Heat preservation sand washing barrel and temperature control method thereof
By designing a thermal insulation sand washing bucket, using the outer drum insulation and inner drum heating, combined with temperature control methods and leakage monitoring, the problem of sand washing buckets not being able to effectively maintain heat in low-temperature environments is solved, and the operation quality and personnel safety are improved.
Patent Information
- Application Number
- CN202411858077.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-03-04
AI Technical Summary
In low-temperature environments, traditional sand washing buckets cannot effectively keep the heat in place, resulting in the water heat loss during sand washing, and even freezing, affecting the quality of the operation and damaging personnel's health.
A thermal insulation sand washing bucket is designed, using the outer bucket for insulation and the inner bucket for heating. Through heating mechanism and temperature control methods, the liquid maintains a suitable temperature in a low-temperature environment, and monitors leakage to improve safety.
It effectively improves the quality of sand washing operations, reduces damage caused by long-term contact with the low-temperature environment of personnel's hands, meets the operating needs in the low-temperature environment, and improves the safety of the heating process.
Smart Images

Figure CN119549460A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a heat-insulating sand-washing bucket and a temperature control method thereof, belonging to the technical field of logging operations. Background Art
[0002] In the oil and gas industry, sand washing is the first key procedure for logging operations to obtain first-hand geological data. After the sand sample passes through the vibrating screen from the bottom of the well to the ground, it needs to be cleaned to remove the drilling fluid and improve the visibility of the sand sample. However, in some low-temperature environments, the heat of the water body is easily lost during the sand washing process, and even ice may form, making the sand washing operation difficult and the sand washing effect poor, affecting the identification of rock properties. In addition, traditional sand washing buckets often have deficiencies in thermal insulation, and are placed in outdoor environments, which cannot meet the needs of low-temperature environment operations. Therefore, it is necessary to design a sand washing bucket that can effectively heat up and keep warm, so as to improve the quality of operations and reduce the damage caused by long-term contact of personnel's hands with low-temperature environments. Summary of the invention
[0003] The invention designs and develops a heat-insulating sand washing bucket, which can heat the inner bucket during the sand washing operation and keep the heat through the outer bucket, thereby improving the operation quality and reducing the damage caused by long-term contact of personnel's hands with the low temperature environment.
[0004] The present invention also designs and develops a temperature control method for an insulated sand washing barrel, which can maintain the temperature of the liquid in the inner barrel, heat it at a low temperature, and monitor the leakage of electricity in the inner barrel to improve the safety during heating.
[0005] The technical solution provided by the present invention is:
[0006] A heat-insulating sand washing bucket,
[0007] The outer barrel is a cylindrical barrel with a containing space inside;
[0008] An inner barrel, which is matched and arranged inside the outer barrel;
[0009] A heating mechanism is arranged along the circumference of the outer wall of the inner barrel;
[0010] A heat-insulating layer, which is arranged on the outer barrel;
[0011] A notch is provided on the upper portion of the outer barrel.
[0012] Preferably, the outer barrel comprises:
[0013] The outer wall of the outer barrel;
[0014] An inner wall of the outer barrel, which is spaced apart from the outer wall of the outer barrel;
[0015] The heat-insulating layer is filled and arranged between the outer wall of the outer barrel and the inner wall of the outer barrel.
[0016] Preferably, the thermal insulation layer is made of polyurethane foam material.
[0017] Preferably, the top of the inner barrel is provided with an annular outer edge along the circumferential direction, the total width of the top of the inner barrel is 60 cm, and the diameter of the outer wall of the inner barrel is 46 cm.
[0018] Preferably, the gap between the inner wall of the outer barrel and the outer wall of the outer barrel is 1 cm.
[0019] Preferably, the outer barrel and the inner barrel are made of stainless steel with a thickness of 1 mm.
[0020] Preferably, the size of the recess is 3 cm*3 cm.
[0021] Preferably, the heating mechanism is an electric heating tape, which is evenly wound around the outer wall of the inner barrel for 50-70 turns, has a thermal conductivity of 25w / m, and a specification of 12mm*100m.
[0022] A temperature control method for a heat-insulating sand washing bucket, using the heat-insulating sand washing bucket, comprising:
[0023] The temperature of the liquid in the inner barrel is monitored through the temperature monitoring module, the switch of the heating belt is controlled through the temperature control switch module, and whether there is leakage in the barrel is monitored through the leakage monitoring module;
[0024] The temperature of the liquid in the inner barrel is set to T1, the lowest temperature in the inner barrel when the heating belt is started is T2, and the highest temperature in the inner barrel when the heating is stopped is T3;
[0025] When T2≤T1<T3, and the leakage monitoring module does not detect the leakage signal, the temperature control switch control module starts, and the heating belt starts to heat;
[0026] When T1≥T3, and the leakage monitoring module does not detect the leakage signal, the temperature control switch control module is turned off, and the heating belt stops heating;
[0027] When the leakage monitoring module detects a leakage signal, the alarm module is activated, the power supply is cut off, and the equipment stops running.
[0028] Preferably, the lowest temperature T2 in the inner barrel is 20° C., the highest temperature T3 in the inner barrel is 24° C., and when a leakage signal occurs, the monitored current is greater than or equal to 30 mA.
[0029] The beneficial effects of the present invention are as follows: the heat-insulating sand washing barrel provided by the present invention is designed to be divided into an outer barrel and an inner barrel, and is made of stainless steel. The outer barrel has a heat-insulating effect, and the inner barrel has a heating effect. In a non-low-temperature environment, the inner barrel can be used alone for sand washing operations. In a low-temperature environment, the inner barrel is heated and the outer barrel is kept warm, thereby improving the quality of operations, reducing the damage caused by long-term contact of personnel's hands with the environment, and meeting the needs of operations in low-temperature environments.
[0030] The temperature control method of the heat-insulating sand washing barrel provided by the present invention can maintain the temperature of the liquid in the inner barrel, heat it at a low temperature, and monitor the leakage of electricity in the inner barrel, thereby improving the safety during heating. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a schematic diagram of the explosion of the heat-insulating sand washing barrel described in the present invention.
[0032] Figure 2 The front view of the inner barrel of the present invention
[0033] Figure 3 The figure is a top view of the inner barrel of the present invention.
[0034] Figure 4 It is a front view of the outer barrel described in the present invention.
[0035] Figure 5 It is a top view of the outer barrel of the present invention.
[0036] Figure 6 It is a side view of the outer barrel of the present invention.
[0037] Figure 7 The present invention is a schematic flow chart of the temperature control method of the heat-insulating sand washing barrel. DETAILED DESCRIPTION
[0038] The present invention is further described in detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.
[0039] like Figure 1-7 As shown, the present invention provides a heat-insulating sand washing bucket, including: an inner bucket 100 and an outer bucket 200, a heating mechanism 110, an outer edge 120, an outer bucket inner wall 210, an outer bucket outer wall 220, a heat-insulating layer 230, and a notch 240.
[0040] The outer barrel 200 is a cylindrical barrel body with a receiving cavity inside, and the inner barrel 100 is matched and arranged inside the outer barrel 200. The top of the inner barrel 100 is provided with an annular outer edge along the circumference, which is used to place the inner barrel 100 on the outer barrel 200, facilitate the removal of the inner barrel, and facilitate the maintenance and replacement of the heating mechanism. The heating mechanism 110 is arranged on the outer wall of the inner barrel 100 along the circumference. A notch 240 is provided on the upper part of the outer barrel 200 for lead-in.
[0041] The outer barrel 200 includes an outer barrel inner wall 210 and an outer barrel outer wall 220. The outer barrel outer wall 220 and the outer barrel inner wall 210 are spaced apart with a gap of 1 cm, and a thermal insulation layer 230 is filled in the gap. In the present invention, as a preferred embodiment, the thermal insulation layer is a polyurethane foam material with a thickness of 1 cm, which can effectively reduce heat loss.
[0042] In the present invention, as a preferred embodiment, the outer barrel 200 and the inner barrel 100 are made of stainless steel with a thickness of 1 mm, which can meet the thickness requirements and reliability, and is not too heavy to be moved. The stainless steel material has good corrosion resistance and strength; the inner barrel can be used alone, which is convenient for the discharge of sand, water and dirt. The upper part of the barrel body is provided with an open end for adding the sand to be cleaned.
[0043] In the present invention, as a preferred embodiment, the diameter of the outer wall of the inner barrel is 46 cm, and the total width of the top is 60 cm.
[0044] In the present invention, as a preference, the size of the notch is 3*3 cm.
[0045] In the present invention, the heating mechanism uses an electric heating tape as a heating element. The thermal conductivity of the electric heating tape is 25w / m, the specification is 12mm*100m, and it is evenly wound around the outer wall of the inner barrel 100 for 50-70 turns. It is wound according to actual temperature requirements to achieve rapid heating of the water in the barrel as needed.
[0046] The heat-insulating sand washing barrel provided by the present invention is designed to be divided into an outer barrel and an inner barrel, and is made of stainless steel. The outer barrel has a heat-insulating effect, and the inner barrel mainly has a heating effect. In a non-low-temperature environment, the inner barrel can be used alone for sand washing operations. In a low-temperature environment, the inner barrel is heated and the outer barrel is kept warm, thereby improving the quality of operations, reducing the damage caused by long-term contact of personnel's hands with the environment, and meeting the needs of operations in low-temperature environments.
[0047] like Figure 7As shown, the present invention also provides a temperature control method for a heat-insulating sand washing barrel, wherein a temperature monitoring module is arranged on the inner wall of the inner barrel, the temperature of the liquid in the inner barrel is monitored by the temperature monitoring module, the switch of the heating belt is controlled by the temperature control switch module to maintain the temperature of the water in the inner barrel, and whether there is leakage in the barrel is monitored by the leakage monitoring module, and the leakage monitoring module is arranged under the water surface in the inner barrel, and specifically comprises:
[0048] The temperature of the liquid in the inner barrel is set to T1, the lowest temperature in the inner barrel when the heating belt is started is T2, and the highest temperature in the inner barrel when the heating is stopped is T3;
[0049] When T2≤T1<T3, and the leakage monitoring module does not detect the leakage signal, the temperature control switch module starts, and the heating belt starts to heat;
[0050] When T1≥T3, and the leakage monitoring module does not detect leakage signals, the temperature control switch module is turned off and the heating belt stops heating;
[0051] When the leakage monitoring module detects a leakage signal, the alarm module is activated.
[0052] Among them, T2 is 20°C, T3 is 24°C, and when a leakage signal appears, the monitored current is greater than or equal to 30mA.
[0053] In the present invention, as a preferred embodiment, the temperature monitoring module is a PTC thermistor, which is internally controlled by a single chip microcomputer.
[0054] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the implementation modes, and they can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.
Claims
1. A heat-insulating sand washing bucket, characterized in that: The outer barrel is a cylindrical barrel with a containing space inside; An inner barrel, which is matched and arranged inside the outer barrel; A heating mechanism is arranged along the circumference of the outer wall of the inner barrel; A heat-insulating layer, which is arranged on the outer barrel; A notch is provided on the upper portion of the outer barrel.
2. The heat-insulating sand washing bucket according to claim 1, characterized in that: The outer barrel comprises: The outer wall of the outer barrel; An inner wall of the outer barrel, which is spaced apart from the outer wall of the outer barrel; The heat-insulating layer is filled and arranged between the outer wall of the outer barrel and the inner wall of the outer barrel.
3. The heat-insulating sand washing bucket according to claim 2, characterized in that: The thermal insulation layer is made of polyurethane foam material.
4. The heat-insulating sand washing bucket according to claim 3, characterized in that: The top of the inner barrel is provided with an annular outer edge along the circumferential direction, the total width of the top of the inner barrel is 60 cm, and the diameter of the outer wall of the inner barrel is 46 cm.
5. The heat-insulating sand washing bucket according to claim 4, characterized in that: The gap between the inner wall of the outer barrel and the outer wall of the outer barrel is 1 cm.
6. The heat-insulating sand washing bucket according to claim 5, characterized in that: The outer barrel and the inner barrel are made of stainless steel with a thickness of 1 mm.
7. The heat-insulating sand washing bucket according to claim 6, characterized in that: The size of the recess is 3cm*3cm.
8. The heat-insulating sand washing bucket according to claim 7, characterized in that: The heating mechanism is an electric heating tape, which is evenly wound around the outer wall of the inner barrel for 50-70 turns, has a thermal conductivity of 25w / m, and a specification of 12mm*100m.
9. A method for controlling the temperature of a heat-insulating sand-washing bucket, using the heat-insulating sand-washing bucket according to any one of claims 1 to 8, comprising: The temperature of the liquid in the inner barrel is monitored through the temperature monitoring module, the switch of the heating belt is controlled through the temperature control switch module, and whether there is leakage in the barrel is monitored through the leakage monitoring module; The temperature of the liquid in the inner barrel is set to T1, the lowest temperature in the inner barrel when the heating belt is started is T2, and the highest temperature in the inner barrel when the heating is stopped is T3; When T2≤T1<T3, and the leakage monitoring module does not detect the leakage signal, the temperature control switch control module starts, and the heating belt starts to heat; When T1≥T3, and the leakage monitoring module does not detect the leakage signal, the temperature control switch control module is turned off, and the heating belt stops heating; When the leakage monitoring module detects a leakage signal, the alarm module is activated, the power supply is cut off, and the equipment stops running.
10. The temperature control method of the heat-insulating sand washing barrel according to claim 9, characterized in that: The lowest temperature T2 in the inner barrel is 20° C., the highest temperature T3 in the inner barrel is 24° C., and when a leakage signal occurs, the monitored current is greater than or equal to 30 mA.
Citation Information
Patent Citations
Control device and method for ultrasonic cleaning equipment of low turboshaft of aviation motor
CN103631292A
Washing machine
CN103726274A
Cutting logging washed -out sand bucket
CN205732121U
Heating and thermal insulating barrel
CN205963827U
Valve cleaning equipment with electric leakage detection and protection functions
CN214767366U