Automatic equipment for overturning electrolytic bath pole plate
By designing an automated equipment for plate flipping of electrolytic cells, the problem of time and effort of traditional manual flipping and pasting is solved, and the automatic flipping and loading and unloading of plates is realized, which improves production efficiency and adapts to the development needs of the hydrogen energy industry.
Patent Information
- Application Number
- CN202411657035.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-02-28
AI Technical Summary
Traditional plate flips and front and back pressure tablet pasting mainly rely on manual labor, which causes time and effort, increases the production cost of electrolytic cell equipment, and limits the development of hydrogen energy. With the development of the hydrogen energy industry, the gas production and volume of monomer electrolytic cells have increased, and traditional artificial forms are no longer applicable.
An automated equipment for electrolytic cell plate flip was designed, including loading robots, loading tools, loading conveyors, folding ramp loading conveyors, flap machines, folding ramp loading conveyors, loading conveyors, loading robots and loading tools. Through the control signal of the control cabinet, the automatic loading and unloading of the plate and the automatic flip function of the plate are realized, which is suitable for the pressing and pasting of the plates of different diameters of the plates.
It realizes automatic flip and loading of the electrode plate, improves production efficiency, reduces production costs, adapts to the needs of large electrolytic cells, and promotes the development of the hydrogen energy industry.
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Figure CN119527842A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of green hydrogen production, and in particular relates to a device for flipping polar plates. Background Art
[0002] As a clean and renewable energy, hydrogen energy is one of the ideal energy sources for sustainable development. The development of hydrogen energy is a key direction of strategic emerging industries. Hydrogen energy has a wide range of application scenarios. It can achieve large-scale peak regulation of power grids and cross-seasonal and cross-regional energy storage, and accelerate the low-carbonization of industries such as industry, construction, and transportation.
[0003] The alkaline water electrolysis hydrogen production device consists of an electrolyzer and an auxiliary system. The core components of the alkaline electrolyzer mainly include plates, sprayed nickel mesh, diaphragm cloth, gaskets and fasteners. Among them, the plate is one of the most critical core components of the alkaline electrolyzer. As a supporting component of the electrolyzer structure, the plate is mainly used to support the hydrogen and oxygen side electrodes and electrolytic diaphragm cloth in a single electrolytic chamber, and provide hydrogen, oxygen, and alkali liquid channels to separate the hydrogen produced by the cathode and the oxygen produced by the anode in a single chamber, ensuring the safety of the electrolyzer operation. Before the electrolyzer is assembled, the front and back press sheets of the hydrogen, oxygen, and alkali liquid channels of the plate need to be pasted. The traditional plate flipping and front and back press sheeting are all done manually. This method is time-consuming and labor-intensive, increases the production cost of the electrolyzer equipment, and in a certain sense limits the development of hydrogen energy.
[0004] With the rapid development of the hydrogen energy industry, the gas production and volume of single electrolyzers are getting larger and larger, and the number of small chambers in a single electrolyzer is also increasing accordingly. The traditional manual method of flipping and pressing and pasting the front and back sides is no longer applicable. Summary of the invention
[0005] The purpose of the present invention is to provide an automated device for flipping the polar plates of an electrolytic cell in order to solve the problems of the existing batch production of electrolytic cell equipment.
[0006] The technical solution of the present invention is: an automated equipment for flipping the electrolytic cell plates, including: a loading robot, a loading tooling, a loading conveyor, a folding ramp loading conveyor, a plate turning machine, a folding ramp unloading conveyor, an unloading conveyor, a unloading robot, and an unloading tooling.
[0007] The loading robot and loading tooling grab the plate and transfer it to the loading conveyor; the plate is transported to the plate turning machine via the loading conveyor and the folding ramp loading conveyor, and after the turning is completed, it is transported via the folding ramp unloading conveyor and the unloading conveyor, and the unloading robot and unloading tooling grab and transfer the plate; the operation process is controlled by the control cabinet. The control cabinet controls the plate automatic turning line through control signals, completes the automatic loading and unloading and automatic turning functions of the plate, realizes the batch preparation of the electrolytic cell plate, and can be equipped with an emergency stop button on the control cabinet to avoid mechanical and personal accidents.
[0008] On the basis of the above scheme, the loading tooling further includes: a loading tooling truss; four groups of support plates are evenly distributed on the loading tooling truss, and a rectangular slide is provided in the middle of each support plate; a slider that matches the slide of the support plate is provided on the moving electromagnet, and the slider is used to fix the support plate; the loading robot is connected to the loading tooling through a clamp. The rectangular slide on the support plate and the slider on the moving electromagnet cooperate to realize the grabbing of multiple types of plates and improve the compatibility of the production line.
[0009] The structure of the unloading tooling is the same as that of the loading tooling, and the unloading robot is connected to the unloading tooling through a fixture.
[0010] On the basis of the above scheme, further, the feeding conveyor roller in the feeding conveyor is connected to the feeding conveyor servo motor through a chain to complete the torque transmission of the feeding conveyor servo motor, and realize transportation under the rotation of the feeding conveyor roller.
[0011] On the basis of the above scheme, further, the servo motor of the unloading conveyor in the unloading conveyor is connected to the unloading conveyor roller through a chain to complete the torque transmission of the servo motor of the unloading conveyor, and realize transportation under the rotation of the unloading conveyor roller.
[0012] On the basis of the above scheme, further, the roller of the folding ramp feeding conveyor in the folding ramp feeding conveyor is connected to the servo motor of the folding ramp feeding conveyor through a chain, completing the torque transmission of the servo motor of the folding ramp feeding conveyor, and realizing transportation under the rotation of the roller of the folding ramp feeding conveyor; folding ramps are provided on both sides of the folding ramp feeding conveyor, and the folding ramp feeding conveyor control box completes the switching of the plate waiting and release states and the switching of the folding and extension states of the folding ramp through control signals, so as to realize the tableting and pasting work of plates of different diameters of multiple models. When the size of the plate to be operated is small, the folding ramp can be folded down, and the workers stand on both sides of the folding ramp to facilitate the operation of pasting the tablets.
[0013] The folding ramp unloading conveyor servo motor is connected to the folding ramp unloading conveyor roller through a chain to complete the torque transmission of the folding ramp unloading conveyor servo motor, and realize transportation under the rotation of the folding ramp unloading conveyor roller; folding ramp unloading conveyor ramps are provided on both sides of the folding ramp unloading conveyor, and the folding ramp unloading conveyor control box completes the switching of the unloading plate waiting and release states and the switching of the folding and stretching states of the folding ramp through control signals, so as to realize the tableting and pasting work of plates of different diameters of multiple models. Similarly, when the size of the plate to be operated is small, the folding ramp can be folded down, and workers stand on both sides of the folding ramp to facilitate the operation of pasting the tablets.
[0014] On the basis of the above scheme, further, the servo motor I of the flip machine is connected to the flip machine truss through a belt, completing the torque transmission of the servo motor I of the flip machine to achieve front and back flipping; the roller of the flip machine has a double-layer roller, which is connected to the servo motor II of the flip machine through a chain, completing the torque transmission of the servo motor II of the flip machine, and realizing transportation under the rotation of the roller of the flip machine.
[0015] The electrode plate is transported to the interlayer of the plate turning machine roller via the folding ramp loading conveyor and clamped by the clamping device. Then the plate turning machine truss flips 180°. After the front and back flips are completed, the clamping device is released and the electrode plate is transported to the folding ramp unloading conveyor via the plate turning machine roller.
[0016] On the basis of the above scheme, further, the electrode plates are placed on the electrode plate tray during loading; and are placed on the unloading electrode plate tray during unloading. One or two unloading electrode plate trays are provided, and the electrode plates are automatically classified and unloaded through the unloading robot's transportation and the grabbing of the unloading tooling. Different electrode plates are classified and placed on different unloading electrode plate trays to complete the classified placement of different types of electrode plates.
[0017] On the basis of the above scheme, further, the folding ramp loading conveyor and the folding ramp unloading conveyor are respectively provided with a guide device for centering the transported electrode plate.
[0018] Beneficial effects:
[0019] (1) The present invention is highly integrated and automated, and can realize automatic flipping, loading and unloading, and classified placement of the electrode plates, which facilitates batch preparation of electrode plate pressing and pasting, thereby improving production efficiency.
[0020] (2) In the present invention, the automatic loading and unloading of the plates is realized under the control of the control cabinet through the handling of the robot and the grabbing of the tooling, thereby improving the production efficiency. The tooling can also realize the grabbing of multiple types of plates.
[0021] (3) The extension and folding of the folding loading and unloading machine ramp in the present invention can be switched to adapt to the tableting and pasting work of various models of plates with different diameters, thereby increasing the operability of manual pasting and pressing.
[0022] (4) The present invention is provided with two unloading trays, which can realize the classified placement of different types of plates. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural schematic diagram of the present invention;
[0024] Figure 2 It is a structural schematic diagram of the feeding robot and the feeding tooling in the present invention;
[0025] Figure 3 for Figure 2 The structural diagram at A in the middle;
[0026] Figure 4 It is a structural schematic diagram of the panel turning machine in the present invention;
[0027] In the figure: 1- loading robot, 2- loading tooling, 2-1- loading tooling truss, 2-2- support plate, 2-3- moving electromagnet, 3- plate tray, 4- plate, 5- loading conveyor, 6- control cabinet, 7- folding ramp loading conveyor, 8- folding ramp loading conveyor control box, 9- folding loading machine ramp, 10- flip machine servo motor Ⅰ, 11- flip machine, 12- folding ramp unloading conveyor, 13- folding ramp unloading conveyor control box, 14- folding unloading machine ramp, 15- unloading conveyor , 16-unloading plate tray, 17-clamping device, 18-unloading tooling, 19-unloading robot, 20-loading conveyor servo motor, 21-loading conveyor roller, 22-unloading conveyor servo motor, 23-unloading conveyor roller, 24-folding ramp unloading conveyor servo motor, 25-folding ramp unloading conveyor roller, 26-flip machine servo motor II, 27-flip machine roller, 28-flip machine truss, 29-folding ramp loading conveyor servo motor, 30-folding ramp loading conveyor roller. DETAILED DESCRIPTION
[0028] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.
[0029] See attached Figure 1 , an automated equipment for flipping the plates of an electrolytic cell, comprising: a loading robot 1, a loading tool 2, a loading conveyor 5, a folding ramp loading conveyor 7, a plate flipping machine 11, a folding ramp unloading conveyor 12, an unloading conveyor 15, a unloading robot 19, and an unloading tool 18.
[0030] See attached Figure 2, the loading robot 1 and the loading tool 2 grab the plate 4 and transfer it to the loading conveyor 5; the plate 4 is transported to the plate turning machine 11 via the loading conveyor 5 and the folding ramp loading conveyor 7, and after the turning is completed, it is transported via the folding ramp unloading conveyor 12 and the unloading conveyor 15, and the unloading robot 19 and the unloading tool 18 grab and transfer the plate 4; the operation process is controlled by the control cabinet 6. The control cabinet 6 controls the plate automatic turning line through control signals, completes the automatic loading and unloading and automatic turning functions of the plate, realizes the batch preparation of the electrolytic cell plate, and can be provided with an emergency stop button on the control cabinet to avoid mechanical accidents and personal accidents.
[0031] See attached Figure 3 The loading tool 2 includes: a loading tool truss 2-1; four groups of support plates 2-2 are evenly distributed on the loading tool truss 2-1, and a rectangular slide is provided in the middle of each support plate 2-2; a slider that matches the slide of the support plate 2-2 is provided on the moving electromagnet 2-3, and the slider is used to fix the support plate 2-2; the loading robot 1 is connected to the loading tool 2 through a clamp. When loading, the plate 4 is placed on the plate tray 3, and the rectangular slide on the support plate 2-2 and the slider on the moving electromagnet 2-3 cooperate to realize the grabbing of multiple types of plates, and to complete the transportation of plates 4 with different diameters, thereby improving the compatibility of the production line.
[0032] The feeding conveyor roller 21 in the feeding conveyor 5 is connected to the feeding conveyor servo motor 20 through a chain, completing the torque transmission of the feeding conveyor servo motor 20, and realizing transportation under the rotation of the feeding conveyor roller 21.
[0033] The folding ramp feeding conveyor roller 30 in the folding ramp feeding conveyor 7 is connected to the folding ramp feeding conveyor servo motor 29 through a chain, completing the torque transmission of the folding ramp feeding conveyor servo motor 29, and realizing transportation under the rotation of the folding ramp feeding conveyor roller 30; folding ramp feeding conveyor ramps 9 are provided on both sides of the folding ramp feeding conveyor 7, and the folding ramp feeding conveyor control box 8 completes the switching of the waiting and release states of the plate 4 and the switching of the folding and stretching states of the folding ramp 9 through control signals, so as to realize the tableting and pasting work of plates of different diameters of multiple models. When the size of the plate 4 to be operated is small, the folding ramp 9 can be folded down, and the workers stand on both sides of the folding ramp 9 to facilitate the operation of pasting the tablets. The folding ramp feeding conveyor 7 is provided with a guide device to center the transported plate 4.
[0034] See attached Figure 4The flip machine servo motor Ⅰ10 in the flip machine 11 is connected to the flip machine truss 28 through a belt, completing the torque transmission of the flip machine servo motor Ⅰ10 to achieve front and back flipping; the flip machine roller 27 has a double-layer roller, which is connected to the flip machine servo motor Ⅱ26 through a chain, completing the torque transmission of the flip machine servo motor Ⅱ26, and realizing transportation under the rotation of the flip machine roller 27.
[0035] The electrode plate 4 is transported to the interlayer of the plate turning machine roller 27 via the folding ramp loading conveyor 7 and clamped by the clamping device 17. Then the plate turning machine truss 28 is flipped 180°. After the front and back sides are flipped, the clamping device 17 is released and the electrode plate 4 is transported to the folding ramp unloading conveyor 12 via the plate turning machine roller 27.
[0036] The folding ramp unloading conveyor 12 has a folding ramp unloading conveyor servo motor 24 connected to the folding ramp unloading conveyor roller 25 through a chain, completing the torque transmission of the folding ramp unloading conveyor servo motor 24, and realizing transportation under the rotation of the folding ramp unloading conveyor roller 25; folding ramp unloading conveyor ramps 14 are provided on both sides of the folding ramp unloading conveyor 12, and the folding ramp unloading conveyor control box 13 completes the switching of the waiting and release states of the unloading plate 17 and the switching of the folding and stretching states of the folding ramp 14 through control signals, so as to realize the tableting and pasting work of plates of different diameters of multiple models. Similarly, when the size of the plate 4 being operated is small, the folding ramp 14 can be folded down, and the workers stand on both sides of the folding ramp 14 to facilitate the operation of pasting the tablets. The folding ramp unloading conveyor 12 is provided with a guide device to center the transported plate 4.
[0037] The unloading conveyor servo motor 22 in the unloading conveyor 15 is connected to the unloading conveyor roller 23 through a chain, so as to complete the torque transmission of the unloading conveyor servo motor 22 and realize the transportation under the rotation of the unloading conveyor roller 23.
[0038] The structure of the unloading tool 18 is the same as that of the loading tool 2, and the unloading robot 19 is connected to the unloading tool 18 through a clamp. When unloading, the plates 4 are placed on the unloading plate tray 16. One or two unloading plate trays 16 are provided. Through the handling of the unloading robot 19 and the grabbing of the unloading tool 18, the plates 4 are automatically unloaded by classification, and different plates 4 are classified and placed on different unloading plate trays 16, completing the classification and placement of different types of plates.
[0039] Although the present invention has been described in detail above by general description and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements can be made to the present invention. Therefore, these modifications or improvements made without departing from the spirit of the present invention all belong to the scope of protection claimed by the present invention.
Claims
1. An automated device for flipping the plate of an electrolytic cell, characterized in that: include: A loading robot (1), a loading tool (2), a loading conveyor (5), a folding ramp loading conveyor (7), a flapper (11), a folding ramp unloading conveyor (12), an unloading conveyor (15), a unloading robot (19), and an unloading tool (18); The loading robot (1) and the loading tool (2) grab the electrode plate (4) and transfer it to the loading conveyor (5); the electrode plate (4) is transported to the plate turning machine (11) via the loading conveyor (5) and the folding ramp loading conveyor (7); after the plate is turned over, it is transported via the folding ramp unloading conveyor (12) and the unloading conveyor (15); and the unloading robot (19) and the unloading tool (18) grab and transfer the electrode plate (4); The operation process is controlled by a control cabinet (6).
2. The automated device for flipping the electrolytic cell plates according to claim 1, characterized in that: The loading tool (2) comprises: a loading tool truss (2-1); four groups of support plates (2-2) are evenly distributed on the loading tool truss (2-1), and a rectangular slide groove is provided in the middle of each support plate (2-2); a sliding block that matches the slide groove of the support plate (2-2) is provided on the moving electromagnet (2-3), and the sliding block is used to fix the moving electromagnet to the support plate (2-2); the loading robot (1) is connected to the loading tool (2) through a clamp; The structure of the material unloading tool (18) is the same as that of the material loading tool (2), and the material unloading robot (19) is connected to the material unloading tool (18) via a clamp.
3. An automated device for flipping the electrolytic cell plates as claimed in claim 1 or 2, characterized in that: The feeding conveyor roller (21) in the feeding conveyor (5) is connected to the feeding conveyor servo motor (20) via a chain, so as to complete the torque transmission of the feeding conveyor servo motor (20), and realize transportation under the rotation of the feeding conveyor roller (21); The unloading conveyor servo motor (22) in the unloading conveyor (15) is connected to the unloading conveyor roller (23) through a chain, so as to complete the torque transmission of the unloading conveyor servo motor (22) and realize transportation under the rotation of the unloading conveyor roller (23).
4. The automated device for flipping the electrolytic cell plates according to claim 3, characterized in that: The folding ramp loading conveyor roller (30) in the folding ramp loading conveyor (7) is connected to the folding ramp loading conveyor servo motor (29) through a chain, completing the torque transmission of the folding ramp loading conveyor servo motor (29), and realizing transportation under the rotation of the folding ramp loading conveyor roller (30); folding ramp loading conveyor ramps (9) are provided on both sides of the folding ramp loading conveyor (7), and the folding ramp loading conveyor control box (8) completes the switching of the waiting and release states of the electrode plate (4) and the switching of the folding and extension states of the folding ramp loading conveyor (9) through control signals; The folding ramp unloading conveyor servo motor (24) in the folding ramp unloading conveyor (12) is connected to the folding ramp unloading conveyor roller (25) through a chain, completing the torque transmission of the folding ramp unloading conveyor servo motor (24), and realizing transportation under the rotation of the folding ramp unloading conveyor roller (25); folding ramp unloading conveyor ramps (14) are arranged on both sides of the folding ramp unloading conveyor (12), and the folding ramp unloading conveyor control box (13) completes the switching of the unloading electrode plate (17) waiting and releasing states and the switching of the folding and extending states of the folding ramp (14) through control signals.
5. An automated device for flipping the electrolytic cell plates as claimed in claim 1 or 2, characterized in that: The panel turning machine servo motor I (10) in the panel turning machine (11) is connected to the panel turning machine truss (28) through a belt, completing the torque transmission of the panel turning machine servo motor I (10) to achieve front and back flipping; the panel turning machine roller (27) has a double-layer roller, which is connected to the panel turning machine servo motor II (26) through a chain, completing the torque transmission of the panel turning machine servo motor II (26), and realizing transportation under the rotation of the panel turning machine roller (27); The electrode plate (4) is transported to the interlayer of the plate turning machine roller (27) via the folding ramp loading conveyor (7) and clamped by the clamping device (17). Then, the plate turning machine truss (28) is flipped 180°. After the front and back flipping is completed, the clamping device (17) is released and the electrode plate (4) is transported to the folding ramp unloading conveyor (12) via the plate turning machine roller (27).
6. An automated device for flipping the electrolytic cell plates as claimed in claim 1 or 2, characterized in that: The electrode plate (4) is placed on the electrode plate tray (3) during loading; and is placed on the unloading electrode plate tray (16) during unloading. One or two unloading electrode plate trays (16) are provided.
7. The automated device for flipping the electrolytic cell plates according to claim 4, characterized in that: The folding ramp loading conveyor (7) and the folding ramp unloading conveyor (12) are respectively provided with a guiding device for centering the transported electrode plate (4).
Citation Information
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