Motor rotor assembly device and method

By using turntable components, dimension detection mechanisms and multiple sets of press-fitting mechanisms in the motor rotor assembly equipment, the precise alignment and press-fit assembly between the stator and the rotor is achieved, the problem of insufficient concentricity is solved, and the performance and service life of the motor are improved.

CN119543573BActive Publication Date: 2025-05-09CONSTAR MOTION CO LTD
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Patent Information

Application Number
CN202510074312.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-05-09
Estimated Expiration
2045-01-17

AI Technical Summary

Technical Problem

During the assembly process of existing motor stator and rotor, the concentricity is insufficient, which affects the performance and service life of the motor.

Method used

A motor rotor assembly device is adopted, including a turntable assembly, a dimension detection mechanism and a multi-group pressing and distribution mechanism. The stator is transported to the dimension detection mechanism through the turntable assembly for dimension detection, and the rotor is clamped and centered by multiple sets of pressing and matching mechanisms to achieve accurate alignment and pressing assembly.

Benefits of technology

The concentricity between the stator and the rotor is improved, ensuring that the rotor always maintains high concentricity during assembly, and improving the overall performance and service life of the motor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a motor rotor assembly device and method, comprising a turntable assembly, a size detection mechanism and a press-fit mechanism; the press-fit mechanism comprises two groups of press-fit assemblies, and a driving end of the press-fit assembly is provided with a centering assembly and a clamping assembly; the centering assembly comprises a shell, and the shell is provided with a rotating cavity, the rotating cavity is rotatably connected to a first disc body, and the first disc body is provided with a plurality of transmission grooves along its circumferential direction, and the transmission grooves are gradually inclined inward along a preset rotation direction; a transmission assembly is slidably connected in the transmission groove, and the transmission assembly is arranged in a radial direction, and a centering end is arranged at one end of the transmission assembly facing the center of the first disc body, and the centering end is used to abut against the outer wall of the rotor; by synchronously installing an upper rotor and a lower rotor, it is ensured that the rotor always maintains high concentricity during the assembly process, and by introducing a size detection mechanism and a plurality of press-fit mechanisms, multiple precise centering of the rotor is achieved, thereby improving the assembly quality and the overall performance of the motor.
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Description

Technical Field

[0001] The present invention relates to the technical field of motors, and in particular to a motor rotor assembly device and method. Background Art

[0002] With the rapid development of industrial automation and intelligent manufacturing, motors are the core driving components of various mechanical equipment, and their performance stability and assembly accuracy are particularly important in all walks of life. Motors are widely used in automobile manufacturing, household appliances, industrial machinery, and new energy equipment. With the continuous increase in market demand for high-efficiency and high-precision motors, motor assembly technology is also facing higher requirements, especially in the assembly process of stators and rotors, the requirements for concentricity and assembly accuracy are becoming increasingly stringent to ensure the efficient operation of the motor and extend its service life.

[0003] In the prior art, the assembly of the motor stator and rotor is usually carried out in steps, that is, the rotor is first assembled separately and then plugged into the stator. This separate assembly method is likely to lead to low concentricity between the stator and the rotor in actual operation, which in turn affects the overall performance and operating stability of the motor. Insufficient concentricity will not only cause increased vibration and noise during motor operation, but may also shorten the service life of the motor and even cause frequent failures. Therefore, how to effectively improve the concentricity of the stator and the rotor during the assembly process has become the key to improving the quality of the motor.

[0004] In view of this, it is necessary to improve the assembly technology of the motor stator and rotor in the prior art to solve the technical problem of poor coaxiality between the stator and the rotor. Summary of the invention

[0005] The purpose of the present invention is to provide a motor rotor assembly device and method to solve the above technical problems.

[0006] To achieve this object, the present invention adopts the following technical solutions:

[0007] A motor rotor assembly device comprises a turntable assembly for conveying a stator, wherein a size detection mechanism and a press-fit mechanism are sequentially arranged along the turntable assembly; the size detection mechanism is used to detect the size of the stator;

[0008] The press-fit mechanism comprises two sets of press-fit assemblies which are opposite to each other in the vertical direction, and a centering assembly and a clamping assembly are arranged at the driving end of the press-fit assembly, and the clamping assembly is used to clamp the rotor, and the clamping assembly is arranged concentrically with the centering assembly;

[0009] The centering assembly comprises a housing, the housing is provided with a rotating cavity, the rotating cavity is rotatably connected to a first disc body, the first disc body is provided with a plurality of transmission grooves along its circumferential direction, the transmission grooves are gradually inclined inwardly along a preset rotation direction;

[0010] A transmission assembly is slidably connected in the transmission groove, and the transmission assembly is arranged along the radial direction. A centering end is arranged at one end of the transmission assembly facing the center of the first disk body, and the centering end is used to abut against the outer wall of the rotor.

[0011] Optionally, the size detection mechanism includes a thickness detection component and a diameter detection component;

[0012] The thickness detection assembly comprises a first fixing plate and a second fixing plate, the first fixing plate is provided with a first cylinder, and the piston rod of the first cylinder is connected with a crimping plate;

[0013] The lower end surface of the second fixed plate is provided with a second cylinder, the upper end surface of the second fixed plate is provided with a fixed seat, the fixed seat is slidably connected with a measuring seat via a guide column, and a measuring spring is sleeved on the guide column, and a force sensing element is provided at one end of the measuring spring;

[0014] During detection, the first cylinder drives the crimping plate to move to a first preset height to limit the upper end surface of the stator; at the same time, the first cylinder drives the second fixing plate to move upward to a second preset height, the measuring seat abuts against the lower end surface of the stator, and the thickness of the stator is measured by the detection data of the force sensing element.

[0015] Optionally, the diameter detection assembly includes a rotary driving member disposed on the first fixed plate, a driving end of the rotary driving member is provided with a connecting rod, and a measuring cylinder is sleeved on the connecting rod;

[0016] A notch is provided on the side wall of the measuring cylinder, a measuring piece is provided in the notch, and an elastic member is provided between the measuring piece and the measuring cylinder; wherein the lower end of the measuring piece is a conical section.

[0017] Optionally, the number of the first cylinders is set to two groups, and the two groups of the first cylinders are respectively arranged on both sides of the rotating drive member. A limiting rod is laterally arranged at one end of the connecting rod, and the length of the limiting rod is greater than the spacing between the two groups of the first cylinders, so that the limiting rod is limited by the two groups of the first cylinders during rotation.

[0018] Optionally, the clamping assembly includes a fixed disk, and a second circular rotating disk rotatably connected to the fixed disk, the second circular rotating disk is provided with a plurality of curved grooves along its circumferential direction, and each of the curved grooves is gradually inclined inward in a curved shape along a preset rotation direction;

[0019] The curved groove is slidably connected with a connecting block, and the fixed disk is provided with a plurality of adjusting grooves along its radial direction, each of the adjusting grooves is slidably provided with a clamping claw body, and one end of the clamping claw body is connected to the connecting block; the second rotating disk rotates to drive the plurality of clamping claw bodies to open or clamp relatively.

[0020] Optionally, a side connecting portion is provided on one side of the first disc body, and a rotating shaft body is rotatably arranged on the side connecting portion;

[0021] A connecting plate is provided at one side of the shell, and a first driving member is rotatably connected to the connecting plate. The driving end of the first driving member is connected to the rotating shaft body, and the first driving member is used to drive the side connecting part to swing, so as to drive the first disc body to rotate.

[0022] Optionally, a detection portion is provided at the upper end of the rotating shaft body, and a first detector and a second detector are also provided at intervals on the connecting plate. When the detection portion rotates to below the first detector or the second detector, an induction signal is generated accordingly.

[0023] Optionally, the turntable assembly includes a turntable body, a plurality of receiving grooves for accommodating the stator are arranged along the circumferential direction of the turntable body, a rotating motor is arranged below the turntable body, a divider is arranged at the driving end of the rotating motor, and the divider is connected to the turntable body.

[0024] Optionally, a verification component is further included, which is arranged before the size detection mechanism. The verification component includes a lifting cylinder, and the driving end of the lifting cylinder is connected to a cleaning cylinder. The cleaning cylinder is provided with a plurality of cleaning sheets along its circumferential direction, wherein a buffer spring is provided between the cleaning sheet and the cleaning cylinder.

[0025] The present invention also provides a motor rotor assembly method, which is applied to the motor rotor assembly device as described above, and the motor rotor assembly method comprises:

[0026] The stator is placed on the turntable assembly, and the stator is transported to the position of the size detection mechanism through the turntable assembly, and the size data of the stator is detected by the size detection mechanism; at the same time, the two sets of the press-fit mechanisms respectively clamp the upper rotor and the lower rotor through the clamping assembly;

[0027] The turntable assembly continues to operate, rotating the stator along a preset rotation direction to the position of the press-fit mechanism, and the centering assembly is initially operated;

[0028] According to the size data, the control system calculates the target rotation angle required for the first disc body, and issues a corresponding control instruction to the press-fit mechanism, driving the first disc body to rotate the target rotation angle along the preset rotation direction in the rotation chamber, so that the corresponding centering components clamp the upper rotor and the lower rotor respectively, and the clamping components are released respectively;

[0029] The two groups of pressing assemblies synchronously drive the two groups of centering assemblies to move toward each other, so that the upper rotor and the lower rotor are aligned and pressed in the stator to complete the pressing assembly.

[0030] Compared with the prior art, the present invention has the following beneficial effects: when working, the stator is placed on the turntable assembly, and the turntable assembly drives the stator to rotate along the preset rotation direction and move to the position of the size detection mechanism to detect the size of the stator. At the same time, the two sets of press-fit mechanisms respectively clamp the upper rotor and the lower rotor through the clamping assembly to play a preliminary centering role; then the stator is driven to rotate to the position of the press-fit mechanism, and the centering assembly is operated to drive the first disc body to rotate along the preset rotation direction in the rotating cavity. During the rotation process, due to the setting method of the transmission groove, the transmission assembly will be pushed to move inward in the radial direction. , and multiple transmission components move synchronously, pushing the centering end to abut against the outer wall of the rotor in different directions, realizing the precise centering of the rotor, and the pressing assembly runs to drive the two sets of centering components to move closer to each other, and make the upper rotor and the lower rotor accurately aligned in the stator and complete the pressing assembly; this equipment is mainly for the assembly of split rotors, by synchronously installing the upper rotor and the lower rotor, ensuring that the rotor always maintains high concentricity during the assembly process, and by introducing a size detection mechanism and multiple sets of press-fit mechanisms, it can achieve multiple precise centering of the rotor, thereby improving the assembly quality and the overall performance of the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0032] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with this technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modification, change in proportion or adjustment of size, without affecting the effects and purposes that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed by the present invention.

[0033] Figure 1This is a schematic diagram of the overall structure of the motor rotor assembly equipment of the first embodiment;

[0034] Figure 2 This is a structural schematic diagram of a size detection mechanism of a motor rotor assembly device according to the first embodiment of the present invention;

[0035] Figure 3 This is a schematic structural diagram of a diameter detection assembly of a motor rotor assembly device according to the first embodiment of the present invention;

[0036] Figure 4 This is a schematic diagram of the structure of a thickness detection component of the motor rotor assembly equipment of the first embodiment of the present invention;

[0037] Figure 5 This is a structural schematic diagram of a press-fitting mechanism of a motor rotor assembly device according to the first embodiment of the present invention;

[0038] Figure 6 This is a structural schematic diagram of a clamping assembly of a motor rotor assembly device according to the first embodiment of the present invention;

[0039] Figure 7 This is a structural schematic diagram of a centering component of a motor rotor assembly device according to the first embodiment of the present invention;

[0040] Figure 8 This is a schematic diagram of the transmission groove distribution structure of the centering assembly of the motor rotor assembly equipment of the first embodiment of the present invention;

[0041] Fig. 9 This is a schematic diagram of the distribution structure of the adjustment slots of the clamping assembly of the motor rotor assembly device of the first embodiment of the present invention;

[0042] Fig.10 This is a schematic diagram of the structure of the verification component of the motor rotor assembly equipment of the first embodiment.

[0043] Illustration: turntable assembly 100, turntable body 110, storage slot 111, rotating motor 120;

[0044] Size detection mechanism 200, thickness detection assembly 210, diameter detection assembly 220, first fixing plate 211, second fixing plate 212, first cylinder 213, crimping plate 214, second cylinder 215, fixing seat 216, measuring seat 217, measuring spring 218, rotary drive member 221, connecting rod 222, measuring cylinder 223, measuring sheet 224, limiting rod 225;

[0045] Press-fit mechanism 300, press-fit assembly 310, centering assembly 320, clamping assembly 330, housing 321, first disc body 322, transmission groove 323, transmission assembly 324, centering end 325, fixed disc 331, second rotating disc 332, curved groove 333, connecting block 334, adjusting groove 335, clamping claw body 336, side connecting part 3221, rotating shaft body 3222, connecting plate 326, first driving member 327, detecting part 3223, first detector 328, second detector 329;

[0046] Verification component 400 , lifting cylinder 410 , cleaning cylinder 420 , cleaning sheet 421 . DETAILED DESCRIPTION

[0047] In order to make the purpose, features and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0048] In the description of the present invention, it should be understood that the terms "upper", "lower", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally arranged component at the same time.

[0049] The technical solution of the present invention is further described below with reference to the accompanying drawings and through specific implementation methods.

[0050] Embodiment 1:

[0051] Combination Figures 1 to 9 As shown, an embodiment of the present invention provides a motor rotor assembly device, including a turntable assembly 100 for conveying a stator, and a size detection mechanism 200 and a press-fit mechanism 300 are sequentially arranged along the turntable assembly 100; the size detection mechanism 200 is used to detect the size of the stator. The press-fit mechanism 300 includes two groups of press-fit assemblies 310 opposite to each other in the vertical direction, and a centering assembly 320 and a clamping assembly 330 are arranged at the driving end of the press-fit assembly 310. The clamping assembly 330 is used to clamp the rotor, and the clamping assembly 330 is arranged concentrically with the centering assembly 320.

[0052] The centering component 320 includes a shell 321, which is provided with a rotating cavity, which is rotatably connected to the first disc body 322, and the first disc body 322 is provided with a plurality of transmission grooves 323 along its circumferential direction, and the transmission grooves 323 are gradually inclined inward along a preset rotation direction; a transmission component 324 is slidably connected in the transmission groove 323, and the transmission component 324 is arranged in a radial direction, and a centering end 325 is provided at one end of the transmission component 324 facing the center of the first disc body 322, and the centering end 325 is used to abut against the outer wall of the rotor.

[0053] The working principle of the present invention is as follows: when working, the stator is placed on the turntable assembly 100, and the turntable assembly 100 drives the stator to rotate along the preset rotation direction and move to the position of the size detection mechanism 200 to detect the size of the stator. At the same time, the two sets of press-fit mechanisms 300 clamp the upper rotor and the lower rotor respectively through the clamping assembly 330 to play a preliminary centering role; then the stator is driven to rotate to the position of the press-fit mechanism 300, and the centering assembly 320 is operated to drive the first disc body 322 to rotate along the preset rotation direction in the rotating cavity. During the rotation process, due to the setting method of the transmission groove 323, the transmission assembly 324 will be pushed to move inward in the radial direction. The plurality of transmission components 324 move synchronously, pushing the centering end 325 to contact the outer wall of the rotor in different directions, so as to realize the precise centering of the rotor. The pressing component 310 operates to drive the two sets of centering components 320 to move closer to each other, and make the upper rotor and the lower rotor accurately aligned in the stator and complete the pressing assembly. This equipment is mainly for the assembly of split rotors. By synchronously installing the upper rotor and the lower rotor, it is ensured that the rotor always maintains high concentricity during the assembly process. By introducing the size detection mechanism 200 and multiple sets of pressing mechanisms 300, multiple precise centering of the rotor is realized, thereby improving the assembly quality and the overall performance of the motor.

[0054] In the present embodiment, it is specifically described that the size detection mechanism 200 includes a thickness detection component 210 and a diameter detection component 220; the thickness detection component 210 includes a first fixed plate 211 and a second fixed plate 212, the first fixed plate 211 is provided with a first cylinder 213, and the piston rod of the first cylinder 213 is connected to a crimping plate 214; the lower end surface of the second fixed plate 212 is provided with a second cylinder 215, and the upper end surface of the second fixed plate 212 is provided with a fixed seat 216, and the fixed seat 216 is slidably connected with a measuring seat 217 through a guide column, and a measuring spring 218 is sleeved on the guide column, and a force sensing element is provided at one end of the measuring spring 218; during detection, the first cylinder 213 drives the crimping plate 214 to move to a first preset height to limit the upper end surface of the stator; at the same time, the first cylinder 213 drives the second fixed plate 212 to move upward to a second preset height, and the measuring seat 217 abuts against the lower end surface of the stator, and the thickness of the stator is measured by the detection data of the force sensing element.

[0055] It should be noted that during the detection process, the first cylinder 213 drives the crimping plate 214 to move to the first preset height to limit the upper end surface of the stator; at the same time, the first cylinder 213 drives the second fixing plate 212 to move upward to the second preset height, so that the measuring seat 217 contacts the lower end surface of the stator. The detection data obtained by the force sensing element can accurately measure the thickness of the stator. This design realizes the accurate measurement of the stator thickness through the coordinated action of the dual cylinders, improves the efficiency of dimensional detection, and at the same time, the setting of the measuring spring 218 can play the role of elastic buffer to avoid pressure loss on the stator.

[0056] In this embodiment, it is further explained that the diameter detection component 220 includes a rotating driving member 221 arranged on the first fixed plate 211, and a connecting rod 222 is provided at the driving end of the rotating driving member 221, and a measuring cylinder 223 is sleeved on the connecting rod 222; a notch portion is opened on the side wall of the measuring cylinder 223, and a measuring piece 224 is provided in the notch portion, and an elastic member is provided between the measuring piece 224 and the measuring cylinder 223; wherein, the lower end portion of the measuring piece 224 is a conical section.

[0057] It should be noted that, in the actual measurement process, the rotating driving member 221 drives the connecting rod 222 and the measuring cylinder 223 to rotate, and the measuring piece 224 contacts the outer diameter of the stator, and the elastic member plays the role of elastic buffering and protection. At the same time, the inner diameter of the stator can be determined by the elastic force transmitted by the elastic member. The conical cross-section design enables the measuring piece 224 to flexibly adapt to stators of different diameters while ensuring the accuracy of the measurement. The diameter detection component 220 realizes efficient detection of the stator diameter through structural optimization.

[0058] In this embodiment, it is specifically described that the number of the first cylinders 213 is set to two groups, and the two groups of first cylinders 213 are respectively arranged on both sides of the rotating drive member 221. A limiting rod 225 is laterally arranged at one end of the connecting rod 222, and the length of the limiting rod 225 is greater than the spacing between the two groups of first cylinders 213, so that the limiting rod 225 is limited by the two groups of first cylinders 213 during rotation.

[0059] When the rotary drive member 221 is in operation, the limit rod 225 can be stably subjected to the force of the two groups of cylinders, thereby limiting the rotation angle of the measuring cylinder 223, improving the stability of the measuring cylinder 223 during the measurement process, and avoiding disordered rotation.

[0060] In this embodiment, it is specifically described that the clamping assembly 330 includes a fixed disk 331, and a second circular rotating disk 332 rotatably connected to the fixed disk 331, the second circular rotating disk 332 is provided with a plurality of curved grooves 333 along its circumferential direction, each curved groove 333 is gradually inclined inward along a preset rotation direction; the curved groove 333 is slidably connected with a connecting block 334, the fixed disk 331 is provided with a plurality of adjustment grooves 335 along its radial direction, each adjustment groove 335 is respectively slidably provided with a clamping claw body 336, and one end of the clamping claw body 336 is connected to the connecting block 334; the second circular rotating disk 332 rotates to drive a plurality of clamping claw bodies 336 to open or clamp relatively.

[0061] When the second rotating disk 332 rotates, the connecting block 334 in the curved groove 333 moves accordingly, driving the clamping claws 336 to relatively open or clamp. This design enables the clamping assembly 330 to flexibly and accurately control the movement of the clamping claws 336, achieve reliable clamping of the rotor, and improve the operational stability and efficiency during the assembly process. At the same time, due to the design of multiple circumferential clamping claws 336, it can play a preliminary centering role for the rotor.

[0062] In this embodiment, it is further explained that a side connection portion 3221 is provided on one side of the first disc body 322, and the side connection portion 3221 is rotatably connected to a rotating shaft body 3222; a connecting plate 326 is provided on one side of the shell 321, and a first driving member 327 is rotatably connected to the connecting plate 326, and a driving end of the first driving member 327 is connected to the rotating shaft body 3222, and the first driving member 327 is used to drive the side connection portion 3221 to swing, so as to drive the first disc body 322 to rotate.

[0063] It should be noted that the first disc body 322 of the present solution drives the side connection part 3221 to swing by the first driving member 327, thereby driving it to rotate, which can ensure the synchronization of the movement of multiple transmission components 324. At the same time, this side-mounted method can reasonably arrange the installation space of the equipment.

[0064] In this embodiment, it is specifically described that a detection portion 3223 is provided at the upper end of the rotating shaft body 3222, and a first detector 328 and a second detector 329 are also provided at intervals on the connecting plate 326. When the detection portion 3223 rotates to the bottom of the first detector 328 or the second detector 329, an induction signal is generated accordingly.

[0065] During operation, when the rotating shaft body 3222 rotates to the bottom of the first detector 328 or the second detector 329, an induction signal will be generated. At this time, the control system will control the first driving member 327 to stop moving, thereby limiting the swing stroke of the side connecting part 3221, and then controlling the moving stroke of the transmission assembly 324, thereby protecting the rotor and avoiding collision.

[0066] In this embodiment, it is specifically described that the turntable assembly 100 includes a turntable body 110, and a plurality of receiving grooves 111 for accommodating the stator are arranged along the circumferential direction of the turntable body 110. A rotating motor 120 is arranged below the turntable body 110, and a divider is arranged at the driving end of the rotating motor 120, and the divider is connected to the turntable body 110.

[0067] It should be noted that the turntable assembly 100 of the present solution drives the indexer through the rotating motor 120, thereby driving the rotation of the turntable body 110, so as to achieve a controllable and recordable angle during the rotation of the turntable body 110, thereby improving the rotation displacement accuracy of the stator.

[0068] In this embodiment, it is further explained that the motor rotor assembly equipment also includes a verification component 400, which is arranged before the size detection mechanism 200. The verification component 400 includes a lifting cylinder 410, and the driving end of the lifting cylinder 410 is connected to a cleaning cylinder 420. The cleaning cylinder 420 is provided with a plurality of cleaning sheets 421 along its circumferential direction, wherein a buffer spring is provided between the cleaning sheet 421 and the cleaning cylinder 420.

[0069] After the stator is loaded, the inner diameter of the stator needs to be cleaned by the calibration component 400 to prevent the influence of residues or contaminants on the rotor assembly. At the same time, the buffer spring plays the role of elastic buffer and protects the inside of the stator.

[0070] Embodiment 2:

[0071] The present invention further provides a motor rotor assembly method, which is applied to the motor rotor assembly device as in the first embodiment. The motor rotor assembly method comprises:

[0072] S1, placing the stator on the turntable assembly 100, transporting the stator to the position of the size detection mechanism 200 through the turntable assembly 100, and using the size detection mechanism 200 to detect the size data of the stator; at the same time, two sets of press-fit mechanisms 300 respectively clamp the upper rotor and the lower rotor through the clamping assembly 330;

[0073] S2, the turntable assembly 100 continues to operate, rotating the stator along a preset rotation direction to the position of the press-fit mechanism 300, and the centering assembly 320 is initially operated;

[0074] S3, based on the size data, the control system calculates the target rotation angle required by the first disc body 322, and issues a corresponding control instruction to the press-fit mechanism 300, driving the first disc body 322 to rotate the target rotation angle along the preset rotation direction in the rotation chamber, so that the corresponding centering assembly 320 clamps the upper rotor and the lower rotor respectively, and the clamping assembly 330 releases them respectively;

[0075] S4, the two groups of pressing assemblies 310 synchronously drive the two groups of centering assemblies 320 to move closer to each other, so that the upper rotor and the lower rotor are aligned and pressed in the stator to complete the pressing assembly.

[0076] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A motor rotor assembly device, characterized in that: It comprises a turntable assembly for conveying the stator, along which a size detection mechanism and a press-fit mechanism are sequentially arranged; the size detection mechanism is used to detect the size of the stator; The press-fit mechanism comprises two sets of press-fit assemblies which are opposite to each other in the vertical direction, and a centering assembly and a clamping assembly are arranged at the driving end of the press-fit assembly, and the clamping assembly is used to clamp the rotor, and the clamping assembly is arranged concentrically with the centering assembly; The centering assembly comprises a housing, the housing is provided with a rotating cavity, the rotating cavity is rotatably connected to a first disc body, the first disc body is provided with a plurality of transmission grooves along its circumferential direction, the transmission grooves are gradually inclined inwardly along a preset rotation direction; A transmission assembly is slidably connected in the transmission groove, the transmission assembly is arranged in a radial direction, and a centering end is arranged at one end of the transmission assembly facing the center of the first disk body, and the centering end is used to abut against the outer wall of the rotor; The clamping assembly includes a fixed disk, and a second rotating disk rotatably connected to the fixed disk, the second rotating disk is provided with a plurality of curved grooves along its circumference, and each of the curved grooves is gradually inclined inward in a curved shape along a preset rotation direction; The curved groove is slidably connected with a connecting block, and the fixed disk is provided with a plurality of adjusting grooves along its radial direction, each of the adjusting grooves is slidably provided with a clamping claw body, and one end of the clamping claw body is connected to the connecting block; the second rotating disk rotates to drive the plurality of clamping claw bodies to open or clamp relatively.

2. The motor rotor assembly equipment according to claim 1, characterized in that: The size detection mechanism includes a thickness detection component and a diameter detection component; The thickness detection assembly comprises a first fixing plate and a second fixing plate, the first fixing plate is provided with a first cylinder, and the piston rod of the first cylinder is connected with a crimping plate; The lower end surface of the second fixed plate is provided with a second cylinder, the upper end surface of the second fixed plate is provided with a fixed seat, the fixed seat is slidably connected with a measuring seat via a guide column, and a measuring spring is sleeved on the guide column, and a force sensing element is provided at one end of the measuring spring; During detection, the first cylinder drives the crimping plate to move to a first preset height to limit the upper end surface of the stator; at the same time, the first cylinder drives the second fixing plate to move upward to a second preset height, the measuring seat abuts against the lower end surface of the stator, and the thickness of the stator is measured by the detection data of the force sensing element.

3. The motor rotor assembly equipment according to claim 2, characterized in that: The diameter detection assembly comprises a rotary driving member arranged on the first fixed plate, a driving end of the rotary driving member is provided with a connecting rod, and a measuring cylinder is sleeved on the connecting rod; A notch is provided on the side wall of the measuring cylinder, a measuring piece is provided in the notch, and an elastic member is provided between the measuring piece and the measuring cylinder; wherein the lower end of the measuring piece is a conical section.

4. The motor rotor assembly equipment according to claim 3, characterized in that: The number of the first cylinders is set to two groups, and the two groups of the first cylinders are respectively arranged on both sides of the rotating drive member. A limiting rod is laterally arranged at one end of the connecting rod, and the length of the limiting rod is greater than the spacing between the two groups of the first cylinders, so that the limiting rod is limited by the two groups of the first cylinders during rotation.

5. The motor rotor assembly equipment according to claim 1, characterized in that: A side connecting portion is provided on one side of the first disc body, and a rotating shaft body is rotatably arranged on the side connecting portion; A connecting plate is provided at one side of the shell, and a first driving member is rotatably connected to the connecting plate. The driving end of the first driving member is connected to the rotating shaft body, and the first driving member is used to drive the side connecting part to swing, so as to drive the first disc body to rotate.

6. The motor rotor assembly equipment according to claim 5, characterized in that: The upper end of the rotating shaft body is provided with a detection part, and the connecting plate is also provided with a first detector and a second detector at intervals. When the detection part rotates to the bottom of the first detector or the second detector, an induction signal is generated accordingly.

7. The motor rotor assembly equipment according to claim 1, characterized in that: The turntable assembly includes a turntable body, a plurality of receiving slots for accommodating stators are arranged along the circumferential direction of the turntable body, a rotating motor is arranged below the turntable body, a dividing device is arranged at the driving end of the rotating motor, and the dividing device is connected to the turntable body.

8. The motor rotor assembly equipment according to claim 1, characterized in that: It also includes a verification component, which is arranged before the size detection mechanism. The verification component includes a lifting cylinder, and the driving end of the lifting cylinder is connected to a cleaning cylinder. The cleaning cylinder is provided with a plurality of cleaning sheets along its circumferential direction, wherein a buffer spring is provided between the cleaning sheet and the cleaning cylinder.

9. A method for assembling a motor rotor, characterized in that: Applied to the motor rotor assembly equipment according to any one of claims 1 to 8, the motor rotor assembly method comprises: The stator is placed on the turntable assembly, and the stator is transported to the position of the size detection mechanism through the turntable assembly, and the size data of the stator is detected by the size detection mechanism; at the same time, the two sets of the press-fit mechanisms respectively clamp the upper rotor and the lower rotor through the clamping assembly; The turntable assembly continues to operate, rotating the stator along a preset rotation direction to the position of the press-fit mechanism, and the centering assembly is initially operated; According to the size data, the control system calculates the target rotation angle required for the first disc body, and issues a corresponding control instruction to the press-fit mechanism, driving the first disc body to rotate the target rotation angle along the preset rotation direction in the rotation chamber, so that the corresponding centering components clamp the upper rotor and the lower rotor respectively, and the clamping components are released respectively; The two groups of pressing assemblies synchronously drive the two groups of centering assemblies to move toward each other, so that the upper rotor and the lower rotor are aligned and pressed in the stator to complete the pressing assembly.

Citation Information

Patent Citations

  • Motor stator assembly and rotor assembly assembling tool and assembling method thereof

    CN119154601A

  • Rotary motor stator detection equipment

    CN211374988U