End plate paving and slurry line drawing and thickness parallel detection method and device

Abstract

The application relates to a sealing plate slurry paving and slurry line drawing and thickness parallel detection method and device, which comprises a rack, a slurry disc, a slurry disc driving mechanism and a scraper mechanism, the rack is provided with a sensor moving mechanism, the sensor moving mechanism comprises a mounting horizontal plate, the mounting horizontal plate is provided with a transverse guide rail and a sliding seat, a slurry thickness detection sensor is mounted on the sliding seat, the slurry thickness detection sensor is connected with a controller provided with a warning module, and the sliding seat drives the slurry thickness detection sensor to move back and forth along the transverse guide rail through a transverse driving mechanism. With the relative movement of the two, the slurry thickness detection sensor finally moves along a plurality of connected lying V-shaped tracks on the slurry disc, and the detection range can cover the slurry thickness of each position on the slurry disc. When the slurry thickness is uneven, a warning can be given to solve the problem of uneven electronic element end coating in time. The sealing plate slurry paving speed is improved, and the production efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of end-sealing machine equipment, in particular to a method and device for slurry spreading on an end-sealing plate and for slurry line drawing and thickness parallel detection. Background Art

[0002] Traditional chip component end-capping slurry-spreading equipment simply spreads the slurry and performs end-capping. This method first uses a scraper to flatten the slurry on the slurry pan. A lead screw then moves the slurry pan forward and backward beneath the scraper, while the scraper remains stationary. Because the gap between the scraper and the slurry pan is kept very small, this relative movement ensures a uniform slurry thickness across the slurry pan surface.

[0003] In existing production, a common end-capping slurry-spreading method and device first neatly adheres multiple chip electronic components to a board. A large suction cup is then used to hold the back of the board, with all the chip electronic components on the other side neatly protruding at one end. The suction cup is then controlled to neatly immerse the held end of the chip electronic component in the slurry on the slurry tray, coating the ends of the chip components with electronic slurry. However, this method can cause a small amount of electronic components to fall off during the coating process. These fallen components can remain in the slurry tray, or even remain in the gap between the scraper and the slurry tray, resulting in an uneven slurry thickness on the slurry tray. This uneven slurry thickness can affect the production of chip electronic components. Summary of the Invention

[0004] In response to the problems and shortcomings of the existing technology, the present invention provides a method and device for slurry laying on end capping boards, slurry line drawing and thickness parallel detection, so as to achieve uniform slurry thickness and improve the slurry laying speed and production efficiency of end capping boards.

[0005] The technical solution of the present invention is achieved as follows:

[0006] The method for testing the slurry laying, slurry marking and thickness of the end capping plate includes:

[0007] A sensor moving mechanism is provided above the slurry disc moving mechanism and perpendicular to the moving direction of the slurry disc, and a slurry thickness detection sensor is installed on the sensor moving mechanism;

[0008] While the slurry disc moves forward and backward, the sensor moves left and right perpendicular to the moving direction of the slurry disc. The moving sensor moves out a number of connected horizontal "V"-shaped tracks above the moving slurry disc, so that the sensor detection range can cover the slurry layer at every position on the slurry disc to detect the slurry thickness at each position;

[0009] If uneven slurry thickness is detected, an alarm will be issued, and the machine will be stopped in time to detect the cause of the uneven slurry thickness and solve the problem of uneven coating on the ends of electronic components in real time.

[0010] The method further comprises:

[0011] An adjusting bolt is arranged on the sensor moving mechanism to adjust the parallelism between the whole mechanism and the slurry tray, so that the thickness change of the slurry on the surface of the slurry tray can be measured more accurately.

[0012] A position sensor is arranged on the sensor moving mechanism to limit the left-right moving range of the whole slurry thickness sensor.

[0013] A limiting block is arranged on the sensor moving mechanism to limit the left-right moving range of the whole slurry thickness sensor.

[0014] The method further comprises that the slurry thickness detection sensor is a fiber sensor, and when in use, the fiber sensor emits an infrared light beam, the slurry on the slurry tray reflects part of the light beam back after meeting the infrared light beam, the reflected light beam is received by a detector inside the sensor, and the received reflected light beam is converted into a digital signal by a signal processor and output, so that the change of the slurry thickness can be understood in real time.

[0015] The device adopting the above-mentioned method comprises a rack, a slurry tray arranged on the rack, a slurry tray driving mechanism and a scraper mechanism, a sensor moving mechanism is arranged above the slurry tray and perpendicular to the moving direction of the slurry tray, and the sensor moving mechanism comprises:

[0016] Two supporting columns are arranged on both sides of the slurry tray, and a mounting horizontal plate is arranged on the two supporting columns and across the slurry tray, wherein a transverse guide rail is arranged on the mounting horizontal plate, a sliding seat is arranged on the transverse guide rail, a slurry thickness detection sensor is arranged on the lower part of the sliding seat, the slurry thickness detection sensor is connected with a controller with a warning module, and the sliding seat drives the slurry thickness detection sensor to move back and forth along the transverse guide rail through a transverse driving mechanism.

[0017] The transverse driving mechanism can be realized by the following technical solutions:

[0018] As one technical solution, the transverse driving mechanism comprises a servo motor, a reducer and two fixed synchronous wheels arranged on the mounting horizontal plate, a synchronous belt is arranged on the two fixed synchronous wheels, the connecting line of the two fixed synchronous wheels is parallel to the guide rail, and the sliding seat is connected with the synchronous belt.

[0019] As one technical solution, the transverse driving mechanism comprises a servo motor, a transmission gear and a ball screw arranged on the mounting horizontal plate, and the sliding seat is connected with the ball screw.

[0020] As a technical scheme, the horizontal moving driving mechanism comprises a cylinder and a piston rod mounted on the mounting horizontal plate, and the sliding seat is connected with the piston rod.

[0021] Further, the two support columns are respectively provided with a bolt seat and an adjusting bolt vertically screwed on the bolt seat, the bolt seat is mounted on the two support columns, the top screw head of the adjusting bolt abuts against the bottom of the mounting horizontal plate, the mounting horizontal plate is provided with a waist-shaped hole, and the two ends are fixed by penetrating the waist-shaped hole and the threaded holes of the two support columns behind the waist-shaped hole through upper bolts, so that the mounting horizontal plate is fixed on the two support columns.

[0022] The slurry thickness detection sensor adopts an optical fiber sensor, and the optical fiber sensor comprises a light source, an optical fiber, a detector and a signal processor.

[0023] The warning module comprises a three-color light module or a sound warning module or a combination of the two.

[0024] Further, a position sensor is mounted on the mounting horizontal plate to limit the left-right moving range of the whole slurry thickness sensor on the software level.

[0025] A limiting block is mounted on the mounting horizontal plate to limit the left-right moving range of the whole slurry thickness sensor on the hardware level, and the sliding seat is provided with a limiting baffle matched with the position sensor.

[0026] The present application has the following advantages:

[0027] The present application is provided with a sensor moving mechanism above the slurry disc moving mechanism and perpendicular to the moving direction of the slurry disc, the slurry thickness detection sensor is mounted on the sensor moving mechanism, and the detection device drives the slurry thickness detection sensor to move left and right along the line as the slurry disc moves forward and backward, and the slurry thickness detection sensor finally moves along a plurality of connected lying V-shaped tracks on the slurry disc as the slurry disc moves forward and backward and the slurry thickness detection sensor moves left and right, so that the detection range of the sensor can cover the slurry layer of each position on the slurry disc, thereby detecting the thickness of the slurry at each position. BRIEF DESCRIPTION OF DRAWINGS

[0028] Various other advantages and benefits will become apparent to those skilled in the art upon reading the detailed description of the preferred embodiment below. The accompanying drawings are for illustration purposes only and are not to be considered as limiting the present invention. Throughout the drawings, the same reference symbols are used to denote the same components. In the drawings:

[0029] Figure 1 The schematic diagram of the structure of the device for slurry spreading, slurry line drawing and thickness parallel detection of the end-capping plate of the present invention is shown.

[0030] Figure 2 An enlarged schematic diagram of the structure of the bolt seat and the adjusting bolt of the present invention is shown.

[0031] Figure 3 A schematic diagram of the back structure of a transverse driving mechanism according to an embodiment of the present invention is shown.

[0032] Figure 4 A schematic diagram showing the moving directions of a slurry disk and a slurry thickness detection sensor according to an embodiment of the present invention is shown.

[0033] Figure 5 The figure shows a schematic diagram of the detection path of the sensor of the present invention on the paddle disk when it is in operation.

[0034] In the figure: 1-servo motor; 11-slurry disc; 12-support column; 13-mounting cross plate; 2-speed reducer; 3-fixed synchronous wheel; 40-bolt seat; 4-adjusting bolt; 41-waist-shaped hole; 5-transverse guide rail; 6-position sensor; 7-slurry thickness detection sensor; 71-slide; 72-limit baffle; 8-limit block; 9-drag chain; 10-synchronous belt. DETAILED DESCRIPTION

[0035] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to enable a more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.

[0036] The method for slurry laying, slurry line drawing and thickness parallel detection of end capping board of the present invention comprises:

[0037] A sensor moving mechanism is set above the slurry disc moving mechanism and perpendicular to the moving direction of the slurry disc, and a slurry thickness detection sensor is installed on the sensor moving mechanism; while the slurry disc moves back and forth, the sensor moves left and right perpendicular to the moving direction of the slurry disc, and the moving sensor moves above the moving slurry disc in the shape of several connected horizontal "V"-shaped tracks, so that the sensor detection range can cover the slurry layer at every position on the slurry disc to detect the slurry thickness at each position; if the slurry thickness is detected to be uneven, an alarm will be issued, and the machine will be stopped in time to detect the cause of the uneven slurry thickness, so as to solve the problem of uneven coating on the ends of electronic components in real time.

[0038] In an embodiment of the present invention, the method further includes:

[0039] An adjusting bolt is provided on the sensor moving mechanism to adjust the parallelism between the entire mechanism and the slurry disc, so as to more accurately measure the thickness change of the slurry on the surface of the slurry disc;

[0040] A position sensor is installed on the sensor moving mechanism to limit the left and right moving range of the entire slurry thickness sensor;

[0041] A limit block is installed on the sensor moving mechanism to limit the left and right moving range of the entire slurry thickness sensor.

[0042] In an embodiment of the method of the present invention, the slurry thickness detection sensor adopts an optical fiber sensor. When in use, the optical fiber sensor first emits a beam of infrared light. When the slurry on the slurry disk encounters the infrared light beam, it will reflect back a part of the light. The reflected light is received by the detector inside the sensor, and the received reflected light is converted into a digital signal by the signal processor for output, so as to understand the change of the slurry thickness in real time and in detail.

[0043] like Figure 1-5 As shown, this embodiment adopts a device for end plate slurry laying and slurry line drawing and thickness parallel detection method, including a frame, a slurry disc 11 installed on the frame, a slurry disc driving mechanism and a scraper mechanism. A sensor moving mechanism is provided on the frame above the slurry disc 11 and perpendicular to the moving direction of the slurry disc 11. The sensor moving mechanism includes: two support columns 12 arranged on both sides of the slurry disc 11 and a mounting cross plate 13 installed on the two support columns 12 and spanning the slurry disc 11. A transverse guide rail 5 is provided on the mounting cross plate 13, and a slide 71 is installed on the transverse guide rail 5. A slurry thickness detection sensor 7 is installed at the lower part of the slide 71. The slurry thickness detection sensor 7 is connected to a controller with an alarm module. The slide 71 is driven by the transverse driving mechanism to carry the slurry thickness detection sensor 7 for transverse reciprocating movement along the transverse guide rail 5.

[0044] The transverse driving mechanism of the preferred embodiment of the present invention includes a servo motor 1, a reducer 2 and two fixed synchronous wheels 3 installed on the mounting transverse plate 13, and a synchronous belt 10 is installed on the two fixed synchronous wheels 3. The connecting line of the two fixed synchronous wheels 3 is parallel to the guide rail 5, and the slide 71 is connected to the synchronous belt 10.

[0045] As another embodiment, the transverse driving mechanism includes a servo motor, a transmission gear and a ball screw installed on the mounting transverse plate 13, and the slide 71 is connected to the ball screw.

[0046] As another embodiment, the transverse driving mechanism includes a cylinder and a piston rod installed on the mounting transverse plate 13, and the slide 71 is connected to the piston rod.

[0047] In a preferred embodiment of the present invention, bolt seats 40 and adjusting bolts 4 vertically screwed on the bolt seats 40 are respectively provided on both sides of the two support columns 12. The bolt seats 40 are installed on the two support columns 12, and the top screw heads of the adjusting bolts 4 are in conflict with the bottom of the mounting cross plate 13; a waist-shaped hole 41 is provided on the mounting cross plate 13, and the two ends are fixed by upper bolts passing through the waist-shaped hole 41 and the threaded holes of the two support columns 12 behind, so that the mounting cross plate 13 is fixed to the two support columns 12.

[0048] The slurry thickness detection sensor 7 is a fiber optic sensor, which includes a light source, an optical fiber, a detector, and a signal processor. The warning module includes a three-color light module or a sound warning module, or a combination of the two. In this embodiment, the warning module is a sound warning module.

[0049] like Figure 1 As shown, a position sensor 6 is mounted on the mounting plate 13 to limit the left and right movement range of the entire slurry thickness sensor 7 at the software level. A limit block 8 is mounted on the mounting plate 13 to limit the left and right movement range of the entire slurry thickness sensor 7 at the hardware level. A limit block 72 is provided on the slide 71 to cooperate with the position sensor 6.

[0050] like Figure 1 As shown, a drag chain 9 is installed on the mounting cross plate 13 to protect the line from being worn during continuous movement. One end of the drag chain 9 is connected to the mounting cross plate 13 , and the other end of the drag chain 9 is connected to the slide 71 .

[0051] The working principle of the device for slurry spreading, slurry line drawing and thickness parallel detection of the end-capping plate of the present invention is as follows:

[0052] like Figure 1 As shown, the device is fixed on the end-sealed pulp disc and moves back and forth with the pulp disc ( Figure 1 、 Figure 4 The direction of movement is marked on the top), and at the same time, the synchronous belt 10 of the detection device drives the slurry thickness detection sensor 7 to move left and right ( Figure 1 、 Figure 4 There is a moving direction on the ). Figure 5 As shown, as they move relative to each other, the slurry thickness detection sensor 7 will eventually move out of several connected horizontal "V"-shaped tracks on the slurry disk 11. The slurry thickness detection sensor 7 moves left and right while detecting the slurry thickness at each position of the slurry disk 11. If it is detected that the thickness of the slurry is uneven, an alarm will be issued with sound or light.

[0053] like Figure 1 As shown, the servo motor 1 drives the reducer 2 to rotate the fixed synchronous wheel 3, and the synchronous wheel 3 drives the synchronous belt 10 and causes the slurry thickness detection sensor 7 fixed on the synchronous belt 10 to move left and right.

[0054] In a preferred embodiment of the present invention, the slurry thickness detection sensor 7 utilizes a fiber optic sensor, which comprises a light source, an optical fiber, a detector, and a signal processor. During operation, the fiber optic sensor first emits an infrared beam. The slurry on the slurry disc 11 reflects a portion of the infrared beam, which is then received by the detector within the slurry thickness detection sensor 7. The signal processor then converts the received reflected light into a digital signal for output, providing real-time and detailed information on changes in slurry thickness.

[0055] like Figure 1-Figure 3 As shown, the slide 71 fixes the entire slurry thickness detection sensor 7 so that it can move left and right with support. While the entire mechanism is installed, the parallelism of the entire mechanism and the slurry disc 11 can be adjusted by adjusting the bolt 4, so as to more accurately measure the thickness change of the slurry on the surface of the slurry disc 11. The top of the adjusting bolt 4 supports the entire mounting cross plate 13 above. By rotating the adjusting bolt 4, the adjusting bolt 4 can be moved up and down against the entire mounting cross plate 13, thereby fine-tuning the parallelism of the entire mounting cross plate 13 and the slurry disc 11, so that the slurry thickness detection sensor 7 can more accurately detect the thickness of the slurry.

[0056] The position sensor 6 is installed to limit the left and right movement range of the entire slurry thickness sensor at the software level, and the limit block 8 is added to limit the left and right movement range of the entire slurry thickness sensor at the hardware level. Since the entire mechanism moves left and right, it is necessary to install a drag chain 9 to protect the circuit from constant movement and wear.

[0057] Figure 1 The structure and connection relationship of the device for slurry spreading, slurry marking and thickness parallel detection of the end plate of the present invention are only briefly shown. However, this figure is only for the purpose of showing the main structure and connection relationship of the present invention. Some other mechanical parts are removed in the figure, such as the scraper drive mechanism and transmission device. Therefore, this embodiment Figure 1 The display is not to be regarded as limiting the present invention to the only structure and connection relationship.

[0058] The innovative focus of the present invention lies in the method, mechanical structure and connection relationship. The equipment system controller controls the actions of the servo motor 1, the slurry disk drive motor, the slurry thickness detection sensor 7, the scraper drive motor, the position sensor 6, etc., and the corresponding electronic control system by writing and setting the program. The details will not be elaborated here.

[0059] The foregoing description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be readily conceived by a person skilled in the art within the technical scope disclosed herein are intended to be encompassed within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. A method for detecting the slurry laying, slurry marking and thickness of end capping boards, based on a detection device, characterized in that: The detection device includes: A frame, a paddle disc (11) mounted on the frame, a paddle disc driving mechanism and a scraper mechanism, wherein a sensor moving mechanism is provided on the frame above the paddle disc (11) and perpendicular to the moving direction of the paddle disc (11), and the sensor moving mechanism comprises: Two support columns (12) are arranged on both sides of the paddle disc (11), and a mounting transverse plate (13) is mounted on the two support columns (12) and spans the paddle disc (11), wherein: A transverse guide rail (5) is provided on the mounting transverse plate (13), a slide (71) is installed on the transverse guide rail (5), a slurry thickness detection sensor (7) is installed at the bottom of the slide (71), the slurry thickness detection sensor (7) is connected to a controller with an alarm module, and the slide (71) is driven by a transverse driving mechanism to carry the slurry thickness detection sensor (7) along the transverse guide rail (5) for transverse reciprocating movement; The two sides of the two support columns (12) are respectively provided with a bolt seat (40) and an adjusting bolt (4) vertically screwed on the bolt seat (40), the bolt seat (40) is installed on the two support columns (12), and the top screw head of the adjusting bolt (4) is in conflict with the bottom of the mounting cross plate (13); the mounting cross plate (13) is provided with a waist-shaped hole (41), and the two ends of the mounting cross plate (13) are fixed by upper bolts passing through the waist-shaped hole (41) and the threaded holes of the two support columns (12) behind, so that the mounting cross plate (13) is fixed to the two support columns (12); The specific steps of the detection method include: A sensor moving mechanism is provided above the slurry disc moving mechanism and perpendicular to the moving direction of the slurry disc, and a slurry thickness detection sensor is installed on the sensor moving mechanism; While the slurry disc moves forward and backward, the sensor moves left and right perpendicular to the moving direction of the slurry disc. The moving sensor moves above the moving slurry disc in the shape of several connected horizontal "V" tracks, so that the sensor detection range can cover the slurry layer at every position on the slurry disc to detect the slurry thickness at each position. If uneven slurry thickness is detected, an alarm will be issued, and the machine will be stopped in time to detect the cause of the uneven slurry thickness and solve the problem of uneven coating on the ends of electronic components in real time.

2. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: Also includes: An adjusting bolt is provided on the sensor moving mechanism to adjust the parallelism between the entire mechanism and the slurry disc, so as to more accurately measure the thickness change of the slurry on the surface of the slurry disc; A position sensor is installed on the sensor moving mechanism to limit the left and right moving range of the entire slurry thickness sensor; A limit block is installed on the sensor moving mechanism to limit the left and right moving range of the entire slurry thickness sensor.

3. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: The slurry thickness detection sensor adopts an optical fiber sensor. When in use, the optical fiber sensor first emits a beam of infrared light. When the slurry on the slurry disk encounters the infrared beam, it will reflect back part of the light. The reflected light is received by the detector inside the sensor, and the received reflected light is converted into a digital signal by the signal processor for output, so as to understand the change of the slurry thickness in real time and in detail.

4. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: The transverse driving mechanism comprises a servo motor (1), a reducer (2) and two fixed synchronous wheels (3) mounted on a mounting transverse plate (13); a synchronous belt (10) is mounted on the two fixed synchronous wheels (3); a connecting line of the two fixed synchronous wheels (3) is parallel to the guide rail (5); and the slide (71) is connected to the synchronous belt (10).

5. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: The transverse drive mechanism comprises a servo motor, a transmission gear and a ball screw mounted on the mounting transverse plate (13), and the slide seat (71) is connected to the ball screw.

6. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: The transverse driving mechanism comprises a cylinder and a piston rod mounted on a mounting transverse plate (13), and the slide seat (71) is connected to the piston rod.

7. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: The slurry thickness detection sensor (7) adopts an optical fiber sensor, which includes a light source, an optical fiber, a detector and a signal processor; The warning module includes a three-color light module or a sound warning module or a combination of the two.

8. The method for slurry laying, slurry marking and thickness detection of end capping plates according to claim 1, characterized in that: A position sensor (6) is mounted on the mounting horizontal plate (13) to limit the left-right movement range of the entire slurry thickness sensor (7); A limit block (8) for limiting the left-right movement range of the entire slurry thickness sensor (7) is installed on the installation horizontal plate (13), and a limit block (72) cooperating with the position sensor (6) is provided on the slide seat (71).

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