Single-axis casing winding and tape wrapping machine and single-axis casing winding and tape wrapping method

The single-axis sleeve winding and taping machine integrates wire hooking, wire feeding, conducting, loading, unloading, automatic tape wrapping and automatic tape applying mechanisms to achieve full automation of the winding process, solving the problems of complex structure and low degree of automation of existing equipment, improving production efficiency and coil quality, and reducing costs.

CN119560305BActive Publication Date: 2025-09-26DONGGUAN JSGS AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202411705051.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-09-26
Estimated Expiration
2044-11-26

AI Technical Summary

Technical Problem

Existing winding equipment has a complex structure and a low degree of automation, resulting in low production efficiency, unstable quality, and frequent manual intervention, which increases costs and scrap rates.

Method used

A single-axis sleeve winding and tape wrapping machine is designed, which integrates wire hooking, wire feeding, conducting, loading, unloading, automatic tape wrapping and automatic tape applying mechanisms to achieve full process automation. The XYZ-axis motion mechanism and U-axis rotation drive mechanism ensure that the copper wire is evenly wound, reducing manual operation.

Benefits of technology

It improves production efficiency, reduces labor and material costs, enhances equipment adaptability and flexibility, ensures coil quality, and reduces problems such as loose coils and poor insulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the field of transformer processing technology, and in particular to a single-axis bushing winding and taping machine, comprising a workbench, a frame provided on the workbench, a wire hooking mechanism provided on one side of the frame, a conductor mechanism provided on the other side of the frame, a wire feeding mechanism for feeding copper wire provided at the top front end of the frame, the wire feeding mechanism being located on top of the conductor mechanism, a loading mechanism and a unloading mechanism provided at the left and right ends of the workbench, respectively, a material taking mechanism provided at the rear end of the frame, and an automatic tape wrapping mechanism for wrapping copper wire with tape and an automatic tape applying mechanism for wrapping skeleton with tape provided on the periphery of the frame. The overall structure of the equipment of the present invention is more compact, and the entire process from loading, taping one end of the copper wire, winding, taping the other end of the copper wire, taping the skeleton to unloading is automated, thereby greatly improving production efficiency, enhancing the scope of application and flexibility of the equipment, reducing dependence on labor, and saving material costs.
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Description

Technical Field

[0001] The present invention relates to the technical field of transformer processing, in particular to a single-axis bushing winding and tape wrapping machine and a single-axis bushing winding and tape wrapping method. Background Art

[0002] With the continuous advancement of industrial automation, the demand for automated equipment in the electronic component manufacturing process is growing. This is especially true for coils used in equipment like motors and transformers, where production efficiency directly impacts overall product performance and cost control. Traditional manual winding methods are not only slow but also prone to quality issues such as loose coils and poor insulation. Therefore, the development of efficient and stable winding machines has become an urgent need within the industry.

[0003] There are already some automated winding solutions on the market, but these devices often have the following shortcomings:

[0004] High complexity: Existing winding equipment is usually complex in structure and requires multiple processes to be operated separately, which not only increases the cost of the equipment but also reduces production efficiency.

[0005] The degree of automation is not high: Although automated equipment has been used, manual intervention is still required in the loading and unloading of materials, wrapping of copper wire with tape, etc., making it impossible to achieve full-process automated production. Summary of the Invention

[0006] The present invention aims to at least solve the technical problems existing in the prior art. To this end, a single-axis sleeve winding and taping machine and a single-axis sleeve winding and taping method are provided to improve winding efficiency and product quality while reducing production costs and enhancing the adaptability and automation level of the equipment.

[0007] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine includes a workbench, a frame is provided on the workbench, a wire hook mechanism is provided on one side of the frame, a wire guide mechanism is provided on the other side of the frame, a wire feeding mechanism for feeding copper wire is provided at the top front end of the frame, the wire feeding mechanism is located on the top of the wire guide mechanism, a loading mechanism and a unloading mechanism are respectively provided at the left and right ends of the workbench, a material picking mechanism is provided at the rear end of the frame, and an automatic tape wrapping mechanism for wrapping copper wire with tape and an automatic tape applying mechanism for wrapping tape around the skeleton are provided on the periphery of the frame.

[0008] A single-axis sleeve winding and taping machine according to some embodiments of the first aspect of the present invention has at least the following beneficial effects:

[0009] The present invention rationally arranges the wire hooking mechanism, the wire conducting mechanism, the wire feeding mechanism, the loading mechanism, the unloading mechanism, the material taking mechanism, the automatic tape wrapping mechanism and the automatic tape applying mechanism around the same frame, so that the overall structure of the equipment is more compact, the floor space is reduced, and the space utilization rate is improved. The whole process from loading, tape wrapping of one end of the copper wire, winding, tape wrapping of the other end of the copper wire, tape wrapping of the skeleton to unloading is automated, which greatly improves the production efficiency. The material taking mechanism can automatically complete the transportation of the skeleton, reducing the time and error rate of manual operation, thereby improving the overall production efficiency. By precisely controlling the actions of the wire feeding mechanism and the wire conducting mechanism, it is ensured that the copper wire can be evenly and tightly arranged during the winding process, effectively avoiding the problems of loose coils and poor insulation, thereby improving the quality of the coils. The single-axis sleeve winding and tape wrapping machine of the present invention can adapt to the production needs of coils of various sizes and types, meet different production requirements, greatly enhance the scope of application and flexibility of the equipment, and because a fully automated production process is realized, the dependence on labor is reduced, which not only reduces labor costs, but also further saves material costs by reducing the scrap rate in the production process.

[0010] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and tape wrapping machine is provided, the frame includes a connecting frame body, a first side frame and a second side frame, the first side frame and the second side frame are respectively arranged on both sides of the connecting frame body, the material picking mechanism is located between the first side frame and the second side frame, the first side frame and the second side frame are both provided with XYZ-axis motion mechanisms, the two XYZ-axis motion mechanisms are respectively provided with a first U-axis rotation drive mechanism and a second U-axis rotation drive mechanism, the output end of the first U-axis rotation drive mechanism is provided with a first fixed plate, the first fixed plate is located at one end close to the second side frame, the wire hooking mechanism is provided on the first fixed plate, the output end of the second U-axis rotation drive mechanism is provided with a second fixed plate, the second fixed plate is located at one end close to the first side frame, and the wire mechanism is provided on the second fixed plate.

[0011] According to a single-axis sleeve winding and taping machine in some embodiments of the first aspect of the present invention, a first pneumatic scissors is connected to the outer side of the first fixed plate, and the first pneumatic scissors is located on the outer side of the wire hooking mechanism.

[0012] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, the wire feeding mechanism includes a supporting plate, the upper end of the supporting plate is provided with a wire feeding assembly, the front end of the supporting plate is connected to a mounting plate, the wire feeding assembly includes a first copper wire fixing magnetic ring, the upper and lower ends of the mounting plate are respectively provided with a third mounting seat and a second mounting seat, the third mounting seat and the second mounting seat are respectively provided with a first guide needle and a second guide needle, the first copper wire fixing magnetic ring, the first guide needle and the second guide needle are located on the same straight line, the mounting plate is provided with a first driving wheel and a first driven wheel, the first driving wheel and the first driven wheel are arranged between the first guide needle and the second guide needle.

[0013] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, wherein the loading mechanism includes a first material rail, a plurality of first air nozzles are arranged on the periphery of the first material rail, the unloading mechanism includes a second material rail, a plurality of second air nozzles are arranged on the periphery of the second material rail, and a second pneumatic scissors is arranged between the loading mechanism and the unloading mechanism.

[0014] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, the material picking mechanism includes an X-axis displacement module and a base body, the X-axis displacement module is connected to the base body, a first photoelectric switch is provided on the periphery of the X-axis displacement module, a first sensing sheet is provided on the outer side of the base body, a first positioning plate is provided on the top of the base body along the Z-axis direction, the Z-axis displacement module and a second photoelectric switch are provided on the first positioning plate, the second photoelectric switch is located on the outer side of the Z-axis displacement module, a second positioning plate is provided on the outer side of the Z-axis displacement module along the Y-axis direction, a second sensing sheet is provided on the inner side of the second positioning plate, the Y-axis displacement module and a third photoelectric switch are provided on the second positioning plate, the third photoelectric switch is located on the outer side of the Y-axis displacement module, a third positioning plate is provided on the outer side of the Y-axis displacement module, a third sensing sheet is provided on the inner side of the third positioning plate, a third U-axis rotation drive mechanism is provided on the third positioning plate, and a chuck is provided on the output end of the third U-axis rotation drive mechanism.

[0015] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, and the automatic taping mechanism includes an assembly frame, a guide roller assembly is provided at one end of the assembly frame, a transverse stretching assembly is provided at the other end of the assembly frame, a clamping cylinder is provided on the transverse stretching assembly, a clamp is provided at the output end of the clamping cylinder, a telescopic knife assembly is provided on the assembly frame, the telescopic knife assembly is provided between the guide roller assembly and the clamp, a lifting cylinder is provided on the assembly frame, a first connecting plate is provided at the output end of the lifting cylinder, a rubber-coated wheel is rotatably provided on the first connecting plate, and the rubber-coated wheel is located at the end of the telescopic knife assembly away from the guide roller assembly.

[0016] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, wherein the automatic tape wrapping mechanism includes a sixth connecting plate, a tape cutting mechanism, a tape wrapping mechanism 1, a tape feeding mechanism and a linear displacement mechanism, wherein the tape cutting mechanism, the tape wrapping mechanism 1, the tape feeding mechanism and the linear displacement mechanism are all arranged on the sixth connecting plate, a clamping mechanism is provided at the output end of the linear displacement mechanism, the clamping mechanism is located at the periphery of the tape feeding mechanism, the tape cutting mechanism is located between the clamping mechanism and the tape feeding mechanism, the tape wrapping mechanism 1 includes a rotary drive mechanism 1 and a roller, the output end of the rotary drive mechanism 1 is connected to the roller, the roller is located at the periphery of the clamping mechanism, and a first opening is provided at one end of the roller close to the clamping mechanism.

[0017] According to some embodiments of the first aspect of the present invention, a single-axis sleeve winding and taping machine is provided, wherein the taping mechanism includes a fixed plate, a first synchronous wheel, a second synchronous wheel, a synchronous belt and a first gear, the rotation drive mechanism is arranged on the fixed plate, the first synchronous wheel is arranged at the output end of the rotation drive mechanism, the first gear is rotatably arranged on the fixed plate, the first gear is connected to the second synchronous wheel, the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt, a second gear is provided on the top of the roller, the second gear is meshed with the first gear, a second opening is provided at one end of the first gear close to the clamping mechanism, and the first opening and the second opening are arranged correspondingly.

[0018] According to some embodiments of the second aspect of the present invention, a method for winding and taping a single-axis sleeve is applied to the single-axis sleeve winding and taping machine described in the first aspect, comprising the following steps:

[0019] S100, the feeding mechanism loads the material, the picking mechanism moves to the feeding mechanism to pick up the skeleton, and the wire feeding mechanism guides the copper wire into the conductor mechanism;

[0020] S200: The wire feeding mechanism guides the copper wire into the conductor mechanism, which drives the copper wire to move to the automatic tape wrapping mechanism to wrap the end of the copper wire with tape;

[0021] S300, the material taking mechanism drives the frame to move to the wire guide mechanism to hang the pins and wind the wire;

[0022] S400, the material taking mechanism drives the bobbin after winding to the automatic tape wrapping mechanism again to wrap the other end of the copper wire with tape, and hang the pin again;

[0023] S500, the material taking mechanism drives the frame to move to the automatic tape applying mechanism to wrap the tape;

[0024] S600: The material taking mechanism drives the semi-finished product to move to the unloading mechanism for unloading.

[0025] According to some embodiments of the second aspect of the present invention, a method for wrapping a single-axis sleeve with rubber tape has at least the following beneficial effects:

[0026] The present invention realizes the integrated production from loading, wrapping one end of the copper wire with rubber tape, winding, wrapping the other end of the copper wire with rubber tape, wrapping the skeleton with rubber tape to unloading, which greatly improves the production efficiency. The increase in the degree of automation reduces the dependence on manual labor and reduces the production cost. Moreover, due to the improvement in production efficiency, the output per unit time increases, so that the cost of a single product is effectively controlled and the flexibility of the equipment is enhanced.

[0027] Additional aspects and advantages of the present invention will be set forth in part in the description which follows and, in part, will be obvious from the description which follows, or may be learned by practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:

[0029] Figure 1 Schematic diagram of the structure of an embodiment of the present invention.

[0030] Figure 2 This is a schematic structural diagram of an embodiment of the present invention with the housing hidden.

[0031] Figure 3 Schematic diagram of the structure of a rack according to an embodiment of the present invention.

[0032] Figure 4 Schematic diagram of the XYZ axis motion mechanism according to an embodiment of the present invention Figure 1 .

[0033] Figure 5 Schematic diagram of the XYZ axis motion mechanism according to an embodiment of the present invention Figure 2 .

[0034] Figure 6 Schematic diagram of the structure of the wire and casing feeding mechanism according to an embodiment of the present invention.

[0035] Figure 7 Schematic diagram of the structure of the material taking mechanism of an embodiment of the present invention.

[0036] Figure 8 A schematic diagram of the structure of an embodiment of the present invention Figure 1 .

[0037] Figure 9 A schematic diagram of the structure of an embodiment of the present invention Figure 2 .

[0038] Figure 10 This is a structural schematic diagram of the rubber wrapping mechanism of the present invention with the fourth fixing plate hidden.

[0039] Figure 11 This is a schematic diagram of the structure of the automatic wall-sticking mechanism or the automatic tape-sticking mechanism according to an embodiment of the present invention. Figure 1 .

[0040] Figure 12 This is a schematic diagram of the structure of the automatic wall-sticking mechanism or the automatic tape-sticking mechanism according to an embodiment of the present invention. Figure 2 .

[0041] Reference numerals: 1, workbench, 2, frame, 3, wire feeding mechanism, 4, loading mechanism, 5, unloading mechanism, 6, material taking mechanism, 7, automatic tape wrapping mechanism, 8, automatic tape sticking mechanism, 9, housing, 10, shifting mechanism;

[0042] 201. Wire hook mechanism, 202. Wire guide mechanism, 203. Connecting frame, 204. First side frame, 205. Second side frame, 206. XYZ axis motion mechanism, 207. First U-axis rotation drive mechanism, 208. Second U-axis rotation drive mechanism, 209. First fixed plate, 210. Second fixed plate, 211. First pneumatic scissors, 212. X-axis motion mechanism, 213. Y-axis motion mechanism, 214. Z-axis motion mechanism, 215. First guide rail, 216 , first slider, 217, first drive motor, 218, first screw rod, 219, first screw rod nut, 220, first connecting plate, 221, second connecting plate, 222, second guide rail, 223, second slider, 224, second drive motor, 225, second screw rod, 226, second screw rod nut, 227, third connecting plate, 228, third guide rail, 229, third slider, 230, third drive motor, 231, third screw rod, 232, third screw rod nut;

[0043] 201. Wire hook mechanism, 202. Wire guide mechanism, 203. Connecting frame, 204. First side frame, 205. Second side frame, 206. XYZ axis motion mechanism, 207. First U-axis rotation drive mechanism, 208. Second U-axis rotation drive mechanism, 209. First fixed plate, 210. Second fixed plate, 211. First pneumatic scissors, 212. Jacket assembly, 213. X-axis motion mechanism, 214. Y-axis motion mechanism, 215. Z-axis motion mechanism, 216. First guide rail , 217, first slider, 218, first drive motor, 219, first screw rod, 220, first screw rod nut, 221, first connecting plate, 222, second connecting plate, 223, second guide rail, 224, second slider, 225, second drive motor, 226, second screw rod, 227, second screw rod nut, 228, third connecting plate, 229, third guide rail, 230, third slider, 231, third drive motor, 232, third screw rod, 233, third screw rod nut;

[0044] 301, carrier plate, 302, wire feeding assembly, 303, first copper wire fixing magnetic ring, 304, mounting plate, 305, first mounting seat, 306, second mounting seat, 307, first guide pin, 308, second guide pin, 309, first driving wheel, 310, first driven wheel, 311, second copper wire fixing magnetic ring, 312, third mounting seat, 313, third guide pin, 314, fourth guide pin, 315, second driving wheel, 316, second driven wheel;

[0045] 401, first material rail, 402, first gas nozzle;

[0046] 501, second material rail, 502, second air nozzle, 503, second pneumatic scissors;

[0047] 601, X-axis displacement module, 602, base, 603, first photoelectric switch, 604, first sensor sheet, 605, first positioning plate, 606, Z-axis displacement module, 607, second photoelectric switch, 608, second positioning plate, 609, second sensor sheet, 610, Y-axis displacement module, 611, third photoelectric switch, 612, third positioning plate, 613, third sensor sheet, 614, third U-axis rotation drive mechanism, 615, chuck;

[0048] 700, sixth connecting plate, 701, tape cutting mechanism, 702, tape wrapping mechanism 1, 703, tape feeding mechanism, 704, linear displacement mechanism, 705, clamping mechanism, 706, rotary drive mechanism 1, 707, roller, 708, first opening, 709, fourth fixing plate, 710, first synchronous wheel, 711, second synchronous wheel, 712, synchronous belt, 713, first gear, 714, second gear, 715, second opening , 716, material rack, 717, guide roller assembly, 718, tape pressing mechanism, 719, roller, 720, elastic roller, 721, tape elastic cylinder, 722, connecting block, 723, fixed cylinder, 724, fourth positioning plate, 725, pressing plate, 726, eighth guide rail, 727, eighth slider, 728, fourth driving cylinder, 729, second tool, 730, ninth guide rail, 731, ninth slider, 732, fifth fixed plate;

[0049] 801. Assembly frame, 802. Guide roller assembly, 803. Transverse stretching assembly, 804. Clamping cylinder, 805. Clamp, 806. Telescopic knife assembly, 807. Lifting cylinder, 808. Fourth connecting plate, 809. Rubber-coated wheel, 810. Fifth connecting plate, 811. Fourth slider, 812. Fourth guide rail, 813. First positioning block, 814. Connecting part, 815. Material tray assembly, 816. Limiting plate, 817. Rotary drive motor, 818. First gear, 819. Material rack, 820. Second gear, 821. Guide Roller, 822, rotating shaft, 823, follower wheel, 824, through slot, 825, fourth photoelectric switch, 826, tension roller, 827, tape tensioning cylinder, 828, third driving cylinder, 829, first tool, 830, fifth guide rail, 831, fifth slider, 832, fixing cylinder, 833, second positioning block, 834, top plate, 835, sixth guide rail, 836, sixth slider, 837, stretching cylinder, 838, carrier plate, 839, seventh guide rail, 840, seventh slider, 841, fixing block, 842, third fixing plate;

[0050] 901. Tensioner, 902. Wire pulling mechanism. DETAILED DESCRIPTION

[0051] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.

[0052] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, left, right, front, and back, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the modules or components referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0053] In the description of the present invention, if there is a description of first and second, it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0054] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, and connecting should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0055] like Figures 1-12 As shown, a first aspect of an embodiment of the present invention provides a single-axis sleeve winding and taping machine.

[0056] A single-axis casing winding and taping machine includes a workbench 1, a frame 2 is provided on the workbench 1, a wire hooking mechanism 201 is provided on one side of the frame 2, and a wire guide mechanism 202 is provided on the other side of the frame 2. A wire feeding mechanism 3 for feeding copper wire is provided at the top front end of the frame 2, and the wire feeding mechanism 3 is located on the top of the wire guide mechanism 202. A loading mechanism 4 and a unloading mechanism 5 are respectively provided at the left and right ends of the workbench 1, and a material taking mechanism 6 is provided at the rear end of the frame 2. An automatic tape wrapping mechanism 7 for wrapping copper wire with tape and an automatic tape applying mechanism 8 for wrapping tape around the skeleton are provided on the outer periphery of the frame 2.

[0057] The present invention makes the overall structure of the equipment more compact by rationally arranging the wire hooking mechanism 201, the conductor mechanism 202, the wire feeding mechanism 3, the loading mechanism 4, the unloading mechanism 5, the material taking mechanism 6, the automatic tape wrapping mechanism 7 and the automatic tape sticking mechanism 8 around the same frame 2, reducing the floor space and improving the space utilization rate. It realizes the automation of the whole process from loading, wrapping one end of the copper wire with tape, winding, wrapping the other end of the copper wire with tape, wrapping the skeleton with tape to unloading, greatly improving the production efficiency. The material taking mechanism 6 can automatically complete the handling of the skeleton, reducing the time and error rate of manual operation, thereby improving the overall Production efficiency, by precisely controlling the actions of the wire feeding mechanism 3 and the conductor mechanism 202, ensures that the copper wire can be arranged evenly and tightly during the winding process, effectively avoiding the problems of loose coils and poor insulation, thereby improving the quality of the coils. The single-axis sleeve winding and tape wrapping machine of the present invention can adapt to the production needs of coils of various sizes and types, meet different production requirements, greatly enhance the scope of application and flexibility of the equipment, and because of the realization of a fully automated production process, reduce dependence on manual labor, not only reduce labor costs, but also further save material costs by reducing the scrap rate in the production process.

[0058] In the single-axis sleeve winding and taping machine described in this embodiment, a shift assembly 10 is provided on the frame 2. The output end of the shift assembly 10 is connected to the automatic taping mechanism 7. The automatic taping mechanism 7 is located on top of the automatic taping mechanism 8. Specifically, the automatic taping mechanism 7 can be laterally shifted by the shift assembly 10 to facilitate avoidance. After the shift, the automatic taping mechanism 8 has sufficient space to facilitate the taping step.

[0059] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the frame 2 includes a connecting frame 203, a first side frame 204, and a second side frame 205. The first side frame 204 and the second side frame 205 are respectively arranged on both sides of the connecting frame 203. The material taking mechanism 6 is located between the first side frame 204 and the second side frame 205. The first side frame 204 and the second side frame 205 are both provided with an XYZ axis motion mechanism 206. The two XYZ axis motion mechanisms 206 are respectively provided with a first U axis rotation mechanism. A driving mechanism 207 and a second U-axis rotation driving mechanism 208, wherein the output end of the first U-axis rotation driving mechanism 207 is provided with a first fixed plate 209, the first fixed plate 209 is located at one end close to the second side frame 205, the wire hooking mechanism 201 is provided on the first fixed plate 209, and the output end of the second U-axis rotation driving mechanism 208 is provided with a second fixed plate 210, the second fixed plate 210 is located at one end close to the first side frame 204, and the wire guide mechanism 202 is provided on the second fixed plate 210. Specifically, the first side frame 204 and the second side frame 205 are both provided with an XYZ-axis motion mechanism 206, and the two XYZ-axis motion mechanisms 206 are respectively provided with a first U-axis rotation drive mechanism 207 and a second U-axis rotation drive mechanism 208. The connecting frame 203 integrates the first side frame 204 and the second side frame 205 together, and configures an XYZ-axis motion mechanism 206 and a U-axis rotation drive mechanism on each side frame, thereby realizing precise control of the hooking mechanism 201 and the wire guide mechanism 202. This not only improves the flexibility and precision in the winding process, but also can adapt to the winding requirements of different positions and angles, can realize multi-directional foot winding of copper wire, improve the accuracy and speed of winding, reduce the error rate caused by human factors, and ultimately achieve the goals of increasing production capacity, reducing defective product rate and saving human resources.

[0060] In the single-axis sleeve winding and taping machine described in this embodiment, a first pneumatic shear 211 is connected to the outside of the first fixing plate 209. The first pneumatic shear 211 is located outside the wire hooking mechanism 201. Specifically, the installation of the first pneumatic shear 211 enables the device to cut the copper wire immediately after the winding is completed, eliminating subsequent processing steps, simplifying the production process, and improving production efficiency.

[0061] In the single-axis sleeve winding and taping machine described in this embodiment, the XYZ-axis motion mechanism 206 includes an X-axis motion mechanism 212, a Y-axis motion mechanism 213, and a Z-axis motion mechanism 214. The Z-axis motion mechanism 214 is arranged on the side wall of the first side frame 204, the X-axis motion mechanism 212 is arranged on the Z-axis motion mechanism 214, the Y-axis motion mechanism 213 is arranged on the Z-axis motion mechanism 214, and the first U-axis rotation drive mechanism 207 and the first U-axis rotation drive mechanism 208 are respectively arranged on the two Y-axis motion mechanisms 213. Specifically, the introduction of the X-axis motion mechanism 212, the Y-axis motion mechanism 213, and the Z-axis motion mechanism 214 enables the device to move precisely in three-dimensional space, enhancing the versatility and applicability of the system. Such a design can ensure that in complex winding operations, the device can quickly and accurately reach the designated position, reducing errors.

[0062] In the single-axis sleeve winding and taping machine described in this embodiment, the Z-axis motion mechanism 214 includes a first guide rail 215, a first slider 216, a first drive motor 217, a first screw 218, and a first screw nut 219. The first guide rail 215 is set on the first side frame 204, the X-axis motion mechanism 212 is connected to the first slider 216, the first slider 216 is slidably connected to the first guide rail 215, the first drive motor 217 is set on the first side frame 204, the output end of the first drive motor 217 is connected to the first screw 218, the first screw nut 219 is screwed to the first screw 218, and the first screw nut 219 is connected to the X-axis motion mechanism 212. Specifically, the above arrangement ensures stable movement of the device in the vertical direction. The first guide rail 215 and the first slider 216 ensure smoothness during movement, while the first drive motor 217 and the first screw 218 provide driving force, ensuring that the device can still maintain good operating condition under heavy load.

[0063] The single-axis sleeve winding and taping machine described in this embodiment, the X-axis motion mechanism 212 includes a first connecting plate 220, a second connecting plate 221, a second guide rail 222, a second slider 223, a second drive motor 224, a second screw rod 225 and a second screw nut 226, the first connecting plate 220 is connected to the Z-axis motion mechanism 214, the second guide rail 222 is set on the first connecting plate 220, the second slider 223 is connected to the second connecting plate 221, the second slider 223 is slidably connected to the second guide rail 222, the second drive motor 224 is set on the second connecting plate 221, the output end of the second drive motor 224 is connected to the second screw rod 225, the second screw nut 226 is screwed to the second screw rod 225, the second screw nut 226 is connected to the first connecting plate 220, and the second connecting plate 221 is connected to the Y-axis motion mechanism 213. Specifically, the above-mentioned setting enables the device to move flexibly in the horizontal direction, further enhancing the flexibility of the system. By combining the second connecting plate 221 and the second slider 223, the smooth movement of the device on the X-axis is ensured. At the same time, the second drive motor 224 and the second screw 225 ensure sufficient driving force.

[0064] The single-axis sleeve winding and taping machine described in this embodiment, the Y-axis motion mechanism 213 includes a third connecting plate 227, a third guide rail 228, a third slider 229, a third drive motor 230, a third screw rod 231 and a third screw nut 232, the third guide rail 228 is arranged on the first U-axis rotation drive mechanism 207, the third connecting plate 227 is connected to the X-axis motion mechanism 212, the third connecting plate 227 is provided with the third slider 229, the third slider 229 is connected to the third guide rail 228, the third drive motor 230 is arranged on the third connecting plate 227, the output end of the third drive motor 230 is connected to the third screw rod 231, the third screw nut 232 is threadedly connected to the third screw rod 231, and the third screw nut 232 is connected to the first U-axis rotation drive mechanism 207. Specifically, the addition of the Y-axis motion mechanism 213 makes the movement of the device in the front and rear directions more flexible. Through the setting of the third connecting plate 227 and the third slider 229, the device can move stably on the Y-axis. At the same time, the driving force provided by the third drive motor 230 and the third screw rod 231 ensures that the device can maintain good positioning capabilities in any working state.

[0065] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the wire feeding mechanism 3 includes a carrying plate 301, a wire feeding assembly 302 is provided at the upper end of the carrying plate 301, and a mounting plate 304 is connected to the front end of the carrying plate 301, the wire feeding assembly 302 includes a first copper wire fixing magnetic ring 303, and a first mounting seat 305 and a second mounting seat 306 are provided at the upper and lower ends of the mounting plate 304 respectively, and a first guide pin 307 and a second guide pin 308 are provided on the first mounting seat 305 and the second mounting seat 306 respectively, the first copper wire fixing magnetic ring 303, the first guide pin 307 and the second guide pin 308 are located on the same straight line, and a first driving wheel 309 and a first driven wheel 310 are provided on the mounting plate 304, and the first driving wheel 309 and the first driven wheel 310 are arranged between the first guide pin 307 and the second guide pin 308. Specifically, the design of the wire feeding assembly 302 ensures the smooth transmission of the copper wire. By setting multiple first guide needles 307 and second guide needles 308, the copper wire can be effectively prevented from twisting or knotting during transmission. By setting the first driving wheel 309 and the first driven wheel 310 to transport the copper wire, product quality is guaranteed.

[0066] In the single-axis sleeve winding and taping machine described in this embodiment, the wire feeding assembly 302 further includes a second copper wire fixing magnetic ring 311, a third mounting seat 312 is provided at the lower end of the mounting plate 304, a third guide pin 313 and a fourth guide pin 314 are provided on the first mounting seat 305 and the third mounting seat 312, respectively, the second copper wire fixing magnetic ring 311, the third guide pin 313 and the fourth guide pin 314 are located on the same straight line, a second driving wheel 315 and a second driven wheel 316 are provided on the mounting plate 304, and the second driving wheel 315 and the second driven wheel 316 are disposed between the third guide pin 313 and the fourth guide pin 314. Specifically, the addition of the second copper wire fixing magnetic ring 311 and related components enables dual-line synchronous operation, further improving the processing capacity and flexibility of the equipment, and is suitable for complex and changing production process requirements.

[0067] The single-axis sleeve winding and taping machine described in this embodiment includes a shell 9, the workbench 1 is located inside the shell 9, a tensioner 901 is provided at the top rear end of the shell 9, and a wire pulling mechanism 902 is provided at the top middle end of the shell 9.

[0068] This embodiment describes a single-axis sleeve winding and taping machine. The feeding mechanism 4 includes a first rail 401, which is provided with a plurality of first air nozzles 402 on its outer periphery. The unloading mechanism 5 includes a second rail 501, which is provided with a plurality of second air nozzles 502 on its outer periphery. A second pneumatic shear 503 is provided between the feeding mechanism 4 and the unloading mechanism 5. Specifically, the first and second rails 401, 501 utilize direct vibration feed rails, which cooperate with the first and second air nozzles 402, 502 to achieve stable material transportation. The second pneumatic shear 503 can trim the thread ends.

[0069] The present embodiment describes a single-axis sleeve winding and tape wrapping machine, wherein the material picking mechanism 6 includes an X-axis displacement module 601 and a base body 602, wherein the X-axis displacement module 601 is connected to the base body 602, a first photoelectric switch 603 is provided on the periphery of the X-axis displacement module 601, a first induction sheet 604 is provided on the outside of the base body 602, a first positioning plate 605 is provided on the top of the base body 602 along the Z-axis direction, a Z-axis displacement module 606 and a second photoelectric switch 607 are provided on the first positioning plate 605, and the second photoelectric switch 607 is located on the outside of the Z-axis displacement module 606. A second positioning plate 608 is provided on the outer side of 06 along the Y-axis direction, a second sensing plate 609 is provided on the inner side of the second positioning plate 608, a Y-axis displacement module 610 and a third photoelectric switch 611 are provided on the second positioning plate 608, the third photoelectric switch 611 is located on the outer side of the Y-axis displacement module 610, a third positioning plate 612 is provided on the outer side of the Y-axis displacement module 610, a third sensing plate 613 is provided on the inner side of the third positioning plate 612, a third U-axis rotation drive mechanism 614 is provided on the third positioning plate 612, and a chuck 615 is provided at the output end of the third U-axis rotation drive mechanism 614. Specifically, the present invention is connected to the base body 602 through an X-axis displacement module 601, a first positioning plate 605 is provided on the top of the base body 602 along the Z-axis direction, a Z-axis displacement module 606 is provided on the first positioning plate 605, a second positioning plate 608 is provided on the outer side of the Z-axis displacement module 606 along the Y-axis direction, a Y-axis displacement module 610 is provided on the second positioning plate 608, a third positioning plate 612 is provided on the outer side of the Y-axis displacement module 610, a third U-axis rotation drive mechanism 614 is provided on the third positioning plate 612, and the third U-axis rotation drive mechanism 614 is provided. A chuck 615 is provided at the output end, and X, Y, and Z can drive the U-axis rotation drive mechanism 614 to move. The chuck 615 can clamp the product to be wound, and then the U-axis rotation drive mechanism 614 is started to complete the winding. At the same time, the present invention cooperates with the first photoelectric switch 603, the first sensor sheet 604, the second photoelectric switch 607, the second sensor sheet 609, the third photoelectric switch 611, and the third sensor sheet 613 to achieve positioning, and it is not easy to deviate. To a certain extent, it ensures the smooth winding of the product and improves the product yield.

[0070] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the automatic taping mechanism 8 includes an assembly frame 801, one end of the assembly frame 801 is provided with a guide roller assembly 802, the other end of the assembly frame 801 is provided with a transverse stretching assembly 803, a clamping cylinder 804 is provided on the transverse stretching assembly 803, the output end of the clamping cylinder 804 is provided with a clamp 805, a telescopic knife assembly 806 is provided on the assembly frame 801, the telescopic knife assembly 806 is provided between the guide roller assembly 802 and the clamp 805, a lifting cylinder 807 is provided on the assembly frame 801, the output end of the lifting cylinder 807 is provided with a fourth connecting plate 808, the fourth connecting plate 808 is rotatably provided with a rubber-coated wheel 809, and the rubber-coated wheel 809 is located at the end of the telescopic knife assembly 806 away from the guide roller assembly 802. Specifically, the adhesive tape and retaining wall are introduced through the guide roller assembly 802, and the clamping cylinder 804 controls the clamp 805 to clamp one end of the adhesive tape and the retaining wall. The adhesive tape and the retaining wall are stretched through the lateral displacement mechanism 803, and then the telescopic knife assembly 806 can be extended for cutting. At the same time, a rubber-wrapped wheel 809 is provided, and the material-picking mechanism 6 clamps the product to be attached and attaches the product to be attached to the adhesive tape and one end of the retaining wall. Then the material-picking mechanism 6 rotates and cooperates with the rolling of the rubber-wrapped wheel 809 to complete the attachment, so that the positioning and cutting of the adhesive tape can be completed quickly, and the attachment is convenient, which greatly shortens the processing time of a single product, improves the overall output capacity of the production line, stabilizes product quality, and effectively reduces labor costs.

[0071] In the single-axis casing winding and taping machine described in this embodiment, the assembly frame 801 is provided with a fifth connecting plate 810, a fourth slider 811 is provided on the end of the fourth connecting plate 808 adjacent to the fifth connecting plate 810, and a fourth guide rail 812 is provided on the end of the fifth connecting plate 810 adjacent to the fourth connecting plate 808. The fourth slider 811 is movably connected to the fourth guide rail 812. Specifically, this arrangement improves the displacement stability of the rubber-coated wheel 809.

[0072] In the single-axis casing winding and taping machine described in this embodiment, a first positioning block 813 is connected to the side wall of the fourth connecting plate 808. The top of the first positioning block 813 extends upward to form a connecting portion 814, and the rubber-wrapped wheel 809 is rotatably connected to the connecting portion 814. Specifically, this arrangement provides good structural stability. By providing the connecting portion 814, the first positioning block 813 does not need to be extended fully to the bottom of the tape or retaining wall, and can be avoided.

[0073] In the embodiment of the present invention, a single-axis sleeve winding and tape wrapping machine is provided with a material tray assembly 815 on the outside of the assembly frame 801. The material tray assembly 815 includes a limit plate 816, a rotary drive motor 817 is provided on the limit plate 816, and a first gear 818 is provided at the output end of the rotary drive motor 817. A material rack 819 is rotatably provided on the limit plate 816, and a second gear 820 is provided on the inside of the material rack 819. The first gear 818 meshes with the second gear 820. Specifically, when the rotary drive motor 817 is in operation, the first gear 818 drives the second gear 820 to rotate, making the supply of the adhesive tape retaining wall material more uniform and smooth. The use of the rotary drive motor 817 in conjunction with the gear set can accurately control the release speed of the adhesive tape retaining wall material, avoiding the occurrence of excessive looseness or over-tightening of the material.

[0074] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 802 includes multiple guide rollers 821 and multiple rotating shafts 822. The rotating shafts 822 are rotatably mounted on the assembly frame 801. The rotating shafts 822 pass through the guide rollers 821, and the guide rollers 821 are rotatably mounted on the assembly frame 801. Specifically, the provision of multiple guide rollers 821 ensures smooth material transmission, reduces deviation or wrinkling during transmission, and improves lamination accuracy.

[0075] In the single-axis sleeve winding and tape wrapping machine described in this embodiment, the guide roller 821 is sleeved on one end of the rotating shaft 822, the other end of which is inserted into the assembly frame 801. The other end of the rotating shaft 822 is connected to a follower wheel 823, and a plurality of through slots 824 are formed on the edge of the follower wheel 823. The assembly frame 801 is provided with a fourth photoelectric switch 825, which is arranged corresponding to the through slots 824. Specifically, the through slots 824 on the follower wheel 823 and the fourth photoelectric switch 825 cooperate to realize real-time monitoring of the tape retaining wall material during transmission. When the tape retaining wall is used up, the guide roller 821 will not rotate, and the fourth photoelectric switch 825 can be used for monitoring.

[0076] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 802 further includes an elastic roller 826. A tape elastic cylinder 827 is provided on the assembly frame 801. A fixed block 841 is provided at the output end of the tape elastic cylinder 827, and the elastic roller 826 is rotatably mounted on the fixed block 841. Specifically, the combination of the elastic roller 826 and the tape elastic cylinder 827 can adjust the tension of the tape retaining wall material, preventing poor lamination due to material loosening.

[0077] In this embodiment of a single-axis sleeve winding and taping machine, the telescopic knife assembly 806 includes a third drive cylinder 828 and a first cutter 829. A fifth guide rail 830 is vertically disposed on the assembly frame 801. A fifth slider 831 is slidably connected to the fifth guide rail 830. The output end of the third drive cylinder 828 is connected to the fifth slider 831. The top of the fifth slider 831 is connected to a third fixed plate 842, and the first cutter 829 is fixed to the third fixed plate 842. Specifically, the vertical movement design of the telescopic knife assembly 806 makes the cutting action more precise and controllable, and the fifth guide rail 830 and the fifth slider 831 have good coordination and stability.

[0078] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the assembly frame 801 is provided with a fixed cylinder 832 and a second positioning block 833, the output end of the fixed cylinder 832 is provided with a top plate 834, the top plate 834 is located at the bottom of the second positioning block 833, the fixed cylinder 832 is used to drive the top plate 834 to move up and down, the second positioning block 833 is located between the guide roller assembly 802 and the clamp 805, and a sixth guide rail 835 is provided in the vertical direction on the assembly frame 801, and a sixth slider 836 is slidably connected to the sixth guide rail 835, the output end of the fixed cylinder 832 is connected to the bottom of the sixth slider 836, and the top of the sixth slider 836 is connected to the top plate 834. Specifically, the linkage mechanism between the fixed cylinder 832 and the second positioning block 833 can effectively fix one end of the adhesive tape retaining wall material to be bonded, and cooperate with the clamp 805 to fix the other end of the adhesive tape retaining wall material. After both ends of the adhesive tape retaining wall material are fixed, the smooth cutting work of the telescopic knife assembly 806 is ensured, thereby improving the consistency of the finished product.

[0079] In the single-axis sleeve winding and taping machine described in this embodiment, the transverse stretching assembly 803 includes a stretching cylinder 837 and a carrier plate 838. A seventh guide rail 839 is provided transversely on the assembly frame 801. A seventh slider 840 is slidably connected to the seventh guide rail 839. The seventh slider 840 is connected to the carrier plate 838, and the output end of the stretching cylinder 837 is connected to the carrier plate 838. Specifically, the transverse stretching assembly 803, through the coordinated use of the stretching cylinder 837 and the carrier plate 838, enables the equipment to precisely adjust its position in the transverse direction as needed, thereby enhancing the system's adaptability and meeting the lamination requirements of products of various specifications.

[0080] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the automatic taping mechanism 7 includes a sixth connecting plate 700, a tape cutting mechanism 701, a tape wrapping mechanism 1 702, a tape feeding mechanism 703, and a linear displacement mechanism 704. The tape cutting mechanism 701, the tape wrapping mechanism 1 702, the tape feeding mechanism 703, and the linear displacement mechanism 704 are all arranged on the sixth connecting plate 700. The output end of the linear displacement mechanism 704 is provided with a clamping mechanism 705. The clamping mechanism 705 is located at the periphery of the tape feeding mechanism 703, the tape cutting mechanism 701 is located between the clamping mechanism 705 and the tape feeding mechanism 703, the tape wrapping mechanism 702 includes a rotating drive mechanism 706 and a roller 707, the output end of the rotating drive mechanism 706 is connected to the roller 707, the roller 707 is located at the periphery of the clamping mechanism 705, and the roller 707 is provided with a first opening 708 at one end close to the clamping mechanism 705. Specifically, a clamping mechanism 705 is set at the output end of the linear displacement mechanism 704, and the clamping mechanism 705 is located at the periphery of the tape feeding mechanism 703. The tape cutting mechanism 701 is located between the clamping mechanism 705 and the tape feeding mechanism 703. The tape is transported to the clamping mechanism 705 through the tape feeding mechanism 703, and the clamping mechanism 705 pulls out the tape. The external mechanism inserts multiple strands of copper wire and sticks the multiple strands of copper wire to one end of the tape. The tape cutting mechanism 701 cuts the tape, and then the external mechanism inserts the multiple strands of copper wire with the tape into the first opening 708. The rotating drive mechanism 706 drives the roller 707 to rotate, driving the tape to rotate one circle, and completely wrapping the multiple strands of copper wire with the tape, so that the multiple strands of copper wire can be automatically and quickly wrapped with tape, and the consistency of the wrapping quality can be ensured and the work efficiency can be improved.

[0081] The present embodiment describes a single-axis sleeve winding and taping machine, wherein the taping mechanism 702 includes a fourth fixed plate 709, a first synchronous wheel 710, a second synchronous wheel 711, a synchronous belt 712 and a first gear 713. The rotation drive mechanism 706 is arranged on the fourth fixed plate 709, the first synchronous wheel 710 is arranged at the output end of the rotation drive mechanism 706, the first gear 713 is rotatably arranged on the fourth fixed plate 709, the first gear 713 is connected to the second synchronous wheel 711, the first synchronous wheel 710 and the second synchronous wheel 711 are connected by a synchronous belt 712, a second gear 714 is provided on the top of the roller 707, the second gear 714 is meshed with the first gear 713, and a second opening 715 is provided at one end of the first gear 713 close to the clamping mechanism 705, and the first opening 708 and the second opening 715 are arranged correspondingly. Specifically, by using the gear transmission system of the first synchronous wheel 710, the second synchronous wheel 711, the synchronous belt 712, the first gear 713 and the second gear 714, the stable transmission and precise control of the tape during the wrapping process are ensured, and the corresponding settings of the first opening 708 and the second opening 715 ensure the smooth introduction of the tape.

[0082] In the single-axis sleeve winding and taping machine described in this embodiment, the tape feeding mechanism 703 includes a material rack 716, a guide roller assembly 717, and a tape pressing mechanism 718. The material rack 716, the guide roller assembly 717, and the tape pressing mechanism 718 are sequentially arranged on the sixth connecting plate 700, and the tape pressing mechanism 718 is located outside the clamping mechanism 705. Specifically, the design of the tape feeding mechanism 703 ensures a smooth transition of the tape from the material rack 716 to the tape pressing mechanism 718, preventing wrinkles or breakage of the tape during transportation, thereby improving the quality and reliability of the wrapping.

[0083] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 717 includes a plurality of rollers 719, and the rollers 719 are rotatably disposed on the sixth connecting plate 700. Specifically, the above arrangement has a compact structure and a good guiding effect.

[0084] In the single-axis sleeve winding and taping machine described in this embodiment, the guide roller assembly 717 further includes an elastic roller 720. A tape elastic cylinder 721 is provided on the sixth connecting plate 700. The output end of the tape elastic cylinder 721 is provided with a connecting block 722, and the elastic roller 720 is rotatably mounted on the connecting block 722. Specifically, by adding the elastic roller 720 and the tape elastic cylinder 721, the tension of the tape can be dynamically adjusted, ensuring that the tape is neither too loose nor too tight during transportation, thereby ensuring a consistent taping effect.

[0085] In the single-axis casing winding and taping machine described in this embodiment, the taping pressing mechanism 718 includes a fixed cylinder 723 and a fourth positioning plate 724, both of which are disposed on the sixth connecting plate 700. A pressing plate 725 is disposed at the output end of the fixed cylinder 723. The fixed cylinder 723 is used to drive the pressing plate 725 toward or away from the fourth positioning plate 724. The fourth positioning plate 724 is located between the guide roller assembly 717 and the clamping mechanism 705. Specifically, the design of the taping pressing mechanism 718 allows the tape to be effectively pre-treated and smoothed before entering the taping step, further improving the quality of the final package.

[0086] In the single-axis casing winding and taping machine described in this embodiment, an eighth guide rail 726 is provided on the sixth connecting plate 700, and an eighth slider 727 is provided at the bottom of the pressing plate 725. The eighth slider 727 is slidably connected to the eighth guide rail 726. Specifically, by providing the eighth guide rail 726 on the sixth connecting plate 700 and providing the eighth slider 727 on the pressing plate 725, smooth movement of the pressing plate 725 is achieved, reducing noise and wear during operation of the equipment and extending its service life.

[0087] In this embodiment, a single-axis sleeve winding and taping machine is described. The tape cutting mechanism 701 includes a fourth drive cylinder 728 and a second cutter 729. A ninth guide rail 730 is vertically disposed on the sixth connecting plate 700. A ninth slider 731 is slidably connected to the ninth guide rail 730. The output end of the fourth drive cylinder 728 is connected to the ninth slider 731. The top of the ninth slider 731 is connected to a fifth fixed plate 732. The second cutter 729 is fixed to the fifth fixed plate 732. Specifically, the above arrangement makes the cutting action more precise and controllable, reducing cutting errors.

[0088] A second aspect of an embodiment of the present invention provides a method for wrapping a single-axis casing with rubber tape.

[0089] A method for winding and wrapping a single-axis casing with rubber tape, applied to the single-axis casing winding and wrapping machine described in claim 1, comprising the following steps:

[0090] S100, the material taking mechanism 6 moves to the loading mechanism 4 to pick up the skeleton, and the wire feeding mechanism 3 guides the copper wire into the conductor mechanism 202;

[0091] S200, the wire feeding mechanism 3 guides the copper wire into the conductor mechanism 202, and the conductor mechanism 202 drives the copper wire to move to the automatic tape wrapping mechanism 7 to wrap the end of the copper wire with tape;

[0092] S300, the material taking mechanism 6 drives the frame to move to the wire guide mechanism 202 to hang the pins and wind the wire;

[0093] S400, the material taking mechanism 6 drives the bobbin after winding to the automatic tape wrapping mechanism 7 to wrap the other end of the copper wire with tape and hang the pin again;

[0094] S500, the material taking mechanism 6 drives the frame to move to the automatic tape applying mechanism 8 to wrap the tape;

[0095] S600, the material taking mechanism 6 drives the semi-finished product to move to the material unloading mechanism 5 for unloading.

[0096] The present invention achieves integrated production, from loading, wrapping one end of the copper wire with tape, winding, wrapping the other end of the copper wire with tape, wrapping the skeleton with tape, to unloading. This significantly improves production efficiency. The increased degree of automation reduces reliance on manual labor and reduces production costs. Furthermore, due to the improved production efficiency, the output per unit time increases, effectively controlling the cost of each product and enhancing the flexibility of the equipment. It is understood that the transformer has pin pins, and the copper wire needs to be hung on the pin pins.

[0097] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to the embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the claims and their equivalents.

Claims

1. A single-axis casing winding and taping machine, characterized by: The lifting mechanism comprises a lifting mechanism, a lifting mechanism being a lifting mechanism, a lifting mechanism being a lifting mechanism, a lifting mechanism being a lifting mechanism of the lifting mechanism, a lifting mechanism being a lifting mechanism for lifting the lifting mechanism and a lifting mechanism being a lifting mechanism. The cam is provided with a first wheel, and the second wheel has a guide wheel which is provided with a second wheel so that the cam can move relative to the first wheel and move relative to the first wheel.

2. The single-axis casing winding and taping machine according to claim 1, characterized in that: The outer side of the first fixing plate is connected to a first pneumatic scissors, and the first pneumatic scissors is located on the outer side of the line hooking mechanism.

3. The single-axis casing winding and taping machine according to claim 1, characterized in that: The wire feeding mechanism includes a carrying plate, a wire feeding assembly is provided at the upper end of the carrying plate, a mounting plate is connected to the front end of the carrying plate, the wire feeding assembly includes a first copper wire fixing magnetic ring, a third mounting seat and a second mounting seat are provided at the upper and lower ends of the mounting plate respectively, a first guide needle and a second guide needle are provided on the third mounting seat and the second mounting seat respectively, the first copper wire fixing magnetic ring, the first guide needle and the second guide needle are located on the same straight line, a first driving wheel and a first driven wheel are provided on the mounting plate, and the first driving wheel and the first driven wheel are arranged between the first guide needle and the second guide needle.

4. The single-axis casing winding and taping machine according to claim 1, characterized in that: The loading mechanism includes a first material rail, and a plurality of first air nozzles are arranged on the outer periphery of the first material rail. The unloading mechanism includes a second material rail, and a plurality of second air nozzles are arranged on the outer periphery of the second material rail. A second pneumatic scissors is arranged between the loading mechanism and the unloading mechanism.

5. The single-axis casing winding and taping machine according to claim 1, characterized in that: The material picking mechanism includes an X-axis displacement module and a base body, the X-axis displacement module is connected to the base body, a first photoelectric switch is provided on the periphery of the X-axis displacement module, a first sensing piece is provided on the outer side of the base body, a first positioning plate is provided on the top of the base body along the Z-axis direction, the Z-axis displacement module and the second photoelectric switch are provided on the first positioning plate, the second photoelectric switch is located on the outer side of the Z-axis displacement module, a second positioning plate is provided on the outer side of the Z-axis displacement module along the Y-axis direction, a second sensing piece is provided on the inner side of the second positioning plate, the Y-axis displacement module and the third photoelectric switch are provided on the second positioning plate, the third photoelectric switch is located on the outer side of the Y-axis displacement module, a third positioning plate is provided on the outer side of the Y-axis displacement module, a third sensing piece is provided on the inner side of the third positioning plate, a third U-axis rotation drive mechanism is provided on the third positioning plate, and a chuck is provided on the output end of the third U-axis rotation drive mechanism.

6. The single-axis casing winding and taping machine according to claim 1, characterized in that: The automatic tape-sticking mechanism includes an assembly frame, one end of the assembly frame is provided with a guide roller assembly, the other end of the assembly frame is provided with a transverse stretching assembly, a clamping cylinder is provided on the transverse stretching assembly, the output end of the clamping cylinder is provided with a clamp, the assembly frame is provided with a telescopic knife assembly, the telescopic knife assembly is arranged between the guide roller assembly and the clamp, the assembly frame is provided with a lifting cylinder, the output end of the lifting cylinder is provided with a first connecting plate, the first connecting plate is rotatably provided with a rubber-coated wheel, and the rubber-coated wheel is located at the end of the telescopic knife assembly away from the guide roller assembly.

7. The single-axis casing winding and taping machine according to claim 1, characterized in that: The first rubber wrapping mechanism includes a fourth fixed plate, a first synchronous wheel, a second synchronous wheel, a synchronous belt and a first gear. The first rotary drive mechanism is arranged on the fourth fixed plate, the first synchronous wheel is arranged at the output end of the first rotary drive mechanism, the first gear is rotatably arranged on the fourth fixed plate, the first gear is connected to the second synchronous wheel, and the first synchronous wheel and the second synchronous wheel are connected by a synchronous belt. A second gear is provided on the top of the roller, and the second gear is engaged with the first gear. A second opening is provided at one end of the first gear close to the clamping mechanism, and the first opening and the second opening are arranged correspondingly.

8. A method for wrapping a single-axis casing with rubber tape, characterized in that: The single-axis sleeve winding and taping machine according to any one of claims 1 to 7 comprises the following steps: S100, the material taking mechanism moves to the loading mechanism to pick up the skeleton, and the wire feeding mechanism guides the copper wire into the conductor mechanism; S200: The wire feeding mechanism guides the copper wire into the conductor mechanism, which drives the copper wire to move to the automatic tape wrapping mechanism to wrap the end of the copper wire with tape; S300, the material taking mechanism drives the frame to move to the wire guide mechanism to hang the pins and wind the wire; S400, the material taking mechanism drives the bobbin after winding to the automatic tape wrapping mechanism again to wrap the other end of the copper wire with tape, and hang the pin again; S500, the material taking mechanism drives the frame to move to the automatic tape applying mechanism to wrap the tape; S600: The material taking mechanism drives the semi-finished product to move to the unloading mechanism for unloading.

Citation Information

Patent Citations

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    CN110853912A

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    CN219321097U