives the folding knife 27 on the clamping jaw to move relative or oppositely to adjust the folding width in accordance with the length of the tray 9, and the lifting motor 22 drives the lifting platform 23 to descend so that the folding knife 27 on the clamping jaws completes the downward folding of the short sides of the bubble film 8, and the tray 9 wrapped with the bubble film 8 is clamped by further relative movement of the folding knife 27 on the clamping jaws. At the same time, the lifting electric cylinder 28 drives the lifting and pressing plate 29 to descend and press the bubble film 8, and the front lifting and pressing claw 76 and the rear lifting and pressing claw are withdrawn, so that the bubble film 8 can be folded and the product can be directly taken away through the material taking clamping claw assembly 2, thereby improving efficiency.

[0035] The above are only embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A folding device for automatically wrapping bubble film, characterized in that: comprising a support platform (4); A lifting platform assembly comprises a lifting servo electric cylinder (10) installed below the supporting platform (4), and a positioning platform driven to lift by the lifting servo electric cylinder (10), and the stacked tray (9) and bubble film (8) are pre-placed on the positioning platform; A left long edge folding knife module and a right long edge folding knife module are correspondingly arranged on the left and right sides of the positioning platform, and are used to complete the folding of the long edges of the bubble film (8) on the left and right sides; A front short side lower folding knife module and a rear short side lower folding knife module are correspondingly arranged on the front and rear sides of the positioning platform, and are used to complete the upward folding of the lower short sides of the front and rear sides of the bubble film (8); A front-side pressing module (7) and a rear-side pressing module (3) are correspondingly arranged on the front and rear sides of the positioning platform, and are used to press the bubble film (8) after the long and short sides are folded to prevent it from spreading; And, a corresponding material taking clamping claw assembly (2) arranged above the positioning platform is used to complete the downward folding of the upper short sides of the front and rear sides of the bubble film (8), and to take away the product after completing the upper side pressing and the front and rear sides clamping after folding.

2. The automatic bubble wrap folding device according to claim 1 is characterized in that: The left long side folding knife module comprises a left long side folding knife (11) and a left horizontal cylinder for driving the left long side folding knife (11) to move horizontally; the right long side folding knife module comprises a right long side folding knife (51) and a right horizontal cylinder (52) for driving the right long side folding knife (51) to move horizontally.

3. The automatic bubble wrap folding device according to claim 2 is characterized in that: The front short side lower folding knife module comprises a front short side lower folding knife (62) and a front lower folding knife cylinder (61) for driving the front short side lower folding knife (62) to rise and fall; the rear short side lower folding knife module comprises a rear short side lower folding knife and a rear lower folding knife cylinder for driving the rear short side lower folding knife to rise and fall.

4. The automatic bubble wrap folding device according to claim 3 is characterized in that: The front-side knife pressing module (7) comprises a front horizontal support plate (71), a front horizontal slide rail (72) arranged on the front horizontal support plate (71), a front horizontal slide plate (73) slidably arranged on the front horizontal slide rail (72) and driven by a rodless cylinder, a front lifting electric cylinder (74) arranged on the front horizontal slide plate (73), a front lifting plate (75) driven to rise and fall by the front lifting electric cylinder (74), and a front lifting claw (76) arranged at the end of the front lifting plate (75) and corresponding to the bubble film (8); the rear-side knife pressing module (3) comprises a rear horizontal support plate, a rear horizontal slide rail arranged on the rear horizontal support plate, a rear horizontal slide plate slidably arranged on the rear horizontal slide rail and driven by a rodless cylinder, a rear lifting electric cylinder arranged on the rear horizontal slide plate, a rear lifting plate driven to rise and fall by the rear lifting electric cylinder, and a rear lifting claw arranged at the end of the rear lifting plate and corresponding to the bubble film (8).

5. The automatic bubble wrap folding device according to claim 4 is characterized in that: The material-retrieving clamping jaw assembly (2) comprises a lifting rail (21), a lifting platform (23) slidably arranged on the lifting rail (21) and driven to be lifted and lowered by a lifting motor (22), a horizontal motor (24) arranged on the lifting platform (23), a synchronous screw (25) driven by the horizontal motor (24), synchronous sliders (26) symmetrically arranged at both ends of the synchronous screw (25) and threadedly connected to the synchronous screw (25), and clamping jaw upper folding knives (27) respectively arranged on the synchronous sliders (26) at both ends and located below the lifting platform (23); it also comprises a lifting electric cylinder (28) arranged on the lifting platform (23), and a lifting and lowering pressure plate (29) located below the lifting platform (23) and driven to be lifted and lowered by the lifting electric cylinder (28), wherein the lifting and lowering pressure plate (29) is located between the clamping jaw upper folding knives (27) on both sides.