Modular power supply automation device

Abstract

The present application relates to the technical fields of module power supply test, in particular to a kind of module power supply automation equipment, comprising: rack, feeding module, manipulator, test module and discharging module;Feeding module is arranged in rack, manipulator is close to feeding module, test module is set relative to manipulator, discharging module is set relative to feeding module;Manipulator is placed from feeding module to test module test, and the test product that test is completed is clamped and transported to discharging module;Test module includes test fixture and test host, to carry out power-on test to the test product on test fixture;Through feeding module, raw material input is facilitated, manipulator is close to feeding module and grabs the test piece, and operation is smooth;Discharging module is arranged on the other side of test module, and finished product is output;Test module is equipped with test fixture and test host, to ensure that the test product on test fixture can accurately dock test host, optimize test process, improve test efficiency and accuracy, and has strong practicality.

Description

Technical Field

[0001] This invention relates to the field of modular power supply testing technology, specifically to an automated modular power supply device. Background Technology

[0002] Modular power supplies are crucial components of modern electronic circuits, widely used in aerospace, weaponry, and shipbuilding industries due to their small size and high integration. As the power source for other components, the performance of modular power supplies directly impacts the quality of electronic products. Therefore, the testing requirements for modular power supplies are extremely stringent, primarily due to the complexity of the performance specification system and the numerous testing and experimental stages.

[0003] Existing modular power supply testing and trials are mainly conducted manually. Testers set up the test or test environment according to the test outline, connect the power supply module under test, configure the various test devices, complete the test according to the test steps, and finally record the test data. This consumes a lot of manpower and time, which has seriously restricted the production progress of modular power supplies, and the consistency of data cannot be guaranteed. Summary of the Invention

[0004] To address the aforementioned problems, this invention provides an automated modular power supply device. This device solves the problem that existing modular power supply testing and experimentation are primarily conducted manually. Test personnel must follow the test outline to set up the test or test environment, connect the power supply module under test, configure the various test devices, complete the test according to the test steps, and finally record the test data. This process consumes significant manpower and time, severely restricting the production progress of modular power supplies and compromising data consistency.

[0005] The technical solution adopted in this invention is as follows: a modular power supply automation device, including a frame, a feeding module, a robotic arm, a testing module, and an unloading module; the feeding module is disposed on one side of the frame, the robotic arm is disposed on the frame near the feeding module, the testing module is disposed on the frame relative to the robotic arm, and the unloading module is disposed on the other side of the frame near the testing module and relative to the feeding module; the robotic arm picks up test samples from the feeding module and places them on the testing module for testing, and then clamps and conveys the tested test samples to the unloading module; the testing module includes a testing fixture and a testing host, and the testing fixture is provided with an adjustment component, which is used to adjust and fix the testing fixture and the testing host to perform power-on testing on the test samples on the testing fixture.

[0006] A further improvement to the above solution is that the feeding module includes a feeding rack, a feeding fixture, a feeding lifting assembly, and a feeding conveying assembly; the feeding rack is located on one side of the frame, the feeding lifting assembly is located on the feeding rack, and the feeding lifting assembly is used to lift and transfer the feeding fixture carrying the test sample to the feeding conveying assembly, with one end of the feeding conveying assembly located close to the robot arm;

[0007] The loading fixture is equipped with a stacking rack, which is used to stack the loading fixtures carrying the test samples.

[0008] A further improvement to the above solution is that the feeding lifting assembly includes a feeding lifting frame, a feeding lifting panel, and a feeding lifting motor. One end of the feeding lifting motor is connected to the feeding lifting panel. An adjusting bushing is provided between the feeding lifting frame and the feeding lifting panel. The adjusting bushing is used to adjust and fix the height of the feeding lifting panel on the feeding lifting frame. One end of the feeding lifting motor drives the feeding lifting panel to move along the feeding lifting frame and fixes the feeding lifting panel through the adjusting bushing.

[0009] A further improvement to the above solution is that the feeding and conveying assembly includes a feeding mounting base, a feeding mounting frame, feeding guide rollers, a feeding conveyor belt, and a feeding drive motor; the feeding mounting base is mounted on the feeding frame, one end of the feeding mounting frame is mounted on the feeding mounting base, one end of the feeding guide roller is mounted on the feeding mounting frame, one end of the feeding conveyor belt is sleeved on the feeding guide roller, two sets of feeding guide rollers are provided, a feeding linkage rod is provided between the two sets of feeding guide rollers, one end of the feeding drive motor is connected to the feeding linkage rod, and the feeding fixture is mounted on the feeding conveyor belt and faces the test module; one end of the feeding drive motor drives the feeding linkage rod to drive the feeding fixture on the feeding conveyor belt to be conveyed towards the test module through the feeding guide rollers.

[0010] A further improvement to the above solution is that the robotic arm includes a conveying ground rail, a conveying slide rail, a meshing slide rail, a conveying slider, a meshing pulley, a meshing motor, a conveying seat, a mounting seat, a control box, a first rotating arm, a second rotating arm, and a gripping head; the conveying ground rail is mounted on the frame, the conveying slide rail is mounted on both sides of the conveying ground rail, the meshing slide rail is mounted on one side of the conveying slide rail, the conveying slider is mounted on the conveying slide rail, the meshing pulley cooperates with the meshing slide rail, and the conveying seat is mounted on the meshing pulley and the conveying slider; one end of the meshing motor is connected to drive the meshing pulley to drive the conveying seat to slide along the conveying ground rail, the conveying slide rail, and the meshing slide rail respectively; the mounting seat is mounted on the conveying seat, the control box is mounted on the mounting seat, the first rotating arm is mounted on one end of the control box, the second rotating arm is mounted on the first rotating arm, and the gripping head is mounted on the second rotating arm.

[0011] A further improvement to the above solution is that the clamping head includes a rotating shaft, a coupling rod, a coupling sleeve, a camera detection head, a chuck mounting element, and a clamping head; the rotating shaft is mounted on the second rotating arm, the coupling rod is mounted on the rotating shaft, one end of the coupling sleeve is sleeved on the coupling rod, one end of the camera detection head is mounted on the coupling sleeve, the chuck mounting element is mounted on one end of the coupling rod, and the clamping head is mounted on the chuck mounting element; the camera detection head is provided with a camera adjustment element.

[0012] A further improvement to the above solution is that the test host includes a host chassis, a host abutment block, a host plug-in board, and a host plug-in slot; the host chassis is mounted on a frame, the host abutment block is located at both ends of the host chassis, the host plug-in board is located on the side near the host abutment block, the host plug-in slot is located inside the host plug-in board, and the fixture plug-in board is provided with a host plug-in baffle; the test fixture includes a fixture box, a fixture mounting frame, a fixture placement plate, a fixture positioning element, a fixture plug-in board, and a fixture plug-in end; the fixture mounting frame is located on the fixture box, the fixture placement plate is located on the fixture mounting frame, the fixture placement plate is provided with multiple placement areas, the fixture positioning element is located on the placement area, and the placement area is for placing test samples; the fixture plug-in board is located on one side of the fixture box facing the test host, and the fixture plug-in end is located on the fixture plug-in board and plugs into the host plug-in slot.

[0013] A further improvement to the above solution is that the test fixture further includes a test conveying assembly, which includes a test conveying frame, a test conveying motor, a test conveying connecting rod, a test conveying guide roller, and a test conveying belt. A test conveying baffle is provided on the test conveying frame. One end of the test conveying guide roller is mounted on the test conveying frame, and the other end is mounted on the test conveying connecting rod. One end of the test conveying belt is fitted onto the test conveying guide roller and drives the test fixture along the test conveying baffle. One end of the fixture box is mounted on the test conveying assembly. One end of the test conveying motor is connected to drive the test conveying connecting rod, which in turn drives the fixture box along the test conveying belt toward the test host via the test conveying guide roller.

[0014] A further improvement to the above solution is that the adjustment assembly includes an adjustment plate, an adjustment movable component, and an adjustment fixed component. The adjustment movable component and the adjustment fixed component are disposed opposite to each other at both ends of the adjustment plate. The adjustment movable component includes a first adjustment block, an adjustment connecting rod, and a second adjustment block. The adjustment connecting rod is disposed on the adjustment plate, and the first adjustment block and the second adjustment block are respectively connected to the adjustment connecting rod. The adjustment fixed component includes a fixed seat with a fixed groove. When one end of the fixture box is disposed on the fixed groove, the adjustment movable component is used to fix the other end of the fixture box so that the test fixture can cooperate with the test host for testing.

[0015] A further improvement to the above solution is that the unloading module includes an unloading recirculation component, an unloading component, an unloading and picking component, an unloading alignment component, and an unloading component; the unloading recirculation component is used to recirculate defective test items on the test fixture; the unloading component is used to unload the fixture placement plate; the unloading and picking component is located on one side of the unloading component; and the unloading alignment component is used to align the fixture placement plate on the unloading component so that the unloading and picking component can pick up the test items on the fixture placement plate.

[0016] The beneficial effects of this invention are:

[0017] Compared to existing modular power supply testing, this invention features a feeding module located on one side of the frame for easy input of test materials. A robotic arm is precisely positioned close to the feeding module to effectively grasp the test piece. The relative arrangement of the testing module and the robotic arm ensures smooth testing operations. The unloading module is located on the other side of the testing module for easy output of the finished product. The structure is compact and highly automated. The testing module is equipped with a test fixture and a testing host, and the relative positions of the test fixture and the testing host can be flexibly adjusted and securely fixed via adjustable components. This ensures that the test piece on the test fixture can accurately connect to the testing host for stable and reliable power-on testing. This invention achieves efficient and automated testing of modular power supplies, optimizes the testing process, improves testing efficiency and accuracy, reduces manual intervention, and has strong practicality and promising application prospects. Attached Figure Description

[0018] Figure 1 This is a perspective view of the modular power supply automation equipment of the present invention;

[0019] Figure 2 This is a top view of the modular power supply automation device of the present invention;

[0020] Figure 3 This is a schematic diagram of the feeding module of the present invention;

[0021] Figure 4 This is a structural schematic diagram of the feeding module of the present invention from another angle;

[0022] Figure 5 This is a schematic diagram of the structure of the robotic arm of the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of the test module of the present invention;

[0024] Figure 7 This is a schematic diagram of the exploded structure of the test module of the present invention;

[0025] Figure 8 This is a schematic diagram of the material feeding module of the present invention.

[0026] Reference numerals in the attached diagram: Rack 10;

[0027] Feeding module 20, feeding rack 21, feeding fixture 22, feeding lifting assembly 23, feeding lifting frame 231, feeding lifting panel 232, feeding lifting motor 233, adjusting bushing 234, feeding conveying assembly 24, feeding mounting base 241, feeding mounting frame 242, feeding guide roller 243, feeding conveyor belt 244, feeding drive motor 245;

[0028] 30. Robotic arm; 31. Conveying ground rail; 32. Conveying slide rail; 33. Meshing slide; 34. Conveying slider; 35. Meshing pulley; 36. Meshing motor; 37. Conveying seat; 38. Mounting seat; 39. Control box; 3a. First rotating arm; 3b. Second rotating arm; 3c. Clamping head; 3c1. Rotating shaft; 3c2. Coupling rod; 3c3. Coupling sleeve; 3c4. Camera detection head; 3c5. Clamping head; 3c6.

[0029] Test module 40, test fixture 41, fixture box 411, fixture mounting frame 412, fixture placement plate 413, fixture positioning element 414, fixture insertion plate 415, fixture insertion end 416, test host 42, host box 421, host abutment block 422, host insertion plate 423, host insertion slot 424, adjustment assembly 43, adjustment plate 431, adjustment movable part 432, adjustment fixed part 433, first adjustment block 434, adjustment connecting rod 435, second adjustment block 436, test conveying assembly 44, test conveying frame 441, test conveying motor 442, test conveying connecting rod 443, test conveying guide roller 445, test conveying belt 446;

[0030] Material feeding module 50, material feeding return component 51, material feeding component 52, material feeding and picking component 53, material feeding alignment component 54, material discharge component 55. Detailed Implementation

[0031] To facilitate understanding of the present invention, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of the invention are shown in the drawings. However, the invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a thorough and complete understanding of the disclosure of the invention.

[0032] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0034] like Figures 1-8 As shown in the embodiment of the present invention, a modular power supply automation device is involved, including: a frame 10, a feeding module 20, a robot arm 30, a testing module 40, and a discharging module 50; the feeding module 20 is disposed on one side of the frame 10, the robot arm 30 is disposed on the side of the frame 10 near the feeding module 20, the testing module 40 is disposed on the frame 10 relative to the robot arm 30, and the discharging module 50 is disposed on the other side of the frame 10 near the testing module 40 relative to the feeding module 20; the robot arm 30 picks up test samples from the feeding module 20 and places them on the testing module 40 for testing, and then clamps and conveys the tested test samples to the discharging module 50; the testing module 40 includes a testing fixture 41 and a testing host 42, the testing fixture 41 is provided with an adjustment component 43, the adjustment component 43 is used to adjust and fix the testing fixture 41 and the testing host 42 so as to perform power-on testing on the test samples on the testing fixture 41. In this embodiment, the feeding module 20 is located on one side of the frame 10, facilitating the input of test materials. The robotic arm 30 is precisely positioned close to the feeding module 20 to effectively grasp the test piece. The test module 40 and the robotic arm 30 are arranged opposite each other to ensure smooth testing operations. The unloading module 50 is located on the other side of the test module 40, facilitating the output of finished products. The structure is compact and highly automated. The test module 40 is equipped with a test fixture 41 and a test host 42. The relative positions of the test fixture 41 and the test host 42 can be flexibly adjusted and stably fixed by the adjustment component 43, ensuring that the test piece on the test fixture 41 can accurately connect to the test host 42 for stable and reliable power-on testing. This achieves efficient and automated testing of the module power supply, improves testing accuracy and efficiency, reduces manual intervention, provides strong support for the quality control of the power module, and is highly practical.

[0035] like Figures 3 to 4As shown, the loading module 20 includes a loading rack 21, a loading fixture 22, a loading lifting component 23, and a loading conveying component 24. The loading rack 21 is located on one side of the frame 10, and the loading lifting component 23 is located on the loading rack 21. The loading lifting component 23 is used to lift and transfer the loading fixture 22 carrying the test sample to the loading conveying component 24. One end of the loading conveying component 24 is located close to the robot arm 30. A stacking rack is provided on the loading fixture 22, and the stacking rack is used to stack the loading fixtures 22 carrying the test sample. In this embodiment, the loading rack 21 is securely installed on one side of the frame 10, providing a stable support platform for the loading operation. The loading lifting component 23 accurately lifts the loading fixture 22 containing the test sample to the designated position, and then the loading conveying component 24 seamlessly connects and smoothly transports it to the area near the robot arm 30, which facilitates the rapid start of the subsequent testing process. In addition, the stacking rack solves the stacking problem of the test sample loading fixture 22, saves storage space, and improves loading efficiency. The loading process is highly automated and practical.

[0036] The feeding lifting assembly 23 includes a feeding lifting frame 231, a feeding lifting panel 232, and a feeding lifting motor 233. One end of the feeding lifting motor 233 is connected to the feeding lifting panel 232. An adjusting bushing 234 is provided between the feeding lifting frame 231 and the feeding lifting panel 232. The adjusting bushing 234 is used to adjust and fix the height of the feeding lifting panel 232 on the feeding lifting frame 231. One end of the feeding lifting motor 233 drives the feeding lifting panel 232 to move along the feeding lifting frame 231 and fixes the feeding lifting panel 232 through the adjusting bushing 234. In this embodiment, the loading lifting panel 232 is driven by the loading lifting motor 233 to perform precise transmission along the loading lifting frame 231, ensuring the stable transfer of the test sample during the testing process; and the loading lifting panel 232 can be quickly and accurately fixed at different height positions by adjusting the bushing 234, thereby meeting the needs of different sizes and types, and has a compact structure, simple operation, high degree of automation, and good efficiency.

[0037] The feeding and conveying assembly 24 includes a feeding mounting base 241, a feeding mounting frame 242, a feeding guide roller 243, a feeding conveyor belt 244, and a feeding drive motor 245. The feeding mounting base 241 is mounted on the feeding frame 21. One end of the feeding mounting frame 242 is mounted on the feeding mounting base 241. One end of the feeding guide roller 243 is mounted on the feeding mounting frame 242. One end of the feeding conveyor belt is sleeved on the feeding guide roller 243. There are two sets of feeding guide rollers 243, and a feeding linkage rod is provided between the two sets of feeding guide rollers 243. One end of the feeding drive motor 245 is connected to the feeding linkage rod. The feeding fixture 22 is mounted on the feeding conveyor belt 244 and faces the test module 40. One end of the feeding drive motor 245 drives the feeding linkage rod to drive the feeding fixture 22 on the feeding conveyor belt 244 to feed towards the test module 40 through the feeding guide roller 243. In this embodiment, the mounting base 38 is securely mounted on the feeding rack 21, providing a solid support foundation for the entire component. The mounting rack is cleverly mounted on the mounting base 38, facilitating the installation and adjustment of the feeding guide roller 243 position, enhancing the stability and load-bearing capacity of the conveyor belt. Furthermore, the power transmission of the drive motor is realized through the connection of the feeding linkage rod, thereby driving the feeding fixture 22 on the feeding conveyor belt 244 to move smoothly, ensuring that the feeding fixture 22 can be accurately and quickly transported towards the test module 40. The structure is compact, the operation is stable, effectively reducing the failure rate and maintenance costs, and the efficiency is high.

[0038] like Figure 5As shown, the robotic arm 30 includes a conveying ground rail 31, a conveying slide rail 32, a meshing slide rail 33, a conveying slider 34, a meshing pulley 35, a meshing motor 36, a conveying base 37, a mounting base 38, a control box 39, a first rotating arm 3a, a second rotating arm 3b, and a gripping head 3c. The conveying ground rail 31 is mounted on the frame 10, the conveying slide rail 32 is mounted on both sides of the conveying ground rail 31, the meshing slide rail 33 is mounted on one side of the conveying slide rail 32, the conveying slider 34 is mounted on the conveying slide rail 32, and the meshing pulley 35 meshes with the meshing slide rail 36. The conveyor seat 37 is mounted on the meshing pulley 35 and the conveying slider 34 in conjunction with the track 33. One end of the meshing motor 36 is connected to drive the meshing pulley 35 to drive the conveyor seat 37 to slide along the conveying ground rail 31, the conveying slide rail 32 and the meshing slide rail 33 respectively. The mounting seat 38 is mounted on the conveyor seat 37, the control box 39 is mounted on the mounting seat 38, the first rotating arm 3a is mounted on one end of the control box 39, the second rotating arm 3b is mounted on the first rotating arm 3a, and the clamping head 3c is mounted on the second rotating arm 3b. In this embodiment, the coordinated action of the conveyor rail 31 and the slide rail ensures the precise movement of the conveyor seat 37 in three-dimensional space, while the meshing motor 36 provides a powerful driving force, enabling the conveyor seat 37 to glide smoothly along a predetermined trajectory. The ingenious combination of the mounting base 38 and the control box 39 provides a stable support platform for the control unit of the robot arm 30. The control box 39 precisely controls the first rotating arm 3a and the second rotating arm 3b. Through the multi-stage rotating arm design, the flexibility of the robot arm 30 is increased, its working range is greatly expanded, the need for manual intervention is reduced, and the automation level is high, making it highly practical.

[0039] The clamping head 3c includes a rotating shaft 3c1, a coupling rod 3c2, a coupling sleeve 3c3, a camera detection head 3c4, a chuck mounting element 3c5, and a clamping head 3c6. The rotating shaft 3c1 is mounted on the second rotating arm 3b, the coupling rod 3c2 is mounted on the rotating shaft 3c1, one end of the coupling sleeve 3c3 is sleeved on the coupling rod 3c2, one end of the camera detection head 3c4 is mounted on the coupling sleeve 3c3, the chuck mounting element 3c5 is mounted on one end of the coupling rod 3c2, and the clamping head 3c6 is mounted on the chuck mounting element 3c5. The camera detection head 3c4 is provided with a camera adjustment element. In this embodiment, the rotating shaft 3c1 is mounted on the second rotating arm 3b, ensuring that the clamping head 3c can rotate along a predetermined trajectory, thus enhancing the operating range of the equipment. The tight fit between the coupling rod 3c2 and the coupling sleeve 3c3 not only ensures the stability of power transmission but also facilitates the precise positioning of the camera inspection head 3c4. The camera adjustment element equipped on the camera inspection head 3c4 makes the image acquisition during the testing process clearer and more accurate, helping to improve the accuracy and reliability of the test. The combination of the clamp mounting element 3c5 and the clamping head 3c6 provides a strong clamping force, ensuring the stability of the test sample during the clamping process.

[0040] like Figures 6 to 7As shown, the test host 42 includes a host chassis 421, a host abutment block 422, a host connector plate 423, and a host connector slot 424; the host chassis 421 is mounted on the frame 10, the host abutment block 422 is located at both ends of the host chassis 421, the host connector plate 423 is located on the side near the host abutment block 422, the host connector slot 424 is located inside the host connector plate 423, and a host connector baffle is mounted on the fixture connector plate 415; the test fixture 41 includes a fixture box 411, a fixture mounting bracket 412, a fixture placement plate 413, and a fixture... The fixture includes a positioning element 414, a fixture insertion plate 415, and a fixture insertion end 416. The fixture mounting frame 412 is mounted on the fixture box 411, and the fixture placement plate 413 is mounted on the fixture mounting frame 412. The fixture placement plate 413 has multiple placement areas, and the fixture positioning element 414 is mounted on the placement area. The placement area is used to place test samples. The fixture insertion plate 415 is positioned on one side of the fixture box 411 facing the test host 42, and the fixture insertion end 416 is mounted on the fixture insertion plate 415 and is inserted into the host insertion slot 424. In this embodiment, the main unit 421 is securely mounted on the frame 10, with abutment blocks at both ends to enhance stability. The design of the fixture insertion end 416 and the main unit insertion slot 424 facilitates quick connection with the fixture, enabling testing of the test items on the test fixture 41. The fixture box 411 carries a mounting bracket and a placement plate, forming a multi-area, high-density test item layout. The positioning elements set on the placement area effectively ensure the accuracy of the test item position and improve the accuracy of the test results. The ingenious design of the fixture insertion plate 415 and the insertion end achieves seamless docking with the insertion slot of the test main unit 42, further simplifying the testing process and improving testing efficiency. It enhances both testing efficiency and accuracy, and is highly practical.

[0041] The test fixture 41 also includes a test conveying assembly 44, which includes a test conveying frame 441, a test conveying motor 442, a test conveying connecting rod 443, a test conveying guide roller 445, and a test conveying belt 446. A test conveying baffle is provided on the test conveying frame 441. One end of the test conveying guide roller 445 is provided on the test conveying frame 441, and the other end is provided on the test conveying connecting rod 443. One end of the test conveying belt 446 is sleeved on the test conveying guide roller 445 and drives along the test conveying baffle. One end of the fixture box 411 is provided on the test conveying assembly 44. One end of the test conveying motor 442 is connected to drive the test conveying connecting rod 443 to drive the fixture box 411 along the test conveying belt 446 toward the test host 42 via the test conveying guide roller 445. In this embodiment, the continuous and stable operation of the test conveying assembly 44 is ensured through the coordinated operation of the test conveying components 44. The test conveying baffle on the test conveying frame 441 effectively guides the conveying path, while the guide roller cleverly connects the conveying frame and the connecting rod, providing stable support and guidance for the conveyor belt and improving the accuracy of the test. The test conveying motor 442 drives the test conveying connecting rod 443 to move the fixture box 411 precisely along the conveyor belt toward the test host 42, realizing the rapid and accurate positioning of the fixture box 411 and greatly improving the test efficiency. This simplifies the operation process and ensures the safety and reliability of the test process, making it highly practical.

[0042] The adjustment assembly 43 includes an adjustment plate 431, an adjustment movable component 432, and an adjustment fixed component 433. The adjustment movable component 432 and the adjustment fixed component 433 are disposed opposite each other at both ends of the adjustment plate 431. The adjustment movable component 432 includes a first adjustment block 434, an adjustment connecting rod 435, and a second adjustment block 436. The adjustment connecting rod 435 is disposed on the adjustment plate 431, and the first adjustment block 434 and the second adjustment block 436 are respectively connected to the adjustment connecting rod 435. The adjustment fixed component 433 includes a fixed seat with a fixed groove. When one end of the fixture box 411 is disposed on the fixed groove, the adjustment movable component 432 is used to fix the other end of the fixture box 411 so that the test fixture 41 can cooperate with the test host 42 for testing. In this embodiment, the adjusting movable component 432 integrates the first adjusting block 434, the adjusting connecting rod 435, and the second adjusting block 436. Through the flexible arrangement of the adjusting connecting rod 435 on the adjusting plate 431, the first and second adjusting blocks can work together to achieve a stable clamping of one end of the fixture box 411. The fixing seat with a fixing groove provides precise positioning and support for the other end of the fixture box 411. When one end of the fixture box 411 is properly placed in the fixing groove, the adjusting movable component 432 responds quickly to ensure that the other end of the fixture box 411 is also firmly fixed. This simplifies the installation process of the fixture box 411, improves the accuracy and stability of the cooperation between the test fixture 41 and the test host 42, and thus ensures the accuracy and reliability of the module power supply test.

[0043] like Figure 8 As shown, the unloading module 50 includes an unloading recirculation component 51, an unloading component 52, an unloading and picking component 53, an unloading alignment component 54, and an unloading component 55. The unloading recirculation component 51 is used to recirculate defective test items on the test fixture 41. The unloading component is used to unload the fixture placement plate 413. The unloading and picking component is located on one side of the unloading component. The unloading alignment component is used to align the fixture placement plate 413 on the unloading component so that the unloading and picking component can pick up the test items on the fixture placement plate 413. In this embodiment, the unloading return component 51 can quickly return defective test items, improving the quality control of test items. The unloading component is specifically responsible for unloading test items on the test fixture 41. It is reasonably designed and operates stably, ensuring a smooth unloading process. The unloading and picking component is located on one side of the unloading component. Through precise positioning and gripping technology, it can efficiently pick up test items from the fixture placement plate 413, further improving the automation level of the testing equipment. The unloading alignment component 54 provides an accurate picking position for the unloading and picking component, thereby ensuring the accuracy of the picking operation and achieving fast and accurate unloading with strong practicality.

[0044] In an embodiment of the present invention, a modular power supply automation device is disclosed, comprising: a frame 10, a loading module 20, a robotic arm 30, a testing module 40, and a unloading module 50; the loading module 20 is disposed on one side of the frame 10, the robotic arm 30 is disposed on the frame 10 near the loading module 20, the testing module 40 is disposed on the frame 10 relative to the robotic arm 30, and the unloading module 50 is disposed on the other side of the frame 10 near the testing module 40 relative to the loading module 20; the robotic arm 30 picks up test samples from the loading module 20 and places them on the testing module 40 for testing, and then clamps and conveys the tested samples to the unloading module 50; the testing module 40 includes a testing fixture 41 and a testing host 42, the testing fixture 41 being provided with an adjustment component 43, the adjustment component 43 being used to adjust and fix the testing fixture 41 and the testing host 42, so as to facilitate the adjustment of the test fixture 41 and the testing host 42. The test specimens on the test fixture 41 undergo power-on testing. The loading module 20, located on one side of the frame 10, facilitates the input of test materials. The robotic arm 30 is precisely positioned close to the loading module 20 to effectively grasp the test specimens. The test module 40 and the robotic arm 30 are arranged opposite each other to ensure smooth testing operations. The unloading module 50 is located on the other side of the test module 40 for easy output of finished products. The structure is compact and highly automated. The test module 40 is equipped with the test fixture 41 and the test host 42. The relative positions of the test fixture 41 and the test host 42 can be flexibly adjusted and securely fixed via the adjustment component 43, ensuring that the test specimens on the test fixture 41 can accurately connect to the test host 42 for stable and reliable power-on testing. This achieves efficient and automated testing of the module power supply, optimizes the testing process, improves testing efficiency and accuracy, reduces manual intervention, and is highly practical with promising application prospects.

[0045] The above embodiments merely illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention. Therefore, the protection scope of this patent should be determined by the appended claims.

Claims

1. A modular power supply automation device, characterized in that, include: The machine frame, loading module, robotic arm, testing module, and unloading module; The feeding module is located on one side of the frame, the robotic arm is located on the side of the frame closer to the feeding module, the testing module is located on the frame relative to the robotic arm, and the unloading module is located on the other side of the frame closer to the testing module and relative to the feeding module; the robotic arm picks up the test sample from the feeding module, places it on the testing module for testing, and then clamps and conveys the tested sample to the unloading module. The test module includes a test fixture and a test host. The test fixture is equipped with an adjustment component, which is used to adjust and fix the test fixture and the test host so as to perform an electrical test on the test sample on the test fixture. The test host includes a host chassis, a host abutment block, a host plug-in board, and a host plug-in slot. The host chassis is mounted on a frame, the host abutment block is located at both ends of the host chassis, the host plug-in board is located on the side near the host abutment block, and the host plug-in slot is located inside the host plug-in board. The test fixture includes a fixture box, a fixture mounting frame, a fixture placement plate, a fixture positioning element, a fixture plug-in board, and a fixture plug-in end. The fixture plug-in board is located on the host plug-in board, the fixture mounting frame is located on the fixture box, the fixture placement plate is located on the fixture mounting frame, the fixture placement plate has multiple placement areas, the fixture positioning element is located on the placement areas, and the placement areas are for placing test samples. The fixture plug-in board faces the test host and is located on the side of the fixture box, and the fixture plug-in end is located on the fixture plug-in board and plugs into the host plug-in slot. The test fixture also includes a test conveying assembly, which includes a test conveying frame, a test conveying motor, a test conveying connecting rod, a test conveying guide roller, and a test conveying belt. A test conveying baffle is provided on the test conveying frame. One end of the test conveying guide roller is mounted on the test conveying frame, and the other end is mounted on the test conveying connecting rod. One end of the test conveying belt is fitted onto the test conveying guide roller and drives the fixture box along the test conveying baffle. One end of the fixture box is mounted on the test conveying assembly. One end of the test conveying motor is connected to drive the test conveying connecting rod, which in turn drives the fixture box along the test conveying belt toward the test host via the test conveying guide roller. The adjustment assembly includes an adjustment plate, a movable adjustment component, and a fixed adjustment component. The movable adjustment component and the fixed adjustment component are disposed opposite each other at both ends of the adjustment plate. The movable adjustment component includes a first adjustment block, an adjustment connecting rod, and a second adjustment block. The adjustment connecting rod is disposed on the adjustment plate, and the first and second adjustment blocks are respectively connected to the adjustment connecting rod. The fixed adjustment component includes a fixing seat with a fixing groove. When one end of the fixture box is disposed on the fixing groove, the movable adjustment component is used to fix the other end of the fixture box so that the test fixture can cooperate with the test host for testing.

2. The modular power supply automation equipment according to claim 1, characterized in that: The loading module includes a loading rack, a loading fixture, a loading lifting assembly, and a loading conveying assembly. The loading rack is located on one side of the frame, and the loading lifting assembly is located on the loading rack. The loading lifting assembly is used to lift and transfer the loading fixture carrying the test sample to the loading conveying assembly. One end of the loading conveying assembly is located close to the robot arm. The loading fixture is equipped with a stacking rack, which is used to stack the loading fixtures carrying the test samples.

3. The modular power supply automation equipment according to claim 2, characterized in that: The feeding and lifting assembly includes a feeding and lifting frame, a feeding and lifting panel, and a feeding and lifting motor. One end of the feeding and lifting motor is connected to the feeding and lifting panel. An adjusting bushing is provided between the feeding and lifting frame and the feeding and lifting panel. The adjusting bushing is used to adjust and fix the height of the feeding and lifting panel on the feeding and lifting frame. One end of the feeding and lifting motor drives the feeding and lifting panel to move along the feeding and lifting frame, and the feeding and lifting panel is fixed by the adjusting bushing.

4. The modular power supply automation equipment according to claim 3, characterized in that: The feeding and conveying assembly includes a feeding mounting base, a feeding mounting frame, feeding guide rollers, a feeding conveyor belt, and a feeding drive motor. The feeding mounting base is mounted on the feeding frame, one end of the feeding mounting frame is mounted on the feeding mounting base, one end of the feeding guide rollers is mounted on the feeding mounting frame, one end of the feeding conveyor belt is sleeved on the feeding guide rollers, two sets of feeding guide rollers are provided, a feeding linkage rod is provided between the two sets of feeding guide rollers, one end of the feeding drive motor is connected to the feeding linkage rod, and the feeding fixture is mounted on the feeding conveyor belt and faces the test module. One end of the feeding drive motor drives the feeding linkage rod to drive the feeding fixture on the feeding conveyor belt toward the test module via the feeding guide roller.

5. The modular power supply automation equipment according to claim 1, characterized in that: The robotic arm includes a conveyor rail, a conveyor slide rail, a meshing slide rail, a conveyor slider, a meshing pulley, a meshing motor, a conveyor seat, a mounting seat, a control box, a first rotating arm, a second rotating arm, and a gripping head. The conveyor rail is mounted on a frame, the conveyor slide rail is mounted on both sides of the conveyor rail, the meshing slide rail is mounted on one side of the conveyor slide rail, the conveyor slider is mounted on the conveyor slide rail, the meshing pulley cooperates with the meshing slide rail, and the conveyor seat is mounted on the meshing pulley and the conveyor slider. One end of the meshing motor is connected to drive the meshing pulley, which in turn drives the conveyor seat to slide along the conveyor rail, the conveyor slide rail, and the meshing slide rail. The mounting seat is mounted on the conveyor seat, the control box is mounted on the mounting seat, the first rotating arm is mounted on one end of the control box, the second rotating arm is mounted on the first rotating arm, and the gripping head is mounted on the second rotating arm.

6. The modular power supply automation equipment according to claim 5, characterized in that: The clamping head includes a rotating shaft, a coupling rod, a coupling sleeve, a camera detection head, a chuck mounting element, and a clamping head; the rotating shaft is mounted on a second rotating arm, the coupling rod is mounted on the rotating shaft, one end of the coupling sleeve is sleeved on the coupling rod, one end of the camera detection head is mounted on the coupling sleeve, the chuck mounting element is located at one end of the coupling rod, and the clamping head is mounted on the chuck mounting element; the camera detection head is provided with a camera adjustment element.

7. The modular power supply automation equipment according to claim 1, characterized in that: The feeding module includes a feeding recirculation component, a feeding component, a feeding pick-up component, a feeding alignment component, and a discharge component; the feeding recirculation component is used to recirculate defective test items from the test fixture; the feeding component is used to feed the fixture placement plate; the feeding pick-up component is located on one side of the feeding component; the feeding alignment component is used to align the fixture placement plate on the feeding component so that the feeding pick-up component can pick up the test items from the fixture placement plate.

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