A rail glued splint auxiliary handling and installation device and its use method

By designing an auxiliary handling and installation device for rail glued plywood, and using a robotic arm and pneumatic system to realize the automated grabbing, handling, positioning and installation of the glued plywood, the problems of high labor intensity and high safety risks in the existing technology are solved, and efficient and safe handling and installation of the glued plywood are achieved.

CN119528029BActive Publication Date: 2025-10-03CHINA RAILWAY BAOJI BRIDGE GROUP CO LTD +1
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Patent Information

Application Number
CN202510009705.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-10-03
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

In the prior art, the grabbing, transporting, positioning and installation of rail splints have the problems of high labor intensity and great safety risks.

Method used

An auxiliary handling and installation device for rail glued splints was designed, which included a base, a column, a horizontal rotating winch, a horizontal articulated arm, a cylinder, and a tightening cylinder. The automated grabbing, handling, positioning, and installation of the glued splints were achieved through a robotic arm and a pneumatic system.

Benefits of technology

It reduces the labor intensity of workers, reduces the safety risks brought by manual handling, and realizes the efficient and safe handling and installation of glued plywood.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is a device for assisting the handling and installation of rail splice plates and a method for using the device. The device comprises a base, the base being fixedly connected to a column; the column being connected to one end of a horizontal articulated arm I via a horizontal rotary winch to enable rotation of the horizontal articulated arm I; the horizontal articulated arm I being equipped with a horizontal arm lifting cylinder and a limit rod to enable pitching and lifting adjustment and auxiliary limit support; the other end of the horizontal articulated arm I being connected to one end of a horizontal articulated arm II via a horizontal articulated arm rotary winch to enable folding and rotation; the other end of the horizontal articulated arm II being connected to a tooling vertical connection winch; the tooling vertical connection winch being connected to a tooling for handling rail splices, enabling the tooling to rotate within a horizontal plane; the tooling for handling rail splices having a movable connection member to ensure that the tooling always maintains a naturally vertical position. The device replaces manual labor to solve the problems of assisting the grasping, handling, and positioning and installation of rail splice plates, effectively reducing labor intensity and alleviating safety risks associated with manual handling.
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Description

Technical Field

[0001] The present invention belongs to the technical field of railway auxiliary machinery, and in particular relates to a rail glued splint auxiliary transport and installation device and a use method thereof. Background Art

[0002] With the continuous development of automation equipment and tooling, some new control structures are constantly being applied; other industries, especially the automobile manufacturing industry with a high degree of automation, have rich experience in grasping and handling some workpieces.

[0003] After thoroughly analyzing the structural characteristics, installation process, and methods of rail splints, we propose the following technical solution, which uses a robotic arm and a specially designed splint handling tool to automatically grasp and handle two splints for installation, thereby effectively reducing worker labor intensity and minimizing safety risks. Summary of the Invention

[0004] The technical problem solved by the present invention is to provide an auxiliary handling and installation device for rail glued splints and a method of using the same, so as to solve the problems of auxiliary grasping, handling and positioning installation of rail glued splints, effectively reduce the labor intensity of workers, and reduce the safety risks caused by manual handling.

[0005] The technical solution adopted by the present invention is as follows: a device for auxiliary handling and installation of rail glued splints, comprising a base, which is fixedly connected to the bottom end of a column; the top end of the column is connected to one end of a horizontal joint arm I through a horizontal rotating winch, and the horizontal rotating winch realizes the rotation of the horizontal joint arm I in a horizontal plane; the horizontal joint arm I is equipped with a horizontal arm lifting cylinder and a limit rod; the horizontal arm lifting cylinder is used to realize the pitch lifting adjustment of the horizontal joint arm I with the horizontal rotating winch as the fulcrum; the limit rod is used to realize auxiliary support for the pitch adjustment of the horizontal joint arm I; the other end of the horizontal joint arm I is connected to one end of the horizontal joint arm II through a horizontal joint arm rotating winch; the horizontal joint arm rotating winch is used to realize the folding and rotation of the horizontal joint arm II relative to the horizontal joint arm I; the other end of the horizontal joint arm II is connected to the vertical connection winch of the tooling; the vertical connection winch of the tooling is connected to the glued plate area handling tooling; the vertical connection winch of the tooling can make the glued plate area handling tooling rotate in a horizontal plane; the glued plate area handling tooling has a movable connecting part; the movable connecting part is used to make the glued plate area handling tooling always in a natural vertical state.

[0006] In the above technical solution, as a further improvement of the present invention: the column is equipped with a gas storage tank and a gas valve box I; the gas valve box I is connected to the horizontal arm lifting cylinder.

[0007] In the above technical solution, as a further improvement of the present invention: the glued board area handling tooling is equipped with a manual operation button station and a valve box II; the valve box II is connected to the longitudinal squeezing cylinder, the transverse squeezing cylinder I, and the transverse squeezing cylinder II.

[0008] In the above technical solution, as a further improvement of the present invention: a plurality of buttons are provided on the manual operation button station, and the plurality of buttons respectively correspond to and operate the cylinder body and the winch action.

[0009] Among the above technical solutions, as the preferred technical solution of the present invention: the handling tooling for the glued board area is composed of a cross-arm guide rail, a fixed end and a movable end; the cross-arm guide rail is fixedly connected to the end of the movable connection piece; one end of the cross-arm guide rail is a fixed end, and the other end is a movable end; a longitudinal squeezing cylinder is installed above the cross-arm guide rail along the cross-arm direction, and the execution end of the longitudinal squeezing cylinder is connected to the movable end, and the longitudinal squeezing cylinder is used to make the movable end perform squeezing or loosening movement toward the fixed end along the cross-arm direction; the space below the fixed end of the cross-arm guide rail is vertically fixed to the guide rail I; the fixed end supports the installation of a vertical downward flip bar I, and the flip bar I is hinged to the guide rail I through the connecting rod mechanism I and drives the guide rail I to flip 90°; a fixing pin is installed at the inner end of the guide rail I, and the outer end of the guide rail I is along A transverse squeezing cylinder I is fixedly installed in the straight direction of guide rail I, and the transverse squeezing cylinder I executes the end-hinged movable pin, and the movable pin is arranged on the outside of guide rail I. The transverse squeezing cylinder I drives the movable pin to perform the retraction, squeezing or loosening action along guide rail I; a guide rail II is vertically provided in the space below the movable end of the cross-arm guide rail, and the movable end supports and installs a vertically downward flip bar II, and the flip bar II is hinged to the guide rail II through the connecting rod mechanism II and drives the guide rail II to flip 90°; a fixed pin is installed on the outer end of guide rail II, and a transverse squeezing cylinder II is fixedly installed on the inner end of guide rail II along the straight direction of guide rail II, and the transverse squeezing cylinder II executes the end-hinged movable pin, and the movable pin is arranged on the inside of guide rail II. The transverse squeezing cylinder II drives the movable pin to perform the retraction, squeezing or loosening action along guide rail II.

[0010] The present invention also claims protection for a method for using a rail glued splint auxiliary handling and installation device, the method for using any rail glued splint auxiliary handling and installation device, and comprising the following steps:

[0011] S1. Zero position: The longitudinal squeezing cylinder is extended, the transverse squeezing cylinder I and the transverse squeezing cylinder II are in the loose state, the flip lever I and the flip lever II make the guide rails I and II in the zero position state, so that the fixed pin and the movable pin are set horizontally.

[0012] S2. Flip downward: By using the manual operation button at the manual operation button station, the flip lever I and flip lever II respectively drive the guide rails I and II to flip downward 90 degrees, so that the fixed pin and the movable pin are vertically downward.

[0013] S3. Insertion: The manual operation button of the manual operation button station moves the handling tooling of the spliced ​​plate area downward, so that the fixed pins and the movable pins at the movable end and the fixed end are respectively inserted into the two respective holes of the two spliced ​​plates in the horizontal state.

[0014] S4. Grasping: Through the manual operation button of the manual operation button station, the horizontal squeezing cylinder I and the horizontal squeezing cylinder II drive the movable pin to squeeze horizontally along the guide rail I and the guide rail II respectively. Under the action of squeezing pressure and friction, the fixed pin and the movable pin firmly grasp the glued splint.

[0015] S5. Upward flip: By using the manual operation button at the manual operation button station, flip lever I and flip lever II drive guide rails I and II to flip upward 90°, so that the fixed pin and movable pin flip the glued splint upward 90°, and finally make the two glued splints vertical.

[0016] S6. Transportation: By pressing the manual operation button at the manual operation button station, the handling tooling in the spliced ​​plate area is moved to the rail installation position.

[0017] S7. Clamping: Manually operate the button to make the longitudinal tightening cylinder drive the movable end to perform the tightening action along the cross arm direction toward the fixed end, and squeeze the two glued splints to the specified positions inside and outside the rail.

[0018] S8. Installation: Manually install and fix the glued plywood and rails.

[0019] S9. Reset: Loosen the glued splints at the movable end and the fixed end respectively, and manually operate the button to return the device to the zero position.

[0020] In the above technical solution, as a further improvement of the present invention: in step S6: the horizontal rotating winch can realize the rotation movement of the horizontal joint arm I in the horizontal plane; the horizontal arm lifting cylinder can realize the pitch and lift adjustment of the horizontal joint arm I relative to the horizontal rotating winch; the horizontal joint arm rotating winch can realize the folding and rotation movement of the horizontal joint arm II relative to the horizontal joint arm I; the tooling vertical connection winch can realize the rotation of the gluing board area handling tooling in the horizontal plane.

[0021] In the above technical solution, as a further improvement of the present invention: the horizontal arm lifting cylinder is equipped with a limit rod; the limit piece on the limit rod is used to limit the lifting and lowering of the horizontal joint arm I to the bottom control.

[0022] In the above technical solution, as a further improvement of the present invention, step S9 includes the following steps:

[0023] S901, grab and release: By pressing the manual operation button at the manual operation button station, the transverse squeeze cylinder I and transverse squeeze cylinder II drive the movable pins to respectively release the firmly grasped glued splint laterally along the guide rails I and II;

[0024] S902, clamping and releasing: by pressing the manual operation button at the manual operation button station, the longitudinal squeeze cylinder drives the movable end to perform the clamping and releasing action along the cross arm direction.

[0025] S903, transport reset: By pressing the manual operation button at the manual operation button station, the transport tooling in the glued board area is moved to the glued plywood stacking area.

[0026] S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail splint.

[0027] Among the above technical solutions, as the preferred technical solution of the present invention: the handling tooling for the glued board area is composed of a cross-arm guide rail, a fixed end and a movable end; the cross-arm guide rail is fixedly connected to the end of the movable connection piece; one end of the cross-arm guide rail is a fixed end, and the other end is a movable end; a longitudinal squeezing cylinder is installed above the cross-arm guide rail along the cross-arm direction, and the execution end of the longitudinal squeezing cylinder is connected to the movable end, and the longitudinal squeezing cylinder is used to make the movable end perform squeezing or loosening movement toward the fixed end along the cross-arm direction; the space below the fixed end of the cross-arm guide rail is vertically fixed to the guide rail I; the fixed end supports the installation of a vertical downward flip bar I, and the flip bar I is hinged to the guide rail I through the connecting rod mechanism I and drives the guide rail I to flip 90°; a fixing pin is installed at the inner end of the guide rail I, and the outer end of the guide rail I is along A transverse squeezing cylinder I is fixedly installed in the straight direction of guide rail I, and the transverse squeezing cylinder I executes the end-hinged movable pin, and the movable pin is arranged on the outside of guide rail I. The transverse squeezing cylinder I drives the movable pin to perform the retraction, squeezing or loosening action along guide rail I; a guide rail II is vertically provided in the space below the movable end of the cross-arm guide rail, and the movable end supports and installs a vertically downward flip bar II, and the flip bar II is hinged to the guide rail II through the connecting rod mechanism II and drives the guide rail II to flip 90°; a fixed pin is installed on the outer end of guide rail II, and a transverse squeezing cylinder II is fixedly installed on the inner end of guide rail II along the straight direction of guide rail II, and the transverse squeezing cylinder II executes the end-hinged movable pin, and the movable pin is arranged on the inside of guide rail II. The transverse squeezing cylinder II drives the movable pin to perform the retraction, squeezing or loosening action along guide rail II.

[0028] The advantages of the present invention compared with the existing technology are as follows: the present invention can replace manpower to realize the auxiliary grabbing, transportation and auxiliary positioning installation of the bonding splints during the rail bonding process, which can effectively reduce the labor intensity of workers and reduce the safety risks caused by manual transportation. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 This is the main view of the present invention;

[0030] Figure 2 A top view of the present invention;

[0031] Figure 3 It is a rear view of the present invention;

[0032] Figure 4 It is a three-dimensional diagram of the present invention;

[0033] Figure 5 For the present invention Figure 4 A partial enlarged detail diagram;

[0034] Figure 6 For the present invention Figure 3 A partial enlarged detail diagram;

[0035] In the figure: 1-base, 2-column, 3-gas storage tank, 4-air valve box I, 5-horizontal rotary winch, 6-horizontal articulated arm I, 7-horizontal arm lifting cylinder, 8-limiting rod, 9-horizontal articulated arm II, 10-tooling vertical connection winch, 11-horizontal articulated arm rotating winch, 12-manual operation button station, 13-movable connecting piece, 14-air valve box II, 15-cross arm guide rail, 16-fixed end, 17-movable end, 18-longitudinal squeezing cylinder, 19-transverse squeezing cylinder I, 20-transverse squeezing cylinder II, 21-fixed pin, 22-movable pin, 23-guide rail I, 24-guide rail II, 25-flip lever I, 26-flip lever II. DETAILED DESCRIPTION

[0036] The following is a combination of the embodiments of the present invention Figure 1-6 The technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0037] (like Figure 1 、 Figure 4 (As shown in the figure) A device for assisting the handling and installation of rail glued splints comprises a base 1 fixedly connected to the bottom end of a column 2. The top end of the column 2 is connected to one end of a horizontal articulated arm 16 via a horizontal rotary winch 5. The horizontal rotary winch 5 is used to rotate the horizontal articulated arm 16 within a horizontal plane. The use of the horizontal rotary winch 5 offers the advantages of flexibility, compact structure, and high efficiency and energy saving.

[0038] The horizontal articulated arm I6 is equipped with a horizontal arm lifting cylinder 7 and a limit rod 8; the horizontal arm lifting cylinder 7 is used to realize the pitch lifting adjustment of the horizontal articulated arm I6 with the horizontal rotating winch 5 as the fulcrum; the limit rod 8 is used to realize auxiliary support for the pitch adjustment of the horizontal articulated arm I6 to ensure lifting stability and reliability.

[0039] In the above embodiment, as a further improved embodiment of the present invention, the limiting member on the limiting rod 8 is used to limit the lifting and lowering of the horizontal joint arm I6 to the bottom control.

[0040] The other end of the horizontal articulated arm I6 is connected to one end of the horizontal articulated arm II9 via a horizontal articulated arm rotary winch 11. This horizontal articulated arm rotary winch 11 is used to fold and rotate the horizontal articulated arm II9 relative to the horizontal articulated arm I6, increasing the device's manipulator arm's adjustable versatility and flexibility. The horizontal articulated arm rotary winch 11 utilizes an articulated arm design, allowing the winch to flexibly adjust its angle and position to suit different environments and task requirements. This flexibility not only improves the winch's efficiency but also reduces operational difficulty. The winch 11 features horizontal rotation, meaning it can rotate in all directions on a horizontal plane. This rotation capability allows the winch to perform effectively even in confined spaces or complex environments, enhancing its applicability and practicality. The horizontal articulated arm rotary winch 11 is typically equipped with a high-performance traction system that provides powerful traction. This allows the winch to maintain stable performance even during long, high-intensity operations, reducing failure rates and maintenance costs. Therefore, the horizontal articulated arm rotary winch 11 can adapt to a variety of complex environments and task requirements.

[0041] The other end of the horizontal articulated arm II 9 is connected to a vertically connected winch 10 for the tooling; the vertically connected winch 10 for the tooling is connected to the tooling for the special area for handling glued panels. The tooling vertically connected winch 10 utilizes a vertical connection, a design that allows the winch to be more stably fixed to the tooling or other equipment. This vertical connection not only improves the ease of installation of the winch but also enhances its stability during use, reducing safety risks caused by unstable connections. Specifically, the vertically connected winch 10 for the tooling for the special area for handling glued panels can rotate within a horizontal plane. The tooling for handling glued panels has a movable connector 13; the movable connector 13 is used to maintain the tooling for handling glued panels in a naturally vertical position. Specifically, the movable connector 13 can be a double-hinge structure that is vertical in space, with the dual rotation axes of the double-hinge structure being vertical in space. The movable connector 13 allows the tooling to move relative to each other in different directions, thereby maintaining the tooling in a vertical position due to the weight of the tooling, thus adapting to different working environments and task requirements.

[0042] In the above embodiment, as a further improvement of the present invention, the upright column 2 is equipped with a gas tank 3 and a valve box I 4; the valve box I 4 is connected to a horizontal arm lifting cylinder 7. The gas tank 3 effectively stabilizes system pressure and ensures gas safety during storage and transportation. Specifically, the stainless steel gas tank 3 is highly corrosion-resistant and impervious to corrosion from air and residual chlorine in water, making it suitable for storing a variety of gases. This extends the gas tank's service life and reduces maintenance costs due to corrosion. The gas tank 3 (pressure vessel) has a service life of at least 20 to 30 years under normal pressure, ensuring long-term stable operation of the equipment and reducing the frequency and cost of replacement. The gas tank 3 exhibits excellent sealing properties, preventing gas leakage and ensuring the safety of the stored materials. The special materials and design of the gas tank 3 result in a compact size, saving storage space. Its simple structure makes it easy to maintain and inspect. The gas tank 3 is equipped with safety devices, such as a pressure controller and a safety valve, to ensure timely action in the event of an emergency and prevent accidents. The air valve box I4 typically contains various valves, such as one-way check valves (valve 1 / 4), used to control the flow of fluids. These valves prevent backflow and protect equipment and pipelines from damage caused by excessive or insufficient pressure. By precisely controlling the flow of fluids, the air valve box I4 can improve system stability. The air valve box I4 can be customized to meet different application requirements and include different types of valves and accessories. The air valve box I4 is typically compact and easy to install. By precisely controlling the flow of fluids, the air valve box I4 ensures stable system operation, thereby improving production efficiency.

[0043] In the above embodiment, as a further improved embodiment of the present invention: the glued board area handling tooling is equipped with a manual operation button station 12 and an air valve box II 14; the air valve box II 14 is connected to the longitudinal squeezing cylinder 18, the transverse squeezing cylinder I 19, and the transverse squeezing cylinder II 20.

[0044] The manual button station 12 provides operators with an intuitive, easy-to-use control interface, allowing them to control various functions of the handling fixture with simple button presses. This design reduces operational complexity and improves work efficiency. The button station is typically equipped with multiple function buttons that control different movements of the handling fixture, such as lifting, rotating, and clamping. This allows operators to flexibly adjust the handling fixture's operating state to meet diverse handling requirements. The button station's design often incorporates safety considerations, such as an emergency stop button to ensure rapid power shutoff in emergencies to prevent accidents. Furthermore, the button station may be equipped with a protective cover or plate to prevent accidental operation or electric shock. The air valve box II 14, as the core component of the pneumatic control system, centrally controls the operation of actuators such as the longitudinal clamping cylinder 18, transverse clamping cylinder I 19, and transverse clamping cylinder II 20. This centralized control approach simplifies the pneumatic system structure and reduces maintenance costs. By precisely controlling gas flow and pressure, the air valve box II 14 ensures that actuators complete their movements quickly and accurately, improving the efficiency of the handling fixture and shortening the handling cycle. The air valve box II 14 typically uses high-quality pneumatic components and sealing materials to ensure its long-term stable operation. In addition, the air valve box II 14 may also be equipped with accessories such as filters and pressure reducing valves to further protect the safety of the pneumatic system. By connecting the longitudinal clamping cylinder 18 and the transverse clamping cylinder I 19 and transverse clamping cylinder II 20, the handling tooling can stably clamp and fix the bonded plates during handling. This helps prevent the bonded plates from shaking or slipping during handling, ensuring the safety and stability of the handling process. The fast and accurate movement of the clamping cylinder can shorten the handling cycle and improve handling efficiency. At the same time, the clamping force of the clamping cylinder can be adjusted according to actual needs to accommodate bonded plates of different sizes and weights. Automated handling through a pneumatic control system can reduce manual intervention and labor intensity. This helps reduce labor costs and improve the level of automation in the handling process.

[0045] That is, in the above embodiment, as a further improved embodiment of the present invention: the manual operation button station 12 is provided with a plurality of buttons, and the plurality of buttons respectively correspond to and operate the cylinder and the winch.

[0046] In the above embodiment, as a preferred embodiment of the present invention, the spliced ​​panel handling fixture comprises a cross-rail 15, a fixed end 16, and a movable end 17. This fixture is used to clamp, transport, and assist in the installation of spliced ​​panels. Specifically, the cross-rail 15 is fixedly connected to the end of a movable connector 13, which ensures the verticality of the cross-rail 15. One end of the cross-rail 15 is a fixed end 16, and the other end is a movable end 17.

[0047] A longitudinal tightening cylinder 18 is installed above the cross arm guide rail 15 along the cross arm direction. The longitudinal tightening cylinder 18 executes the end connection movable end 17. The longitudinal tightening cylinder 18 is used to make the movable end 17 perform a tightening or loosening movement toward the fixed end 16 along the cross arm direction to adjust the spacing between the two glued splints, and is used to tightly fit the two glued splints on the left and right sides of the rail to facilitate auxiliary installation.

[0048] The space below the fixed end 16 of the cross-arm guide rail 15 is vertically fixed to the guide rail I 23; that is, the guide rail I 23 is perpendicular to the space of the cross-arm guide rail 15. The fixed end 16 supports the installation of a vertical downward-facing flip lever I 25. The flip lever I 25 is hinged to the guide rail I 23 through the connecting rod mechanism I and drives the guide rail I 23 to flip 90 degrees. The flipping of the guide rail I 23 is used to achieve a 90-degree flip of the glued splint. The inner end of the guide rail I 23 is installed with a fixed pin 21, and the outer end of the guide rail I 23 is fixedly installed with a transverse clamping cylinder I 19 along the linear direction of the guide rail I 23. The transverse clamping cylinder I 19 executes the end hinged movable pin 22. The movable pin 22 is located on the outer side of the guide rail I 23. The transverse clamping cylinder I 19 drives the movable pin 22 to perform a retraction, tightening, or loosening action along the guide rail I 23.

[0049] A guide rail II 24 is provided vertically below the movable end 17 of the cross arm guide rail 15, i.e., the guide rail II 24 is also perpendicular to the cross arm guide rail 15. Specifically, the longitudinal squeeze cylinder 18 on the cross arm guide rail 15 performs the end articulation to the top end of the guide rail II 24; the guide rail II 24 is perpendicular to the cross arm guide rail 15.

[0050] Similarly, the movable end 17 on the other side of the cross rail 15 supports and installs a vertical downward turning lever II 26, which is hinged to the guide rail II 24 through the connecting rod mechanism II and drives the guide rail II 24 to turn 90 degrees. The guide rail II 24 drives the other glued splint to turn.

[0051] A fixed pin 21 is installed at the outer end of the guide rail II 24, and a transverse tightening cylinder II 20 is fixedly installed at the inner end of the guide rail II 24 along the straight direction of the guide rail II 24. The transverse tightening cylinder II 20 executes the end hinged movable pin 22. The movable pin 22 is arranged on the inner side of the guide rail II 24. The transverse tightening cylinder II 20 drives the movable pin 22 to perform the pulling, tightening or loosening action of the glued splint along the guide rail II 24.

[0052] The present invention also seeks to protect a method for using a rail glued splint auxiliary transport and installation device, the method being the method for using any of the rail glued splint auxiliary transport and installation devices, and comprising the following steps:

[0053] Step S1, zero position: the longitudinal squeeze cylinder 18 is extended, the transverse squeeze cylinder I 19 and the transverse squeeze cylinder II 20 are in the loose state, the flip lever I 25 and the flip lever II 26 make the guide rail I 23 and the guide rail II 24 in the zero position state, so that the fixed pin 21 and the movable pin 22 are as shown in FIG. Figure 4 Figure 5 The horizontal setting is shown. At zero, the device's robotic arm rests on the stack of glued plywood. This zero position design facilitates system maintenance and resetting. In the event of a malfunction or adjustment, operators can quickly restore the system to zero for necessary inspection and repair. By ensuring the system is in a known, stable position upon startup or reset, the S1 zero position helps improve overall system efficiency. This reduces time and resources wasted due to system instability or the need for recalibration.

[0054] Step S2, flip down: by the manual operation button of the manual operation button station 12, the flip lever I 25 and the flip lever II 26 respectively drive the guide rail I 23 and the guide rail II 24 to flip downward 90 degrees, so that the fixed pin 21 and the movable pin 22 are vertically downward.

[0055] Step S3, plugging: manually operate the manual operation button of the button station 12 to move the bonding plate area handling tool downward, so that the fixed pins 21 and the movable pins 22 of the movable end 17 and the fixed end 16 are respectively inserted into the respective two holes of the two bonding splints in the horizontal state.

[0056] Step S4, grabbing: Through the manual operation button of the manual operation button station 12, the transverse squeezing cylinder I 19 and the transverse squeezing cylinder II 20 drive the movable pin 22 to squeeze laterally along the guide rail I 23 and the guide rail II 24 respectively. Under the action of squeezing pressure and friction, the fixed pin 21 and the movable pin 22 firmly grasp the glued splint. The manual operation button station 12 can respond quickly to the operation instructions and realize the rapid movement and positioning of the movable pin 22 by controlling the action of the transverse squeezing cylinder. The design of the guide rail ensures the stability and accuracy of the movable pin 22 during the movement, thereby ensuring the accuracy of grabbing the glued splint. The squeezing pressure provided by the transverse squeezing cylinder is large enough to ensure that the fixed pin 21 and the movable pin 22 generate sufficient friction when grabbing the glued splint to prevent the splint from slipping or loosening. By adjusting the working pressure of the transverse squeezing cylinder or changing the inclination angle of the guide rail, the size of the squeezing force can be flexibly adjusted to adapt to glued splints of different specifications and materials.

[0057] Step S5, flip up: through the manual operation button of the manual operation button station 12, the flip lever I 25 and the flip lever II 26 drive the guide rail I 23 and the guide rail II 24 to flip upward 90°, so that the fixed pin 21 and the movable pin 22 flip the glued splint upward 90°, and finally make the two glued splints in a vertical state.

[0058] Step S6, transporting: by pressing the manual operation button of the manual operation button station 12, the transport tool for the glued plate area is moved to the rail installation position.

[0059] In the above embodiment, as a further improved embodiment of the present invention, in step S6, the horizontal rotary winch 5 can realize the rotation of the horizontal articulated arm I6 in the horizontal plane; the horizontal arm lifting cylinder 7 can realize the pitch and rise and fall adjustment of the horizontal articulated arm I6 relative to the horizontal rotary winch 5; the horizontal articulated arm rotary winch 11 can realize the folding and rotation of the horizontal articulated arm II9 relative to the horizontal articulated arm I6; and the tooling vertical connection winch 10 can realize the rotation of the gluing board handling tooling in the horizontal plane. Through the coordinated action of the above-mentioned movable connection mechanisms, the device can complete various complex mechanical adjustment actions.

[0060] Step S7, clamping: manually operate the button to make the longitudinal clamping cylinder 18 drive the movable end 17 to perform a clamping action along the cross arm direction toward the fixed end 16, and clamp the two glued splints to the designated positions inside and outside the rail.

[0061] Step S8, installation: manually installing and fixing the glued splints and rails.

[0062] Step S9, reset: loosen the glued splints at the movable end 17 and the fixed end 16 respectively, and manually operate the button to return the device to the zero position.

[0063] In the above embodiment, as a further improved embodiment of the present invention, step S9 includes the following steps:

[0064] S901, grab and release: through the manual operation button of the manual operation button station 12, the horizontal squeeze cylinder I 19 and the horizontal squeeze cylinder II 20 drive the movable pin 22 to release the firmly grasped glued splint laterally along the guide rail I 23 and the guide rail II 24 respectively.

[0065] S902, clamping and releasing: by using the manual operation button of the manual operation button station 12, the longitudinal squeezing cylinder 18 drives the movable end 17 to perform the clamping and releasing action along the cross arm direction.

[0066] S903, transport reset: by pressing the manual operation button of the manual operation button station 12, the transport tooling for the glued board area is moved to the glued plywood stacking area.

[0067] S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail splint.

[0068] In the above embodiment, as a preferred embodiment of the present invention, the glued board special area handling tooling is composed of a cross arm guide rail 15, a fixed end 16 and a movable end 17; the cross arm guide rail 15 is fixedly connected to the end of the movable connection member 13; one end of the cross arm guide rail 15 is a fixed end 16, and the other end is a movable end 17; a longitudinal squeezing cylinder 18 is installed above the cross arm guide rail 15 along the cross arm direction, and the longitudinal squeezing cylinder 18 executes the end connection movable end 17, and the longitudinal squeezing cylinder 18 is used to make the movable end 17 perform squeezing or loosening movement toward the fixed end 16 along the cross arm direction; the space below the fixed end 16 of the cross arm guide rail 15 is vertically fixed to the guide rail I 23; the fixed end 16 supports the installation of a vertical downward flip bar I 25, and the flip bar I 25 is hinged to the guide rail I 23 through the connecting rod mechanism I and drives the guide rail I 23 to flip 90°; a fixing pin 21 is installed at the inner end of the guide rail I 23, and the outer end of the guide rail I 23 is along the guide rail I 2 3. A transverse squeezing cylinder I 19 is fixedly installed in the linear direction. The transverse squeezing cylinder I 19 executes the end hinged movable pin 22. The movable pin 22 is provided on the outside of the guide rail I 23. The transverse squeezing cylinder I 19 drives the movable pin 22 to perform a retraction, squeezing, or loosening action along the guide rail I 23. A guide rail II 24 is vertically provided in the space below the movable end 17 of the cross arm guide rail 15. The movable end 17 supports and installs a vertical downward flip bar II 26. The flip bar II 26 is hinged to the guide rail II 24 through the connecting rod mechanism II and drives the guide rail II 24 to flip 90°. A fixed pin 21 is installed at the outer end of the guide rail II 24. A transverse squeezing cylinder II 20 is fixedly installed on the inner end of the guide rail II 24 along the linear direction of the guide rail II 24. The transverse squeezing cylinder II 20 executes the end hinged movable pin 22. The movable pin 22 is provided on the inner side of the guide rail II 24. The transverse squeezing cylinder II 20 drives the movable pin 22 to perform a retraction, squeezing, or loosening action along the guide rail II 24.

[0069] From the above description, it can be found that the present invention can realize the auxiliary grabbing, transportation, installation and positioning of the bonding splint during the rail bonding process, can realize the mechanical transportation and auxiliary positioning installation of two rail bonding splints, and ensure the transportation and positioning accuracy, effectively reducing the labor intensity of workers and reducing safety risks.

[0070] It should be understood that although this specification is described according to one embodiment, this embodiment does not only include one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in this embodiment can also be appropriately arranged and combined to form other embodiments that can be understood by those skilled in the art.

[0071] The above preferred embodiments are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes made to the contents described in the claims of the present invention should be included in the scope of the claims of the present invention. It should be noted that the components and materials used in the above embodiments are commercially available unless otherwise specified.

Claims

1. A rail splice auxiliary handling and installation device, comprising a base (1), characterized in that: The base (1) is fixedly connected to the bottom end of the column (2); the top end of the column (2) is connected to one end of the horizontal joint arm I (6) through a horizontal rotary winch (5), and the horizontal rotary winch (5) realizes the rotation of the horizontal joint arm I (6) in the horizontal plane; the horizontal joint arm I (6) is equipped with a horizontal arm lifting cylinder (7) and a limit rod (8); the horizontal arm lifting cylinder (7) is used to realize the pitching and lifting adjustment of the horizontal joint arm I (6) with the horizontal rotary winch (5) as the fulcrum; the limit rod (8) is used to realize the auxiliary support of the pitching adjustment of the horizontal joint arm I (6); the other end of the horizontal joint arm I (6) is connected to the horizontal joint arm rotary winch The disk (11) is connected to one end of the horizontal joint arm II (9); the horizontal joint arm rotary winch (11) is used to realize the folding and rotation of the horizontal joint arm II (9) relative to the horizontal joint arm I (6); the other end of the horizontal joint arm II (9) is connected to the tooling vertical connection winch (10); the tooling vertical connection winch (10) is connected to the glued plate area handling tooling; the tooling vertical connection winch (10) can make the glued plate area handling tooling rotate in a horizontal plane; the glued plate area handling tooling has a movable connecting member (13); the movable connecting member (13) is used to make the glued plate area handling tooling always in a natural vertical state; The said bonded plate special area handling tooling is equipped with a manual operation button station (12) and a valve box II (14); the valve box II (14) is connected to the longitudinal squeeze cylinder (18), the transverse squeeze cylinder I (19), and the transverse squeeze cylinder II (20); During plugging: the manual operation button of the manual operation button station (12) moves the glued plate area handling tool downward, so that the fixed pin (21) and the movable pin (22) of the movable end (17) and the fixed end (16) are respectively inserted into the two holes of the two glued splints in the horizontal state; During the grasping process, by pressing the manual operation button of the manual operation button station (12), the transverse squeezing cylinder I (19) and the transverse squeezing cylinder II (20) drive the movable pin (22) to squeeze laterally along the guide rail I (23) and the guide rail II (24), respectively. Under the action of squeezing pressure and friction, the fixed pin (21) and the movable pin (22) firmly grasp the glued splint. During the upward flip: by pressing the manual operation button of the manual operation button station (12), the flip lever I (25) and the flip lever II (26) drive the guide rail I (23) and the guide rail II (24) to flip upward 90 degrees, so that the fixed pin (21) and the movable pin (22) flip the glued splint upward 90 degrees, and finally the two glued splints are in a vertical state; The adhesive plate special zone handling tooling is composed of a cross arm guide rail (15), a fixed end (16) and a movable end (17); the cross arm guide rail (15) is fixedly connected to the end of the movable connecting member (13); one end of the cross arm guide rail (15) is a fixed end (16), and the other end is a movable end (17); a longitudinal squeezing cylinder (18) is installed above the cross arm guide rail (15) along the cross arm direction, and the longitudinal squeezing cylinder (18) is used to connect the end to the movable end (17), and the longitudinal squeezing cylinder (18) is used to make the movable end (17) move along the cross arm. The cross rail (15) is fixedly connected to the guide rail I (23) in a vertical direction toward the fixed end (16); the fixed end (16) of the cross rail (15) is supported and installed with a vertical downward turning lever I (25), and the turning lever I (25) is hinged to the guide rail I (23) through the connecting rod mechanism I and drives the guide rail I (23) to turn 90 degrees; the inner end of the guide rail I (23) is fixed with a fixing pin (21), and the outer end of the guide rail I (23) is fixedly installed horizontally along the straight direction of the guide rail I (23). The tightening cylinder I (19) is actuated by a hinged movable pin (22) at the end of the transverse tightening cylinder I (19). The movable pin (22) is arranged outside the guide rail I (23). The transverse tightening cylinder I (19) drives the movable pin (22) to perform a retraction, tightening or loosening action along the guide rail I (23). A guide rail II (24) is vertically provided in the space below the movable end (17) of the cross arm guide rail (15). The movable end (17) supports and installs a vertically downward flip bar II (26). The flip bar II (26) is connected to the guide rail by a connecting rod mechanism. Ⅱ hinges the guide rail Ⅱ (24) and drives the guide rail Ⅱ (24) to flip 90 degrees; the outer end of the guide rail Ⅱ (24) is installed with a fixed pin (21), the inner end of the guide rail Ⅱ (24) is fixedly installed with a transverse squeeze cylinder Ⅱ (20) along the straight direction of the guide rail Ⅱ (24), and the transverse squeeze cylinder Ⅱ (20) executes the end hinge movable pin (22), the movable pin (22) is arranged on the inner side of the guide rail Ⅱ (24), and the transverse squeeze cylinder Ⅱ (20) drives the movable pin (22) to perform the retraction, squeezing or loosening action along the guide rail Ⅱ (24).

2. The rail glued splint auxiliary handling and installation device according to claim 1, characterized in that: The column (2) is equipped with an air storage tank (3) and an air valve box I (4); the air valve box I (4) is connected to a horizontal arm lifting cylinder (7).

3. The rail glued splint auxiliary handling and installation device according to claim 1, characterized in that: The manual operation button station (12) is provided with a plurality of buttons, and the plurality of buttons respectively correspond to and operate the cylinder body and the winch action.

4. A method for using a rail glued splint auxiliary handling and installation device, characterized in that: The method of use is a method of using the rail glued splint auxiliary handling and installation device according to any one of claims 1 to 3, and comprises the following steps: S1, zero position: the longitudinal squeeze cylinder (18) is extended, the transverse squeeze cylinder I (19) and the transverse squeeze cylinder II (20) are in the loose state, the flip lever I (25) and the flip lever II (26) make the guide rail I (23) and the guide rail II (24) in the zero position state, so that the fixed pin (21) and the movable pin (22) are set horizontally; S2, downward flip: by the manual operation button of the manual operation button station (12), the flip lever I (25) and the flip lever II (26) respectively drive the guide rail I (23) and the guide rail II (24) to flip downward 90 degrees, so that the fixed pin (21) and the movable pin (22) are vertically downward; S3, plugging: the manual operation button of the manual operation button station (12) moves the glued plate area handling tool downward, so that the fixed pin (21) and the movable pin (22) of the movable end (17) and the fixed end (16) are respectively inserted into the two holes of the two glued splints in the horizontal state; S4, grabbing: by pressing the manual operation button of the manual operation button station (12), the transverse squeezing cylinder I (19) and the transverse squeezing cylinder II (20) drive the movable pin (22) to squeeze laterally along the guide rail I (23) and the guide rail II (24), respectively. Under the action of squeezing pressure and friction, the fixed pin (21) and the movable pin (22) firmly grab the glued splint; S5, flip up: by the manual operation button of the manual operation button station (12), the flip lever I (25) and the flip lever II (26) drive the guide rail I (23) and the guide rail II (24) to flip upward 90 degrees, so that the fixed pin (21) and the movable pin (22) flip the glued splint upward 90 degrees, and finally make the two glued splints in a vertical state; S6, transport: by manually operating the button at the manual operation button station (12), the transport tool for the glued plate area is moved to the rail installation position; S7, clamping: manually operate the button to make the longitudinal clamping cylinder (18) drive the movable end (17) to perform the clamping action along the cross arm direction toward the fixed end (16), and clamp the two glued splints to the designated positions inside and outside the rail; S8, Installation: Manual installation and fixation of glued plywood and rails; S9, reset: loosen the glued splints at the movable end (17) and the fixed end (16) respectively, and manually operate the button to return the device to zero position.

5. The method for using the rail glued splint auxiliary transport and installation device according to claim 4, characterized in that: In step S6: the horizontal rotary winch (5) can realize the rotation of the horizontal joint arm I (6) in the horizontal plane; the horizontal arm lifting cylinder (7) can realize the pitch and lift adjustment of the horizontal joint arm I (6) relative to the horizontal rotary winch (5); The horizontal articulated arm rotating winch (11) can realize the folding and rotating movement of the horizontal articulated arm II (9) relative to the horizontal articulated arm I (6); the tooling vertical connection winch (10) can realize the rotation of the adhesive board special area handling tooling in the horizontal plane.

6. The method for using the rail glued splint auxiliary handling and installation device according to claim 5, characterized in that: The horizontal arm lifting cylinder (7) is equipped with a limit rod (8); the limit piece on the limit rod (8) is used to limit the lifting and lowering of the horizontal joint arm I (6) to the bottom control.

7. The method for using the rail glued splint auxiliary transport and installation device according to claim 4, characterized in that: Step S9 includes the following steps: S901, grab and release: by the manual operation button of the manual operation button station (12), the horizontal squeeze cylinder I (19) and the horizontal squeeze cylinder II (20) drive the movable pin (22) to respectively release the firmly grasped glued splint laterally along the guide rail I (23) and the guide rail II (24); S902, clamping and releasing: by pressing the manual operation button of the manual operation button station (12), the longitudinal squeeze cylinder (18) drives the movable end (17) to perform the clamping and releasing action along the cross arm direction; S903, transport reset: by manually operating the button at the manual operation button station (12), the transport tooling for the glued board area is moved to the glued plywood stacking area; S904, repeating steps S2 to S8 to achieve continuous auxiliary transportation and installation of the rail splint.

8. The method for using the rail glued splint auxiliary transport and installation device according to claim 5, characterized in that: The adhesive plate special zone handling tooling is composed of a cross arm guide rail (15), a fixed end (16) and a movable end (17); the cross arm guide rail (15) is fixedly connected to the end of the movable connecting member (13); one end of the cross arm guide rail (15) is a fixed end (16), and the other end is a movable end (17); a longitudinal squeezing cylinder (18) is installed above the cross arm guide rail (15) along the cross arm direction, and the longitudinal squeezing cylinder (18) is used to connect the end to the movable end (17), and the longitudinal squeezing cylinder (18) is used to make the movable end (17) move along the cross arm. The cross rail (15) is fixedly connected to the guide rail I (23) in a vertical direction toward the fixed end (16); the fixed end (16) of the cross rail (15) is supported and installed with a vertical downward turning lever I (25), and the turning lever I (25) is hinged to the guide rail I (23) through the connecting rod mechanism I and drives the guide rail I (23) to turn 90 degrees; the inner end of the guide rail I (23) is fixed with a fixing pin (21), and the outer end of the guide rail I (23) is fixedly installed horizontally along the straight direction of the guide rail I (23). The tightening cylinder I (19) is actuated by a hinged movable pin (22) at the end of the transverse tightening cylinder I (19). The movable pin (22) is arranged outside the guide rail I (23). The transverse tightening cylinder I (19) drives the movable pin (22) to perform a retraction, tightening or loosening action along the guide rail I (23). A guide rail II (24) is vertically provided in the space below the movable end (17) of the cross arm guide rail (15). The movable end (17) supports and installs a vertically downward flip bar II (26). The flip bar II (26) is connected to the guide rail by a connecting rod mechanism. Ⅱ hinges the guide rail Ⅱ (24) and drives the guide rail Ⅱ (24) to flip 90 degrees; the outer end of the guide rail Ⅱ (24) is installed with a fixed pin (21), the inner end of the guide rail Ⅱ (24) is fixedly installed with a transverse squeeze cylinder Ⅱ (20) along the straight direction of the guide rail Ⅱ (24), and the transverse squeeze cylinder Ⅱ (20) executes the end hinge movable pin (22), the movable pin (22) is arranged on the inner side of the guide rail Ⅱ (24), and the transverse squeeze cylinder Ⅱ (20) drives the movable pin (22) to perform the retraction, squeezing or loosening action along the guide rail Ⅱ (24).

Citation Information

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