Synchronizer cone ring structure

By designing a synchronizer cone ring with a structure including connecting rings, hollow sleeves, etc., the complex problems of existing cone rings being damaged and replaced after use are solved, achieving convenience and cost reduction in replacement.

CN119554335APending Publication Date: 2025-03-04江苏华控智能科技有限公司
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Patent Information

Application Number
CN202411748229.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing synchronizer cone ring is prone to damage after a long time of use, resulting in high maintenance costs and complex replacement process.

Method used

A synchronizer conical ring structure is designed, including connecting rings, hollow sleeves, slots, trapezoidal plates, springs, mounting blocks, clamps, screws, rotors, connecting plates and trapezoidal blocks, allowing the conical ring body to be replaced separately and simplified replacement operation.

Benefits of technology

With this structure, when the cone ring body is damaged, it can be replaced easily and quickly, reducing maintenance costs and simplifying the replacement process.

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Abstract

The invention belongs to the technical field of synchronizers, and particularly relates to a synchronizer cone ring structure which comprises a connecting ring, a hollow sleeve is fixed to the surface of the connecting ring, a cone ring body is slidably mounted on the surface of the hollow sleeve, four clamping grooves are symmetrically formed in the inner wall of the cone ring body, and two trapezoidal plates are symmetrically slidably connected to the interior of the hollow sleeve. And springs are fixed to the surfaces of the trapezoidal plates, two mounting blocks are symmetrically fixed to the surface of the connecting ring, the ends, away from the trapezoidal plates, of the springs are fixedly connected with the surfaces of the adjacent mounting blocks, and two clamping blocks matched with the corresponding clamping grooves are fixed to the surfaces, away from the springs, of the trapezoidal plates. By arranging the connecting ring, the hollow sleeve, the clamping groove, the trapezoidal plate, the spring, the mounting block, the clamping block, the screw rod, the rotating block, the connecting plate, the trapezoidal block and other structures, when the conical ring body is used for a long time and is damaged, the conical ring body can be independently replaced, and the replacement operation is convenient and rapid.
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Description

Technical Field

[0001] The invention relates to the technical field of synchronizers, in particular to a synchronizer cone ring structure. Background Art

[0002] The old transmission shifts by "two-foot clutching". When shifting up, stay in neutral for a while (but the clutch needs to be lifted up, in order to synchronize the clutch plate with the flywheel, the speed must be consistent to smoothly shift into gear. If the gear shift is slow, the speed will drop to idle speed and it will not be able to shift into gear). When downshifting, step on the accelerator in neutral (while keeping the clutch lifted up) to reduce the speed difference of the gears. But this operation is complicated and difficult to master accurately. Therefore, the designer created a "synchronizer" to make the gears to be meshed reach the same speed and mesh smoothly. At present, the cone ring on the synchronizer is prone to damage after a long period of use. After damage, it needs to be replaced as a whole, which will lead to high maintenance costs. Therefore, we proposed a synchronizer cone ring structure to solve the above problems. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the present invention provides a synchronizer cone ring structure, which solves the problems raised in the above background technology.

[0005] (II) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] A synchronizer cone ring structure comprises a connecting ring, a hollow sleeve fixed on the surface of the connecting ring, a cone ring body slidably mounted on the surface of the hollow sleeve, four slots symmetrically opened on the inner wall of the cone ring body, two trapezoidal plates symmetrically slidably connected inside the hollow sleeve, springs fixed on the surfaces of the trapezoidal plates, two mounting blocks symmetrically fixed on the surface of the connecting ring, one end of the spring away from the trapezoidal plate is fixedly connected to the surface of the adjacent mounting block, two blocks matched with the corresponding slots are fixed on the surface of the trapezoidal plate away from the spring, two screws symmetrically threadedly connected to one side wall of the hollow sleeve, a rotating block fixed on one end of the screw, and a connecting plate rotatably connected to the other end of the screw via a bearing, the connecting plates are slidably connected in the hollow sleeve, and trapezoidal blocks matched with the trapezoidal plate are fixed on the surface of the connecting plate.

[0008] Furthermore, a limiting block is fixed on one side wall of the trapezoidal plate, and two limiting grooves adapted to the limiting block are symmetrically provided on an inner wall of one side of the hollow sleeve.

[0009] Furthermore, a vertical rod is provided inside the spring, and both ends of the vertical rod are fixedly connected to the surface of the adjacent mounting block and the inner wall adjacent to the hollow sleeve respectively. The trapezoidal plate is slidably connected to the surface of the vertical rod, and the surface of the trapezoidal plate is provided with a sliding hole adapted to the vertical rod.

[0010] Furthermore, a sliding block is fixed on the surface of the connecting plate, and two sliding grooves adapted for the sliding block are symmetrically provided on the inner wall of the hollow sleeve.

[0011] Furthermore, two guide rods are symmetrically fixed inside the hollow sleeve, the connecting plate is slidably connected to the surface of the corresponding guide rods, the surface of the connecting plate is provided with guide holes adapted to the guide rods, and one side wall of the hollow sleeve is symmetrically provided with two threaded holes adapted to the screw rods.

[0012] Furthermore, a groove adapted for a flat-head screwdriver is provided on the surface of the rotary block, and the inclined surface of the trapezoidal plate is parallel to the inclined surface of the trapezoidal block.

[0013] Furthermore, four guide strips are symmetrically fixed on the surface of the hollow sleeve, and four guide grooves adapted to the guide strips are symmetrically opened on the inner wall of the cone ring body.

[0014] (III) Beneficial effects

[0015] Compared with the prior art, the present invention provides a synchronizer cone ring structure, which has the following beneficial effects:

[0016] The present invention provides structures such as a connecting ring, a hollow sleeve, a clamping groove, a trapezoidal plate, a spring, a mounting block, a clamping block, a screw rod, a rotating block, a connecting plate and a trapezoidal block. When the cone ring body is used for a long time and is damaged, the cone ring body can be replaced separately, and the replacement operation is relatively convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0018] Figure 2 It is a schematic diagram of the overall front view structure of the present invention;

[0019] Figure 3 For the present invention Figure 2 Schematic diagram of the cross-section structure at the middle edge AA;

[0020] Figure 4 This is a schematic diagram of the guide strip structure of the present invention;

[0021] Figure 5 It is a schematic diagram of the cone ring structure of the present invention.

[0022] In the figure: 1. connecting ring; 2. hollow sleeve; 3. conical ring body; 4. clamping groove; 5. trapezoidal plate; 6. spring; 7. mounting block; 8. clamping block; 9. screw rod; 10. rotary block; 11. connecting plate; 12. trapezoidal block; 13. limit block; 14. limit groove; 15. vertical rod; 16. sliding hole; 17. slider; 18. slide groove; 19. guide rod; 20. guide hole; 21. threaded hole; 22. groove; 23. guide strip; 24. guide groove. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] Example

[0025] like Figure 1 , Figure 2 and Figure 3As shown, a synchronizer cone ring structure proposed by an embodiment of the present invention comprises a connecting ring 1, a hollow sleeve 2 is fixed on the surface of the connecting ring 1, a cone ring body 3 is slidably installed on the surface of the hollow sleeve 2, four slots 4 are symmetrically provided on the inner wall of the cone ring body 3, two trapezoidal plates 5 are symmetrically slidably connected inside the hollow sleeve 2, springs 6 are fixed on the surfaces of the trapezoidal plates 5, two mounting blocks 7 are symmetrically fixed on the surface of the connecting ring 1, one end of the spring 6 away from the trapezoidal plate 5 is fixedly connected to the surface of the adjacent mounting block 7, two blocks 8 matching the corresponding slots 4 are fixed on the surface of the trapezoidal plate 5 away from the spring 6, two screws 9 are symmetrically threadedly connected to one side wall of the hollow sleeve 2, two threaded holes 21 matching the screws 9 are symmetrically provided on one side wall of the hollow sleeve 2, a rotating block 10 is fixed to one end of the screw 9, and a connecting plate 11 is rotatably connected to the other end of the screw 9 through a bearing, and the connecting plate 11 is slidably connected to the When the four blocks 8 are all out of the corresponding slots 4, the cone ring body 3 can be slid out of the surface of the hollow sleeve 2. The two rotating blocks 10 can be twisted, and the rotating blocks 10 can drive the corresponding screw rods 9 to be screwed out, and the screw rods 9 can drive the corresponding connecting plates 11 to move outwards, and the connecting plates 11 can drive the corresponding trapezoidal blocks 12 to move outwards, thereby releasing the restriction on the corresponding trapezoidal plates 5. Under the action of the spring 6, the trapezoidal plates 5 can be driven to move in the direction of the mounting blocks 7, thereby driving the card blocks 8 to be disengaged from the corresponding slots 4. It should be noted that when the card blocks 8 are inserted into the corresponding slots 4, the state of the spring 6 is stretched. When the four card blocks 8 are all out of the corresponding slots 4, the cone ring body 3 can be slid out of the surface of the hollow sleeve 2. The operation process of replacing the new cone ring body 3 will not be repeated here.

[0026] like Figure 3 As shown, in some embodiments, a limit block 13 is fixed to one side wall of the trapezoidal plate 5, and two limit grooves 14 adapted to the limit block 13 are symmetrically provided on one side inner wall of the hollow sleeve 2. A vertical rod 15 is provided inside the spring 6, and the two ends of the vertical rod 15 are respectively fixedly connected to the surface of the adjacent mounting block 7 and the adjacent inner wall of the hollow sleeve 2, and the trapezoidal plate 5 is slidably connected to the surface of the vertical rod 15. A sliding hole 16 adapted to the vertical rod 15 is provided on the surface of the trapezoidal plate 5, so that the trapezoidal plate 5 can move more stably in the hollow sleeve 2.

[0027] like Figure 3 As shown, in some embodiments, a slider 17 is fixed on the surface of the connecting plate 11, and two slide grooves 18 adapted to the slider 17 are symmetrically opened on the inner wall of the hollow sleeve 2. Two guide rods 19 are symmetrically fixed inside the hollow sleeve 2, and the connecting plate 11 is slidably connected to the surface of the corresponding guide rod 19. Guide holes 20 adapted to the guide rod 19 are opened on the surface of the connecting plate 11, so that the connecting plate 11 can move more stably in the hollow sleeve 2.

[0028] like Figure 1 and Figure 4 As shown, in some embodiments, a groove 22 adapted for a flat-head screwdriver is provided on the surface of the rotary block 10 to facilitate the insertion of the flat-head screwdriver into the rotary block 10, thereby conveniently driving the rotary block 10 to rotate. The inclined surface of the trapezoidal plate 5 is parallel to the inclined surface of the trapezoidal block 12. When the trapezoidal block 12 moves inward, the trapezoidal plate 5 can be smoothly pressed to move in a direction away from the mounting block 7.

[0029] like Figure 3 , Figure 4 and Figure 5 As shown, in some embodiments, four guide strips 23 are symmetrically fixed on the surface of the hollow sleeve 2, and four guide grooves 24 adapted to the guide strips 23 are symmetrically opened on the inner wall of the conical ring body 3. When the four guide grooves 24 are slid into the surfaces of the corresponding four guide strips 23, the block 8 can be aligned with the corresponding groove 4, and the conical ring body 3 and the hollow sleeve 2 can be prevented from relative rotation.

[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A synchronizer cone ring structure, comprising a connecting ring (1), characterized in that: A hollow sleeve (2) is fixed on the surface of the connecting ring (1), a conical ring body (3) is slidably mounted on the surface of the hollow sleeve (2), four slots (4) are symmetrically provided on the inner wall of the conical ring body (3), two trapezoidal plates (5) are symmetrically slidably connected inside the hollow sleeve (2), springs (6) are fixed on the surfaces of the trapezoidal plates (5), two mounting blocks (7) are symmetrically fixed on the surface of the connecting ring (1), one end of the spring (6) away from the trapezoidal plate (5) is fixedly connected to the surface of an adjacent mounting block (7), Two blocks (8) matched with the corresponding slots (4) are fixed on the surface of the trapezoidal plate (5) away from the spring (6); two screw rods (9) are symmetrically threadedly connected to one side wall of the hollow sleeve (2); a rotating block (10) is fixed to one end of the screw rod (9); the other end of the screw rod (9) is rotatably connected to a connecting plate (11) via a bearing; the connecting plate (11) is slidably connected in the hollow sleeve (2); and a trapezoidal block (12) matched with the trapezoidal plate (5) is fixed on the surface of the connecting plate (11).

2. A synchronizer cone ring structure according to claim 1, characterized in that: A limiting block (13) is fixed on one side wall of the trapezoidal plate (5), and two limiting grooves (14) adapted to the limiting block (13) are symmetrically provided on one side inner wall of the hollow sleeve (2).

3. A synchronizer cone ring structure according to claim 1, characterized in that: The spring (6) is provided with a vertical rod (15) inside, and the two ends of the vertical rod (15) are respectively fixedly connected to the surface of the adjacent mounting block (7) and the adjacent inner wall of the hollow sleeve (2), and the trapezoidal plate (5) is slidably connected to the surface of the vertical rod (15), and the surface of the trapezoidal plate (5) is provided with a sliding hole (16) adapted to the vertical rod (15).

4. A synchronizer cone ring structure according to claim 1, characterized in that: Slide blocks (17) are fixed on the surface of the connecting plate (11), and two slide grooves (18) adapted to the slide blocks (17) are symmetrically formed on the inner wall of the hollow sleeve (2).

5. The synchronizer cone ring structure according to claim 1, characterized in that: Two guide rods (19) are symmetrically fixed inside the hollow sleeve (2), the connecting plate (11) is slidably connected to the surface of the corresponding guide rod (19), and the surface of the connecting plate (11) is provided with a guide hole (20) adapted to the guide rod (19), and one side wall of the hollow sleeve (2) is symmetrically provided with two threaded holes (21) adapted to the screw rod (9).

6. The synchronizer cone ring structure according to claim 1, characterized in that: A groove (22) adapted for a flat-head screwdriver is provided on the surface of the rotary block (10), and the inclined surface of the trapezoidal plate (5) is parallel to the inclined surface of the trapezoidal block (12).

7. The synchronizer cone ring structure according to claim 1, characterized in that: Four guide strips (23) are symmetrically fixed on the surface of the hollow sleeve (2), and four guide grooves (24) adapted to the guide strips (23) are symmetrically opened on the inner wall of the cone ring body (3).