A production system and production process of red onion noodle sauce

Abstract

The invention discloses a red onion noodle sauce production system and production process, and relates to the technical field of red onion noodle sauce production, including: a base, a heat preservation tank is arranged on the top of the base, a heating tank is fixed in the heat preservation tank, the interior of the heating tank is a hollow structure, and the interior of the heating tank is filled with heat transfer oil; a steam heat exchange component, the steam heat exchange component is arranged inside the heating tank, and the steam heat exchange component is used to heat the heat transfer oil. The invention can separate the red onion pieces and the edible oil through the net cylinder, avoid the red onion pieces from participating in the subsequent manufacturing process, and ensure the taste of the red onion noodle sauce. After the net cylinder is reset, liquid seasonings and solid spices are put into the net cylinder, and through the work of the stirring shaft and the stirring component, the seasonings and red onion shreds inside the net cylinder can be fully mixed into the red onion oil, and the solid spices are left in the net cylinder by the net cylinder, further ensuring the taste of the red onion noodle sauce.

Description

Technical Field

[0001] The invention relates to the technical field of red onion noodle sauce production, and in particular to a red onion noodle sauce production system and a production process. Background Art

[0002] Since shallots have a stronger, spicier flavor than green onions, and have a hint of sweetness, using shallots as an ingredient in making noodle sauces has a unique flavor;

[0003] In the production process of shallot noodle sauce, shallots are usually chopped and fried with cooking oil, and then various seasonings are added. In this process, the aroma of shallots cannot be effectively brought out by using ordinary cooking oil. In addition, solid spices such as star anise, bay leaf cinnamon, etc. will affect the taste of the sauce. In order to improve the flavor and taste of the shallot noodle sauce, a production system and production process of the shallot noodle sauce are proposed.

[0004] In the prior art, in order to improve the flavor of shallot noodle sauce, shallot oil is mostly used for frying, but shallot oil requires additional processes for production, and the investment cost is relatively high. In addition, in order to prevent solid spices such as star anise from affecting the taste, the solid spices are ground into fragrant powder, but the fragrance release time of the fragrant powder is relatively short during the production process of shallot noodle sauce, resulting in insufficient taste layers of the shallot noodle sauce. Summary of the invention

[0005] The purpose of the invention is to provide a production system and a production process of shallot noodle sauce to solve the technical problems in the prior art.

[0006] The present invention provides a system for producing shallot noodle sauce, comprising:

[0007] A base, wherein a heat preservation tank is arranged on the top of the base, a heating tank is fixed inside the heat preservation tank, the interior of the heating tank is a hollow structure, and the interior of the heating tank is filled with heat transfer oil;

[0008] A steam heat exchange component, which is arranged inside the heating tank and is used to heat the heat transfer oil;

[0009] A stirring component, the stirring component is rotatably arranged on the inner wall of the bottom of the heating tank;

[0010] A support assembly, wherein the support assembly is fixed to the top of the base;

[0011] A net cylinder, wherein the net cylinder is connected to a supporting assembly, a connecting frame is fixed on the top of the net cylinder, a stirring shaft is rotatably arranged at the bottom of the net cylinder, and the stirring shaft is connected to the stirring assembly;

[0012] A disinfection component, wherein the disinfection component is fixed on the top of the base;

[0013] A circulation component, the circulation component is in communication with the steam heat exchange component and the disinfection component;

[0014] Wherein, the stirring component comprises:

[0015] A pneumatic component, wherein the pneumatic component is fixed in the heating tank, the pneumatic component is connected to the steam heat exchange component, and the pneumatic component is connected to the disinfection component;

[0016] A hollow shaft, which is rotatably arranged on the inner wall of the bottom of the heating tank, and is connected to the pneumatic component, and a plurality of stirring blades are fixed on the side wall of the hollow shaft;

[0017] The lifting unit is slidably arranged on the inner wall of the hollow shaft, and the lifting unit is connected to the net cylinder.

[0018] Preferably, the pneumatic assembly comprises:

[0019] A shell, wherein the shell is fixed in the heating tank;

[0020] A rotating seat, wherein the rotating seat is rotatably arranged at an eccentric position of the inner wall of the shell, and the hollow shaft is fixed to the top of the shell;

[0021] A plurality of connecting grooves are arranged at equal distances on the side wall of the rotating seat, a baffle is slidably arranged in each connecting groove, a spring is fixed to the side wall of each baffle, and each spring is fixed to the inner wall of the nearest connecting groove, and the end of each baffle contacts the inner wall of the shell.

[0022] Preferably, the lifting unit comprises:

[0023] A piston, wherein the piston is slidably disposed on the inner wall of the hollow shaft;

[0024] The prism is fixed on the top of the piston, and the prism passes through the top of the hollow shaft, and the prism and the hollow shaft are slidably connected.

[0025] Preferably, the pneumatic component further comprises:

[0026] An input pipe, the input pipe penetrates and is fixed on the side wall of the shell;

[0027] An output pipe, the output pipe is fixed on the side wall of the shell and passes through the bottom of the insulation tank;

[0028] A connecting seat, the connecting seat is fixed at the bottom of the heat preservation tank, a connecting pipe is rotatably provided on the top of the connecting seat, the connecting pipe is connected with the connecting seat, the connecting pipe passes through the inner wall of the bottom of the hollow shaft, the connecting pipe passes through the rotating seat, and the connecting pipe and the rotating seat are fixed, and a second solenoid valve is fixedly passed through the bottom of the connecting seat;

[0029] a third solenoid valve, the third solenoid valve being fixedly connected to the output pipe;

[0030] A connecting pipe, one end of which is connected to the connecting seat, and the other end of which is connected to the third solenoid valve.

[0031] Preferably, the lifting unit further includes:

[0032] A connecting plate, wherein the connecting plate is fixedly sleeved on the prism;

[0033] A support frame, wherein a circular hole is formed on the top of the support frame, and a connecting plate is rotatably arranged in the circular hole;

[0034] Two ear plates, the two ear plates are rotatably arranged on the two side walls of the support frame, and the two ear plates are fixed to the bottom of the net cylinder;

[0035] A universal joint, one end of which is fixed to the top end of the prism, and the other end of which is fixed to the bottom end of the stirring shaft.

[0036] Preferably, the steam heat exchange component comprises:

[0037] A first annular seat, wherein the first annular seat is fixed to the top of the heating tank;

[0038] A second annular seat, wherein the second annular seat is fixed to the bottom of the heating tank, and the input pipe is connected to the second annular seat;

[0039] A plurality of heat exchange tubes are fixed between the first annular seat and the second annular seat at equal distances, and each heat exchange tube is communicated with the first annular seat and the second annular seat.

[0040] Preferably, the disinfection assembly comprises:

[0041] A disinfection box, the disinfection box is fixed on the top of the base, a plurality of net baskets distributed up and down are fixed in the disinfection box, the net baskets are used to place the filled shallot noodle sauce, and a box door is hinged on the side wall of the disinfection box;

[0042] An output seat, the output seat is fixed at the bottom of the disinfection box, and a plurality of output holes are opened on the top of the output seat;

[0043] The first solenoid valve is fixed through the bottom of the output seat, and the first solenoid valve is connected to the output pipe.

[0044] Preferably, the circulation component comprises:

[0045] A box body, the box body is fixed on the top of the base, a heating mechanism is arranged in the box body, a water tank is fixed on the top of the box body, and the heating mechanism is used to heat the water in the water tank to generate steam;

[0046] A valve, the valve being fixed through the top of the water tank;

[0047] A steam pipe, one end of which is connected to the valve, and the other end of which is connected to the first annular seat;

[0048] A pump box, the pump box is fixed on the side wall of the disinfection box, and a plunger pump is arranged in the pump box;

[0049] A first tube body and a second tube body, wherein the first tube body is fixed on the output end of the plunger pump and is connected to a water tank, and the second tube body is fixed on the input end of the plunger pump and is connected to a disinfection tank.

[0050] Preferably, the support assembly comprises:

[0051] A bracket, wherein the bracket is fixed on the top of the base, and an electric slide is fixed on the side wall of the bracket;

[0052] Two connecting seats, one of which is fixed on the moving end of the electric slide, and the other is fixed on the top of the connecting frame, and both side walls of the two connecting seats are provided with mounting holes;

[0053] Two connecting blocks, the two connecting blocks are rotatably connected to the two connecting seats respectively, two side walls of the two connecting blocks are fixed with rubber shafts, the four rubber shafts are respectively located in four mounting holes, and the rubber shafts are in conflict with the inner walls of the mounting holes;

[0054] The telescopic rod has two ends respectively fixed to the two connecting blocks.

[0055] Another aspect of the present invention provides a production process of shallot noodle sauce, comprising the following steps:

[0056] Step 1: First, inject a proper amount of water into the water tank, turn on the switch of the heating mechanism in the tank, make the water in the water tank boil, and generate high-pressure steam. By controlling the heating mechanism, the steam is maintained in a suitable temperature range, and then inject cooking oil into the heating tank;

[0057] Step 2: Control the valve so that the high-temperature and high-pressure steam enters the first annular seat through the steam pipe, and then enters the second annular seat through each heat exchange tube. When the steam flows through the heat exchange tube, it heats the heat-conducting oil inside the heating tank to achieve the temperature increase of the edible oil in the heating tank. The steam inside the second annular seat then enters the shell through the input pipe. Through the eccentrically arranged rotating seat and each baffle on the rotating seat, the steam can drive the rotating seat to rotate after entering the shell, thereby driving the hollow shaft to rotate. During the rotation of the hollow shaft, the stirring shaft is driven to rotate through the prism and the universal joint. Subsequently, the steam in the shell enters the output seat through the output pipe and the first solenoid valve, and is output through the output hole on the output seat, so that the steam fills the disinfection box. Then, the plunger pump is turned on, and the plunger pump cooperates with the first tube body and the second tube body to transport the steam in the disinfection box to the water tank, so as to realize the circulation of the steam and cooperate with the heating mechanism to maintain the temperature of the edible oil in the heating tank.

[0058] Step 3: Select fresh shallot as raw material, cut the shallot into pieces, dehydrate and squeeze them, and place them in a net drum, turn the shallot pieces by rotating the stirring shaft, and produce shallot oil by frying the shallot pieces;

[0059] Step 4: After the shallots are fried, the third solenoid valve is turned on, and the second solenoid valve and the first solenoid valve are turned off, so that the steam in the output pipe enters the connecting seat through the third solenoid valve and the connecting pipe, and then enters the hollow shaft through the connecting pipe. As the steam pressure in the hollow shaft rises, the piston is pushed up, thereby driving the prism to rise. During the process of the prism rising, the net cylinder is driven to rise through the connecting plate and the support frame. Due to the friction between the rubber shaft and the mounting hole, the net cylinder will not rotate during the rising process, thereby realizing the vertical rise of the net cylinder;

[0060] Step 5: When the net drum rises to a certain level, turn on the switch of the electric slide. When the electric slide works, it overcomes the friction between the rubber shaft and the mounting hole, and cooperates with the telescopic rod to tilt the net drum. Due to the transmission of the universal joint, the stirring shaft can still rotate normally after the net drum is tilted. Through the rotation of the stirring shaft and the tilting of the net drum, the fried shallot pieces can be quickly poured out;

[0061] Step 6: turn off the switch of the third solenoid valve, and turn on the switches of the second solenoid valve and the first solenoid valve. After the third solenoid valve is turned off, the steam in the output pipe cannot continue to enter the connecting seat, and the steam in the connecting seat and the hollow shaft is output through the second solenoid valve, so that the piston can descend, and the connecting frame is reset through the working drive of the electric slide. Under the action of gravity, the net cylinder is reset, and the telescopic rod rotates to a vertical state, and then the chopped red onion, dark soy sauce, light soy sauce, oyster sauce, star anise and cinnamon are added to the net cylinder. In this process, the red onion and liquid seasoning can pass through the net cylinder through the stirring of the stirring shaft, while the larger particles of red onion and solid spices will not pass through the net cylinder to ensure the taste of the finished red onion noodle sauce. In the above process, the temperature is maintained at 80-85℃ for 55-65min, the temperature is maintained at 100-110℃ for 25-35min, and the temperature is maintained at 120-125℃ for 20-30min.

[0062] Step seven: After the production of the red onion noodle sauce is completed, the red onion noodle sauce in the heating tank is output through a pump-type equipment, and the red onion noodle sauce is filled into a glass bottle with the help of a filling equipment. The box door is then opened, the filled red onion noodle sauce is placed in a net basket, and the box door is closed to proceed with another batch of production. In the subsequent batch production process, the steam entering the sterilization box through the output pipe, the first solenoid valve and the output seat can uniformly sterilize the filled red onion noodle sauce to ensure the shelf life of the bottled red onion noodle sauce.

[0063] Compared with the prior art, the beneficial effects of the present invention are:

[0064] (1) The present invention can achieve the process of frying shallot oil by heating the edible oil in the heating tank through the steam heat exchange component by means of the steam heat exchange component, and cooperate with the stirring component to make the edible oil heated evenly. Since the stirring shaft in the mesh cylinder is connected to the stirring component, the stirring shaft will also stir the shallot pieces in the mesh cylinder during the process of frying the shallot oil to ensure the frying effect. Since the shallot pieces are relatively large in size, the shallot pieces will not enter the heating tank during the process of frying the shallot oil. The heat preservation tank can effectively prevent heat loss.

[0065] (2) The steam heat exchange component, disinfection component, circulation component and pneumatic component provided in the present invention can realize that during the production process, the circulation component allows steam to circulate inside the steam heat exchange component, disinfection component and pneumatic component, and the high-temperature and high-pressure steam heats the heating tank through the steam heat exchange component, then enters the pneumatic component to drive the stirring component, and then enters the disinfection component to disinfect the filled red onion noodle sauce, so that the steam can circulate, reducing water consumption. Moreover, since the steam circulates in a relatively sealed environment, the heat loss of the steam is also reduced, thereby reducing energy consumption.

[0066] (3) The net cylinder, stirring shaft, supporting assembly and lifting unit provided in the present invention can achieve separation of shallot pieces and edible oil through the net cylinder when frying shallot oil, thereby preventing the shallot pieces from participating in the subsequent manufacturing process and ensuring the taste of the shallot noodle sauce. The net cylinder can be lifted up by the lifting unit and the steam, and the net cylinder can be tilted by the support unit to pour out the fried shallot pieces. In this process, the pouring out of the shallot pieces is facilitated by the rotation of the stirring shaft. After the net cylinder is reset, liquid seasonings and solid spices are put into the net cylinder. The seasonings and chopped shallots in the net cylinder can be fully mixed into the shallot oil by the stirring shaft and the stirring assembly, while the solid spices are retained in the net cylinder, further ensuring the taste of the shallot noodle sauce.

[0067] In summary, the red onion noodle sauce of the present invention uses fresh red onions as raw materials and is made through the processes of dehydration, pressing and high-temperature extraction. It has a strong and rich onion aroma and a mellow taste and has the functions of increasing fat aroma, meat aroma and removing odor. BRIEF DESCRIPTION OF THE DRAWINGS

[0068] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0069] Figure 1 It is a three-dimensional structural schematic diagram of the present invention;

[0070] Figure 2 It is a schematic diagram of the structure of the connecting frame, the net cylinder and the stirring shaft of the present invention;

[0071] Figure 3 It is a schematic diagram of the structure of the output pipe and the first solenoid valve of the present invention;

[0072] Figure 4 It is a schematic diagram of the cross-sectional structure of the disinfection box of the present invention;

[0073] Figure 5 It is a schematic diagram of the cross-sectional structure of the heat preservation tank and the heating tank of the present invention;

[0074] Figure 6 It is a schematic diagram of the second annular seat, the input pipe and the shell structure of the present invention;

[0075] Figure 7 It is a schematic diagram of the structure of the housing, input pipe and output pipe of the present invention;

[0076] Figure 8 It is a schematic diagram of the cross-sectional top view of the shell structure of the present invention;

[0077] Fig. 9 It is a schematic diagram of the hollow shaft and housing in a sectional front view of the present invention;

[0078] Fig.10 It is a schematic diagram of the support frame, ear plate and net tube structure of the present invention;

[0079] Fig.11 It is a schematic diagram of the structure of the connecting seat, the connecting block and the rubber shaft of the present invention;

[0080] Fig.12 It is a schematic diagram of the stirring shaft, prism and universal joint structure of the present invention.

[0081] Reference numerals:

[0082] 1. Base; 201. Insulation tank; 202. Heating tank; 203. First annular seat; 204. Heat exchange tube; 205. Second annular seat; 206. Input pipe; 301. Bracket; 302. Electric slide; 303. Connecting seat; 304. Connecting block; 305. Telescopic rod; 306. Rubber shaft; 401. Box; 402. Water tank; 403. Pump box; 404. First tube body; 405. Second tube body; 406. Valve; 407. Steam pipe; 501. Sterilization box; 502. Box door; 503. First solenoid valve; 50 4. Output seat; 505. Net basket; 601. Connecting frame; 602. Net cylinder; 603. Agitating shaft; 604. Ear plate; 605. Support frame; 606. Universal joint; 607. Connecting plate; 701. Output pipe; 702. Connecting seat; 703. Second solenoid valve; 704. Third solenoid valve; 705. Connecting pipe; 706. Shell; 707. Rotating seat; 708. Connecting groove; 709. Spring; 710. Baffle; 711. Connecting pipe; 801. Hollow shaft; 802. Agitating blade; 803. Prism; 804. Piston. DETAILED DESCRIPTION

[0083] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0084] The components of the embodiments of the present invention generally described and shown in the drawings herein may be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention.

[0085] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present invention.

[0086] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0087] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0088] Combine the following Figures 1 to 12 As shown, the present invention provides a system for producing shallot noodle sauce, comprising:

[0089] A base 1, a heat preservation tank 201 is arranged on the top of the base 1, a heating tank 202 is fixed inside the heat preservation tank 201, the interior of the heating tank 202 is a hollow structure, and the interior of the heating tank 202 is filled with heat transfer oil;

[0090] A steam heat exchange component, which is disposed inside the heating tank 202 and is used to heat the heat transfer oil;

[0091] A stirring component, the stirring component is rotatably disposed on the inner wall of the bottom of the heating tank 202;

[0092] A support assembly, the support assembly is fixed on the top of the base 1;

[0093] The net cylinder 602 is connected to the support assembly, a connecting frame 601 is fixed on the top of the net cylinder 602, a stirring shaft 603 is rotatably arranged at the bottom of the net cylinder 602, and the stirring shaft 603 is connected to the stirring assembly;

[0094] A disinfection component, which is fixed on the top of the base 1;

[0095] A circulation component, the circulation component is connected with the steam heat exchange component and the disinfection component;

[0096] Wherein, the stirring component comprises:

[0097] A pneumatic assembly, which is fixed in the heating tank 202, and is connected to the steam heat exchange assembly, and is connected to the disinfection assembly;

[0098] A hollow shaft 801 is rotatably disposed on the inner wall of the bottom of the heating tank 202, and the hollow shaft 801 is connected to the pneumatic component, and a plurality of stirring blades 802 are fixed to the side wall of the hollow shaft 801;

[0099] The lifting unit is slidably arranged on the inner wall of the hollow shaft 801 , and the lifting unit is connected to the net cylinder 602 .

[0100] By means of the steam heat exchange component and the pneumatic component, when the steam flows through the steam heat exchange component, the interior of the heating tank 202 is heated to heat the edible oil, so as to facilitate the production of shallot oil. Then, the steam enters the pneumatic component, and the stirring component is driven by the pneumatic component to work, which ensures that the edible oil can be heated evenly on the one hand, and can drive the stirring shaft 603 in the net cylinder 602 to rotate on the other hand, so that the shallot pieces can be heated evenly when frying them.

[0101] By setting up the circulation component and the disinfection component, the filled red onion noodle sauce can be disinfected by utilizing the heated steam to increase the shelf life of the bottled red onion noodle sauce. In addition, by recycling the steam inside the disinfection component through the circulation component, the heat in the steam can also be recovered to reduce the overall energy consumption in the production process of the red onion noodle sauce.

[0102] Further, the pneumatic assembly includes:

[0103] Shell 706, shell 706 is fixed in the heating tank 202;

[0104] The rotating seat 707 is rotatably arranged at an eccentric position of the inner wall of the shell 706, and the hollow shaft 801 is fixed at the top of the shell 706;

[0105] A plurality of connecting grooves 708 are arranged at equal distances on the side wall of the rotating seat 707, a baffle 710 is slidably arranged in each connecting groove 708, a spring 709 is fixed to the side wall of each baffle 710, and each spring 709 is fixed to the inner wall of the nearest connecting groove 708, and the end of each baffle 710 is in contact with the inner wall of the shell 706.

[0106] Furthermore, the pneumatic component also includes:

[0107] An input pipe 206, the input pipe 206 penetrates and is fixed on the side wall of the housing 706;

[0108] An output pipe 701, which is fixed to the side wall of the shell 706 and passes through the bottom of the heat preservation tank 201;

[0109] The connecting seat 702 is fixed at the bottom of the heat preservation tank 201. A connecting pipe 711 is rotatably provided on the top of the connecting seat 702. The connecting pipe 711 is connected to the connecting seat 702. The connecting pipe 711 passes through the inner wall of the bottom of the hollow shaft 801. The connecting pipe 711 passes through the rotating seat 707. The connecting pipe 711 and the rotating seat 707 are fixed. A second solenoid valve 703 is fixedly passed through the bottom of the connecting seat 702.

[0110] A third solenoid valve 704, the third solenoid valve 704 is fixedly connected to the output pipe 701;

[0111] The connecting pipe 705 has one end connected to the connecting seat 702 and the other end connected to the third solenoid valve 704 .

[0112] Since the rotating seat 707 is eccentrically arranged and cooperates with the action of the spring 709, each baffle 710 is in contact with the inner wall of the shell 706. Therefore, when the steam enters between the two baffles 710 in the shell 706 through the input pipe 206, the contact area between one of the baffles 710 and the steam is larger, so the pressure of the steam is greater, which can push the rotating seat 707 to rotate, and then the steam in the shell 706 is output through the output pipe 701.

[0113] Furthermore, the lifting unit comprises:

[0114] A piston 804, the piston 804 is slidably disposed on the inner wall of the hollow shaft 801;

[0115] The prism 803 is fixed on the top of the piston 804 , and the prism 803 passes through the top of the hollow shaft 801 , and the prism 803 and the hollow shaft 801 are slidably connected.

[0116] By closing the first solenoid valve 503, the steam cannot be output through the output pipe 701, and the third solenoid valve 704 is turned on, so that the steam in the output pipe 701 can enter the connecting seat 702 through the connecting pipe 705, and then enter the hollow shaft 801 through the connecting pipe 711 on the connecting seat 702, so that the piston 804 in the hollow shaft 801 is pushed up by the steam, thereby driving the prism 803 to rise;

[0117] During the rotation of the rotating seat 707 , the hollow shaft 801 is driven to rotate, thereby causing the stirring blade 802 and the prism 803 to rotate.

[0118] Furthermore, the lifting unit also includes:

[0119] A connecting plate 607, the connecting plate 607 is fixedly sleeved on the prism 803;

[0120] A support frame 605, a circular hole is formed on the top of the support frame 605, and a connecting plate 607 is rotatably disposed in the circular hole;

[0121] Two ear plates 604, the two ear plates 604 are rotatably arranged on the two side walls of the support frame 605, and the two ear plates 604 are fixed to the bottom of the net cylinder 602;

[0122] Universal joint 606 , one end of which is fixed to the top end of prism 803 , and the other end of which is fixed to the bottom end of stirring shaft 603 .

[0123] The net cylinder 602 can be turned over by the ear plate 604 and the support frame 605, so as to pour out the fried shallot pieces or the filtered large solid spices in the net cylinder 602;

[0124] During the rising process of the prism 803 , the net cylinder 602 is driven to rise through the connecting plate 607 and the supporting frame 605 , so that the net cylinder 602 can be turned over without being blocked by the heating tank 202 .

[0125] Furthermore, the steam heat exchange component includes:

[0126] A first annular seat 203, the first annular seat 203 is fixed on the top of the heating tank 202;

[0127] A second annular seat 205, the second annular seat 205 is fixed to the bottom of the heating tank 202, and the input pipe 206 is connected to the second annular seat 205;

[0128] A plurality of heat exchange tubes 204 are fixed at equal distances between the first annular seat 203 and the second annular seat 205 , and each heat exchange tube 204 is communicated with the first annular seat 203 and the second annular seat 205 .

[0129] Further, the disinfection component includes:

[0130] A disinfection box 501 is fixed on the top of the base 1. A plurality of net baskets 505 are fixed in the disinfection box 501 and are distributed vertically. The net baskets 505 are used to place the filled shallot noodle sauce. A box door 502 is hinged on the side wall of the disinfection box 501.

[0131] An output seat 504, the output seat 504 is fixed to the bottom of the disinfection box 501, and a plurality of output holes are opened on the top of the output seat 504;

[0132] The first solenoid valve 503 is fixed through the bottom of the output seat 504 , and the first solenoid valve 503 is connected to the output pipe 701 .

[0133] Furthermore, the loop component includes:

[0134] Box body 401, box body 401 is fixed on the top of base 1, a heating mechanism is arranged in box body 401, a water tank 402 is fixed on the top of box body 401, the heating mechanism is used to heat the water in water tank 402 to generate steam;

[0135] Valve 406, valve 406 is fixed through the top of water tank 402;

[0136] A steam pipe 407, one end of the steam pipe 407 is connected to the valve 406, and the other end of the steam pipe 407 is connected to the first annular seat 203;

[0137] A pump box 403, which is fixed to the side wall of the disinfection box 501, and a plunger pump is arranged in the pump box 403;

[0138] The first tube body 404 and the second tube body 405 , the first tube body 404 is fixed on the output end of the plunger pump, and the first tube body 404 is connected to the water tank 402 , the second tube body 405 is fixed on the input end of the plunger pump, and the second tube body 405 is connected to the disinfection box 501 .

[0139] Furthermore, the support assembly includes:

[0140] A bracket 301, the bracket 301 is fixed on the top of the base 1, and an electric slide 302 is fixed on the side wall of the bracket 301;

[0141] Two connecting seats 303, one of which is fixed on the moving end of the electric slide 302, and the other is fixed on the top of the connecting frame 601, and both side walls of the two connecting seats 303 are provided with mounting holes;

[0142] Two connecting blocks 304, the two connecting blocks 304 are rotatably connected to the two connecting seats 303 respectively, two side walls of the two connecting blocks 304 are fixed with rubber shafts 306, the four rubber shafts 306 are respectively located in four mounting holes, and the rubber shafts 306 are in conflict with the inner walls of the mounting holes;

[0143] The telescopic rod 305 has two ends which are fixed to the two connecting blocks 304 respectively.

[0144] The rotation between the support frame 605 and the connecting plate 607 prevents the prism 803 from driving the net tube 602 to rotate during the rotation process. The net tube 602 is fixed in its flipping direction by the restriction of the connecting block 304 and the connecting seat 303, the ear plate 604 and the support frame 605, and the flipping of the net tube 602 is achieved by the operation of the electric slide 302.

[0145] During the rising process of the net tube 602, due to the friction between the rubber shaft 306 and the inner wall of the mounting hole, the net tube 602 can be vertically risen in coordination with the extension and retraction of the telescopic rod 305. When the electric slide 302 is working, the friction between the rubber shaft 306 and the inner wall of the mounting hole is overcome, and the net tube 602 can be flipped in coordination with the rotation and extension of the telescopic rod 305.

[0146] Another aspect of the present invention provides a production process of shallot noodle sauce, comprising the following steps:

[0147] Step 1: First, inject a proper amount of water into the water tank 402, turn on the switch of the heating mechanism in the box body 401, so that the water in the water tank 402 boils and generates high-pressure steam. By controlling the heating mechanism, the steam is maintained in a suitable temperature range, and then edible oil is injected into the heating tank 202;

[0148] Step 2: Control valve 406 so that high-temperature and high-pressure steam enters first annular seat 203 through steam pipe 407, and then enters second annular seat 205 through heat exchange tubes 204. When steam flows through heat exchange tubes 204, it heats the heat transfer oil inside heating tank 202 to increase the temperature of edible oil in heating tank 202. Steam inside second annular seat 205 enters shell 706 through input pipe 206. Through eccentrically arranged rotating seat 707 and baffles 710 on rotating seat 707, steam can drive rotating seat 707 to rotate after entering shell 706, and then heats edible oil inside heating tank 202. The hollow shaft 801 is driven to rotate, and the stirring shaft 603 is driven to rotate through the prism 803 and the universal joint 606 during the rotation of the hollow shaft 801. Then, the steam in the housing 706 enters the output seat 504 through the output pipe 701 and the first solenoid valve 503, and is output through the output hole on the output seat 504, so that the steam fills the sterilizing box 501. Then, the plunger pump is turned on, and the plunger pump cooperates with the first tube body 404 and the second tube body 405 to transport the steam in the sterilizing box 501 to the water tank 402, so as to realize the circulation of the steam and cooperate with the heating mechanism to maintain the temperature of the edible oil in the heating tank 202.

[0149] Step 3: fresh shallots are selected as raw materials, cut into pieces, dehydrated and squeezed, and placed in a net cylinder 602, and the shallot pieces are turned by rotating a stirring shaft 603, and shallot oil is produced by frying the shallot pieces;

[0150] Step 4: After the shallots are fried, the third solenoid valve 704 is turned on, and the second solenoid valve 703 and the first solenoid valve 503 are turned off, so that the steam in the output pipe 701 enters the connecting seat 702 through the third solenoid valve 704 and the connecting pipe 705, and then enters the hollow shaft 801 through the connecting pipe 711. As the steam pressure in the hollow shaft 801 increases, the piston 804 is pushed up, thereby driving the prism 803 to rise. During the process of the prism 803 rising, the net cylinder 602 is driven to rise through the connecting plate 607 and the support frame 605. Due to the friction between the rubber shaft 306 and the mounting hole, the net cylinder 602 will not rotate during the rising process, thereby realizing the vertical rise of the net cylinder 602.

[0151] Step 5: When the net cylinder 602 rises to a certain level, the switch of the electric slide 302 is turned on. When the electric slide 302 is working, it overcomes the friction between the rubber shaft 306 and the mounting hole, and cooperates with the telescopic rod 305 to tilt the net cylinder 602. Due to the transmission of the universal joint 606, after the net cylinder 602 is tilted, the stirring shaft 603 can still rotate normally. Through the rotation of the stirring shaft 603 and the tilting of the net cylinder 602, the fried shallot pieces can be quickly poured out;

[0152] Step 6: Close the switch of the third electromagnetic valve 704, and connect the switches of the second electromagnetic valve 703 and the first electromagnetic valve 503. After the third electromagnetic valve 704 is closed, the steam in the output pipe 701 cannot continue to enter the connecting seat 702, and the steam in the connecting seat 702 and the hollow shaft 801 is output through the second electromagnetic valve 703, so that the piston 804 can descend, and the connecting frame 601 is reset through the working drive of the electric slide 302. Under the action of gravity, the net cylinder 602 is reset, and the telescopic rod 305 rotates to a vertical state, and then the net cylinder 602 is added. Chopped shallot, dark soy sauce, light soy sauce, oyster sauce, star anise and cinnamon. In this process, the stirring shaft 603 is used to stir the shallot and liquid seasonings so that they can pass through the mesh tube 602, while larger particles of shallot and solid spices will not pass through the mesh tube 602, so as to ensure the taste of the finished product of shallot noodle sauce. In the above process, the temperature is maintained at 80-85°C for 55-65 minutes, the temperature is maintained at 100-110°C for 25-35 minutes, and the temperature is maintained at 120-125°C for 20-30 minutes.

[0153] Step seven: After the production of the shallot noodle sauce is completed, the shallot noodle sauce in the heating tank 202 is output through a pump-type device, and the shallot noodle sauce is filled into a glass bottle with the help of a filling device, and then the box door 502 is opened, the filled shallot noodle sauce is put into the net basket 505, and the box door 502 is closed, and another batch of production can be carried out. In the subsequent batch production process, the steam entering the disinfection box 501 through the output pipe 701, the first solenoid valve 503 and the output seat 504 can uniformly disinfect the filled shallot noodle sauce to ensure the shelf life of the bottled red shallot noodle sauce.

[0154] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A system for producing shallot noodle sauce, characterized in that: include: A base (1), wherein a heat preservation tank (201) is arranged on the top of the base (1), a heating tank (202) is fixed inside the heat preservation tank (201), the interior of the heating tank (202) is a hollow structure, and the interior of the heating tank (202) is filled with heat transfer oil; a steam heat exchange component, the steam heat exchange component being arranged inside the heating tank (202), the steam heat exchange component being used to heat the heat transfer oil; a stirring component, the stirring component being rotatably disposed on the inner wall of the bottom of the heating tank (202); A support assembly, the support assembly being fixed on the top of the base (1); A net cylinder (602), the net cylinder (602) being connected to a support assembly, a connecting frame (601) being fixed on the top of the net cylinder (602), a stirring shaft (603) being rotatably arranged on the bottom of the net cylinder (602), and the stirring shaft (603) being connected to the stirring assembly; A disinfection component, the disinfection component being fixed on the top of the base (1); A circulation component, the circulation component is in communication with the steam heat exchange component and the disinfection component; Wherein, the stirring component comprises: A pneumatic component, the pneumatic component is fixed in the heating tank (202), the pneumatic component is in communication with the steam heat exchange component, and the pneumatic component is in communication with the disinfection component; A hollow shaft (801), the hollow shaft (801) being rotatably disposed on the inner wall of the bottom of the heating tank (202), the hollow shaft (801) being connected to the pneumatic component, and a plurality of stirring blades (802) being fixed to the side wall of the hollow shaft (801); A lifting unit, the lifting unit being slidably disposed on the inner wall of the hollow shaft (801), and the lifting unit being connected to the net cylinder (602); The pneumatic assembly comprises: A shell (706), wherein the shell (706) is fixed in the heating tank (202); A rotating seat (707), the rotating seat (707) being rotatably disposed at an eccentric position of the inner wall of the shell (706), and the hollow shaft (801) being fixed at the top of the shell (706); A plurality of connection grooves (708), wherein the plurality of connection grooves (708) are equidistantly arranged on the side wall of the rotating seat (707), a baffle (710) is slidably arranged in each of the connection grooves (708), a spring (709) is fixed to the side wall of each of the baffles (710), and each of the springs (709) is fixed to the inner wall of the nearest connection groove (708), and an end of each of the baffles (710) contacts the inner wall of the housing (706); The lifting unit comprises: A piston (804), wherein the piston (804) is slidably disposed on the inner wall of the hollow shaft (801); The prism (803) is fixed on the top of the piston (804), and the prism (803) passes through the top of the hollow shaft (801), and the prism (803) and the hollow shaft (801) are slidably connected.

2. A system for producing shallot noodle sauce according to claim 1, characterized in that: The pneumatic assembly also includes: an input pipe (206), the input pipe (206) penetrating and fixed on a side wall of the housing (706); An output pipe (701), the output pipe (701) being passed through and fixed on a side wall of the shell (706), and the output pipe (701) passing through the bottom of the heat preservation tank (201); A connecting seat (702), the connecting seat (702) being fixed to the bottom of the heat preservation tank (201), a connecting pipe (711) being rotatably provided on the top of the connecting seat (702), the connecting pipe (711) being connected to the connecting seat (702), the connecting pipe (711) penetrating the inner wall of the bottom of the hollow shaft (801), the connecting pipe (711) penetrating the rotating seat (707), the connecting pipe (711) and the rotating seat (707) being fixed, and a second solenoid valve (703) being penetrating and fixed on the bottom of the connecting seat (702); a third solenoid valve (704), wherein the third solenoid valve (704) is fixedly connected to the output pipe (701); A connecting pipe (705), one end of which is connected to the connecting seat (702), and the other end of which is connected to the third solenoid valve (704).

3. A system for producing shallot noodle sauce according to claim 2, characterized in that: The lifting unit also includes: A connecting plate (607), wherein the connecting plate (607) is fixedly sleeved on the prism (803); A support frame (605), wherein a circular hole is formed on the top of the support frame (605), and a connecting plate (607) is rotatably disposed in the circular hole; Two ear plates (604), the two ear plates (604) are rotatably arranged on two side walls of the support frame (605), and the two ear plates (604) are both fixed to the bottom of the net cylinder (602); A universal joint (606), one end of which is fixed to the top of the prism (803), and the other end of which is fixed to the bottom of the stirring shaft (603).

4. A system for producing shallot noodle sauce according to claim 3, characterized in that: The steam heat exchange component comprises: A first annular seat (203), the first annular seat (203) being fixed on the top of the heating tank (202); a second annular seat (205), the second annular seat (205) being fixed to the bottom of the heating tank (202), the input pipe (206) being in communication with the second annular seat (205); A plurality of heat exchange tubes (204) are fixed at equal distances between the first annular seat (203) and the second annular seat (205), and each heat exchange tube (204) is in communication with the first annular seat (203) and the second annular seat (205).

5. A system for producing shallot noodle sauce according to claim 4, characterized in that: The disinfection component comprises: A disinfection box (501), the disinfection box (501) being fixed on the top of the base (1), a plurality of net baskets (505) being fixed in the disinfection box (501) and distributed vertically, the net baskets (505) being used to place the filled shallot noodle sauce, and a box door (502) being hingedly connected to the side wall of the disinfection box (501); An output seat (504), the output seat (504) is fixed to the bottom of the disinfection box (501), and a plurality of output holes are formed on the top of the output seat (504); A first solenoid valve (503), the first solenoid valve (503) is fixed through the bottom of the output seat (504), and the first solenoid valve (503) is connected to the output pipe (701).

6. A system for producing shallot noodle sauce according to claim 5, characterized in that: The loop components include: A box body (401), the box body (401) being fixed on the top of the base (1), a heating mechanism being arranged inside the box body (401), a water tank (402) being fixed on the top of the box body (401), the heating mechanism being used to heat water inside the water tank (402) to generate steam; A valve (406), wherein the valve (406) penetrates and is fixed on the top of the water tank (402); a steam pipe (407), one end of the steam pipe (407) being connected to the valve (406), and the other end of the steam pipe (407) being connected to the first annular seat (203); A pump box (403), the pump box (403) being fixed on a side wall of the disinfection box (501), and a plunger pump being arranged in the pump box (403); A first tube body (404) and a second tube body (405), wherein the first tube body (404) is fixed on the output end of the plunger pump and the first tube body (404) is connected to a water tank (402), and the second tube body (405) is fixed on the input end of the plunger pump and the second tube body (405) is connected to a disinfection tank (501).

7. A system for producing shallot noodle sauce according to claim 6, characterized in that: The support assembly comprises: A bracket (301), the bracket (301) being fixed on the top of the base (1), and an electric slide (302) being fixed on the side wall of the bracket (301); Two connecting seats (303), one of which is fixed on the moving end of the electric slide (302), and the other of which is fixed on the top of the connecting frame (601), and both side walls of the two connecting seats (303) are provided with mounting holes; Two connecting blocks (304), the two connecting blocks (304) are rotatably connected to the two connecting seats (303) respectively, two side walls of the two connecting blocks (304) are fixed with rubber shafts (306), the four rubber shafts (306) are respectively located in four mounting holes, and the rubber shafts (306) are in contact with the inner walls of the mounting holes; A telescopic rod (305), wherein two ends of the telescopic rod (305) are respectively fixed to two connecting blocks (304).

8. The production process of a red onion noodle sauce production system according to claim 7, characterized in that: The following steps are involved: Step 1: first, inject a proper amount of water into the water tank (402), turn on the switch of the heating mechanism in the tank (401), so that the water in the water tank (402) boils and generates high-pressure steam. By controlling the heating mechanism, the steam is maintained within a suitable temperature range, and then edible oil is injected into the heating tank (202); Step 2: Control the valve (406) so that the high-temperature and high-pressure steam enters the first annular seat (203) through the steam pipe (407), and then enters the second annular seat (205) through each heat exchange tube (204). When the steam flows through the heat exchange tube (204), the heat transfer oil inside the heating tank (202) is heated to increase the temperature of the edible oil in the heating tank (202). The steam inside the second annular seat (205) then enters the shell (706) through the input pipe (206). Through the eccentrically arranged rotating seat (707) and each baffle (710) on the rotating seat (707), the steam can drive the rotating seat (707) to rotate after entering the shell (706), thereby performing The hollow shaft (801) is driven to rotate. During the rotation of the hollow shaft (801), the stirring shaft (603) is driven to rotate through the prism (803) and the universal joint (606). Subsequently, the steam in the housing (706) enters the output seat (504) through the output pipe (701) and the first solenoid valve (503), and is output through the output hole on the output seat (504), so that the steam fills the sterilizing box (501). Then, the plunger pump is turned on, and the plunger pump cooperates with the first tube body (404) and the second tube body (405) to transport the steam in the sterilizing box (501) to the water tank (402), so as to realize the circulation of the steam and cooperate with the heating mechanism to maintain the temperature of the edible oil in the heating tank (202); Step 3: fresh shallots are selected as raw materials, the shallots are cut into pieces, dehydrated and squeezed, and then placed in a mesh drum (602), the shallot pieces are turned by a rotating stirring shaft (603), and shallot oil is produced by frying the shallot pieces; Step 4: After the shallots are fried, the third solenoid valve (704) is turned on, and the second solenoid valve (703) and the first solenoid valve (503) are turned off, so that the steam in the output pipe (701) enters the connecting seat (702) through the third solenoid valve (704) and the connecting pipe (705), and then enters the hollow shaft (801) through the connecting pipe (711). As the steam pressure in the hollow shaft (801) increases, the piston (804) is pushed up, thereby driving the prism (803) to rise. During the process of the prism (803) rising, the net cylinder (602) is driven to rise through the connecting plate (607) and the support frame (605). Due to the friction between the rubber shaft (306) and the mounting hole, the net cylinder (602) does not rotate during the rising process, thereby realizing the vertical rise of the net cylinder (602); Step 5: When the net cylinder (602) rises to a certain height, the switch of the electric slide (302) is turned on. When the electric slide (302) works, it overcomes the friction between the rubber shaft (306) and the mounting hole, and cooperates with the telescopic rod (305) to tilt the net cylinder (602). Due to the transmission of the universal joint (606), after the net cylinder (602) is tilted, the stirring shaft (603) can still rotate normally. Through the rotation of the stirring shaft (603) and the tilting of the net cylinder (602), the fried shallot pieces can be quickly poured out; Step 6: Close the switch of the third solenoid valve (704), and connect the switches of the second solenoid valve (703) and the first solenoid valve (503). After the third solenoid valve (704) is closed, the steam in the output pipe (701) cannot continue to enter the connecting seat (702), while the steam in the connecting seat (702) and the hollow shaft (801) is output through the second solenoid valve (703), so that the piston (804) can descend, and the connecting frame (601) is reset through the working drive of the electric slide (302). Under the action of gravity, the net cylinder (602) is reset, and then the telescopic rod (305) rotates to a vertical state, and then the net cylinder (602) is reset. Then, chopped shallot, dark soy sauce, light soy sauce, oyster sauce, star anise, and cinnamon are added to the mesh cylinder (602). During this process, the shallot and liquid seasoning can pass through the mesh cylinder (602) through stirring by the stirring shaft (603), while larger particles of shallot and solid spices will not pass through the mesh cylinder (602), so as to ensure the taste of the finished product of shallot noodle sauce. During the above process, the temperature is maintained at 80-85° C. for 55-65 minutes, the temperature is maintained at 100-110° C. for 25-35 minutes, and the temperature is maintained at 120-125° C. for 20-30 minutes. Step 7: After the production of the shallot noodle sauce is completed, the shallot noodle sauce in the heating tank (202) is output through a pump-type device, and the shallot noodle sauce is filled into a glass bottle with the help of a filling device, and then the box door (502) is opened, the filled shallot noodle sauce is placed in a net basket (505), and the box door (502) is closed, and another batch of production can be carried out. In the subsequent batch production process, the steam entering the sterilization box (501) through the output pipe (701), the first solenoid valve (503) and the output seat (504) can uniformly sterilize the filled shallot noodle sauce to ensure the shelf life of the bottled shallot noodle sauce.

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