Traction winding device and method based on copper wire production

Abstract

The invention discloses a traction winding device and method based on copper wire production, and relates to the technical field of copper wire production. The copper wire winding device comprises a winding box used for winding copper wires, and further comprises an adjusting unit which comprises a wire inlet assembly, a driven assembly and an adjusting assembly; and the traction winding unit is arranged on the winding box and used for achieving automatic winding and orderly arrangement of the copper wires and comprises a winding assembly and an arrangement assembly, the winding assembly is used for achieving automatic winding of the copper wires, and the arrangement assembly is used for adjusting the winding positions of the copper wires in the winding process and achieving orderly winding of the copper wires without stacking. The copper wire winding device has the advantages that the winding tension degree of the copper wire can be automatically adjusted according to the curling degree of the copper wire and the winding pressure applied to the copper wire during winding, rapid change of tension of the copper wire during winding is avoided, the winding safety is high, meanwhile, the winding position of the copper wire can be flexibly changed, and the winding efficiency is improved. And arrangement is more uniform and orderly during winding, and the winding effect is better.

Description

Technical Field

[0001] The present invention relates to the technical field of copper wire production, and in particular to a traction and winding device and method based on copper wire production. Background Art

[0002] Copper wire refers to a linear material made from copper metal materials through processes such as drawing and extrusion. It is widely used in electrical, electronic, communication, mechanical and other fields. After the preparation of the copper wire is completed, a traction and winding device is usually used to wind the curled copper wire into a winding drum for storage to facilitate the transportation of the copper wire.

[0003] Existing winding devices use a variety of methods to achieve automatic winding of copper wire, such as a copper wire winding device with publication number CN109484914A, which includes a tension adjustment mechanism, a swing mechanism and a winding mechanism, wherein the swing mechanism includes a first frame, a first mounting seat, a second mounting seat, a first guide wheel, a second guide wheel and a guide plate, the first mounting seat is rotatably connected to one end of the first frame, the first mounting seat and the second mounting seat are connected by a connecting rod, the winding mechanism includes a second frame, a winding drive mechanism, a first transmission mechanism, a reciprocating drive mechanism, a wire drum and an induction switch, and the first transmission mechanism is connected to the guide plate in a transmission manner.

[0004] The existing winding device cannot control the winding position of the copper wire when winding it, and the winding position of the copper wire on the winding drum remains unchanged, so that the copper wire will be repeatedly wound at the fixed position of the winding drum during winding, and effective arrangement cannot be achieved. For example, in the above-mentioned prior art, when the device is winding the copper wire, the winding contact position between the copper wire and the wire drum remains unchanged, so that the copper wire will be repeatedly piled up and wound at the fixed position of the wire drum during winding, and cannot be evenly arranged on the wire drum, which easily causes the accumulation of the copper wire; At the same time, due to the different initial curling states of the copper wire, the pressure applied to the wire end during the winding process will constantly change, and excessive winding pressure will cause the winding pressure of the copper wire to increase. The existing device cannot adjust the winding pressure of the copper wire according to the curling degree of the copper wire. The change in winding pressure will not only affect the winding effect of the copper wire, but may even cause the copper wire to break, posing certain safety hazards. Therefore, it is urgent to design a traction and winding device and method based on copper wire production to solve the above problems. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a traction and winding device and method based on copper wire production, which solves the problems raised in the above background technology.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A traction and winding device based on copper wire production, including a winding box for winding copper wire, and also including: The adjusting unit is arranged on the side of the winding box, and is used to realize the preliminary winding and tension adjustment of the copper wire, and includes a wire feeding assembly, a driven assembly and an adjusting assembly, wherein the wire feeding assembly is used to adjust the wire feeding position of the copper wire according to the thickness of the copper wire, and the driven assembly is used to drive the adjusting assembly to start according to the curling degree of the copper wire, and cooperate with the adjusting assembly to realize the tension adjustment of the copper wire; The traction and winding unit is arranged on the winding box and is used to realize the automatic winding and orderly arrangement of the copper wire. It includes a winding component and an arrangement component. The winding component is used to realize the automatic winding of the copper wire, and the arrangement component is used to adjust the winding position of the copper wire during the winding process to realize the orderly non-stacked winding of the copper wire.

[0007] Preferably, a control box is provided on the upper portion of the winding box, and the control box is used to control the opening and closing and operating status of the regulating unit and the traction and winding unit to realize the automated traction and winding of the copper wire.

[0008] Preferably, the wire feed assembly comprises an adjustment box fixedly mounted on the side of the winding box, a wire threading box is fixedly mounted in the adjustment box, a sliding box is slidably mounted in the wire threading box, a plurality of sliding wire threading plates are slidably mounted in the sliding box, and each sliding wire threading plate is provided with a wire threading hole matched with the copper wire, and the apertures of the plurality of wire threading holes increase sequentially from left to right; Two fixed plates are fixedly installed in the threading box, and two return springs are fixedly installed between the sliding box and the two fixed plates. A control rod for controlling the lateral movement thereof is fixedly installed on each of the sliding threading plates.

[0009] Preferably, the adjustment assembly includes two side plates fixedly mounted in the adjustment box, and lifting sliders are vertically slidably mounted on the two side plates, and a tensioning roller matching the copper wire is rotatably mounted between the two lifting sliders.

[0010] Preferably, the driven component includes a support plate fixedly mounted on one of the side plates, a deflection shaft is rotatably mounted on the support plate, a pressing plate and an inner push plate are fixedly mounted on the deflection shaft, a pressing rod matching the pressing plate is fixedly mounted on the lifting slider, and a lifting spring is fixedly mounted between the lifting slider and the top of the adjusting box.

[0011] Preferably, an inner push frame is slidably installed between the sliding box and the threading box, and the inner push frame cooperates with the inner push plate; The increased curling degree of the copper wire leads to its movement resistance. The increased movement resistance pushes the sliding box inward. The inward movement of the sliding box pushes the inner push plate to move through the cooperation of the inner push frame, so that the deflection shaft deflects and drives the pressing plate to move downward and press the pressing rod, driving the lifting slider and the tensioning roller on it to move downward, reducing the winding tension of the copper wire on the tensioning roller, and realizing automatic adjustment of the tension during the winding process.

[0012] Preferably, the winding assembly includes a servo motor fixedly installed in the winding box, and a driving roller is fixedly installed on the driving end of the servo motor, a linkage roller is rotatably installed in the winding box, and a transmission belt is provided between the linkage roller and the driving roller, and a guide roller matching the copper wire is fixedly installed on the linkage roller.

[0013] Preferably, the arrangement assembly includes a locking roller fixedly mounted on the driving roller, the locking roller is provided with a plurality of locking grooves, a winding roller is arranged in the winding box, and a winding drum for winding up the copper wire is fixedly mounted on the winding roller, a built-in sleeve groove matching with the locking roller is arranged in the winding roller, and a plurality of locking rods matching with the plurality of locking grooves are fixedly mounted in the built-in sleeve groove, and a reciprocating mechanism is arranged on the driving roller.

[0014] Preferably, the reciprocating mechanism includes a driven roller rotatably mounted in a winding box, a driving gear is fixedly mounted on the driving roller, and a driven gear meshing with the driving gear is fixedly mounted on the driven roller, a reciprocating screw is fixedly mounted on the driven roller, a linkage frame is fixedly mounted on the winding roller, a ball nut plate sleeved on the outside of the reciprocating screw is fixedly mounted on the linkage frame, and the ball nut plate cooperates with the reciprocating screw.

[0015] A traction and winding method based on copper wire production, used for the above-mentioned traction and winding device based on copper wire production, comprises the following steps: S1. When the copper wire is pulled and reeled, the copper wire is first wound onto the reeling assembly after passing through the wire feed assembly, the adjustment assembly and the arrangement assembly to complete the reeling preparation; S2, start the winding component to automatically pull and wind the copper wire; S3. During the winding process, the winding tension of the copper wire is automatically adjusted according to the curling degree of the copper wire through the cooperation of the driven component and the adjusting component; S4. During the winding process of the winding assembly, the arrangement assembly is started to automatically adjust the winding position according to the winding speed of the copper wire, so as to achieve effective arrangement and non-stacked winding of the copper wire.

[0016] The present invention provides a traction and winding device and method based on copper wire production, which has the following beneficial effects: 1. When the traction and winding device is winding the copper wire, it can flexibly adjust the wire inlet aperture of the copper wire according to the diameter of the copper wire to be wound, so that it can adapt to the winding of copper wires of various sizes. At the same time, the copper wire can also be straightened during winding to improve its subsequent winding efficiency.

[0017] 2. When winding the copper wire, the traction and winding device can flexibly adjust the wire feed position of the copper wire according to the curling degree of the copper wire and the different pressures exerted on the wire feed components by different curling degrees. It can not only buffer the wire feed pressure, but also drive the start-up of subsequent adjustment components, with a higher degree of automation.

[0018] 3. When the traction and winding device is winding the copper wire, it can utilize the wire feeding pressure generated when the copper wire is fed in to realize automatic adjustment of the tension roller position, that is, it can automatically reduce the tension of the copper wire when the wire feeding pressure is large, and automatically increase the tension of the copper wire when the wire feeding pressure is small, thereby realizing automatic adjustment of the tension of the copper wire, avoiding the influence of the tension change of the copper wire on the subsequent winding, and avoiding the breakage of the copper wire due to excessive tension, which is safer.

[0019] 4. When the traction winding device is winding the copper wire, the servo motor can realize the automatic rotation of the winding drum and the guide roller, thereby realizing the automatic winding of the copper wire, with higher winding efficiency and no winding deviation.

[0020] 5. When the traction winding device is winding the copper wire, it can automatically adjust the winding position on the winding drum according to the winding speed of the copper wire, so as to avoid the copper wire being repeatedly wound at the same position on the winding drum during winding, so as to make the arrangement of the copper wire more orderly during winding and avoid the copper wire being entangled during winding.

[0021] In summary, the present invention can automatically adjust the winding tension according to the winding pressure applied by the copper wire during winding according to the curling degree of the copper wire, thereby avoiding a sharp change in the tension of the copper wire during winding, and the winding safety is high. At the same time, the winding position of the copper wire can be flexibly changed, so that the arrangement of the copper wire during winding is more uniform and orderly, and the winding effect is better.

[0022] Other features and advantages of the present invention will be described in the following description, and part of them will become obvious from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures particularly pointed out in the written description and the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1This is a schematic diagram of the structure of a traction and winding device based on copper wire production proposed by the present invention; Figure 2 for Figure 1 Schematic diagram of the structure after rotating a certain angle; Figure 3 for Figure 2 Schematic diagram of the structure after removing the control box; Figure 4 for Figure 3 Schematic diagram of the upper structure of the middle regulating box; Figure 5 for Figure 4 Schematic diagram of the internal structure of the middle regulating box; Figure 6 for Figure 5 Schematic diagram of the internal structure after removing the regulating box; Figure 7 for Figure 6 A magnified view of the node in the middle A area; Figure 8 for Figure 6 Schematic diagram of the internal structure of the middle threading box; Fig. 9 for Figure 8 Schematic diagram of the structure after removing the threading box; Fig.10 for Fig. 9 Schematic diagram of the internal structure of the sliding box; Fig.11 for Figure 1 Schematic diagram of the internal structure of the middle winding box; Fig.12 for Fig.11 Schematic diagram of the upper structure of the servo motor and the linkage roller; Fig.13 for Fig.12 Schematic diagram of the upper structure of the middle driving roller and the driven roller; Fig.14 for Fig.13 Schematic diagram of structural decomposition; Fig.15 for Fig.14 Schematic diagram of the internal structure of the middle winding roller.

[0024] In the figure: 1 winding box, 2 control box, 3 adjustment box, 4 winding drum, 5 guide roller, 6 copper wire, 7 threading box, 8 side plate, 9 tensioning roller, 10 return spring, 11 control rod, 12 lifting slider, 13 lifting spring, 14 support plate, 15 deflection shaft, 16 pressing plate, 17 pressing rod, 18 inner push plate, 19 inner push frame, 20 sliding box, 21 fixed plate, 22 sliding threading plate, 23 threading hole, 24 servo motor, 25 linkage roller, 26 transmission belt, 27 driving roller, 28 winding roller, 29 driven roller, 30 driving gear, 31 driven gear, 32 reciprocating screw rod, 33 ball nut plate, 34 engaging roller, 35 linkage frame, 36 engaging groove, 37 built-in sleeve groove, 38 engaging rod. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0026] Example 1: Reference Figure 1-Figure 3 A traction and winding device based on copper wire production includes a winding box 1 for winding the copper wire 6. After the production of the copper wire 6 is completed, the curled copper wire 6 is wound into a reel shape through the cooperation of the internal device of the winding box 1, so as to facilitate the subsequent transportation of the copper wire 6.

[0027] The traction and winding device also includes: The adjusting unit is arranged on the side of the winding box 1, and is used to realize the preliminary winding and tension adjustment of the copper wire 6. According to the different initial curling states of the copper wire 6, the copper wire 6 in different curling states will apply different friction resistances to the adjusting unit when winding (the greater the curling degree, the greater the friction resistance, the higher the winding difficulty, and the slower the wire feeding speed), and then the tension of the copper wire 6 is automatically adjusted according to the size of the friction resistance, so that the copper wire 6 will not be broken due to excessive tension when winding, thereby improving the winding safety; The traction and winding unit is arranged on the winding box 1, and is used to realize the automatic winding and orderly arrangement of the copper wire 6. The winding position of the copper wire 6 is automatically adjusted according to the winding speed of the copper wire 6 to avoid the copper wire 6 being repeatedly wound at the same position, so that the arrangement of the copper wire 6 during winding is more orderly, and the copper wire 6 is prevented from being entangled during winding; A control box 2 is provided on the upper part of the winding box 1, and the control box 2 is used to control the opening and closing and operating status of the adjustment unit and the traction and winding unit, so as to realize the automatic traction and winding of the copper wire 6, and further realize the automatic traction and winding of the copper wire 6. No manual intervention is required during the winding process, and the winding efficiency is higher.

[0028] Example 2: Reference Figure 3-Figure 10The difference between this embodiment and the first embodiment is that the adjustment unit includes a wire feeder assembly, a driven assembly and an adjustment assembly, wherein the wire feeder assembly is used to adjust the wire feeder position of the copper wire 6 according to the thickness of the copper wire 6, and the driven assembly is used to drive the adjustment assembly to start according to the curling degree of the copper wire 6, and cooperate with the adjustment assembly to realize automatic adjustment of the tension of the copper wire 6; The wire feeding assembly includes an adjustment box 3 fixedly installed on the side of the winding box 1, a threading box 7 is fixedly installed in the adjustment box 3, a sliding box 20 is slidably installed in the threading box 7, a plurality of sliding threading plates 22 are horizontally slidably installed in the sliding box 20, and each sliding threading plate 22 is provided with a threading hole 23 matching the copper wire 6, and the apertures of the plurality of threading holes 23 increase from left to right in sequence; When threading the copper wire 6, first select a threading hole 23 of an appropriate size according to the diameter of the copper wire 6, and slide the sliding threading plate 22 based on the threading hole 23 to the middle position of the sliding box 20 (at this time, slide the other sliding threading plates 22 to both sides so that they will not affect the normal threading process of the copper wire 6), then pass one end of the copper wire 6 through the threading hole 23 on the sliding threading plate 22 and pull it backwards, and fix it on the traction and winding unit to complete the initial threading process of the copper wire 6; A positioning rod can be set in the middle of the sliding box 20, and a plurality of positioning holes are opened on the positioning rod. A positioning pin is set on each sliding threading plate 22, and the sliding threading plate 22 is positioned by engaging the positioning pin into the positioning hole. That is, when in use, the selected sliding threading plate 22 is slid to the middle position and then fixed with the positioning pin, so that the sliding threading plate 22 is always in the middle position, avoiding it from shaking left and right during threading, thereby improving the stability of the threading process.

[0029] Two fixed plates 21 are fixedly installed in the wire threading box 7, and two return springs 10 are fixedly installed between the sliding box 20 and the two fixed plates 21. A control rod 11 for controlling its lateral movement is fixedly installed on each sliding wire threading plate 22. The moving position of multiple sliding wire threading plates 22 can be adjusted by the control rod 11, which is more convenient and saves trouble.

[0030] During the winding process of the copper wire 6, if the curling degree of the copper wire 6 is small (i.e., relatively smooth), it will smoothly pass through the threading hole 23 on the sliding threading plate 22 when winding. At this time, the copper wire 6 will not generate a large friction resistance to the sliding threading plate 22 (i.e., the sliding friction resistance is negligible at this time), and the copper wire 6 can be slid and wound normally; If the copper wire 6 is curled to a large extent, it needs to overcome the curling force of the copper wire 6 when winding it, that is, the copper wire 6 will exert a greater frictional resistance on the threading hole 23 when passing through the threading hole 23, and the greater the curling degree, the greater the frictional resistance, and the greater the force exerted on the threading hole 23 and the sliding threading plate 22; The force applied to the sliding threading plate 22 will directly act on the sliding box 20, thereby pushing the sliding box 20 to slide inward. When the sliding box 20 slides, it will compress multiple return springs 10. When the curling amplitude of the copper wire 6 decreases, the force applied will also decrease. At this time, the return spring 10 will automatically reset to push the sliding box 20 back to its original position.

[0031] In a further embodiment, the adjustment assembly includes two side plates 8 fixedly mounted in the adjustment box 3, and a lifting slider 12 is vertically slidably mounted on the two side plates 8, and a tensioning roller 9 matching the copper wire 6 is rotatably mounted between the two lifting sliders 12; After passing through the threading box 7, the copper wire 6 will continue to be conducted backward after being guided by the tension roller 9, and at this time, the copper wire 6 is in contact with the upper part of the tension roller 9 (see the attached manual). Figure 6 As shown in the state), the conduction direction of the copper wire 6 can be changed by the cooperation of the tensioning roller 9, and the winding stability of the copper wire 6 can be improved.

[0032] The driven assembly includes a support plate 14 fixedly mounted on one of the side plates 8, a deflection shaft 15 is rotatably mounted on the support plate 14, a pressing plate 16 and an inner push plate 18 are fixedly mounted on the deflection shaft 15, and a pressing rod 17 matched with the pressing plate 16 is fixedly mounted on the lifting slider 12, and a lifting spring 13 is fixedly mounted between the lifting slider 12 and the top of the adjustment box 3; An inner push frame 19 is slidably installed between the sliding box 20 and the threading box 7, and the inner push frame 19 cooperates with the inner push plate 18. The curling degree of the copper wire 6 increases, resulting in its movement resistance. The increase in movement resistance pushes the sliding box 20 to move inward. The sliding box 20 moves inward through the cooperation of the inner push frame 19 to push the inner push plate 18 to move, so that the deflection shaft 15 deflects and drives the pressing plate 16 to move downward and press the pressing rod 17, driving the lifting slider 12 and the tensioning roller 9 thereon to move downward, reducing the winding tension of the copper wire 6 on the tensioning roller 9, and realizing automatic adjustment of the tension during the winding process; When the curling degree of the copper wire 6 increases, the friction resistance it exerts increases, that is, the thrust during the traction and winding increases, which in turn pushes the sliding box 20 to slide. The sliding of the sliding box 20 drives the inner push frame 19 to move. When the inner push frame 19 moves, it contacts the inner push plate 18, thereby pushing the inner push plate 18 to deflect to the left side with the deflection axis 15 as the central axis (see the appendix of the manual). Figure 5 When the deflection shaft 15 deflects, it will drive the pressing plate 16 thereon to deflect downward. When the pressing plate 16 deflects downward, it will press the pressing rod 17 to move downward, thereby driving the lifting slider 12 to move downward. When the lifting slider 12 moves downward, it will drive the tensioning roller 9 thereon to move downward. When the tensioning roller 9 moves downward, the copper wire 6 squeezed thereon will move downward synchronously, thereby reducing the upward squeezing amplitude of the tensioning roller 9 on the copper wire 6, thereby reducing the tension of the copper wire 6, that is, automatically reducing the tension of the copper wire 6 when the curling amplitude of the copper wire 6 is large, thereby reducing the tension of the copper wire 6 when winding, realizing automatic adjustment of the tension of the copper wire 6, and avoiding the situation where the copper wire 6 is broken due to excessive tension; Under the premise of not changing the winding speed of the copper wire 6 , the tension of the copper wire 6 can be automatically adjusted, avoiding the situation where the winding speed of the copper wire 6 remains unchanged but the winding tension increases, and effectively improving the winding stability of the copper wire 6 .

[0033] Example 3: Reference Figure 1-Figure 3 as well as Figure 11-Figure 15 , the technical solution of this embodiment is different from that of the second embodiment in that: the traction and winding unit includes a winding component and an arranging component, wherein the winding component is used to realize the automatic winding of the copper wire 6, and the arranging component is used to adjust the winding position of the copper wire 6 during the winding process to realize the orderly non-stacked winding of the copper wire 6; The winding assembly includes a servo motor 24 fixedly installed in the winding box 1, and a driving roller 27 is fixedly installed on the driving end of the servo motor 24, a linkage roller 25 is rotatably installed in the winding box 1, and a transmission belt 26 is sleeved between the linkage roller 25 and the driving roller 27, and a guide roller 5 matched with the copper wire 6 is fixedly installed on the linkage roller 25; When the servo motor 24 is started, the driving roller 27 will be driven to rotate. The rotation of the driving roller 27 will drive the guide roller 5 to rotate with the cooperation of the transmission belt 26. After passing through the tensioning roller 9, the copper wire 6 will pass through the lower part of the guide roller 5 and fit with the lower part of the guide roller 5. The rotation of the guide roller 5 will guide the copper wire 6 and promote the winding of the copper wire 6, thereby improving the winding stability of the copper wire 6.

[0034] In a further embodiment, the arrangement assembly includes a clamping roller 34 fixedly mounted on the driving roller 27, a plurality of clamping grooves 36 are provided on the clamping roller 34, a winding roller 28 is provided in the winding box 1, and a winding drum 4 for winding the copper wire 6 is fixedly mounted on the winding roller 28, a built-in sleeve groove 37 matching with the clamping roller 34 is provided in the winding roller 28, and a plurality of clamping rods 38 matching with the plurality of clamping grooves 36 are fixedly mounted in the built-in sleeve groove 37; When the driving roller 27 rotates, the winding drum 4 is driven to rotate through the cooperation of the engaging roller 34 and the winding roller 28. The end of the copper wire 6 is fixedly sleeved on the winding drum 4, so that the copper wire 6 can be automatically wound when the winding drum 4 rotates, that is, the copper wire 6 is automatically wound onto the winding drum 4 after being conducted through the lower part of the guide roller 5. As can be seen from the above, when the copper wire 6 is wound, one end of the copper wire 6 is first passed through the threading hole 23 on the sliding threading plate 22 at the corresponding position on the threading box 7, and then fixedly wound on the winding drum 4 after being tensioned and guided by the tensioning roller 9 and the guide roller 5. The servo motor 24 is started to drive the winding drum 4 to rotate to realize the automatic traction and winding of the copper wire 6.

[0035] A reciprocating mechanism is provided on the driving roller 27, and the reciprocating mechanism includes a driven roller 29 rotatably mounted in the winding box 1, a driving gear 30 is fixedly mounted on the driving roller 27, and a driven gear 31 meshing with the driving gear 30 is fixedly mounted on the driven roller 29, a reciprocating screw rod 32 is fixedly mounted on the driven roller 29, and a linkage frame 35 is fixedly mounted on the winding roller 28, and a ball nut plate 33 sleeved on the outside of the reciprocating screw rod 32 is fixedly mounted on the linkage frame 35, and the ball nut plate 33 is matched with the reciprocating screw rod 32; When the driving roller 27 rotates, it drives the driving gear 30 to rotate. The driving gear 30 rotates and drives the driven gear 31 meshing with it to rotate. The driven gear 31 rotates and drives the driven roller 29 to rotate. The driven roller 29 rotates and drives the reciprocating screw 32 thereon to rotate. Since the reciprocating screw 32 is equipped with a ball nut plate 33, when the reciprocating screw 32 rotates, it drives the ball nut plate 33 thereon to perform horizontal reciprocating motion, and then drives the winding roller 28 to reciprocate through the cooperation of the linkage frame 35. The combination of the reciprocating screw 32 and the ball nut plate 33 is a reciprocating structure commonly used in the prior art. The specific principle is that two symmetrical spiral grooves connected end to end are provided on the reciprocating screw 32. Multiple balls in the ball nut plate 33 roll in the two spiral grooves. When rolling into the forward spiral groove, they will move forward, and when rolling into the reverse spiral groove, they will move reversely, thereby realizing the reciprocating movement of the ball nut plate 33. This part is the existing commonly used technology and will not be elaborated on here.

[0036] The winding roller 28 and the engaging roller 34 are connected by the cooperation of multiple engaging rods 38 and multiple engaging grooves 36, so that the winding roller 28 can move horizontally relative to the engaging roller 34. At the same time, when the engaging roller 34 rotates, it will drive the winding roller 28 to rotate under the engagement and limiting action of the engaging rods 38 and the engaging grooves 36. Therefore, when the driving roller 27 rotates, it will drive the winding roller 28 to rotate continuously, and will move horizontally back and forth with the cooperation of the reciprocating mechanism.

[0037] The reciprocating movement of the winding roller 28 while rotating will drive the winding drum 4 to rotate and reciprocate, that is, when the copper wire 6 is being wound, the position of the winding drum 4 is constantly changed during the process of the winding drum 4 winding the wound copper wire 6, thereby changing the position of the curled and wound copper wire 6 on the winding drum 4, so that the copper wire 6 is wound in an orderly manner on the winding drum 4, avoiding the copper wire 6 from being wound back and forth at the same position, thereby avoiding accumulation and winding during winding.

[0038] The specific winding principle of this traction winding device is: When the copper wire 6 is being wound, one end of the copper wire 6 is first passed through the threading hole 23 on the sliding threading plate 22 at the corresponding position on the threading box 7, and then fixedly wound on the winding drum 4 after being tensioned and guided by the tensioning roller 9 and the guide roller 5. The servo motor 24 is started to drive the winding drum 4 to rotate, thereby realizing the automatic pulling and winding of the copper wire 6; During the winding process of the copper wire 6, if the copper wire 6 is curled to a large extent, a large force will be generated on the sliding box 20, and the sliding box 20 will be pushed to slide inward. The sliding of the sliding box 20 drives the inner push frame 19 to move. When the inner push frame 19 moves, it pushes the inner push plate 18 to deflect to the left side with the deflection axis 15 as the central axis. When the deflection axis 15 deflects, it drives the pressing plate 16 thereon to deflect downward and press the pressing rod 17 to move downward, thereby driving the lifting slider 12 to move downward; When the lifting slider 12 moves downward, it drives the tensioning roller 9 thereon to move downward. When the tensioning roller 9 moves downward, the copper wire 6 squeezed thereon will move downward synchronously, thereby reducing the upward squeezing amplitude of the tensioning roller 9 on the copper wire 6, thereby reducing the tension of the copper wire 6 when it is wound, thereby realizing automatic adjustment of the tension of the copper wire 6.

[0039] When the winding drum 4 is winding up the wound copper wire 6, the driving roller 27 rotates, and the driven roller 29 is driven to rotate under the cooperation of the driving gear 30 and the driven gear 31. The rotation of the driven roller 29 drives the reciprocating screw rod 32 to rotate. When the reciprocating screw rod 32 rotates, it drives the ball nut plate 33 thereon to make horizontal reciprocating motion, and then drives the winding roller 28 to reciprocate through the cooperation of the linkage frame 35, thereby realizing the rotation and reciprocating movement of the winding roller 28; When the winding roller 28 moves back and forth, it will continuously change the position of the winding drum 4, thereby changing the position of the curled and wound copper wire 6 on the winding drum 4, so that the copper wire 6 can be wound in an orderly manner on the winding drum 4, avoiding the copper wire 6 from being wound back and forth at the same position, thereby avoiding accumulation and winding during winding.

[0040] The embodiment of the present invention further provides a traction and winding method based on copper wire production, which is used for the above-mentioned traction and winding device based on copper wire production, and comprises the following steps: S1. When the copper wire 6 is being pulled and wound, the copper wire 6 is first wound onto the winding assembly after passing through the wire feeding assembly, the adjusting assembly and the arranging assembly, thereby completing the winding preparation; S2, start the winding assembly to automatically pull and wind the copper wire 6; S3, during the winding process, the winding tension of the copper wire 6 is automatically adjusted according to the curling degree of the copper wire 6 through the cooperation of the driven component and the adjustment component; S4. During the winding process, the arrangement component is started to automatically adjust the winding position according to the winding speed of the copper wire 6, so as to achieve effective arrangement and non-stacked winding of the copper wire 6.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A traction and winding device for copper wire production, comprising a winding box (1) for winding copper wire (6), characterized in that: Also includes: An adjustment unit is arranged on the side of the winding box (1) and is used to achieve preliminary winding and tension adjustment of the copper wire (6), comprising a wire feed component, a driven component and an adjustment component, wherein the wire feed component is used to adjust the wire feed position of the copper wire (6) according to the thickness of the copper wire (6), and the driven component is used to drive the adjustment component to start according to the curling degree of the copper wire (6), and cooperate with the adjustment component to achieve tension adjustment of the copper wire (6); A traction reeling unit is arranged on a reeling box (1) and is used to realize automatic reeling and orderly arrangement of the copper wire (6), comprising a reeling component and an arrangement component, wherein the reeling component is used to realize automatic reeling of the copper wire (6), and the arrangement component is used to adjust the winding position of the copper wire (6) during the reeling process, so as to realize orderly non-stacked reeling of the copper wire (6).

2. A traction and winding device based on copper wire production according to claim 1, characterized in that: A control box (2) is provided on the upper part of the winding box (1), and the control box (2) is used to control the opening and closing and operating states of the regulating unit and the traction and winding unit, thereby realizing the automated traction and winding of the copper wire (6).

3. A traction and winding device based on copper wire production according to claim 1, characterized in that: The wire feed assembly comprises an adjustment box (3) fixedly mounted on the side of the winding box (1), a wire threading box (7) fixedly mounted in the adjustment box (3), a sliding box (20) slidably mounted in the wire threading box (7), a plurality of sliding wire threading plates (22) slidably mounted in the sliding box (20), each of the sliding wire threading plates (22) being provided with a wire threading hole (23) matched with the copper wire (6), and the apertures of the plurality of wire threading holes (23) increase in sequence from left to right; Two fixed plates (21) are fixedly installed in the threading box (7), and two return springs (10) are fixedly installed between the sliding box (20) and the two fixed plates (21). A control rod (11) for controlling the lateral movement of each sliding threading plate (22) is fixedly installed on each sliding threading plate (22).

4. A traction and winding device based on copper wire production according to claim 3, characterized in that: The adjustment assembly comprises two side plates (8) fixedly mounted in the adjustment box (3), a lifting slider (12) being vertically slidably mounted on each of the two side plates (8), and a tensioning roller (9) cooperating with the copper wire (6) being rotatably mounted between the two lifting sliders (12).

5. A traction and winding device based on copper wire production according to claim 4, characterized in that: The driven assembly comprises a support plate (14) fixedly mounted on one of the side plates (8); a deflection shaft (15) is rotatably mounted on the support plate (14); a pressing plate (16) and an inner push plate (18) are fixedly mounted on the deflection shaft (15); a pressing rod (17) matched with the pressing plate (16) is fixedly mounted on the lifting slider (12); and a lifting spring (13) is fixedly mounted between the lifting slider (12) and the top of the regulating box (3).

6. A traction and winding device based on copper wire production according to claim 5, characterized in that: An inner push frame (19) is slidably mounted between the sliding box (20) and the threading box (7), and the inner push frame (19) cooperates with the inner push plate (18); The increased curling degree of the copper wire (6) leads to its movement resistance. The increased movement resistance pushes the sliding box (20) to move inward. The sliding box (20) moves inward through the cooperation of the inner push frame (19) to push the inner push plate (18) to move, so that the deflection shaft (15) deflects and drives the pressing plate (16) to move downward and press the pressing rod (17), driving the lifting slider (12) and the tensioning roller (9) thereon to move downward, reducing the winding tension of the copper wire (6) on the tensioning roller (9), thereby realizing automatic adjustment of the tension during the winding process.

7. The traction and winding device based on copper wire production according to claim 1 is characterized in that: The winding assembly comprises a servo motor (24) fixedly mounted in a winding box (1), and a driving roller (27) is fixedly mounted on the driving end of the servo motor (24), a linkage roller (25) is rotatably mounted in the winding box (1), and a transmission belt (26) is sleeved between the linkage roller (25) and the driving roller (27), and a guide roller (5) matching the copper wire (6) is fixedly mounted on the linkage roller (25).

8. A traction and winding device based on copper wire production according to claim 7, characterized in that: The arrangement assembly comprises a locking roller (34) fixedly mounted on a driving roller (27), the locking roller (34) being provided with a plurality of locking grooves (36), a winding roller (28) being arranged in the winding box (1), a winding drum (4) for winding up the copper wire (6) being fixedly mounted on the winding roller (28), a built-in sleeve groove (37) matching with the locking roller (34) being arranged in the winding roller (28), a plurality of locking rods (38) matching with the plurality of locking grooves (36) being fixedly mounted in the built-in sleeve groove (37), and a reciprocating mechanism being arranged on the driving roller (27).

9. A traction and winding device based on copper wire production according to claim 8, characterized in that: The reciprocating mechanism comprises a driven roller (29) rotatably mounted in a winding box (1); a driving gear (30) is fixedly mounted on the driving roller (27); a driven gear (31) meshing with the driving gear (30) is fixedly mounted on the driven roller (29); a reciprocating screw rod (32) is fixedly mounted on the driven roller (29); a linkage frame (35) is fixedly mounted on the winding roller (28); a ball nut plate (33) sleeved on the outside of the reciprocating screw rod (32) is fixedly mounted on the linkage frame (35); and the ball nut plate (33) is matched with the reciprocating screw rod (32).

10. A traction and winding method based on copper wire production, used for the traction and winding device based on copper wire production according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. When pulling and reeling the copper wire (6), the copper wire (6) is first passed through the wire feed assembly, the adjustment assembly and the arrangement assembly and then wound onto the reeling assembly to complete the reeling preparation; S2, starting the winding assembly to automatically pull and wind the copper wire (6); S3, during the winding process, according to the curling degree of the copper wire (6), the winding tension of the copper wire (6) is automatically adjusted by the cooperation of the driven component and the adjustment component; S4. During the winding process of the winding assembly, the arrangement assembly is started to automatically adjust the winding position according to the winding speed of the copper wire (6), thereby achieving effective arrangement and non-stacked winding of the copper wire (6).

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