Cable car metal outer frame paint spraying device
By designing a painting device including fixing devices and curved painting devices, the problems of blind spots and uneven painting in the cable car metal frame painting equipment are solved, and a more uniform and high-quality painting effect is achieved.
Patent Information
- Application Number
- CN202411799672.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-03-04
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing cable car metal frame spraying equipment has problems such as blind spots in spray painting and uneven spray painting, resulting in unqualified finished products.
A paint spray device including a fixing device and a curved paint spray device is designed to adjust the position and angle of the fixing plate through the console and the control center to ensure that the metal outer frame is completely fixed, and uniform spraying of the curved inner and lower portions is achieved through the curved paint device and the lower moving paint device.
The problems of blind spots and unevenness of spray paint are solved, the uniformity and quality of the spray paint effect are improved, and the quality of the finished product of the cable car metal frame is ensured.
Smart Images

Figure CN119549321A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of metal outer frame spray painting, and specifically refers to a cable car metal outer frame spray painting device. Background Art
[0002] The cable car metal frame is a more important part of the cable car structure. It carries passengers and ensures the safety and stability of the cable car during operation. The cable car metal frame is usually made of lightweight, high-strength metal materials, such as aluminum alloy.
[0003] At present, the metal frame of the cable car is usually first bent to form a frame with a certain curvature, and then painted. In the process of painting the metal frame of the cable car with existing equipment, on the one hand, due to the need to fix it with a clamp, there will be dead corners for painting, and secondary painting is required; on the other hand, due to the large and curved frame, in the process of painting the inner side of the bent metal frame of the cable car, the nozzle of the existing equipment generally moves linearly, so the inner side of the metal frame of the cable car will be unevenly painted, which may eventually lead to unqualified finished products. Summary of the invention
[0004] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a cable car metal frame painting device, which at least partially solves the above technical problems.
[0005] The technical solution adopted by the present invention is as follows: a cable car metal frame painting device, including a fixing device, the fixing device includes a control console, a connecting telescopic shaft, a fixing plate and an anti-slip strip.
[0006] Connecting telescopic shafts are provided on both sides of the console, and the console is used to control the extension and retraction of the connecting telescopic shafts. A fixing plate is provided at one end of each connecting telescopic shaft, and the fixing plate is used to fix the metal outer frame that needs to be painted. The outer surface of the fixing plate is provided with an anti-slip strip, and the anti-slip strip is used to increase the friction between the metal outer frame to make it more firmly fixed.
[0007] Furthermore, the fixing device also includes a connecting column, a control center, a movable groove and a first control console.
[0008] Furthermore, a connecting column is provided on the upper part of the control console, a movable groove is provided on the lower part of the control center, the movable groove is used to place the connecting column, the control center is used to control the movement of the connecting column, and a first control console is provided on the upper part of the control center.
[0009] Furthermore, the fixing device also includes a placing platform, a limiting block, a first air valve, a vertical bracket, a first sliding groove, a sliding platform, a second air valve and a sliding column.
[0010] Furthermore, a limit block is provided on one side of the placing table, a first air valve is provided on the upper part of the limit block, a first sliding groove is provided inside the vertical bracket, the placing table passes through the first sliding groove and is connected to the limit block, the first air valve is used to drive the limit block to move up and down, a sliding table is provided at the lower part of the vertical bracket, a second air valve is provided on the upper part of the sliding table, the sliding column passes through the interior of the sliding table, and the second air valve is used to drive the sliding table to slide back and forth on the sliding column.
[0011] Furthermore, the cable car metal frame painting device proposed in the present invention includes an arc-shaped painting device, which is arranged on the upper part of the fixing device and is used to paint the upper part of the cable car metal frame.
[0012] Furthermore, the arc-shaped paint spraying device includes an upper platform, a placement slot, a movable control rod, a control console and a first paint spraying pipeline.
[0013] Furthermore, a placement groove is provided inside the upper platform, a first paint spray pipe is provided inside the placement groove, movable control rods are provided on both sides of the first paint spray pipe, control consoles are provided on both sides of the movable control rods, the movable control rods are movably connected to the control console, and the control console is used to drive the first paint spray pipe to move.
[0014] Furthermore, the arc-shaped paint spraying device also includes a limiting shaft, a fan-shaped paint spraying platform, a second sliding groove and a first spray head.
[0015] Furthermore, a fan-shaped paint spraying platform is provided at the lower part of the upper platform, a second sliding groove is provided inside the fan-shaped paint spraying platform, a first paint spraying pipe is provided inside the second sliding groove, a limiting shaft is provided at the upper part of the fan-shaped paint spraying platform, the limiting shaft is configured to limit the movement of the first paint spraying pipe, and a first nozzle is provided at the lower part of the first paint spraying pipe.
[0016] Furthermore, the cable car metal frame painting device proposed in the present invention includes a lower movable painting device, which is arranged at the lower part of the fixing device and is used to paint the lower part of the cable car metal frame.
[0017] Furthermore, the downwardly movable paint spraying device includes a second paint spraying pipeline, a paint spraying reciprocating platform, a paint spraying chute, a side chute, a pull rod and a control compartment.
[0018] Furthermore, a paint chute is provided inside the paint spraying reciprocating platform, a second paint spraying pipe is provided inside the paint spraying chute, a side chute is provided on the side of the paint spraying reciprocating platform, a pull rod is provided on the side of the second paint spraying pipe, the pull rod passes through the side chute and is connected to the second paint spraying pipe, and a control compartment is provided on the upper part of the second paint spraying pipe, and the control compartment is used to control the movement of the pull rod.
[0019] The beneficial effects achieved by the present invention using the above structure are as follows: (1) By controlling the side fixing plate through the console and adjusting the offset angle of the console through the control center, the fixing plate can be completely fixed in the inner cavity of the metal outer frame, solving the problem of dead angles in the painting process; (2) The first spraying pipe is controlled by the control panel to drive the first spray head to move along the second sliding groove, so that the paint is sprayed more evenly on the inner side of the curved metal frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of a cable car metal frame painting device proposed in an embodiment of the present invention; Figure 2 The three-dimensional structure of the fixing device provided in the embodiment of the present invention Figure 1 ; Figure 3 The three-dimensional structure of the fixing device provided in the embodiment of the present invention Figure 2 ; Figure 4 A left side view of a fixing device provided in an embodiment of the present invention; Figure 5 A three-dimensional diagram of an arc-shaped paint spraying device according to an embodiment of the present invention; Figure 6 A three-dimensional diagram of a downward moving paint spraying device according to an embodiment of the present invention.
[0021] Among them, 1. fixed device, 2. arc spraying device, 3. lower moving spraying device; 11. control console, 12. connecting telescopic shaft, 13. fixing plate, 14. anti-slip strip, 15. control block, 16. connecting column, 17. control center, 18. movable slot, 19. first control console, 110. placing table, 111. limit block, 112. first air valve, 113. vertical bracket, 114. first sliding slot, 115. sliding table, 116. second air valve, 117. sliding column, 118. limit table; 21. upper platform, 22. connecting rod, 23. placing slot, 24. movable control rod, 25. control panel, 26. first spray painting pipeline, 27. limit axis, 28. fan-shaped spray painting platform, 29. second sliding slot, 210. first spray head; 31. Second paint spraying pipeline, 32. Second spray head, 33. Paint spraying reciprocating platform, 34. Paint spraying chute, 35. Side chute, 36. Pull rod, 37. Control chamber, 38. Second control console.
[0022] The accompanying drawings are used to provide further understanding of the embodiments of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] In the description of the embodiments of the present invention, it should be understood that terms such as "up", "down", "front", "back", "left", "right", "top", "bottom", "inside" and "outside" indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0025] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, an embodiment of the present invention proposes a cable car metal frame painting device, including a fixing device 1, wherein the fixing device 1 includes a control console 11, a connecting telescopic shaft 12, a fixing plate 13, an anti-slip strip 14, a control block 15, a connecting column 16, a control center 17, a movable groove 18, a first control table 19, a placing table 110, a limit block 111, a first air valve 112, a vertical bracket 113, a first sliding groove 114, a sliding table 115, a second air valve 116, a sliding column 117 and a limit table 118.
[0026] In the embodiment of the present invention, a connecting telescopic shaft 12 is provided on both sides of the console 11, and a control block 15 is provided on the other side of the console 11. The control block 15 can control the console 11 to adjust the telescopic distance of the connecting telescopic shaft 12. Fixed plates 13 are provided at both ends of the connecting telescopic shaft 12, and an anti-slip strip 14 is provided on one side of each fixed plate 13. The anti-slip strip 14 is used to increase the friction between the inner walls of the detection metal outer frame. A connecting column 16 is provided at the upper part of the console 11, and a movable groove 18 is provided at the lower part of the control center 17. The other end of the connecting column 16 is placed inside the movable groove 18. The control center 17 can drive the connecting column 16 to move in the movable groove 18. A first control console 19 is provided at the upper part of the control center 17. The first control console 19 is used to control the operation of the control center 17.
[0027] A placing platform 110 is provided on one side of the control center 17, a limiting block 111 is provided at the other end of the placing platform 110, a first sliding groove 114 is provided inside the vertical bracket 113, the placing platform 110 passes through the first sliding groove 114 and is connected to the limiting block 111, the limiting block 111 can limit the movement of the placing platform 110, a first air valve 112 is provided on the upper part of the limiting block 111, the first air valve 112 is externally connected to compressed gas, and the first air valve 112 can drive the limiting block 111 to move up and down along the first sliding groove 114, and the vertical bracket 113 is provided with a first sliding groove 114. A sliding platform 115 is provided at the lower part of the bracket 113, a sliding column 117 is provided inside the sliding platform 115, and limit platforms 118 are provided at both ends of the sliding column 117. The limit platforms 118 are used to limit the movement of the sliding platform 115. A second air valve 116 is provided at the upper part of the sliding platform 115. The second air valve 116 is externally connected to compressed gas. The second air valve 116 can drive the sliding platform 115 to move back and forth on the sliding column 117, and then through the movement of the sliding platform 115, the vertical bracket 113 can be driven to move, and finally the control console 11 can be driven to move.
[0028] After the cable car metal frame has gone through the stretching and bending process, the entire frame is in a bent state, and then the cable car metal frame will be painted. The interior of the cable car metal frame is hollow, and the fixing device 1 is used to fix the cable car metal frame that needs to be painted. First, the control center 17 will determine the angles of the ports at both ends of the cable car metal frame according to the bending condition of the cable car metal frame. According to the angles of the ports of the cable car metal frame, the control center 17 will control the rotation angle of the connecting column 16, and then when the control console 11 is extended into the cable car metal frame, the control console 11 is arranged parallel to the inside of the cable car metal frame port, and the worker extends the two ends of the cable car metal frame into the control console 11, and then the control console 11 controls the connecting telescopic shaft 12 to extend and retract outward, and as the connecting telescopic shaft 12 extends and retracts, the fixed plate 13 can be driven to move, and when the anti-slip strip 14 is tightly attached to the inner wall of the cable car metal frame, the control console 11 stops operating, and by extending and retracting the connecting telescopic shaft 12, cable car metal frames of different sizes can be fixed, and when the cable car metal frame is completely fixed, the first air valve 112 drives the limit block 111 to move up and down, thereby driving the control center 17 to move, and finally driving the cable car metal frame fixed on the outside of the fixed plate 13 to move. In the embodiment of the present invention, by setting two sets of fixing devices 1, the second air valve 116 drives the sliding platform 115 to move, so as to change the distance between the two sets of fixing devices 1, thereby meeting the fixation requirements of cable car metal frames of different sizes.
[0029] Compared with the traditional paint spraying device, in the embodiment of the present invention, the setting of fixing the inner cavity of the metal outer frame of the cable car by the fixing plate 13 solves the problem of traditional clamps affecting the surface painting during the painting process, and the control center 17 controls the connecting column 16 to rotate according to the angle of the outer frame port, so that the control console 11 extending into the inner cavity of the outer frame can be set parallel to the inner cavity, and then the anti-slip strip 14 can be completely fitted with the inner cavity of the outer frame, so that the painted outer frame is firmly fixed, and during the painting process, the second air valve 116 drives the control console 11 to move up and down, so that the final painting effect can be made more uniform.
[0030] like Figure 1 and Figure 5 As shown, an embodiment of the present invention provides a cable car metal frame painting device, including an arc-shaped painting device 2, which is arranged on the upper part of the fixing device 1, and the arc-shaped painting device 2 is used to paint the upper part of the cable car metal frame.
[0031] The arc-shaped paint spraying device 2 includes an upper platform 21 , a connecting rod 22 , a placement slot 23 , a movable control rod 24 , a control console 25 , a first paint spraying pipeline 26 , a limit shaft 27 , a fan-shaped paint spraying platform 28 , a second sliding slot 29 and a first spray head 210 .
[0032] In the embodiment of the present invention, a placement groove 23 is provided inside the upper platform 21, a first paint spraying pipe 26 is provided inside the placement groove 23, a plurality of connecting rods 22 are provided on the upper surface of the upper platform 21, each connecting rod 22 is used to fix the upper platform 21, a control panel 25 is provided on the side of the connecting rod 22, the control panel 25 and the first paint spraying pipe 26 are movably connected through a movable control rod 24, and the control panel 25 can control the movement of the first paint spraying pipe 26, a fan-shaped paint spraying table 28 is provided at the lower part of the upper platform 21, a second sliding groove 29 is provided inside the fan-shaped paint spraying table 28, and a fan-shaped paint spraying table 28 is provided at the upper part. The limiting shaft 27 can limit the movement of the first paint spray pipe 26. The first paint spray pipe 26 is placed inside the second sliding groove 29. A first nozzle 210 is provided at the lower part of the first paint spray pipe 26. The first nozzle 210 is used to spray paint on the upper part of the metal frame of the cable car. The first paint spray pipe 26 is externally connected to a paint spray can. When the control console 25 drives the first paint spray pipe 26 to move, the first paint spray pipe 26 can move along the second sliding groove 29, and then can move along the second sliding groove 29 with the first nozzle 210, so that the paint finally sprayed from the first nozzle 210 has a certain curvature.
[0033] Conventional painting equipment generally moves linearly, that is, the nozzle moves in a straight line. Since the inner side of the cable car metal frame undergoes the stretching and bending process, uneven painting is prone to occur when the inner side is painted by the conventional painting device. By moving the first nozzle 210 along the second sliding groove 29, the paint sprayed by the first nozzle 210 can be more closely attached to the inner side of the cable car metal frame after the stretching and bending process, thereby reducing the uneven surface treatment phenomenon.
[0034] like Figure 1 and Figure 6 As shown, an embodiment of the present invention provides a cable car metal frame painting device, including a lower movable painting device 3, which is arranged at the lower part of the fixing device 1, and is used to paint the lower part of the cable car metal frame.
[0035] The lower movable paint spraying device 3 comprises a second paint spraying pipeline 31 , a second spray head 32 , a paint spraying reciprocating platform 33 , a paint spraying chute 34 , a side chute 35 , a pull rod 36 , a control compartment 37 and a second control platform 38 .
[0036] In the embodiment of the present invention, a paint chute 34 is provided inside the paint reciprocating platform 33, and the second paint pipe 31 is placed inside the paint chute 34. A second nozzle 32 is provided on the upper part of the second paint pipe 31, and the lower part of the second paint pipe 31 is externally connected to a paint spray tank. The second nozzle 32 is used to paint the lower part of the metal frame of the cable car. A side chute 35 is provided on the side of the paint reciprocating platform 33, and a pull rod 36 passes through the inside of the side chute 35 and connects with the second paint pipe 31. The pull rod 36 passes through the inside of the control compartment 37. The control compartment 37 can control the movement of the pull rod 36, and then the control compartment 37 can control the second paint pipe 31 to move back and forth inside the paint chute 34. A second control platform 38 is provided on the upper part of the control compartment 37. The second control platform 38 can control the distance that the control compartment 37 moves the control rod 36, and the second nozzle 32 can be moved to a specific position through the control of the second control platform 38.
[0037] By arranging an arc-shaped paint spraying device 2 on the upper part of the cable car metal frame to be painted and a lower movable paint spraying device 3 arranged at the lower part, the cable car metal frame completely fixed in the fixing device 1 can be painted in all directions, solving the problems of uneven painting and inadequate painting.
[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0039] While the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the invention.
[0040] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the creative purpose of the embodiments of the present invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.
Claims
1. A cable car metal frame painting device, characterized in that: The fixing device (1) comprises a control console (11), a connecting telescopic shaft (12), a fixing plate (13) and an anti-slip strip (14); Wherein, connecting telescopic shafts (12) are provided on both sides of the control console (11), and the control console (11) is used to control the telescopic movement of the connecting telescopic shafts (12); and a fixing plate (13) is provided at one end of each connecting telescopic shaft (12), and the fixing plate (13) is used to fix a metal outer frame that needs to be painted.
2. The cable car metal frame painting device according to claim 1, characterized in that: The fixing device (1) further comprises a connecting column (16), a control center (17), a movable slot (18) and a first control console (19); The control console (11) is provided with a connecting column (16) at the top, the control center (17) is provided with a movable groove (18) at the bottom, the movable groove (18) is used to place the connecting column (16), the control center (17) is used to control the movement of the connecting column (16), and the control center (17) is provided with a first control console (19) at the top.
3. The cable car metal frame painting device according to claim 2, characterized in that: The fixing device (1) further comprises a placing platform (110), a limiting block (111), a first air valve (112), a vertical bracket (113), a first sliding groove (114), a sliding platform (115), a second air valve (116) and a sliding column (117); A limit block (111) is provided on one side of the placement platform (110), a first air valve (112) is provided on the upper portion of the limit block (111), and a first sliding groove (114) is provided inside the vertical bracket (113); the placement platform (110) passes through the first sliding groove (114) and is connected to the limit block (111), the first air valve (112) is used to drive the limit block (111) to move up and down, a sliding platform (115) is provided at the lower portion of the vertical bracket (113), a second air valve (116) is provided on the upper portion of the sliding platform (115), the sliding column (117) passes through the interior of the sliding platform (115), and the second air valve (116) is used to drive the sliding platform (115) to slide back and forth on the sliding column (117).
4. The cable car metal frame painting device according to claim 3 is characterized by: It comprises an arc-shaped paint spraying device (2), wherein the arc-shaped paint spraying device (2) is arranged on the upper part of the fixing device (1), and the arc-shaped paint spraying device (2) is used to spray paint on the upper part of the metal outer frame of the cable car.
5. The cable car metal frame painting device according to claim 4, characterized in that: The arc-shaped paint spraying device (2) comprises an upper platform (21), a placement slot (23), a movable control rod (24), a control console (25) and a first paint spraying pipeline (26); The upper platform (21) is provided with a placement groove (23) inside, a first paint spraying pipe (26) is provided inside the placement groove (23), movable control rods (24) are provided on both sides of the first paint spraying pipe (26), control consoles (25) are provided on both sides of the movable control rods (24), the movable control rods (24) are movably connected to the control console (25), and the control console (25) is used to drive the first paint spraying pipe (26) to move.
6. The cable car metal frame painting device according to claim 5, characterized in that: The arc-shaped paint spraying device (2) further comprises a limiting shaft (27), a fan-shaped paint spraying platform (28), a second sliding groove (29) and a first spray head (210); A fan-shaped paint spraying platform (28) is provided at the lower part of the upper platform (21), a second sliding groove (29) is provided inside the fan-shaped paint spraying platform (28), a first paint spraying pipe (26) is provided inside the second sliding groove (29), a limiting shaft (27) is provided at the upper part of the fan-shaped paint spraying platform (28), the limiting shaft (27) is configured to limit the movement of the first paint spraying pipe (26), and a first spray head (210) is provided at the lower part of the first paint spraying pipe (26).
7. The cable car metal frame painting device according to claim 6, characterized in that: The invention comprises a lower movable paint spraying device (3), wherein the lower movable paint spraying device (3) is arranged at the lower part of the fixing device (1), and the lower movable paint spraying device (3) is used for spraying paint on the lower part of the metal outer frame of the cable car.
8. The cable car metal frame painting device according to claim 7, characterized in that: The lower movable paint spraying device (3) comprises a second paint spraying pipeline (31), a paint spraying reciprocating platform (33), a paint spraying chute (34), a side chute (35), a pull rod (36) and a control compartment (37); The paint spraying reciprocating platform (33) is provided with a paint spraying chute (34) inside, the paint spraying chute (34) is provided with a second paint spraying pipe (31) inside, the side of the paint spraying reciprocating platform (33) is provided with a side chute (35), the side of the second paint spraying pipe (31) is provided with a pull rod (36), the pull rod (36) passes through the inside of the side chute (35) and is connected to the second paint spraying pipe (31), and the upper part of the second paint spraying pipe (31) is provided with a control compartment (37), and the control compartment (37) is used to control the movement of the pull rod (36).