Intelligent down filling system and method thereof

Abstract

The intelligent down filling system comprises a processing chamber, one side of the processing chamber is provided with a protective door used for feeding and discharging materials, and the lower end of the inner side of the processing chamber is provided with a supporting bottom plate; the access control module is arranged on the inner side of the processing chamber and communicates with the protective door through a wire so as to recognize incoming and outgoing materials; the down filling module is arranged on the supporting bottom plate and used for filling down after identifying the materials again; the collecting module is arranged on the lower surface of the supporting bottom plate; according to the system, materials can be conveniently detected and monitored in real time, the risk that the materials are lost is avoided, chips in the materials can be tracked and read through the system, the materials are prevented from being exchanged and lost, the fallen materials can be collected and recycled during down filling, waste is reduced, in the whole down filling process, workers are in a proper temperature and humidity environment, and the working efficiency is improved. Human health is facilitated, and the practicability of the system is improved.

Description

Technical Field

[0001] The present invention specifically relates to an intelligent down filling system and method thereof. Background Art

[0002] Down filling refers to the filling of certain clothing, bedding or other textiles with down or synthetic materials to increase their warmth and comfort. The process usually involves evenly distributing the down or other filling material in a specific cavity, which is then sealed to ensure the warmth.

[0003] In the existing down filling process, the down materials are purchased and transported manually, and the filling operation is performed manually. Due to the high cost of down materials, the integrity of the materials cannot be ensured before transportation or filling, and there is a risk of material replacement or loss. In addition, the materials dropped during filling are inconvenient to be recovered in time, which is relatively wasteful and leads to high filling costs. For this reason, we propose an intelligent down filling system and method. Summary of the invention

[0004] The object of the present invention is to provide an intelligent down filling system and method thereof to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: an intelligent down filling system, comprising:

[0006] A processing chamber, wherein a protective door for materials to enter and exit is provided on one side of the processing chamber, and a supporting bottom plate is provided at the lower end of the inner side of the processing chamber;

[0007] The access control module is installed inside the processing room and is connected to the protective door through wires to identify the chip inside the incoming and outgoing materials;

[0008] The filling module is arranged on the supporting bottom plate to identify the chip inside the material again and then fill the material with down;

[0009] The collecting module is arranged on the lower surface of the supporting bottom plate, and the inner side of the supporting bottom plate is provided with through holes corresponding to the collecting module for materials to pass through;

[0010] The intelligent camera is arranged on the upper end of the inner wall of the processing chamber to monitor the materials entering the inner side of the processing chamber.

[0011] Preferably, a fresh air module is provided on the inner surface of the processing chamber, and an air inlet of the fresh air module passes through the outer surface of the processing chamber and extends to the outside.

[0012] Preferably, the down filling module comprises a down filling machine, a down filling tube, a down applying machine and a suction pipe. The down applying machine and the down filling machine are arranged side by side, and materials are transported between the down applying machine and the down filling machine through a connecting pipe. A side wall of the down applying machine is provided with a suction pipe for extracting materials, and a down filling tube is provided on the front surface of the down filling machine.

[0013] Preferably, an identification module for reading and tracking RFID chips and NFC chips is provided inside the pile coating machine.

[0014] Preferably, a fan for extracting materials on the supporting bottom plate is provided inside the collecting module, and a maintenance port is provided at one end of the upper surface of the collecting module.

[0015] A method for using an intelligent down filling system comprises the following steps:

[0016] Step A: The material is equipped with a traceable chip. The material enters the inner side of the processing room through the protective door. The access control module identifies whether the material chip is correct.

[0017] Step B: After correct identification, the material is manually transferred to the upper pile machine, and the intelligent camera records the transfer action to determine whether there is any dangerous action on the material during manual transfer;

[0018] Step C: After being transferred to the velvet coating machine, the velvet coating machine recognizes the chip again and opens the material package after the material is correct;

[0019] Step D: The suction pipe on one side of the down filling machine extends into the material, extracts the material and transfers it to the down filling machine through the connecting pipe, and then the down filling is performed to the outside through the down filling pipe on the front surface of the down filling machine;

[0020] Step E: The materials dropped onto the supporting bottom plate are sucked and gathered by the fan inside the collection module through the through holes, and the gathered materials are recovered later.

[0021] Preferably, the dangerous actions in step B include replacement and extraction of materials.

[0022] Preferably, in steps A to D, the fresh air module controls the temperature and humidity inside the processing chamber.

[0023] Compared with the prior art, the present invention has the following beneficial effects:

[0024] The present invention facilitates real-time detection and monitoring of materials to avoid the risk of material loss. The system can track and read chips in materials to prevent material replacement and loss. When filling down, fallen materials can be collected and recycled to reduce waste. During the entire filling process, humans are placed in a suitable temperature and humidity environment, which is beneficial to human health and increases the practicability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the present invention.

[0026] In the figure: 1. Processing room; 2. Support base plate; 3. Collection module; 4. Down filling machine; 5. Down filling tube; 6. Down applying machine; 7. Suction straw; 8. Access control module; 9. Smart camera; 10. Fresh air module; 11. Protective door. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] See also Figure 1 The present invention provides a technical solution: an intelligent down filling system, comprising:

[0029] A processing chamber 1, a protective door 11 for materials to enter and exit is provided on one side of the processing chamber 1, and a supporting bottom plate 2 is provided at the lower end of the inner side of the processing chamber 1;

[0030] The access control module 8 is arranged inside the processing room 1 and is connected to the protective door 11 through a wire to identify the chip inside the incoming and outgoing materials, so as to facilitate reading the tracking chip in the materials. The tracking chip is an RFID chip or an NFC chip to ensure that the down material is correct;

[0031] The filling module is arranged on the supporting base plate 2 to re-identify the chip inside the material before filling. By re-identifying the chip in the material, the accidental situation of the material being replaced can be avoided;

[0032] The collecting module 3 is arranged on the lower surface of the supporting bottom plate 2, and a through hole for materials to pass through is arranged on the inner side of the supporting bottom plate 2 corresponding to the collecting module 3, so as to facilitate the collection and recycling of the fallen materials and avoid waste;

[0033] The intelligent camera 9 is arranged at the upper end of the inner wall of the processing chamber 1 to monitor the materials entering the processing chamber 1, so as to facilitate the monitoring of the materials and the labor in the process of transferring the materials, prevent the risk of the materials being replaced or lost, and identify dangerous manual actions.

[0034] Preferably, a fresh air module 10 is provided on the inner surface of the processing chamber 1, and the air inlet of the fresh air module 10 passes through the outer surface of the processing chamber 1 and extends to the outside, so as to package the suitable temperature and humidity inside the processing chamber 1 and ensure that the workers are in a healthy environment.

[0035] Preferably, the down filling module includes a down filling machine 4, a down filling tube 5, a down filling machine 6 and a suction pipe 7. The down filling machine 6 and the down filling machine 4 are arranged side by side, and the down filling machine 6 and the down filling machine 4 are connected through a connecting pipe to transport materials. A side wall of the down filling machine 6 is provided with a suction pipe 7 for extracting materials. The front surface of the down filling machine 4 is provided with a down filling tube 5, which is convenient for automatic down adding and filling.

[0036] Preferably, an identification module for reading and tracking the RFID chip and the NFC chip is provided inside the pile coating machine 6, so as to facilitate reading and tracking the RFID chip and the NFC chip in the material.

[0037] Preferably, a fan for extracting materials on the supporting bottom plate 2 is provided inside the collecting module 3, and a maintenance port is provided at one end of the upper surface of the collecting module 3 to facilitate the suction and collection of fallen materials by wind force for later recycling and reuse.

[0038] A method for using an intelligent down filling system comprises the following steps:

[0039] Step A: The material is equipped with a traceable chip, and the material enters the inner side of the processing chamber 1 through the protective door 11, and the access control module 8 identifies whether the material chip is correct;

[0040] Step B: After the correct identification, the material is manually transferred to the up-pile machine 6, and the intelligent camera 9 records the transfer action to determine whether there is any dangerous action on the material during the manual transfer;

[0041] Step C: After being transferred to the velvet coating machine 6, the velvet coating machine 6 recognizes the chip again and opens the material package after the material is correct;

[0042] Step D: The suction pipe 7 on one side of the down filling machine 6 extends into the material, extracts the material and transfers it to the down filling machine 4 through the connecting pipe, and the down filling action is performed to the outside through the down filling pipe 5 on the front surface of the down filling machine 4;

[0043] Step E: The materials dropped onto the supporting bottom plate 2 are sucked and gathered by the fan inside the collecting module 3 through the through holes, and the gathered materials are recovered later.

[0044] Preferably, the dangerous actions in step B include replacement and extraction of materials.

[0045] Preferably, in step A to step D, the fresh air module 10 controls the temperature and humidity inside the processing chamber 1 .

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent filling system, characterized in that: include: A processing chamber (1), wherein a protective door (11) for entering and exiting materials is provided on one side of the processing chamber (1), and a supporting bottom plate (2) is provided at the lower end of the inner side of the processing chamber (1); An access control module (8) is arranged inside the processing room (1) and is connected to the protective door (11) via a wire to identify the chip inside the incoming and outgoing materials; A filling module is arranged on the supporting base plate (2) to perform filling after re-identifying the chip inside the material; The collecting module (3) is arranged on the lower surface of the supporting base plate (2), and the inner side of the supporting base plate (2) and the collecting module (3) are provided with through holes for materials to pass through; An intelligent camera (9) is arranged at the upper end of the inner wall of the processing chamber (1) to monitor the materials entering the inner side of the processing chamber (1).

2. The intelligent down filling system according to claim 1, characterized in that: A fresh air module (10) is provided on the inner surface of the processing chamber (1), and an air inlet of the fresh air module (10) penetrates the outer surface of the processing chamber (1) and extends toward the outside.

3. The intelligent down filling system according to claim 1, characterized in that: The down filling module comprises a down filling machine (4), a down filling tube (5), a down applying machine (6) and a suction pipe (7); the down applying machine (6) and the down filling machine (4) are arranged side by side, and materials are transported between the down applying machine (6) and the down filling machine (4) via a connecting pipe; a side wall of the down applying machine (6) is provided with a suction pipe (7) for extracting materials, and the down filling tube (5) is provided on the front surface of the down filling machine (4).

4. The intelligent down filling system according to claim 3, characterized in that: An identification module for reading and tracking the RFID chip and the NFC chip is arranged inside the pile-coating machine (6).

5. The intelligent down filling system according to claim 1, characterized in that: A fan for extracting materials on the supporting bottom plate (2) is arranged on the inner side of the collecting module (3), and a maintenance port is arranged at one end of the upper surface of the collecting module (3).

6. A method for using the intelligent down filling system according to any one of claims 1 to 5, characterized in that: The steps include: Step A: The material is equipped with a traceable chip, and the material enters the inner side of the processing room (1) through the protective door (11), and the access control module (8) identifies whether the material chip is correct; Step B: After correct identification, the material is manually transferred to the up-pile machine (6), and at the same time, the intelligent camera (9) records the transfer action to determine whether there is any dangerous action on the material during the manual transfer; Step C: After being transferred to the velvet coating machine (6), the velvet coating machine (6) recognizes the chip again and opens the material package after the material is correct; Step D: The suction pipe (7) on one side of the down filling machine (6) extends into the material, extracts the material and transfers it to the down filling machine (4) through the connecting pipe, and then the down filling pipe (5) on the front surface of the down filling machine (4) is used to fill the material to the outside; Step E: the materials that fall onto the supporting bottom plate (2) are sucked and gathered by the fan inside the collecting module (3) through the through holes, and the gathered materials are recovered later.

7. The method for using the intelligent down filling system according to claim 6, characterized in that: The dangerous actions in step B include the replacement and extraction of materials.

8. The method for using the intelligent down filling system according to claim 6, characterized in that: In steps A to D, the fresh air module (10) controls the temperature and humidity inside the processing chamber (1).

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