Multi-functional bowl filling machine
The design of the multi-functional potting machine solves the problem of insufficient adaptability of existing potting machines when handling thin-walled and thick-walled ceramic parts. It achieves efficient and stable transfer and potting operations, reduces labor intensity and production costs, and supports automated production.
Patent Information
- Application Number
- CN202411737379.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2044-11-29
AI Technical Summary
Existing potting machines are not adaptable enough to handle thin-walled and thick-walled ceramic parts, resulting in different operating methods, making it difficult to efficiently and stably transfer and pot fill, leading to high labor intensity and high costs.
Design a multi-functional bowl filling machine, including a product feeding and conveying component, a material blocking and limiting component, an empty bowl conveying mechanism, a gripping and transferring mechanism, and a side pushing component. A single device can realize the separate transfer and bowl filling of thin-walled and thick-walled parts, and utilize different bowl structures to meet the needs of products with different thicknesses.
It enables efficient and stable transfer and loading of thin-walled and thick-walled ceramic parts, reduces manual intervention, lowers labor intensity and production costs, improves production efficiency, and supports automated and intelligent production.
Smart Images

Figure CN119551417B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of powder forming blank part product transfer, in particular, to a multifunctional bowl loading machine. BACKGROUND
[0002] The information provided in this section is for the purpose of generally presenting the context of the present application. The work of the presently named inventors, to the extent the descriptions are described in this section, as well as aspects of the descriptions may not constitute prior art to the present application, either expressly or by implication.
[0003] In the field of ceramic part product production and processing technology, it is necessary to load the pressed ceramic part product into a bowl, and then the part product is fired together with the bowl. The traditional ceramic product loading process usually adopts manual operation, which has high labor intensity and labor amount. The existing technology has also developed related bowl loading machines, such as a ceramic product bowl loading and storage device disclosed in Chinese patent No. CN213678510U, which can effectively improve the efficiency of ceramic part product loading.
[0004] However, the adaptability of the existing bowl loading device to ceramic part products is difficult to further improve. For example, there are differences between the bowl needed for thin-walled (2-4mm thick) ceramic products and the bowl needed for thick-walled (5-8mm thick) ceramic products. The operation mode of part product grabbing and transfer is also different. Therefore, it is necessary to expand the functionality of the bowl loading machine to have better adaptability. The present application proposes a functional expansion improvement to realize parallel transfer of powder forming blank part products, making it more stable and reliable, more suitable for production, and improving the production and transfer efficiency of part products as a whole, and reducing the overall manufacturing cost of the device.
[0005] It should be noted that the information disclosed in the above background section is only used to strengthen the understanding of the background of the present application, and therefore can include information that does not constitute prior art known to those of ordinary skill in the art. SUMMARY
[0006] The inventors have found that for thin-walled ceramic part products, a bowl with a flat bottom plate can be used for carrying, which does not affect the uniformity of the thin-walled part product as a whole and the final product quality. For thick-walled part products, a bowl with strip-shaped grooves arranged on the bottom plate can be used for carrying, which can ensure the uniform heating effect of the bottom of the thick-walled part product. The thick-walled part products at each row of strip-shaped grooves need to be arranged and stacked in turn, so as to ensure that each row of part products remains stable.
[0007] In view of at least one of the above technical problems, the present application provides a multifunctional bowl loading machine, which can realize the transfer and bowl loading requirements of thin-walled part products and thick-walled part products respectively through one device, expand the functionality of the bowl loading device, and improve the functional integration and adaptability of the device.
[0008] According to an aspect of the present application, a multifunctional bowl loading machine is provided, comprising a mounting frame, and a product feeding conveying assembly, a side pushing assembly, a blocking limiting assembly, an empty bowl conveying mechanism, a grabbing and transferring mechanism, a product bowl loading mechanism, and a discharge conveying belt arranged on the mounting frame:
[0009] The product feeding conveying assembly is used for conveying part products.
[0010] The blocking limiting assembly is located above the product feeding conveying assembly, and is used for sequentially blocking and limiting the part products conveyed by the product feeding conveying assembly to form a row of connected straight lines.
[0011] The part products include thin-walled products and thick-walled products.
[0012] The empty bowl conveying mechanism, the grabbing and transferring mechanism, the product bowl loading mechanism, and the discharge conveying belt are all arranged beside the product feeding conveying assembly, the empty bowl conveying mechanism and the discharge conveying belt are arranged on opposite sides of the product bowl loading mechanism, the empty bowl conveying mechanism is used for conveying bowl bodies, the empty bowl conveying mechanism is provided with an empty bowl pushing assembly, the empty bowl pushing assembly is used for pushing the bowl bodies on the empty bowl conveying mechanism to the product bowl loading mechanism, the grabbing and transferring mechanism is used for grabbing and transferring the thin-walled products limited by the blocking limiting assembly on the product feeding conveying assembly into the bowl bodies on the product bowl loading mechanism, the empty bowl pushing assembly is also used for pushing the next bowl body on the empty bowl conveying mechanism into the product bowl loading mechanism after the bowl bodies on the product bowl loading mechanism are filled, and driving the bowl bodies filled with part products on the product bowl loading mechanism to be pushed out to the discharge conveying belt through the next bowl body, and the discharge conveying belt is used for conveying the bowl bodies filled with part products.
[0013] The side pushing assembly is arranged beside the product feeding conveying assembly, the side pushing assembly and the product bowl loading mechanism are located on opposite sides of the product feeding conveying assembly, and the side pushing assembly is used for pushing the thick-walled products limited by the blocking limiting assembly on the product feeding conveying assembly into the product bowl loading mechanism.
[0014] In some embodiments of the present application, the blocking limiting assembly comprises a blocking cylinder, a blocking limiting piece, and a blocking support, the blocking support is arranged at the end of the product feeding conveying assembly, the blocking cylinder is arranged on the blocking support, the bottom end of the piston rod of the blocking cylinder is connected with the blocking limiting piece, the blocking cylinder is used for driving the blocking limiting piece to ascend and descend along a direction perpendicular to the product feeding conveying assembly, and sequentially blocking and limiting the part products fed by the product feeding conveying assembly to form a row of straight lines when the blocking limiting piece approaches the product feeding conveying assembly.
[0015] In some embodiments of the present application, the product feeding conveying assembly comprises a feeding conveying belt for conveying part products, and two limiting stoppers symmetrically arranged on opposite sides of the feeding conveying belt along the conveying direction of the feeding conveying belt, the two limiting stoppers being used to form limiting cavities to limit the part products on the feeding conveying belt; a strip-shaped limiting groove with one end opening is arranged on the limiting stopper, the strip-shaped limiting groove being used to abut against the limiting cavities and sequentially block the part products to form a straight line.
[0016] In some embodiments of the present application, the empty pot conveying mechanism comprises an empty pot conveying belt for conveying empty pot bodies, and two limiting stoppers arranged on opposite sides of the empty pot conveying belt along the conveying direction of the empty pot conveying mechanism, the two limiting stoppers being used to form empty pot limiting cavities to limit the pot bodies on the empty pot conveying belt.
[0017] In some embodiments of the present application, the empty pot pushing assembly comprises an empty pot cylinder bracket, an empty pot pushing member, and an empty pot cylinder, the empty pot cylinder bracket being arranged on the mounting frame and above the empty pot conveying belt, the empty pot cylinder being arranged on the empty pot cylinder bracket and arranged vertically to the conveying direction of the empty pot conveying belt, the empty pot cylinder being connected with the empty pot pushing member, the empty pot cylinder being used to push the empty pot pushing member to move and push the pot bodies on the empty pot conveying belt into the product pot feeding mechanism through the empty pot pushing member.
[0018] In some embodiments of the present application, the first end of the empty pot pushing member is connected with the piston rod of the empty pot cylinder, and the second end of the empty pot pushing member is provided with a pushing part, the pushing part being used to abut against the pot bodies on the empty pot conveying belt and push the pot bodies when the empty pot pushing member moves.
[0019] In some embodiments of the present application, the grabbing and transferring mechanism comprises a horizontal linear driving device, a vertical linear driving device, and a vacuum pumping device, two transferring brackets are arranged on the mounting frame, a transferring beam is connected between the two transferring brackets, the transferring beam is located above the product feeding conveying assembly and the product pot feeding mechanism, the horizontal linear driving device is arranged on the transferring beam, the vertical linear driving device is connected with the horizontal linear driving device, the vacuum pumping device is connected with the vertical linear driving device, the horizontal linear driving device is used to drive the vertical linear driving device and the vacuum pumping device to move horizontally, the vertical linear driving device is used to drive the vacuum pumping device to move vertically, and the vacuum pumping device is used to adsorb the thin-walled products on the product feeding conveying assembly.
[0020] In some embodiments of the present application, the product feeding mechanism comprises a pressing limiting assembly, an empty pot carrier, an empty pot linear driving device and an angle adjusting assembly. The empty pot carrier is connected with the empty pot linear driving device. The empty pot linear driving device is used to drive the empty pot carrier to move in a direction perpendicular to the product feeding conveying assembly. The empty pot carrier is used to support the pot body. The pressing limiting assembly is arranged on the empty pot carrier and is used to press and limit the pot body to be fixed on the empty pot carrier. The angle adjusting assembly is arranged on the mounting frame and is used to support and drive the empty pot linear driving device to rotate so as to adjust the angle between the empty pot linear driving device and the top surface of the mounting frame.
[0021] In some embodiments of the present application, one side of the empty pot carrier is provided with a blocking wall. The pressing limiting assembly is arranged on the side of the empty pot carrier opposite to the blocking wall. The pressing limiting assembly comprises a pressing cylinder and a pressing piece connected with the pressing cylinder. The pressing cylinder is used to drive the pressing piece to move and press the pot body on the empty pot carrier to be limited on the blocking wall.
[0022] In some embodiments of the present application, the angle adjusting assembly comprises an angle adjusting cylinder, a pulling piece, a mounting shaft and a pot feeding mechanism bottom plate. The pot feeding mechanism bottom plate is used to support and fix the empty pot linear driving device. The mounting shaft is fixedly connected with the pot feeding mechanism bottom plate. Both ends of the mounting shaft are arranged on the mounting seat through the shaft mounting seat. The cylinder body of the angle adjusting cylinder is hinged on the mounting frame. The first end of the pulling piece is fixedly connected with the mounting shaft. The second end of the pulling piece is hinged with the piston rod of the angle adjusting cylinder. The angle adjusting cylinder is used to drive the mounting shaft to rotate through the pulling piece, and in turn drives the pot feeding mechanism bottom plate to rotate around the mounting shaft.
[0023] The present application has the following beneficial effects:
[0024] The multifunctional bowl filling machine transports part products through a product feeding and conveying assembly, feeds and conveys empty bowl bodies through an empty bowl conveying mechanism, and the empty bowl conveying mechanism is provided with an empty bowl pushing assembly, which can push the empty bowl bodies on the empty bowl conveying mechanism into the product bowl feeding mechanism; the part products fed in sequence are blocked and limited by the material blocking and limiting assembly on the product feeding and conveying assembly to form a row of connected straight lines, and then if they are thin-walled products, the thin-walled part products can be grabbed and transported to the empty bowl bodies on the product bowl feeding mechanism through the grabbing and transporting mechanism; after the bowl bodies in the product bowl feeding mechanism are filled, the empty bowl bodies on the empty bowl conveying mechanism are pushed, and then the filled bowl bodies on the product bowl feeding mechanism are extruded and pushed out onto the discharge conveying belt, so as to realize the rotation and update of the bowl bodies on the product bowl feeding mechanism for the next bowl filling operation. For thick-walled part products, considering the unstable grabbing and the need to accumulate and arrange the bowl bodies into the bottom strip-shaped groove, etc., the part products arranged in a straight line can be pushed into the bowl bodies on the product bowl feeding mechanism in batches through the side pushing assembly. In this way, the bowl filling operation can be performed on the thin-walled part products or the thick-walled part products respectively, and the manual intervention operation is not needed throughout, which greatly reduces the workload and working strength of manual bowl filling, and the overall bowl filling efficiency is very high. Since only one device is needed to realize the working requirements of different working conditions, the number of devices can be effectively reduced, the need to frequently replace and install different transporting and bowl filling devices is avoided, the overall production and processing cost is reduced, the production efficiency is improved, the factory can realize the transformation of automatic and intelligent production standards, and the device has good market promotion value.
[0025] Of course, implementing any product of the present application does not necessarily need to achieve all the advantages described above. In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0026] The accompanying drawings, which form a part of this application, are included to provide a further understanding of the application and are incorporated in and constitute a part of this application. The embodiments illustrated in the drawings, and their description, serve to explain the application without limiting it. In the drawings:
[0027] Figure 1 is a schematic diagram of the overall structure of the preferred embodiment of the present application;
[0028] Figure 2 is a schematic diagram of the top of the mounting frame of the preferred embodiment of the present application;
[0029] Figure 3 is a schematic diagram of the product feeding and conveying assembly part of the preferred embodiment of the present application;
[0030] Figure 4 is a structural schematic diagram of the empty pot conveying mechanism of the preferred embodiment of the present application;
[0031] Figure 5 is a structural schematic diagram of the grabbing and transferring mechanism of the preferred embodiment of the present application;
[0032] Figure 6 is a mounting schematic diagram of the vacuumizing device of the preferred embodiment of the present application;
[0033] Figure 7 is a position schematic diagram of the product entering pot mechanism of the preferred embodiment of the present application;
[0034] Figure 8 is a position schematic diagram of the auxiliary discharging plate of the preferred embodiment of the present application;
[0035] Figure 9 is a structural schematic diagram of the product entering pot mechanism of the preferred embodiment of the present application;
[0036] Figure 10 is a mounting schematic diagram of the angle adjusting cylinder of the preferred embodiment of the present application;
[0037] Figure 11 is a structural schematic diagram of the pressing and limiting assembly of the preferred embodiment of the present application;
[0038] Legend: 100, part product; 200, pot body; 1, mounting frame; 11, transferring support; 12, transferring beam; 2, product feeding conveying assembly; 21, feeding conveying belt; 22, limiting stop piece; 23, auxiliary discharging plate; 3, side pushing assembly; 31, side pushing cylinder; 32, side pushing piece; 4, material stopping and limiting assembly; 41, material stopping cylinder; 42, material stopping and limiting piece; 43, material stopping support; 5, empty pot conveying mechanism; 51, empty pot conveying belt; 52, empty pot pushing assembly; 521, empty pot cylinder support; 522, empty pot pushing piece; 523, pushing part; 524, empty pot cylinder; 6, grabbing and transferring mechanism; 61, horizontal linear driving device; 62, vertical linear driving device; 63, connecting arm; 64, biasing cylinder; 65, vacuumizing device; 651, suction cup mounting hole; 7, product entering pot mechanism; 71, pressing cylinder; 72, pressing piece; 73, empty pot bearing piece; 74, empty pot linear driving device; 75, angle adjusting assembly; 751, angle adjusting cylinder; 752, pulling piece; 753, mounting rotating shaft; 754, entering pot mechanism bottom plate; 755, rotating shaft mounting seat; 76, first buffering piece; 77, second buffering piece; 78, pushing and connecting cylinder; 79, pushing and connecting sliding plate; 8, discharging conveying belt. DETAILED DESCRIPTION
[0039] The embodiments of the present application are described in detail below with reference to the accompanying drawings, but the present application can be implemented in various different ways as defined and covered by the following description.
[0040] A multifunctional pot loading machine for transferring thin-walled or thick-walled part products 100 and loading the part products 100 into a pot body 200, the multifunctional pot loading machine comprises a mounting frame 1, and a product feeding conveying assembly 2, a side pushing assembly 3, a material blocking limiting assembly 4, a empty pot conveying mechanism 5, a grabbing and transferring mechanism 6, a product pot loading mechanism 7 and a discharge conveying belt 8 arranged on the mounting frame 1:
[0041] The product feeding conveying assembly 2 is used for conveying the part products 100;
[0042] The material blocking limiting assembly 4 is located above the product feeding conveying assembly 2, and the material blocking limiting assembly 4 is used for sequentially blocking and limiting the part products 100 conveyed by the product feeding conveying assembly 2 to form a row of connected straight lines;
[0043] The part products 100 include thin-walled products and thick-walled products;
[0044] The empty pot conveying mechanism 5, the grabbing and transferring mechanism 6, the product pot loading mechanism 7 and the discharge conveying belt 8 are all arranged beside the product feeding conveying assembly 2, the empty pot conveying mechanism 5 and the discharge conveying belt 8 are arranged on opposite sides of the product pot loading mechanism 7, the empty pot conveying mechanism 5 is used for conveying the pot body 200, the empty pot conveying mechanism 5 is provided with an empty pot pushing assembly 52, the empty pot pushing assembly 52 is used for pushing the pot body 200 on the empty pot conveying mechanism 5 to the product pot loading mechanism 7; the grabbing and transferring mechanism 6 is used for grabbing and transferring the thin-walled products limited by the material blocking limiting assembly 4 on the product feeding conveying assembly 2 into the pot body 200 on the product pot loading mechanism 7, the empty pot pushing assembly 52 is also used for pushing the next pot body 200 on the empty pot conveying mechanism 5 into the product pot loading mechanism 7 after the pot body 200 on the product pot loading mechanism 7 is filled, and driving the pot body 200 filled with the part products 100 on the product pot loading mechanism 7 to be pushed out to the discharge conveying belt 8 through the next pot body 200, the discharge conveying belt 8 is used for conveying the pot body 200 filled with the part products 100;
[0045] The side pushing assembly 3 is arranged beside the product feeding conveying assembly 2, the side pushing assembly 3 and the product pot loading mechanism 7 are located on opposite sides of the product feeding conveying assembly 2, and the side pushing assembly 3 is used for pushing the thick-walled products limited by the material blocking limiting assembly 4 on the product feeding conveying assembly 2 into the product pot loading mechanism 7.
[0046] The meaning of the "pot body 200" here refers to a container for accommodating the part product 100. In some embodiments, the pot body 200 is a top-open frame structure. For thin-walled part products 100, the bottom plate of the pot body 200 is a flat structure. For thick-walled part products 100, the bottom plate of the pot body 200 is a structure with a strip-shaped groove. In this way, different pot bodies 200 can be adapted to the kiln firing requirements of different part products 100.
[0047] The multifunctional pot loading machine of the present application transports the part product 100 through the product feeding and conveying assembly 2, feeds the empty pot body 200 through the empty pot conveying mechanism 5, and sets the empty pot pushing assembly 52 on the empty pot conveying mechanism 5. The empty pot pushing assembly 52 can push the empty pot body 200 on the empty pot conveying mechanism 5 into the product pot loading mechanism 7. The part product 100 fed in sequence is blocked and positioned by the blocking and positioning assembly 4 on the product feeding and conveying assembly 2 to form a row of connected straight lines. Then, if it is a thin-walled product, the thin-walled part product 100 can be grabbed and transferred to the empty pot body 200 on the product pot loading mechanism 7 by the grabbing and transferring mechanism 6. The empty pot pushing assembly 52 can also push the empty pot body 200 on the empty pot conveying mechanism 5 after the pot body 200 of the product pot loading mechanism 7 is full, thereby extruding and pushing the full pot body 200 on the product pot loading mechanism 7 onto the discharge conveying belt 8, realizing the rotation and update of the pot body 200 on the product pot loading mechanism 7, and facilitating the pot loading operation again. For thick-walled part products 100, considering the instability of grabbing and the need to accumulate and arrange into the pot body 200 with a strip-shaped groove on the bottom plate, etc., the part products 100 arranged in a straight line can be pushed into the pot body 200 on the product pot loading mechanism 7 in batches by the side pushing assembly 3 at one time. In this way, the pot loading operation for thin-walled part products 100 or thick-walled part products 100 can be realized respectively, and the whole process does not need excessive manual intervention, greatly reducing the workload and work intensity of manual pot loading, and the overall pot loading efficiency is very high.
[0048] Preferably, as shown in Figure 1 and 3 The blocking and positioning assembly 4 includes a blocking cylinder 41, a blocking and positioning piece 42, and a blocking bracket 43. The blocking bracket 43 is arranged at the end of the product feeding and conveying assembly 2. The blocking cylinder 41 is arranged on the blocking bracket 43. The bottom end of the piston rod of the blocking cylinder 41 is connected with the blocking and positioning piece 42. The blocking cylinder 41 is used to drive the blocking and positioning piece 42 to ascend and descend in a direction perpendicular to the product feeding and conveying assembly 2, and to block and position the part products 100 fed by the product feeding and conveying assembly 2 in a row of straight lines when the blocking and positioning piece 42 approaches the product feeding and conveying assembly 2.
[0049] It can be understood that the blocking limiting piece 42 is driven to ascend and descend by the blocking air cylinder 41 arranged vertically with the product feeding and conveying assembly 2, so that the blocking limiting piece 42 can be close to the product feeding and conveying assembly 2 to block the sequentially fed part products 100, and the part products 100 are limited to form a row of straight lines, so that the subsequent batch of part products 100 can be transported at one time, and when the row of part products 100 needs to be pushed out, the blocking limiting piece 42 can be lifted to avoid interference with the part products 100, so that the operation of batch transporting of the part products 100 is efficient, and the efficiency of transporting the part products 100 is greatly improved.
[0050] Preferably, referring to Figure 2 and Figure 3 , the product feeding and conveying assembly 2 includes a feeding and conveying belt 21 and limiting blocking pieces 22, the feeding and conveying belt 21 is used for conveying part products 100, and two limiting blocking pieces 22 are symmetrically arranged on opposite sides of the feeding and conveying belt 21 along the conveying direction of the feeding and conveying belt 21, and the two limiting blocking pieces 22 are used for forming limiting cavities to limit the part products 100 on the feeding and conveying belt 21; a strip-shaped limiting groove with one end open is arranged on the blocking limiting piece 42, and the strip-shaped limiting groove is used for abutting the limiting cavities and sequentially blocking and limiting the part products to form a straight line.
[0051] It can be understood that the part products 100 on the feeding and conveying belt 21 are sequentially arranged and fed by the limiting cavities, and the part products 100 are sequentially arranged in the strip-shaped limiting groove of the blocking limiting piece 42 by abutting the limiting cavities, and the part products 100 are blocked and limited to form a straight line, so that the part products 100 can be quickly limited to form a row without affecting the transportation speed of the part products 100, and the subsequent batch of part products 100 can be transported, and the efficiency of transportation is effectively improved.
[0052] Preferably, referring to Figure 4 , the empty pot conveying mechanism 5 includes an empty pot conveying belt 51 and limiting baffle plates, the empty pot conveying belt 51 is used for conveying empty pot bodies 200, and two limiting baffle plates are arranged on opposite sides of the empty pot conveying belt 51 along the conveying direction of the empty pot conveying mechanism 5, and the two limiting baffle plates are used for forming empty pot limiting cavities to limit the pot bodies 200 on the empty pot conveying belt 51.
[0053] It can be understood that the empty pot conveying belt 51 is arranged on the mounting frame 1, the empty pot bodies 200 are fed by the empty pot conveying belt 51, and the limiting baffle plates are arranged on opposite sides of the empty pot conveying belt 51 along the conveying direction, so that the transported empty pot bodies 200 can be limited, and the pot bodies 200 are prevented from deviating during transportation to affect the subsequent transportation of the pot bodies 200.
[0054] Preferably, a roller or a roller is arranged on the limiting baffle. The roller or the roller realizes the rolling contact of the two sides of the pot body 200 with the limiting baffle, can reduce the resistance to the transportation of the pot body 200, and reduce the bump damage to the pot body 200, and is beneficial to the rapid conveying of the pot body 200.
[0055] It should be noted that the empty pot body 200 can be manually stacked on the empty pot conveying belt 51 in sequence, or a mechanical hand can be used for the feeding of the pot body 200. The specific conditions can be implemented according to the site conditions.
[0056] Preferably, referring to Figure 4 As shown in the figure, the empty pot pushing assembly 52 comprises an empty pot cylinder bracket 521, an empty pot pushing piece 522 and an empty pot cylinder 524. The empty pot cylinder bracket 521 is arranged on the mounting bracket 1 and located above the empty pot conveying belt 51. The empty pot cylinder 524 is arranged on the empty pot cylinder bracket 521 and is arranged vertically to the conveying direction of the empty pot conveying belt 51. The empty pot cylinder 524 is connected with the empty pot pushing piece 522. The empty pot cylinder 524 is used to drive the empty pot pushing piece 522 to move and push the pot body 200 on the empty pot conveying belt 51 into the product pot mechanism 7 through the empty pot pushing piece 522.
[0057] It can be understood that by arranging the empty pot pushing assembly 52 above the empty pot conveying belt 51, the operation of quickly transferring the empty pot body 200 to the product pot mechanism 7 can be realized. The empty pot cylinder 524 drives the empty pot pushing piece 522 to move vertically to the empty pot conveying belt 51 and towards the product pot mechanism 7, that is, the empty pot body 200 on the empty pot conveying belt 51 can be pushed into the product pot mechanism 7. At the same time, the full pot body 200 on the product pot mechanism 7 can be extruded and pushed out to the discharge conveying belt 8 through the empty pot body 200, that is, the replacement of the pot body 200 on the product pot mechanism 7 can be realized. The whole process does not need manual operation, which can greatly improve the transfer efficiency of the pot body 200.
[0058] Preferably, referring to Figure 4 As shown in the figure, the first end of the empty pot pushing piece 522 is connected with the piston rod of the empty pot cylinder 524. The second end of the empty pot pushing piece 522 is provided with a pushing part 523. The pushing part 523 is used to abut against the pot body 200 on the empty pot conveying belt 51 and push the pot body 200 when the empty pot pushing piece 522 moves.
[0059] It can be understood that by driving the empty pot pushing piece 522 to reciprocate along the conveying direction perpendicular to the empty pot conveying belt 51, the empty pot body 200 on the empty pot conveying belt 51 can be pushed onto the product pot mechanism 7 in sequence, realizing the rapid transfer of the empty pot body 200.
[0060] It should be noted that the first end of the empty pot pushing member 522 is provided with a connecting plate, the connecting plate is arranged away from the empty pot conveying belt 51, the connecting plate is connected with the piston rod of the empty pot cylinder 524, and the pushing part 523 at the second end of the empty pot pushing member 522 is arranged towards the empty pot conveying belt 51, that is, when the empty pot pushing member 522 moves, the pushing part 523 abuts against the pot body 200 on the empty pot conveying belt 51 and pushes the pot body 200. The empty pot conveying belt 51 is a spaced type, that is, the empty pot pushing assembly 52 can sequentially complete the transfer of the empty pot body 200.
[0061] Preferably, please refer to Figure 5 、 6 As shown in the figure, the grabbing and transferring mechanism 6 includes a horizontal linear driving device 61, a vertical linear driving device 62 and a vacuumizing device 65, two transferring supports 11 are arranged on the mounting frame 1, a transferring beam 12 is connected between the two transferring supports 11, the transferring beam 12 is located above the product feeding conveying assembly 2 and the product potting mechanism 7, the horizontal linear driving device 61 is arranged on the transferring beam 12, the vertical linear driving device 62 is connected with the horizontal linear driving device 61, the vacuumizing device 65 is connected with the vertical linear driving device 62, the horizontal linear driving device 61 is used to drive the vertical linear driving device 62 and the vacuumizing device 65 to move horizontally, the vertical linear driving device 62 is used to drive the vacuumizing device 65 to move vertically, and the vacuumizing device 65 is used to adsorb the thin-walled product on the product feeding conveying assembly 2.
[0062] It can be understood that the vacuumizing device 65 is driven by the horizontal linear driving device 61 to move horizontally, and the vacuumizing device 65 is driven by the vertical linear driving device 62 to move vertically, that is, the thin-walled part product 100 is sucked from the product feeding conveying assembly 2 by the vacuumizing device 65, and then is transferred to above the pot body 200 on the product potting mechanism 7 through lifting and translation movement, and then is directly placed into the pot body 200, so that the thin-walled part product 100 can be quickly transferred.
[0063] Preferably, a connecting arm 63 is arranged on the vertical linear driving device 62, a biasing cylinder 64 is arranged on the connecting arm 63, the biasing cylinder 64 is connected with the vacuumizing device 65, that is, the vacuumizing device 65 is driven by the biasing cylinder 64 to be biased along the length direction of the pot body 200, so that each time a row of part products 100 is placed, the next time the part products 100 are placed, the position of the part products 100 is offset by one product, so that the part products 100 are arranged in staggered arrangement, which is more compact and stable.
[0064] It should be noted that the horizontal linear drive device 61 and the vertical linear drive device 62 can adopt the linear motor of the prior art. The vacuumizing device 65 can be provided with a row of suction cup mounting holes 651 for mounting the suction cups. The suction cups can stably suck the thin-walled part product 100 with light weight, and can directly place the thin-walled part product 100 into the pot body 200, cooperate with the row of product staggered arrangement to limit each other, and do not need additional clamping and pressing operation, so as to realize the convenient and fast transfer of the thin-walled part product 100.
[0065] Preferably, referring to Figures 7-11 The product feeding mechanism 7 includes a pressing and limiting assembly, an empty pot bearing member 73, an empty pot linear drive device 74 and an angle adjusting assembly 75. The empty pot bearing member 73 is connected with the empty pot linear drive device 74. The empty pot linear drive device 74 is used to drive the empty pot bearing member 73 to move in a direction perpendicular to the product feeding and conveying assembly 2. The empty pot bearing member 73 is used to support the pot body 200. The pressing and limiting assembly is arranged on the empty pot bearing member 73 and is used to press and limit the pot body 200 to be fixed on the empty pot bearing member 73. The angle adjusting assembly 75 is arranged on the mounting frame 1 and is used to support and drive the empty pot linear drive device 74 to rotate, so as to adjust the angle between the empty pot linear drive device 74 and the top surface of the mounting frame 1.
[0066] It can be understood that the pot body 200 is pressed and limited to be fixed on the empty pot bearing member 73 by the pressing and limiting assembly. The empty pot bearing member 73 and the pot body 200 are driven by the empty pot linear drive device 74 to move linearly in a direction perpendicular to the product feeding and conveying belt 21. The angle between the empty pot linear drive device 74 and the top surface of the mounting frame 1 is adjusted by the angle adjusting assembly 75, so as to adjust the inclination angle of the pot body 200. The thick-walled part product 100 can be better pushed into the pot body 200 by the side pushing assembly 3. A plurality of limiting grooves are arranged on the bottom plate of the pot body 200 which accommodates the thick-walled part product 100. The limiting grooves are preferably V-shaped. The part product 100 can be more fully heated by being pushed into the limiting grooves, so as to ensure that the overall firing quality of the thick-walled part product 100 is better. The limiting grooves can also limit the part product 100, so as to improve the stability of the part product 100 in the pot body 200.
[0067] Preferably, the side pushing assembly 3 includes a side pushing cylinder 31 which is arranged perpendicular to the product feeding and conveying belt 21. A side pushing piece 32 is arranged on the piston rod of the side pushing cylinder 31. A plurality of arc-shaped grooves are arranged on the side wall of the side pushing piece 32. Each arc-shaped groove is used to abut and limit the part product 100 when the side pushing piece 32 moves to push the part product 100, so as to reduce the large displacement deviation of the part product 100 when it is pushed, and ensure that the pot loading is smooth.
[0068] Preferably, the product feeding conveyor belt 21 is provided with an auxiliary discharging plate 23, which is used to receive the part products 100 pushed by the side pushing member 32 and help the part products 100 enter the pot body 200.
[0069] Preferably, the mounting frame 1 is provided with a pushing connection cylinder 78 through the cylinder mounting bracket, which is arranged vertically to the product feeding conveyor belt 21, and the piston rod of the pushing connection cylinder 78 is connected with a pushing connection sliding plate 79, which is used to receive the part products 100 pushed by the side pushing member 32 and help the part products 100 enter the pot body 200 on the product potting mechanism 7 more smoothly.
[0070] Preferably, please refer to Figures 7-11 As shown in the figure, one side of the empty pot carrier 73 is provided with a blocking wall, and a pressing and limiting component is arranged on the side of the empty pot carrier 73 opposite to the blocking wall, which includes a pressing cylinder 71 and a pressing member 72 connected with the pressing cylinder 71, and the pressing cylinder 71 is used to drive the pressing member 72 to move and press the pot body 200 on the empty pot carrier 73 to the blocking wall.
[0071] It can be understood that the two sides of the pot body 200 on the empty pot carrier 73 are pressed and limited by the pressing cylinder 71 driving the pressing member 72 cooperating with the blocking wall, which can ensure that the pot body 200 does not deviate during the rotation and angle adjustment process, and is conducive to the part products 100 entering the pot body 200 more smoothly, and ensures the transfer efficiency of the thick-walled part products 100.
[0072] Preferably, please refer to Figure 9 、 10 , 11, the angle adjusting component 75 includes an angle adjusting cylinder 751, a pulling member 752, a mounting rotating shaft 753, and a pot mechanism bottom plate 754, the pot mechanism bottom plate 754 is used to support and fix the empty pot linear driving device 74, the mounting rotating shaft 753 is fixedly connected with the pot mechanism bottom plate 754, both ends of the mounting rotating shaft 753 are arranged on the mounting seat 1 through a rotating shaft mounting seat 755, the cylinder body of the angle adjusting cylinder 751 is hinged on the mounting frame 1, the first end of the pulling member 752 is fixedly connected with the mounting rotating shaft 753, and the second end of the pulling member 752 is hinged with the piston rod of the angle adjusting cylinder 751, the angle adjusting cylinder 751 is used to drive the mounting rotating shaft 753 to rotate through the pulling member 752, and in turn drive the pot mechanism bottom plate 754 to rotate around the mounting rotating shaft 753.
[0073] It can be understood that by adjusting the front and back movement of the piston rod of the angle adjusting cylinder 751, the installation rotating shaft 753 can be driven to rotate, and then the pot body 200 can be driven to rotate around the installation rotating shaft 753, that is, the inclination angle of the pot body 200 can be adjusted, and the pot body 200 can be driven to move linearly by the empty pot linear driving device 74, so that the position and angle of the pot body 200 can be continuously adjusted, the side pushing assembly 3 can be better connected, the part products 100 arranged in a row can be sequentially accumulated and pushed into the limiting groove of the pot body 200, and the efficient transfer and potting operation of the part products 100 with thick walls can be realized.
[0074] It should be noted that in this document, the terms "comprise", "comprising", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles, or devices that include a series of elements not only include those elements, but also include other elements not explicitly listed, or inherent to such processes, methods, articles, or devices.
[0075] The principles and implementation modes of the present application are described by using specific examples in this document, and the above example descriptions are only used to help understand the method of the present application and its core idea. The above description is only the preferred implementation mode of the present application, and it should be pointed out that due to the limited expression of the text, there are infinite specific structures, and for ordinary skilled persons in the technical field, some improvements, decorations or changes can be made without departing from the principles of the present application, and the above technical features can be combined in an appropriate manner; the improvements, decorations, changes or combinations, or the direct application of the inventive concept and technical scheme to other occasions without improvement, should be regarded as the protection of the present application.
Claims
1. A multi-functional bowl-filling machine, characterized in that, Includes a mounting frame (1), and a product feeding conveyor assembly (2), a side pushing assembly (3), a material blocking and limiting assembly (4), an empty bowl conveyor mechanism (5), a gripping and transferring mechanism (6), a product feeding mechanism (7), and an outlet conveyor belt (8) mounted on the mounting frame (1): The product feeding conveyor assembly (2) is used to convey parts products (100); The material blocking and limiting component (4) is located above the product feeding and conveying component (2). The material blocking and limiting component (4) is used to block and limit the parts (100) conveyed by the product feeding and conveying component (2) in sequence, and limit multiple parts (100) to form a row of connected straight lines. Parts products (100) include thin-walled products and thick-walled products; The empty bowl conveying mechanism (5), the gripping and transferring mechanism (6), the product inlet mechanism (7), and the outlet conveyor belt (8) are all located next to the product inlet conveying assembly (2). The empty bowl conveying mechanism (5) and the outlet conveyor belt (8) are located on opposite sides of the product inlet mechanism (7). The empty bowl conveying mechanism (5) is used to convey the bowl (200). An empty bowl pushing assembly (52) is provided on the empty bowl conveying mechanism (5). The empty bowl pushing assembly (52) is used to push the bowl (200) on the empty bowl conveying mechanism (5) to the product inlet mechanism (7). The gripping and transferring mechanism (6) is used to transfer the product inlet conveying assembly (7) to the product inlet mechanism (7). 2) The thin-walled product limited by the material blocking component (4) is picked up and transferred to the bowl (200) on the product feeding mechanism (7). The empty bowl pushing component (52) is also used to push the next bowl (200) on the empty bowl conveying mechanism (5) into the product feeding mechanism (7) after the bowl (200) on the product feeding mechanism (7) is filled. The next bowl (200) drives the bowl (200) on the product feeding mechanism (7) filled with parts (100) to be pushed out to the discharge conveyor belt (8). The discharge conveyor belt (8) is used to transport the bowl (200) filled with parts (100). The side-pushing assembly (3) is located next to the product feeding conveyor assembly (2). The side-pushing assembly (3) and the product feeding mechanism (7) are located on opposite sides of the product feeding conveyor assembly (2). The side-pushing assembly (3) is used to push the thick-walled product that is limited by the material blocking assembly (4) on the product feeding conveyor assembly (2) into the product feeding mechanism (7). The material blocking assembly (4) includes a material blocking cylinder (41), a material blocking limiter (42), and a material blocking bracket (43). The material blocking bracket (43) is located next to the product feeding conveyor assembly (2). At the end of the conveying assembly (2), the blocking cylinder (41) is set on the blocking bracket (43). The bottom end of the piston rod of the blocking cylinder (41) is connected to the blocking limit member (42). The blocking cylinder (41) is used to drive the blocking limit member (42) to rise and fall in a direction perpendicular to the product feeding conveying assembly (2). When the blocking limit member (42) approaches the product feeding conveying assembly (2), it blocks and limits the parts (100) fed by the product feeding conveying assembly (2) in sequence to form a straight line.
2. The multi-functional bowl-filling machine according to claim 1, characterized in that, The product feeding conveyor assembly (2) includes a feeding conveyor belt (21) and two limiting stops (22). The feeding conveyor belt (21) is used to convey the part products (100). The two limiting stops (22) are symmetrically arranged on opposite sides of the feeding conveyor belt (21) along the conveying direction of the feeding conveyor belt (21). The two limiting stops (22) are used to form a limiting cavity to limit the part products (100) on the feeding conveyor belt (21). The blocking limiting stop (42) has a strip-shaped limiting groove with one end open. The strip-shaped limiting groove is used to dock with the limiting cavity and block and limit the part products in sequence to form a straight line.
3. The multi-functional bowl-filling machine according to claim 1, characterized in that, The empty bowl conveying mechanism (5) includes an empty bowl conveying belt (51) and limiting baffles. The empty bowl conveying belt (51) is used to convey empty bowls (200). The two limiting baffles are arranged on opposite sides of the empty bowl conveying belt (51) along the conveying direction of the empty bowl conveying mechanism (5). The two limiting baffles are used to form an empty bowl limiting cavity to limit the bowls (200) on the empty bowl conveying belt (51).
4. A multi-functional bowl-filling machine according to claim 3, characterized in that, The empty bowl pushing assembly (52) includes an empty bowl cylinder bracket (521), an empty bowl pushing component (522), and an empty bowl cylinder (524). The empty bowl cylinder bracket (521) is mounted on the mounting frame (1) and located above the empty bowl conveyor belt (51). The empty bowl cylinder (524) is mounted on the empty bowl cylinder bracket (521) and is arranged perpendicular to the conveying direction of the empty bowl conveyor belt (51). The empty bowl cylinder (524) is connected to the empty bowl pushing component (522). The empty bowl cylinder (524) is used to push the empty bowl pushing component (522) to move and push the bowl (200) on the empty bowl conveyor belt (51) into the product feeding mechanism (7) through the empty bowl pushing component (522).
5. A multi-functional bowl-filling machine according to claim 4, characterized in that, The first end of the empty bowl pusher (522) is connected to the piston rod of the empty bowl cylinder (524), and the second end of the empty bowl pusher (522) is provided with a pusher (523). The pusher (523) is used to abut against the bowl (200) on the empty bowl conveyor belt (51) and push the bowl (200) when the empty bowl pusher (522) moves.
6. A multi-functional bowl-filling machine according to claim 1, characterized in that, The gripping and transfer mechanism (6) includes a horizontal linear drive device (61), a vertical linear drive device (62), and a vacuum device (65). Two transfer brackets (11) are provided on the mounting frame (1), and a transfer beam (12) is connected between the two transfer brackets (11). The transfer beam (12) is located above the product feeding and conveying assembly (2) and the product feeding bowl mechanism (7). The horizontal linear drive device (61) is located on the transfer beam (12), the vertical linear drive device (62) is connected to the horizontal linear drive device (61), and the vacuum device (65) is connected to the vertical linear drive device (62). The horizontal linear drive device (61) is used to drive the vertical linear drive device (62) and the vacuum device (65) to move horizontally, and the vertical linear drive device (62) is used to drive the vacuum device (65) to move vertically. The vacuum device (65) is used to adsorb thin-walled products on the product feeding and conveying assembly (2).
7. A multi-functional bowl-filling machine according to claim 1, characterized in that, The product feeding mechanism (7) includes a clamping and limiting component, an empty bowl carrier (73), an empty bowl linear drive device (74), and an angle adjustment component (75). The empty bowl carrier (73) is connected to the empty bowl linear drive device (74). The empty bowl linear drive device (74) is used to drive the empty bowl carrier (73) to move in a direction perpendicular to the product feeding conveying component (2). The empty bowl carrier (73) is used to support the bowl body (200). The clamping and limiting component is set on the empty bowl carrier (73). The clamping and limiting component is used to clamp and limit the bowl body (200) and fix it on the empty bowl carrier (73). The angle adjustment component (75) is set on the mounting frame (1). The angle adjustment component (75) is used to support the empty bowl linear drive device (74) and drive the empty bowl linear drive device (74) to rotate, so as to adjust the angle between the empty bowl linear drive device (74) and the top surface of the mounting frame (1).
8. A multi-functional bowl-filling machine according to claim 7, characterized in that, A baffle is provided on one side of the empty bowl support (73), and a pressing and limiting assembly is provided on the side of the empty bowl support (73) opposite to the baffle. The pressing and limiting assembly includes a pressing cylinder (71) and a pressing member (72) connected to the pressing cylinder (71). The pressing cylinder (71) is used to drive the pressing member (72) to move and press and limit the bowl (200) on the empty bowl support (73) to the baffle.
9. A multi-functional bowl-filling machine according to claim 7, characterized in that, The angle adjustment assembly (75) includes an angle adjustment cylinder (751), a pull member (752), a mounting shaft (753), and a pot-feeding mechanism base plate (754). The pot-feeding mechanism base plate (754) is used to support and fix the empty pot linear drive device (74). The mounting shaft (753) is fixedly connected to the pot-feeding mechanism base plate (754). Both ends of the mounting shaft (753) are mounted on the mounting frame (1) through the shaft mounting seat (755). The cylinder body of the angle adjustment cylinder (751) is hinged to the mounting frame (1). The first end of the pull member (752) is fixedly connected to the mounting shaft (753), and the second end of the pull member (752) is hinged to the piston rod of the angle adjustment cylinder (751). The angle adjustment cylinder (751) is used to drive the mounting shaft (753) to rotate through the pull member (752), thereby driving the pot-feeding mechanism base plate (754) to rotate around the mounting shaft (753).
Citation Information
Patent Citations
Ceramic product bowl containing and storing device
CN213678510U
Automatic flat steel feeding device
CN114890117A
Automatic bowl loading machine
CN204161637U