A lens laser cutting machine

Abstract

The present invention relates to the field of laser cutting technology, specifically to a lens laser cutting machine, comprising: a placement plate arranged on the processing table, the placement plate is hollow, and a layer of edge support is arranged on the inner ring; a second frame fixedly connected to the processing table; a coater slidably connected to the second frame, and a material capable of soaking anti-reflective coating is arranged at the lower part of the coater; a guide frame fixedly connected to the second frame, the coater is located below the guide frame, and an arc-shaped guide surface is arranged on the lower bottom surface of the guide frame; a reset spring fixedly connected between the coater and the second frame. The present invention adopts the method of coating an anti-reflective coating to reduce the reflection and scattering of the laser beam on the lens raw material plate, improve the utilization rate and cutting efficiency of the laser beam, reduce unnecessary energy consumption, and reduce costs. The method is simple to use, the processing method is direct, and there are no related side effects.

Description

Technical Field

[0001] The invention relates to the technical field of laser cutting, and in particular to an integrated lens laser cutting machine. Background Art

[0002] When producing lenses, in order to meet production needs, the raw material plates of the lenses must be precisely cut. In view of the brittle nature of the raw material plates of the lenses, the most commonly used cutting method is laser cutting technology. This technology uses a high-energy laser beam to precisely focus on the surface of the raw material plates of the lenses to produce cracks on the raw material plates of the lenses, thereby cutting the raw material plates of the lenses with preset contours. The cracking head will heat these cracks to achieve precise breaking and separation of the lenses. The advantage of laser cutting is that it can effectively reduce burrs on the edges of the lenses and improve the edge quality of the lenses.

[0003] However, when using laser cutting, since the material of the lens raw material plate has high reflection and scattering characteristics to the laser, this causes the energy of the laser beam to be dispersed, thereby affecting the cutting efficiency of the lens. In order to ensure the cutting quality and efficiency of the lens, it is necessary to increase the energy input of the laser beam, which will undoubtedly increase energy consumption. That is, the existing laser technology has defects that need to be overcome when cutting lenses. Summary of the invention

[0004] The present invention provides an integrated lens laser cutting machine, aiming to overcome the problem that the energy of the laser beam is easily dispersed during the lens cutting process.

[0005] The technical solution includes: a processing table; a first frame fixedly connected to the processing table, the first frame is connected to the CNC system signal; a laser head arranged on the first frame; a split head arranged on the first frame, the first frame controls the movement of the laser head and the split head; also includes: a placement plate arranged on the processing table, the placement plate is hollow, and a layer of edge support is arranged on its inner circle; a second frame fixedly connected to the processing table; a coater slidably connected to the second frame, the lower part of the coater is provided with a material that can be soaked with anti-reflective coating; a guide frame fixedly connected to the second frame, the coater is located below the guide frame, and the lower bottom surface of the guide frame is provided with an arc-shaped guide surface; a reset spring fixedly connected between the coater and the second frame.

[0006] Optionally, a mounting plate is fixedly connected to the processing table; a storage box is fixedly connected to the mounting plate, and the applicator can be moved to dock with the storage box.

[0007] Optionally, the transition position of the arc-shaped guide surface of the guide frame corresponds to the position of the upper side support of the placement plate.

[0008] Optionally, the placement tray is rotatably connected to the processing table; it also includes: a material receiving frame fixedly connected to the processing table, the material receiving frame is located below the placement tray; an inclined guide seat fixedly connected to the processing table, the inclined guide seat is located on the side where the rotation axis of the placement tray is located, and is docked with the placement tray.

[0009] Optionally, the bottom of the material receiving frame is inclined, and a material discharge port is provided at the lowest position of the bottom of the material receiving frame.

[0010] Optionally, the processing table is provided with a slide groove; a sliding frame slidably connected to the slide groove; a second motor fixedly connected to the sliding frame; a gear fixedly connected to the output end of the second motor; a tooth row fixedly connected to the processing table, the gear meshing with the tooth row; a protrusion fixedly connected to the rear side of the bottom of the placement plate, and the sliding frame can contact the protrusion during movement; an inclined plate fixedly connected to the front side of the bottom of the placement plate, the bottom of the inclined plate is low in the front and high in the back, and the sliding frame can contact the inclined plate during movement.

[0011] Optionally, it also includes: a suction machine fixedly connected to the first frame.

[0012] Optionally, it also includes: a suction nozzle arranged on the first frame, the suction nozzle is connected to the laser head, and the suction nozzle faces the laser head; and a connecting pipe fixedly connected between the suction machine and the suction nozzle.

[0013] 1. The present invention adopts the method of applying an anti-reflection coating to reduce the reflection and scattering of the laser beam on the lens raw material plate, thereby improving the utilization rate of the laser beam and the cutting efficiency, reducing unnecessary energy consumption, and reducing costs. The method is simple to use, the processing method is direct, and there is no related side effect. After the cutting is completed, the coating can be cleaned without adding too many cumbersome steps. Therefore, the present invention has a better use effect.

[0014] 2. The present invention provides a rotatable placement tray. Through the cooperation of the sliding frame, the protrusion and the inclined plate, the present invention can control the vibration of the placement tray to assist in the separation of the lenses so that the lenses can be better detached and collected uniformly, and can also control the rotation of the placement tray to uniformly collect the waste of lens raw material plates. That is, the present invention can separate and collect the lenses and waste, thereby improving the convenience of use of the present invention.

[0015] 3. The present invention provides a suction machine capable of sucking out the smoke generated during laser beam cutting to reduce the influence of the smoke on the laser beam cutting, that is, to deal with the factors affecting the cutting efficiency of the present invention, thereby further improving the cutting efficiency of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0017] Figure 2 It is a schematic diagram of the connection structure of the first frame, the laser head, the splitting head and the placement disk in the present invention.

[0018] Figure 3 It is a schematic diagram of the position structure of the storage box, the coater, the second frame and the guide frame in the present invention.

[0019] Figure 4 It is a schematic diagram of the connection structure between the coater and the second frame in the present invention.

[0020] Figure 5 It is an exploded view of the connection structure between the coater and the second frame in the present invention.

[0021] Figure 6 It is a schematic diagram of the position structure of the placement tray and the material receiving frame in the present invention.

[0022] Figure 7 It is a schematic diagram of the matching structure of the sliding frame, gear and gear row in the present invention.

[0023] Figure 8 It is an exploded view of the connection structure of the placement tray, the material receiving frame and the sliding frame in the present invention.

[0024] Fig. 9 It is a schematic diagram of the connection structure of the suction machine, the suction nozzle and the connecting pipe in the present invention.

[0025] The markings in the attached drawings are: 1-processing table, 2-first frame, 201-bottom frame, 202-cross frame, 203-moving seat, 3-laser head, 4-splitting head, 5-placing plate, 501-side support, 502-rotating rod, 6-mounting plate, 7-storage box, 701-first interface, 8-coater, 801-second interface, 9-second frame, 901-screw, 902-guide rod, 903-first electric Machine, 904-mounting block, 10-guide frame, 11-reset spring, 12-material receiving frame, 1201-discharging port, 13-inclined guide seat, 14-slide groove, 15-sliding frame, 1501-control shaft, 16-second motor, 17-gear, 18-tooth row, 19-bump, 20-inclined plate, 21-suction machine, 2101-fixed plate, 2102-connecting plate, 22-suction nozzle, 23-connecting pipe. DETAILED DESCRIPTION

[0026] It should be noted that the technical solution of the present invention will be described in detail and completely below in combination with the drawings provided by the present invention and the marks in the drawings, corresponding to the technical solution of the present invention. However, the described content must only be one of the embodiments presented by the technical solution of the present invention, and cannot cover all the contents of the present invention. Therefore, based on the embodiments listed in the present invention, any embodiments derived from the embodiments obtained by those skilled in the art without substantial creation shall fall within the scope of protection of the present invention.

[0027] Embodiment: A lens laser cutting machine, such as Figure 1-Figure 2 As shown, it includes: a processing table 1; a first frame 2 fixedly mounted on the processing table 1, the first frame 2 is connected to the CNC system signal, so that the first frame 2 is controlled and operated by the CNC system; a laser head 3 mounted on the first frame 2; a splitting head 4 mounted on the first frame 2, the first frame 2 controls the movement of the laser head 3 and the splitting head 4; a placement tray 5 arranged on the processing table 1, the placement tray 5 is hollow, and a layer of side support 501 is arranged on the inner circle thereof, and the raw material plate of the lens is supported by the side support 501 when placed on the placement tray 5;

[0028] like Figure 2-Figure 5 As shown, it includes: a mounting plate 6 fixedly mounted on the front side of the processing table 1; a storage box 7 fixedly mounted on the front side of the mounting plate 6, the storage box 7 stores anti-reflective paint, a row of first interfaces 701 are arranged on the storage box 7, and the first interfaces 701 are located on the rear side of the mounting plate 6; a second frame 9 mounted on the processing table 1; a coater 8 slidably mounted on the second frame 9, a material capable of soaking the anti-reflective paint, such as a sponge or cotton cloth, is arranged at the lower part of the coater 8, a row of second interfaces 801 are arranged on the front side of the coater 8, the number and position of the second interfaces 801 correspond to the first interfaces 701, and the movement of the coater 8 can make The second interface 801 is docked with the first interface 701, so that the anti-reflective coating in the storage box 7 can enter the coater 8, and the coater 8 can evenly infiltrate the anti-reflective coating on the material at its bottom; the guide frame 10 is fixedly mounted on the second frame 9, and the coater 8 is located below the guide frame 10. The lower bottom surface of the guide frame 10 is provided with an arc-shaped guide surface, which is higher at the front and lower at the back, and its transition position corresponds to the position of the front side support 501 on the mounting plate 6; the reset spring 11 is fixedly mounted between the coater 8 and the second frame 9, and the reset spring 11 keeps the coater 8 in contact with the bottom of the guide frame 10.

[0029] like Figure 2As shown, the first frame 2 includes: a base frame 201 fixedly mounted on the processing table 1, the base frame 201 is distributed in the front-rear direction; a cross frame 202 slidably mounted on the base frame 201, the base frame 201 controls the cross frame 202 to move forward and backward; a moving seat 203 slidably mounted on the cross frame 202, the cross frame 202 controls the moving seat 203 to move left and right, and the laser head 3 and the splitting head 4 are fixedly mounted on the moving seat 203.

[0030] like Figure 2-Figure 5 As shown, the second frame 9 includes: a screw 901 rotatably mounted on the mounting plate 6; a guide rod 902 fixedly mounted on the mounting plate 6; a first motor 903 fixedly mounted on the mounting plate 6, and the output end of the first motor 903 is fixed to the screw 901; mounting blocks 904 are respectively arranged on the screw 901 and the guide rod 902, the mounting block 904 on the screw 901 is threadedly mounted on the screw 901, and the mounting block 904 on the guide rod 902 is slidably mounted on the guide rod 902, a cam is arranged on the mounting block 904, and the applicator 8 is slidably mounted between the cams of the two mounting blocks 904, a reset spring 11 is sleeved on the cam of the mounting block 904, and both ends of the reset spring 11 are respectively fixedly mounted on the mounting block 904 and the applicator 8.

[0031] A proper amount of anti-reflective coating is loaded into the storage box 7, and the raw material plate of the lens is placed on the placement tray 5, and the position of the raw material plate of the lens is limited with the side support 501 to increase the placement stability of the raw material plate of the lens; after the loading is completed, the first motor 903 is controlled to start, and the screw 901 is driven to rotate. The screw 901 first controls the applicator 8 to move forward. When it moves to the transition position of the arc-shaped guide surface of the guide frame 10, the return spring 11 can restore the deformation and move the applicator 8 upward. Then, the applicator 8 continues to move forward to make the second interface 801 dock with the first interface 701, so that the anti-reflective coating enters the applicator. 8 and soaks the material at the bottom thereof, then, the screw 901 is reversed to control the applicator 8 to move backward, and at the transition position of the arc-shaped guide surface of the guide frame 10, the applicator 8 is controlled to move downward, so that the material at the bottom of the applicator 8 contacts the lens raw material plate, and the return spring 11 is stretched, so that the applicator 8 can evenly apply the anti-reflective coating on the lens raw material plate during the backward movement. By using the anti-reflective coating on the lens raw material plate, the reflection and scattering of the laser beam on the lens raw material plate are reduced, the utilization rate and cutting efficiency of the laser beam are improved, unnecessary energy consumption is reduced, and the cost is reduced;

[0032] After the anti-reflective coating is applied, the numerical control system is used to preset the moving paths of the laser head 3 and the splitting head 4. The numerical control system first controls the laser head 3 to move along the preset path through the first frame 2, thereby cutting a contour on the lens raw material plate. Then, the numerical control system controls the splitting head 4 to move along the preset path through the first frame 2, heats and splits the cut contour, thereby separating the lens from the lens raw material plate.

[0033] like Figure 6-Figure 8 As shown, a rotating rod 502 is arranged at the front side of the placing tray 5, and the placing tray 5 is rotatably mounted on the processing table 1 through the rotating rod 502; it also includes: a receiving frame 12 fixedly mounted on the processing table 1, the receiving frame 12 is located below the placing tray 5, and the lenses separated on the placing tray 5 will pass through the hollow position of the placing tray 5 and be collected in the receiving frame 12, the bottom of the receiving frame 12 is inclined, and a discharge port 1201 is arranged at the lowest position of the bottom of the receiving frame 12; an inclined guide seat 13 fixedly mounted on the processing table 1, the inclined guide seat 13 is located at the front side of the placing tray 5, and its top end is connected to the placing tray 5; slide grooves 14 are provided on both sides of the processing table 1; a sliding frame 15 slidably mounted on the slide grooves 14 The sliding frame 15 is provided with a control shaft 1501 in the sliding groove 14; the second motor 16 is fixedly mounted on the sliding frame 15; the gear 17 is fixedly mounted on the output end of the second motor 16; the gear row 18 is fixedly mounted on the lower part of the processing table 1, the gear 17 is meshed with the gear row 18, and the gear 17 rotates to cooperate with the gear row 18, so that the gear 17 will produce relative displacement with the gear row 18; the protrusion 19 is fixedly mounted on the rear side of the bottom of the placement plate 5, and the control shaft 1501 will contact the protrusion 19 during the movement; the inclined plate 20 is fixedly mounted on the front side of the bottom of the placement plate 5, and the control shaft 1501 will contact the inclined plate 20 during the movement, and the bottom of the inclined plate 20 is low at the front and high at the back.

[0034] After the cutting of the lens raw material plate is completed, the second motor 16 is started, and the gear 17 cooperates with the gear row 18 to control the sliding frame 15 to move forward. First, the control shaft 1501 on the sliding frame 15 contacts the protrusion 19, and the control shaft 1501 squeezes the protrusion 19 to move upward, so that the placement plate 5 moves upward, and the placement plate 5 falls after the control shaft 1501 is separated from the protrusion 19. In this way, during the contact between the control shaft 1501 and the protrusion 19, the placement plate 5 will be vibrated to assist the separation of the lenses, so that the lenses can fall off better, and then fall into the receiving frame 12, slide downward along the bottom of the receiving frame 12, and finally be uniformly collected from the position of the discharge port 1201; thereafter, the control shaft 1501 continues to move forward and contacts the inclined plate 20. Through the action of the inclined plate 20, the placement plate 5 is rotated upward, and the placement plate 5 is tilted, so that the waste of the lens raw material plate will slide forward along the placement plate 5 and the inclined guide seat 13, and finally be uniformly collected from the front side of the processing table 1. Therefore, by providing a rotating placement plate 5, and using the control shaft 1501, the protrusion 19 and the inclined plate 20 in combination, the lenses and the waste materials can be separated and collected, making the use of the cutting and splitting machine more convenient.

[0035] like Fig. 9As shown, it also includes: a fixing plate 2101 fixedly mounted on the horizontal frame 202; a connecting plate 2102 slidably mounted on the fixing plate 2101, the connecting plate 2102 being fixed to the movable seat 203; a suction machine 21 fixedly mounted on the fixing plate 2101; a suction nozzle 22 fixed on the connecting plate 2102, the suction nozzle 22 facing the laser head 3; a connecting tube 23 fixedly mounted between the suction machine 21 and the suction nozzle 22, the connecting tube 23 being a telescopic tube.

[0036] When the laser head 3 is cutting the contour, smoke will be generated. The suction machine 21 will suck out the smoke through the suction nozzle 22 to reduce the impact of this part of the smoke on the cutting work of the laser beam and ensure the cutting efficiency of the cutting machine; the suction nozzle 22 moves with the laser head 3, so that the smoke can be processed immediately, and the connecting tube 23 moves with the suction nozzle 22 and can be freely extended and retracted.

[0037] It should be noted that both the base frame 201 and the cross frame 202 are equipped with built-in moving components. The moving component on the base frame 201 can drive the cross frame 202 to move forward and backward; the moving component on the cross frame 202 can drive the moving seat 203 to move left and right; a switch is provided on the first interface 701, and when the second interface 801 is docked with the first interface 701, the switch is automatically turned on, and when the second interface 801 is separated from the first interface 701, the switch is automatically turned off to prevent the anti-reflective coating in the storage box 7 from flowing out.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention. The above description is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and variations can be made without departing from the technical principles of the present invention. These improvements and variations should also be regarded as the protection scope of the present invention.

Claims

1. A lens laser cutting machine, comprising: A processing table (1); a first frame (2) fixedly connected to the processing table (1), the first frame (2) being connected to a numerical control system signal and being controlled by the numerical control system; a laser head (3) arranged on the first frame (2); a splitting head (4) arranged on the first frame (2), the first frame (2) controlling the movement of the laser head (3) and the splitting head (4); characterized in that it also includes: a placement tray (5) arranged on the processing table (1), the placement tray (5) being hollow, and a layer of side supports (501) being arranged on its inner ring, and a raw material plate of a lens being supported by the side supports (501) when placed on the placement tray (5); a laser head (3) arranged on the first frame (2); a splitting head (4) arranged on the first frame (2), and the first frame (2) controlling the movement of the laser head (3) and the splitting head (4); characterized in that it also includes: a placement tray (5) arranged on the processing table (1), the placement tray (5) being hollow, and a layer of side supports (501) being arranged on its inner ring, and a raw material plate of a lens being supported by the side supports (501) when placed on the placement tray (5); a laser head (3) arranged on the processing table (1) A second frame (9); a coater (8) slidably connected to the second frame (9), a material capable of being soaked in an anti-reflective coating being provided at the bottom of the coater (8), and the coater (8) uniformly soaks the anti-reflective coating on the material at the bottom thereof; a guide frame (10) fixedly connected to the second frame (9), the coater (8) being located below the guide frame (10), and a curved guide surface being provided on the bottom surface of the guide frame (10) to guide the coater (8) to move up and down; a return spring (11) fixedly connected between the coater (8) and the second frame (9), the return spring (11) acting to keep the coater (8) in contact with the bottom of the guide frame (10); It also includes: a mounting plate (6) fixedly connected to the processing table (1); a storage box (7) fixedly connected to the mounting plate (6), the storage box (7) storing anti-reflection paint, and the coater (8) can be moved to dock with the storage box (7) so that the anti-reflection paint in the storage box (7) can enter the coater (8); The transition position of the arc-shaped guide surface of the guide frame (10) corresponds to the position of the upper support (501) of the placement plate (5).

2. The lens laser cutting machine according to claim 1, characterized in that: The placement plate (5) is rotatably connected to the processing table (1); and further comprises: a material receiving frame (12) fixedly connected to the processing table (1), the material receiving frame (12) being located below the placement plate (5); and an inclined guide seat (13) fixedly connected to the processing table (1), the inclined guide seat (13) being located on the side of the rotation axis of the placement plate (5) and docking with the placement plate (5).

3. The lens laser cutting machine according to claim 2, characterized in that: The bottom of the material receiving frame (12) is inclined, and a material outlet (1201) is provided at the lowest position of the bottom of the material receiving frame (12).

4. The lens laser cutting machine according to claim 3, characterized in that: The processing table (1) is provided with a slide groove (14); and further comprises: a slide frame (15) slidably connected to the slide groove (14); a second motor (16) fixedly connected to the slide frame (15); a gear (17) fixedly connected to the output end of the second motor (16); a gear row (18) fixedly connected to the processing table (1), the gear (17) meshing with the gear row (18); a protrusion (19) fixedly connected to the rear side of the bottom of the placement plate (5), and the slide frame (15) can contact the protrusion (19) during movement; and an inclined plate (20) fixedly connected to the front side of the bottom of the placement plate (5), the bottom of the inclined plate (20) being lower at the front and higher at the rear, and the slide frame (15) can contact the inclined plate (20) during movement.

5. The integrated lens laser cutting machine according to claim 4, characterized in that: Also includes: A suction machine (21) is fixedly connected to the first frame (2), and the suction machine (21) is used to suck out smoke generated when the laser head (3) cuts a contour.

6. The integrated lens laser cutting machine according to claim 5, characterized in that: Also includes: A suction nozzle (22) is arranged on the first frame (2), the suction nozzle (22) is connected to the laser head (3) and moves synchronously therewith, and the suction nozzle (22) faces the laser head (3); and a connecting pipe (23) is fixedly connected between the suction machine (21) and the suction nozzle (22).

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