Jig for automatically cleaning waste materials after waste ejection
By designing automatic cleaning waste fixtures for die-cutting product processing, the problems of round hole waste removal and manual cleaning in the prior art have been solved, automatic waste cleaning has been realized, and production efficiency and product quality have been improved.
Patent Information
- Application Number
- CN202311064136.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-23
- Publication Date
- 2025-03-04
AI Technical Summary
In the processing of existing die-cut products, the waste materials for round holes are eliminated. The existing technology requires targeted adjustment of the waste discharge structure, which is costly, and the waste-topping method requires manual and regular cleaning, which has problems such as full waste and running out.
A fixture is designed for automatic cleaning of waste after top waste, including matching top plates and bottom plates. The top plate is equipped with round hole cutters and round holes top waste needles. The bottom plate is equipped with blanking troughs and blanking holes. The waste discharge plate is equipped with inclined waste discharge troughs. After the waste is filled in the blanking trough, it falls to the waste discharge trough, and falls into the waste collection trough that comes with the inclined trough.
It realizes automatic cleaning of waste after the waste is over, avoids manual shutdown and cleaning, ensures effective collection and cleaning of waste, and solves the problems of waste filling and running out.
Smart Images

Figure CN119550422A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of die-cutting parts processing, and in particular to a jig for automatically cleaning waste materials after pushing waste materials. Background Art
[0002] Many die-cut products have round holes. During processing, how to remove the waste in the round holes has always been a difficult problem. In the prior art, when batch-producing die-cut products with round holes, it is considered to use a round roller cutter or a hardware die punching method. These two methods can remove 98% or more of the waste from the round holes. However, the above two methods are not universal waste removal methods. For each die-cut product, the waste removal structure needs to be adjusted in a targeted manner, which makes the cost very high.
[0003] In addition, you can also use the knife film for self-priming, but self-priming sometimes leaves an impression on the surface of the round hole, so it cannot be used for products with high requirements. Or you can choose the method of pushing the waste, that is, after the round hole knife die is punched, add a pin to the corresponding position behind the knife die to push the waste into the groove of the lower plate of the knife die, so that the waste is pushed out, but there is a problem that the waste is pushed into the blanking chute, and it is necessary to stop the machine regularly for manual cleaning, and the blanking chute is filled with waste, the waste cannot be discharged cleanly, and the waste runs out and falls on the product, causing dirt and defects. Summary of the invention
[0004] The purpose of the present invention is to provide a jig for automatically cleaning waste after pushing waste in order to overcome at least one of the defects of the above-mentioned prior art.
[0005] The purpose of the present invention can be achieved by the following technical solutions:
[0006] A jig for automatically cleaning waste after ejecting waste, comprising a top plate and a bottom plate that match each other; the top plate comprises at least one row of round hole knife lines and at least one row of round hole ejecting waste needles parallel to the round hole knife lines; the bottom plate comprises a blanking trough, and blanking holes arranged in the blanking trough and opposite to the positions of the round hole ejecting waste needles; the jig is also provided with a waste discharge plate, waste discharge inclined grooves are arranged at both ends of the waste discharge plate, and the bottom plate is installed between the waste discharge inclined grooves.
[0007] Furthermore, the diameter of the waste needle at the top of the round hole is 0.3-0.6 mm smaller than the punching diameter of the round hole knife line. Preferably, the diameter of the waste needle at the top of the round hole is about 0.5 mm smaller than the punching diameter of the round hole knife line.
[0008] Furthermore, the diameter of the blanking hole is 0.3-0.6 mm larger than the punching diameter of the round hole cutter line. Preferably, the diameter of the blanking hole is about 0.5 mm larger than the punching diameter of the round hole cutter line.
[0009] Furthermore, the height of the blanking groove is 2-4 mm, preferably about 3 mm.
[0010] Furthermore, the inclination angle between the waste discharge chute and the horizontal plane is 15-20 degrees. In this way, when the waste is filled in the material drop chute of the bottom plate, it will fall into the waste discharge chute of the waste discharge plate. The waste discharge chute is inclined, and the waste will fall to the edge and then be collected in the waste chute of the die-cutting machine.
[0011] Furthermore, at least two groups of positioning hole guide columns are provided on both sides of the top plate, and the positioning hole guide columns are located on the circular hole cutter line and the extension line of the straight line where the circular hole cutter line is located.
[0012] Furthermore, guide post holes corresponding to the positions of the guide posts in the positioning holes are provided on both sides of the bottom plate.
[0013] Furthermore, one end of the positioning hole guide post inserted into the guide post hole is tapered.
[0014] Furthermore, a group of positioning hole cutter lines are provided on both sides of the top plate, and the positioning hole cutter lines are located on the extension lines of the straight lines where the positioning hole guide columns on the same side are located.
[0015] Furthermore, the distance between the positioning hole cutter line and the positioning hole guide column is equal to the distance between the positioning hole guide columns on the same side.
[0016] Furthermore, the positioning hole cutter line is located on a side away from the waste needle at the top of the round hole.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] (1) In the jig provided in the present invention, when the waste material is filled in the material drop groove of the bottom plate, it will fall into the waste discharge chute of the waste discharge plate. The waste discharge chute is inclined, and the waste material will fall to the edge and then be collected in the waste chute of the die-cutting machine.
[0019] (2) The jig provided in the present invention does not require manual shutdown to clean up waste materials, and the waste materials will fall into the waste collection trough of the die-cutting machine along the inclined trough. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is a front view of the top plate in the embodiment;
[0021] Figure 2 is a side view of the top plate in the embodiment;
[0022] Figure 3 is a front view of the bottom plate in the embodiment;
[0023] Figure 4 is a side view of the top plate in the embodiment;
[0024] Figure 5A schematic diagram of a waste discharge plate in an embodiment;
[0025] Figure 6 This is a schematic diagram of the assembly between the bottom plate and the waste discharge plate in the embodiment;
[0026] Figure 7 A schematic diagram of a jig in an embodiment being assembled on a die-cutting machine;
[0027] Numbers in the figure: 1-top plate; 11-circular hole cutter line; 12-circular hole top waste needle; 13-positioning hole guide pin; 14-positioning hole cutter line; 2-bottom plate; 21-blank hole; 22-guide post hole; 23-blank trough; 3-waste discharge plate; 31-waste discharge chute; 4-die-cutting machine; a-position of fixture; b-position of waste collection trough of die-cutting machine DETAILED DESCRIPTION
[0028] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.
[0029] Example
[0030] A jig for automatically cleaning waste after pushing waste, see Figure 1-6 , including a top plate 1 and a bottom plate 2 that match each other; the top plate 1 includes a row of round hole cut lines 11 and a row of round hole top waste needles 12 parallel to the round hole cut lines 11; the bottom plate 2 includes a blanking trough 23, and a blanking hole 21 arranged in the blanking trough 23 and opposite to the round hole top waste needle 12; the fixture is also provided with a waste discharge plate 3, and waste discharge chute 31 is provided at both ends of the waste discharge plate 3, and the bottom plate 2 is installed between the waste discharge chute 31. The diameter of the round hole top waste needle 12 is about 0.5mm smaller than the punching diameter of the round hole cut line 11. The diameter of the blanking hole 21 is about 0.5mm larger than the punching diameter of the round hole cut line 11. The height of the blanking trough 23 is about 3mm. The inclination angle between the waste discharge chute 31 and the horizontal plane is 15-20°.
[0031] See Figure 1 , Figure 3 , two groups of positioning hole guide pins 13 are also provided on both sides of the top plate 1, and the positioning hole guide pins 13 are located on the circular hole cutter line 11 and the extension line of the straight line where the circular hole cutter line 11 is located. Guide pin holes 22 corresponding to the positions of the positioning hole guide pins 13 are provided on both sides of the bottom plate 2. A group of positioning hole cutter lines 14 are also provided on both sides of the top plate 1, and the positioning hole cutter lines 14 are located on the extension line of the straight line where the positioning hole guide pins 13 on the same side are located. The distance between the positioning hole cutter lines 14 and the positioning hole guide pins 13 is equal to the distance between the positioning hole guide pins 13 on the same side. The positioning hole cutter lines 14 are located on the side away from the circular hole top waste needle 12.
[0032] Working principle:
[0033] In this embodiment, the top plate 1 of the jig is installed on the upper die of the die-cutting machine 4, and the waste discharge plate 3 with the bottom plate 2 installed is installed on the lower die of the die-cutting machine 4. When the waste is filled in the blanking groove 23 of the bottom plate 2, it will fall into the waste discharge chute 31 of the waste discharge plate 3. The waste discharge chute 31 is inclined, and the waste will fall to the edge and then be collected in the waste chute of the die-cutting machine. In other words, after the die-cutting machine 4 is installed with the jig designed in this embodiment, there is no need to manually stop the machine to clean the waste. The waste will fall into the waste collection chute of the die-cutting machine 4 along the waste discharge chute 31.
[0034] The above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.
Claims
1. A jig for automatically cleaning waste after pushing waste, characterized in that: It comprises a top plate (1) and a bottom plate (2) that match each other; The top plate (1) comprises at least one row of round hole cutting lines (11) and at least one row of round hole top waste needles (12) parallel to the round hole cutting lines (11); The bottom plate (2) comprises a blanking groove (23), and a blanking hole (21) arranged in the blanking groove (23) and opposite to the position of the round hole top waste needle (12); The fixture is also provided with a waste discharge plate (3), both ends of the waste discharge plate (3) are provided with waste discharge chute (31), and the bottom plate (2) is installed between the waste discharge chute (31).
2. A jig for automatically cleaning waste after pushing waste according to claim 1, characterized in that: The diameter of the round hole top waste needle (12) is 0.3-0.6 mm smaller than the punching diameter of the round hole knife line (11).
3. The jig for automatically cleaning waste after pushing waste according to claim 1 is characterized in that: The diameter of the blanking hole (21) is 0.3-0.6 mm larger than the punching diameter of the circular hole cutter line (11).
4. The jig for automatically cleaning waste after pushing waste according to claim 1 is characterized in that: The height of the blanking groove (23) is 2-4 mm.
5. The jig for automatically cleaning waste after pushing waste according to claim 1 is characterized in that: The inclination angle between the waste discharge chute (31) and the horizontal plane is 15-20°.
6. The jig for automatically cleaning waste after pushing waste according to claim 1 is characterized in that: At least two groups of positioning hole guide columns (13) are also provided on both sides of the top plate (1), and the positioning hole guide columns (13) are located on the circular hole cutter line (11) and the extension line of the straight line where the circular hole cutter line (11) is located.
7. A jig for automatically cleaning waste after pushing waste according to claim 6, characterized in that: Guide post holes (22) corresponding to the positions of the positioning hole guide posts (13) are provided on both sides of the bottom plate (2).
8. The jig for automatically cleaning waste after pushing waste according to claim 6, characterized in that: A group of positioning hole cutter lines (14) are also provided on both sides of the top plate (1), and the positioning hole cutter lines (14) are located on the extension lines of the straight lines where the positioning hole guide pillars (13) on the same side are located.
9. A jig for automatically cleaning waste after pushing waste according to claim 8, characterized in that: The distance between the positioning hole cutter line (14) and the positioning hole guide column (13) is equal to the distance between the positioning hole guide columns (13) on the same side.
10. The jig for automatically cleaning waste after pushing waste according to claim 8, characterized in that: The positioning hole cutter line (14) is located at a side away from the waste needle (12) at the top of the circular hole.
Citation Information
Patent Citations
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