Plate making process for improving comfort of shirt collar

By accurately controlling the expansion angle and curvature of the shirt collar, the cutting and ironing process are optimized to form a collar shape that fits more with the human neck curve, which solves the problem of insufficient fit between the collar and the neck in traditional plate making processes, and achieves higher comfort and aesthetics.

CN119547937APending Publication Date: 2025-03-04JIANGSU HONGDOU INDUSTRIAL CO LTD
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Patent Information

Application Number
CN202411631613.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The traditional shirt collar plate making process ignores the complexity of the human neck curve, resulting in insufficient fit between the collar and the neck, which easily creates a sense of compression or gaps, affecting the comfort of wearing.

Method used

A new plate making process is adopted to accurately control the expansion angle and curvature of the collar, optimize the cutting and ironing process, and form a more reasonable collar shape to make it more fit with the human neck curve. The specific steps include taking specific points on the arc, cutting to form a fan-shaped structure, expanding the fan-shaped shape to optimize the shape of the collar, and cutting through arc processing and re-forming, and finally ironing and forming.

Benefits of technology

It effectively improves the comfort and aesthetics of the shirt collar, reduces the pressure on the neck caused by the hard or inappropriate shape of the neck, and improves the adaptability and comfort of the neck.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a plate making process for improving the comfort level of a shirt collar, which specifically comprises the following steps of: taking points on collar piece arcs ab and dc according to a proportion, connecting, and cutting to form a fan-shaped structure; unfolding the fan-shaped structure to adjust the shape of the collar piece; taking midpoints on di and lc and cutting to form an included angle less than or equal to 45 degrees; connecting midpoints and performing arc treatment to enable the arc line ab to be the same as the radian mn; finally, platemaking, cutting and sewing. By means of the steps from S1 to S6 of the plate making technology, the problem that the collar part of the shirt feels uncomfortable in the wearing process can be effectively solved. Specifically, specific fan-shaped structures are formed through accurate point taking and cutting in the steps S1 to S3, and the structures are unfolded and adjusted in the subsequent steps, so that a more reasonable collar piece shape is formed in space, the collar piece is more attached to the neck curve of the human body, and the pressing feeling on the neck due to the fact that the collar piece is too hard or the shape is improper is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of clothing design, in particular to a plate making process for improving the comfort of shirt collars. Background Art

[0002] In the traditional shirt collar pattern making process, straight lines or simple arc designs are usually used to make shirt collars. Although this design method is simple and easy to implement, it often ignores the complexity of the human neck curve, resulting in insufficient fit between the shirt collar and the neck, which easily creates a sense of oppression or gaps, affecting the comfort of wearing. In addition, the traditional process is difficult to accurately control the unfolding angle and curvature of the collar during pattern making, so that the collar may be deformed or wrinkled after sewing, affecting the overall appearance of the shirt.

[0003] To this end, the present invention provides a plate making process for improving the comfort of shirt collars to solve the problems in the above technology Summary of the invention

[0004] Purpose of the invention: To solve the problems existing in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A plate making process for improving the comfort of a shirt collar, characterized by comprising the following steps: S1: Take a shirt collar piece abcd, and select four points on the arc ab, namely e, f, g, h, where ae=2*ef=4*fg=2*gh=hb; take four points on the arc dc, namely i, j, k, l, where the length of di = 2*ij=4*jk=2*kl=lc; connect ei, fj, gk and hl respectively; S2: Cut the collar piece along the four points i, j, k, and l to form ei, fj, gk, and hl, keep the four points e, f, g, and h connected, expand the fan-shaped aeid formed after cutting by 2-3 cm clockwise with point f as the center, expand the fan-shaped efji by 1-2 cm clockwise with point f as the center, expand the fan-shaped ghlk by 1-2 cm counterclockwise with point g as the center, expand the fan-shaped hbcl by 2-3 cm counterclockwise with point h as the center, and keep the fan-shaped fgkj unchanged; S3: Take point m on di, connect am and cut it apart so that the angle between the line connecting points am and ae is less than or equal to 45°; take point n on lc, connect bn and cut it apart so that the angle between the line connecting points bn and bh is less than or equal to 45°, where dm=cn; S4: smoothly connect mn and make an arc through the midpoint of arc jk; smoothly connect two points ab to make an arc so that the arc ab has the same radian as mn; S5: re-cutting abnm in S4 into a new collar piece, wherein mn is sewn with the collar positions of the front piece and the back piece; S6: Ironing, fold abnm in half vertically so that the midpoint q of mn coincides with the midpoint p of ab, fold abnm along the folded straight line and iron the folded part to shape it.

[0006] Compared with the prior art, the present invention has the following beneficial effects: The present invention proposes a new shirt collar plate making process, which effectively improves the comfort and aesthetics of the shirt collar by accurately controlling the unfolding angle and curvature of the collar piece and optimizing the cutting and ironing process. Through steps S1 to S6 of the plate making process of the present invention, the discomfort problem caused by the shirt collar part during wearing can be effectively solved. Specifically, steps S1 to S3 form specific fan-shaped structures through precise point selection and cutting, and these structures are unfolded and adjusted in subsequent steps, thereby forming a more reasonable collar piece shape in space, so that the collar piece fits the human neck curve better, reducing the pressure on the neck caused by the collar piece being too hard or inappropriate in shape.

[0007] Secondly, in steps S4 to S6, by connecting me and nh and making arc processing, as well as re-making and cutting, the pattern of the collar piece is further optimized, so that it is not only ergonomic in static state, but also has good adaptability in dynamic activities, which greatly improves the comfort of the shirt collar.

[0008] While improving comfort, the shirt's aesthetics are not sacrificed. Through precise plate-making technology, the collar maintains its original aesthetic design while improving its functionality, meeting consumers' dual demands for comfort and aesthetics. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 Schematic diagram of step S1 of the present invention; Figure 2 This is a schematic diagram of step S2 of the present invention; Figure 3 This is a schematic diagram of step S3 of the present invention; Figure 4 This is a schematic diagram of step S4 of the present invention; Figure 5 It is a schematic diagram of the collar piece finally produced in steps S5 and S6 of the present invention. DETAILED DESCRIPTION

[0010] In the following description, a large number of specific details are provided to provide a more thorough understanding of the present invention. However, it is apparent to those skilled in the art that the present invention can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0011] To this end, the applicant designed Figure 1 A plate making process for improving the comfort of a shirt collar is shown, characterized in that it comprises the following steps: S1: Figure 1 As shown, take a shirt collar piece abcd, take four points on the arc ab, namely e, f, g, h, where ae=2*ef=4*fg=2*gh=hb; take four points on the arc dc, namely i, j, k, l, where the length of di = 2*ij=4*jk=2*kl=lc; connect ei, fj, gk and hl respectively; S2: Figure 2 As shown, the collar piece is cut along the four points i, j, k, and l into ei, fj, gk, and hl, and the four points e, f, g, and h are kept connected. The fan-shaped aeid formed after cutting is expanded clockwise by 2-3 cm with the point f as the center, the fan-shaped efji is expanded clockwise by 1-2 cm with the point f as the center, the fan-shaped ghlk is expanded counterclockwise by 1-2 cm with the point g as the center, and the fan-shaped hbcl is expanded counterclockwise by 2-3 cm with the point h as the center, and the fan-shaped fgkj remains unchanged; S3: Figure 3 As shown, take point m on di, connect am and cut it apart, so that the angle between the line connecting am and ae is less than or equal to 45°, take point n on lc, connect bn and cut it apart, so that the angle between the line connecting bn and bh is less than or equal to 45°, where dm=cn; S4: Figure 4 As shown, smoothly connect mn and make an arc through the midpoint of arc jk; smoothly connect two points ab to make an arc so that the arc ab has the same radian as mn; S5: Figure 5 As shown, abnm in S4 is re-cut into a new collar piece, wherein mn is sewn to the collar positions of the front piece and the back piece; S6: Ironing, fold abnm in half vertically so that the midpoint q of mn coincides with the midpoint p of ab, fold abnm along the folded straight line and iron the folded part to shape it.

[0012] The invention increases the back neck capacity of the shirt collar by at least 6 cm at the lower edge to increase or decrease the wearing comfort, and cuts the outer collar corners bam and abn after folding and ironing to an angle less than or equal to 45 degrees, which increases the appearance and avoids the squeezing and deformation of the collar during folding. mn and ab are designed as smooth arcs to increase the wearing comfort.

[0013] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A plate making process for improving the comfort of shirt collars, characterized in that: The steps include: S1: Take a shirt collar piece abcd, and select four points on the arc ab, namely e, f, g, h, where ae=2*ef=4*fg=2*gh=hb; take four points on the arc dc, namely i, j, k, l, where the length of di = 2*ij=4*jk=2*kl=lc; connect ei, fj, gk and hl respectively; S2: Cut the collar piece along the four points i, j, k, and l to form ei, fj, gk, and hl, keep the four points e, f, g, and h connected, expand the fan-shaped aeid formed after cutting by 2-3 cm clockwise with point f as the center, expand the fan-shaped efji by 1-2 cm clockwise with point f as the center, expand the fan-shaped ghlk by 1-2 cm counterclockwise with point g as the center, expand the fan-shaped hbcl by 2-3 cm counterclockwise with point h as the center, and keep the fan-shaped fgkj unchanged; S3: Take point m on di, connect am and cut it apart so that the angle between the line connecting points am and ae is less than or equal to 45°; take point n on lc, connect bn and cut it apart so that the angle between the line connecting points bn and bh is less than or equal to 45°, where dm=cn; S4: smoothly connect mn and make an arc through the midpoint of arc jk; smoothly connect two points ab to make an arc so that the arc ab has the same radian as mn; S5: re-cutting abnm in S4 into a new collar piece, wherein mn is sewn with the collar positions of the front piece and the back piece; S6: Ironing, fold abnm in half vertically so that the midpoint q of mn coincides with the midpoint p of ab, fold abnm along the folded straight line and iron the folded part to shape it.