Aluminum profile preparation method

Abstract

The invention discloses an aluminum profile preparation method, which belongs to the technical field of metal processing, and is technically characterized in that a support base, a support vertical rod, a detector, a sorting mechanism, a dumping mechanism, a casting box and a liquid storage tank are included, and the method comprises the following steps: step 1, placing a to-be-cast aluminum raw material on the sorting mechanism, and placing the to-be-cast aluminum raw material on the liquid storage tank; the aluminum raw materials are detected through a detector on a supporting vertical rod of the mounting seat; secondly, the aluminum raw materials detected to be qualified are conveyed into a casting box arranged on a supporting base through a sorting mechanism, and the aluminum raw materials are cast into liquid in the casting box; and thirdly, one side of the casting box is lifted through a pouring mechanism, liquid in the casting box is poured into a liquid storage tank, the casting process is completed, and the aluminum raw material detecting and sorting device has the advantage that aluminum raw materials can be detected and sorted.

Description

Technical Field

[0001] The invention relates to the technical field of metal processing, and in particular to a method for preparing an aluminum profile. Background Art

[0002] Aluminum profiles are widely used in many fields such as construction, transportation, electronics, aerospace and consumer goods due to their light weight, high strength, strong corrosion resistance and good plasticity. Especially in the construction field, aluminum profiles are often used to manufacture door and window frames, curtain walls and decorative materials, and in the transportation field, they are used for body structural parts and lightweight components. With the improvement of modern industry's requirements for material performance, the market demand for high-strength, high-precision and high-surface quality aluminum profiles is growing, and the requirements for production efficiency and cost control are becoming increasingly stringent.

[0003] In order to meet the requirements of different application scenarios, aluminum profiles usually need to go through a strict process, including raw material preparation, melting and casting, extrusion molding, surface treatment and subsequent processing. However, in the actual production process, it is not possible to detect and sort the aluminum raw materials. Summary of the invention

[0004] In view of the deficiencies in the prior art, an object of the embodiments of the present invention is to provide a method for preparing an aluminum profile to solve the problems in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions: A method for preparing an aluminum profile includes a support base, a support vertical rod, a detector, a sorting mechanism, a dumping mechanism, a melting and casting box, and a liquid storage tank, and includes the following steps: Step 1: The aluminum raw materials to be molten and cast are placed on the sorting mechanism, and the aluminum raw materials are tested by the detector on the vertical rod of the mounting base; Step 2: The aluminum raw materials that have passed the inspection are transported to a melting and casting box arranged on a supporting base through a sorting mechanism, and the aluminum raw materials are melted and cast into liquid in the melting and casting box; Step 3: Lift one side of the melting and casting box through the dumping mechanism, and dump the liquid in the melting and casting box into the liquid storage tank to complete the melting and casting process.

[0006] As a further solution of the present invention, the sorting mechanism comprises: A material dividing assembly, wherein the material dividing assembly is fixedly connected to the support vertical rod, the support vertical rod is fixedly connected to the support base, the support vertical rod is symmetrically arranged with respect to the support base, and the material dividing assembly is arranged at one side of the melting and casting box; A sorting installation component is connected to the supporting vertical rod. A sorting component is arranged on one side of the sorting installation component, and the sorting component is arranged above the material sorting component.

[0007] As a further solution of the present invention, the material distribution assembly includes a main conveyor belt and an auxiliary conveyor belt, the main conveyor belt is fixedly connected to the supporting vertical rod, and an auxiliary conveyor belt is arranged on one side of the main conveyor belt, and the auxiliary conveyor belt is fixedly connected to the supporting vertical rod.

[0008] As a further solution of the present invention, the sorting and installation assembly includes: A mounting frame, the mounting frame is fixedly connected to the supporting vertical rod, a mounting plate is provided on one side of the mounting frame, and the mounting plate is movably connected to the sorting assembly; A limiting rod, wherein the limiting rod is fixedly connected to the mounting plate, two limiting rods are provided, and the limiting rods are movably connected to the sorting assembly.

[0009] As a further solution of the present invention, the sorting component comprises: A power rod, one end of which is movably connected to the mounting plate, and an output end of which is connected to the connecting frame; A slider, the connecting frame is movably connected to the slider, the slider is arranged in the connecting frame, one end of the slider is provided with an elastic member, and one end of the elastic member is fixedly connected to the connecting frame; A first connecting rod, the first connecting rod is movably connected to the sliding block, a sorting plate is arranged on the side of the first connecting rod, the sorting plate is arranged above the material dividing assembly, and the first connecting rod is movably connected to the limiting rod.

[0010] As a further solution of the present invention, a receiving plate is arranged under the main conveyor belt, the receiving plate is movably connected to the main conveyor belt, the receiving plate passes through a feed port, the feed port is arranged on the side of the melting box, and the feed port is movably connected to a feed baffle.

[0011] As a further solution of the present invention, the dumping mechanism comprises: A support rod, the support rod is fixedly connected to the support base, and the support base is symmetrically arranged with respect to the support base; A guide assembly is arranged on one side of the support rod, the guide assembly is fixedly connected to the support rod, the guide assembly is movably connected to a dumping assembly, and the dumping assembly is connected to the support rod.

[0012] As a further solution of the present invention, the guide assembly includes: A guide rod, the guide rod is fixedly connected to the support rod and movably connected to the first sliding block; a second connecting rod, the second connecting rod being fixedly connected to the first sliding block, and the second connecting rod being of an L-shaped structure; A second sliding block, wherein the second sliding block is movably connected to the dumping assembly, and the second sliding block is fixedly connected to the second connecting rod.

[0013] As a further solution of the present invention, the pouring assembly comprises: An inclined plate, the inclined plate is fixedly connected to the support rod, and limit baffles are symmetrically arranged on both sides of the inclined plate, and the limit baffles are fixedly connected to the inclined plate; a third sliding block, the third sliding block being movably connected to the inclined plate, and the third sliding block being arranged in a symmetrically arranged limit baffle; A support rod, wherein the support rod is fixedly connected to the third sliding block, and the support rod is fixedly connected to the bottom of the melting and casting box.

[0014] As a further solution of the present invention, a plurality of heating blocks are arranged in the melting and casting box, the melting and casting box is connected to the supporting base by a rotating support rod, a discharge port is arranged on the side of the melting and casting box, the discharge port is arranged on the filter element, and the filter element is arranged in the liquid storage tank.

[0015] In summary, compared with the prior art, the embodiments of the present invention have the following beneficial effects: When placing multiple aluminum raw materials on the sorting mechanism, since the quality of the aluminum raw materials cannot be guaranteed, it is necessary to test the aluminum raw materials through a detector. The aluminum raw materials that pass the test enter the melting and casting box through the sorting mechanism, and the aluminum raw materials that fail the test are thrown into the waste box through the sorting mechanism. The aluminum raw materials entering the melting and casting box are melted into liquid metal at high temperature. At this time, one side of the melting and casting box is lifted by the dumping mechanism to ensure that the liquid metal in the melting and casting box enters the liquid storage tank.

[0016] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of an embodiment of the invention.

[0018] Figure 2 In the embodiment of the invention Figure 1 Top view of the .

[0019] Figure 3 In the embodiment of the invention Figure 1 Schematic diagram of the structure of A.

[0020] Figure 4 In the embodiment of the invention Figure 1 Schematic diagram of the structure of the sorting mechanism.

[0021] Figure 5 In the embodiment of the invention Figure 4Schematic diagram of the structure of the center material distribution component.

[0022] Figure 6 In the embodiment of the invention Figure 4 Side view of the mid-sort mounting assembly.

[0023] Figure 7 In the embodiment of the invention Figure 5 Schematic diagram of the structure of B.

[0024] Figure 8 In the embodiment of the invention Figure 1 Schematic diagram of the structure of the dumping mechanism.

[0025] Fig. 9 In the embodiment of the invention Figure 8 Side view of.

[0026] Figure numerals: 1-support base, 2-support vertical rod, 3-detector, 4-sorting mechanism, 41-material sorting assembly, 411-main conveyor belt, 412-auxiliary conveyor belt, 42-sorting installation assembly, 421-mounting frame, 422-mounting plate, 423-limiting rod, 43-sorting assembly, 431-power rod, 432-connecting frame, 433-elastic member, 434-slider, 435-first connecting rod, 436-sorting plate, 5-dumping mechanism, 51-support rod, 52-guide assembly, 521-guide rod, 522-first sliding block, 523-second connecting rod, 524-second sliding block, 53-dumping assembly, 531-inclined plate, 532-limit baffle, 533-third sliding block, 534-support rod, 6-melting box, 7-heating block, 8-discharge port, 9-filter element, 10-liquid storage tank, 11-receiving plate, 12-feed port, 13-feed baffle, 14-rotating support rod. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0028] The specific implementation of the present invention is described in detail below in conjunction with specific embodiments.

[0029] In one embodiment, a method for preparing an aluminum profile, see Figures 1 to 8 , including a support base 1, a support vertical rod 2, a detector 3, a sorting mechanism 4, a dumping mechanism 5, a melting and casting box 6 and a liquid storage tank 10, including the following steps: Step 1: The aluminum raw material to be cast is placed on the sorting mechanism 4, and the aluminum raw material is tested by the detector 3 on the mounting support vertical rod 2; Step 2: The aluminum raw materials that have passed the inspection are transported to the melting and casting box 6 disposed on the support base 1 through the sorting mechanism 4, and the aluminum raw materials are melted and cast into liquid in the melting and casting box 6; Step 3: Lift one side of the melting and casting box 6 through the dumping mechanism 5, and dump the liquid in the melting and casting box 6 into the liquid storage tank 10 to complete the melting and casting process.

[0030] In this embodiment, a plurality of aluminum raw materials are placed on the sorting mechanism 4. Since the quality of the aluminum raw materials cannot be guaranteed, the aluminum raw materials need to be inspected by the detector 3. The aluminum raw materials that pass the inspection enter the melting and casting box 6 through the sorting mechanism 4, and the aluminum raw materials that fail the inspection are thrown into the waste box through the sorting mechanism 4. The aluminum raw materials entering the melting and casting box 6 are melted into liquid metal at high temperature. At this time, one side of the melting and casting box 6 is lifted by the dumping mechanism 5 to ensure that the liquid metal in the melting and casting box 6 enters the liquid storage tank 10.

[0031] In one embodiment, see Figures 1 to 8 , the sorting mechanism 4 comprises: A material dividing component 41, wherein the material dividing component 41 is fixedly connected to the support vertical rod 2, the support vertical rod 2 is fixedly connected to the support base 1, the support vertical rod 2 is symmetrically arranged with respect to the support base 1, and the material dividing component 41 is arranged on one side of the melting and casting box 6; A sorting installation component 42 is connected to the supporting vertical rod 2 . A sorting component 43 is arranged on one side of the sorting installation component 42 . The sorting component 43 is arranged above the material sorting component 41 .

[0032] For further information, see Figures 1 to 8 The material distribution component 41 includes a main conveyor belt 411 and an auxiliary conveyor belt 412. The main conveyor belt 411 is fixedly connected to the support vertical rod 2. An auxiliary conveyor belt 412 is provided on one side of the main conveyor belt 411, and the auxiliary conveyor belt 412 is fixedly connected to the support vertical rod 2.

[0033] For further information, see Figures 1 to 8 , the sorting and installation assembly 42 includes: A mounting frame 421, wherein the mounting frame 421 is fixedly connected to the supporting vertical rod 2, and a mounting plate 422 is provided on one side of the mounting frame 421, and the mounting plate 422 is movably connected to the sorting component 43; A limiting rod 423 , wherein the limiting rod 423 is fixedly connected to the mounting plate 422 , two limiting rods 423 are provided, and the limiting rod 423 is movably connected to the sorting assembly 43 .

[0034] For further information, see Figures 1 to 8 , the sorting component 43 includes: A power rod 431, one end of which is movably connected to the mounting plate 422, and an output end of the power rod 431 is connected to a connecting frame 432; A slider 434, the connecting frame 432 is movably connected to the slider 434, the slider 434 is arranged in the connecting frame 432, one end of the slider 434 is provided with an elastic member 433, and one end of the elastic member 433 is fixedly connected to the connecting frame 432; The first connecting rod 435 is movably connected to the slider 434 . A sorting plate 436 is provided on the side of the first connecting rod 435 . The sorting plate 436 is provided above the material dividing assembly 41 . The first connecting rod 435 is movably connected to the limiting rod 423 .

[0035] In this embodiment, when a plurality of aluminum raw materials are placed on the sorting mechanism 4, since the quality of the aluminum raw materials cannot be guaranteed, the aluminum raw materials need to be inspected by the detector 3. When the inspection is qualified, the sorting plate 436 is located between the main conveyor belt 411 and the auxiliary conveyor belt 412, so that the qualified aluminum raw materials can smoothly enter the melting and casting box 6. When the inspection is unqualified, the sorting plate 436 rotates and tilts, and one end of the sorting plate 436 is located between the main conveyor belt 411 and the auxiliary conveyor belt 412, and the other end of the sorting plate 436 is close to the other side of the main conveyor belt 411, so that the unqualified aluminum raw materials enter the auxiliary conveyor belt 412, and the auxiliary conveyor belt 412 is connected to the waste box, and the unqualified aluminum raw materials are put into the waste box; Start the power rod 431, the power rod 431 rotates, the power rod 431 drives the connecting frame 432 to move, the connecting frame 432 drives the slider 434 to move, the slider 434 pushes the first connecting rod 435 to move, the first connecting rod 435 drives the sorting plate 436 to rotate, the sorting plate 436 sorts qualified and unqualified samples by rotating, the power rod 431 is electrically connected to the detector 3, and can know the detection result of the detector 3 in real time, and control the state of the sorting plate 436 according to the detection result.

[0036] In one embodiment, see Figures 1 to 8 A receiving plate 11 is provided below the main conveyor belt 411, and the receiving plate 11 is movably connected to the main conveyor belt 411. The receiving plate 11 passes through a feed port 12, and the feed port 12 is provided on the side of the melting and casting box 6, and the feed port 12 is movably connected to a feed baffle 13.

[0037] In this embodiment, when the aluminum raw material that has been tested and qualified is conveyed to the vicinity of the melting and casting box 6 by the main conveyor belt 411, the receiving plate 11 moves outwards, and the feed baffle 13 moves downwards. At this time, the receiving plate 11 moves into the melting and casting box 6 to ensure that the aluminum raw material can enter the melting and casting box 6; After all the aluminum raw materials enter the melting and casting box 6, the receiving plate 11 moves inwards, and at the same time, the feed baffle 13 moves upwards to ensure that the melting and casting box 6 is closed and the temperature inside the melting and casting box 6 is guaranteed.

[0038] In one embodiment, see Figures 1 to 8 , the dumping mechanism 5 comprises: A support rod 51, wherein the support rod 51 is fixedly connected to the support base 1, and the support base 1 is symmetrically arranged with respect to the support base 1; The guide assembly 52 is arranged on one side of the support rod 51 , the guide assembly 52 is fixedly connected to the support rod 51 , the guide assembly 52 is movably connected to the dumping assembly 53 , and the dumping assembly 53 is connected to the support rod 51 .

[0039] For further information, see Figures 1 to 8 , the guide assembly 52 comprises: A guide rod 521, wherein the guide rod 521 is fixedly connected to the support rod 51 and movably connected to the first sliding block 522; A second connecting rod 523, wherein the second connecting rod 523 is fixedly connected to the first sliding block 522, and the second connecting rod 523 has an L-shaped structure; The second sliding block 524 is movably connected to the dumping assembly 53 , and the second sliding block 524 is fixedly connected to the second connecting rod 523 .

[0040] For further information, see Figures 1 to 8 , the dumping assembly 53 comprises: An inclined plate 531, the inclined plate 531 is fixedly connected to the support rod 51, and limit baffles 532 are symmetrically arranged on both sides of the inclined plate 531, and the limit baffles 532 are fixedly connected to the inclined plate 531; A third sliding block 533, the third sliding block 533 is movably connected to the inclined plate 531, and the third sliding block 533 is arranged in the symmetrically arranged limit baffle 532; A support rod 534 , wherein the support rod 534 is fixedly connected to the third sliding block 533 , and the support rod 534 is fixedly connected to the bottom of the melting and casting box 6 .

[0041] In this embodiment, a plurality of heating blocks 7 are arranged in the casting box 6, and the casting box 6 is connected to the support base 1 by a rotating support rod 14, and the rotating support rod 14 can rotate in the middle, and the rotating support rod 14 ensures that the casting box 6 can be smoothly dumped, and can support the casting box 6 when the casting box 6 is working, and a discharge port 8 is arranged on the side of the casting box 6, and the discharge port 8 is arranged on the filter element 9, and the filter element 9 is arranged in the liquid storage tank 10, and the filter element 9 adopts a spherical structure, and the metal liquid is filtered by the filter element 9 to improve the purity of the aluminum profile; The third sliding block 533 is a power part. When the third sliding block 533 is started, due to the inclined setting of the inclined plate 531, when the third sliding block 533 moves upward, the third sliding block 533 drives the support rod 534 to move, and the support rod 534 lifts the side of the melting box 6. At this time, the support rod 534 will push the second connecting rod 523 through the second sliding block 524, and the second connecting rod 523 will push the first sliding block 522, so that the first sliding block 522 slides on the guide rod 521, and the second sliding block 524 will slide on the support rod 534. At this time, the support rod 14 is rotated to ensure that the melting box 6 can be smoothly dumped, and the metal liquid enters the filter element 9 through the discharge port 8, and the filtered metal liquid enters the liquid storage tank 10, so as to ensure the purity of the subsequent aluminum profile processing.

[0042] The working principle of the present invention is: When placing a plurality of aluminum raw materials on the sorting mechanism 4, since the quality of the aluminum raw materials cannot be guaranteed, the aluminum raw materials need to be inspected by the detector 3. When the inspection is qualified, the sorting plate 436 is located between the main conveyor belt 411 and the auxiliary conveyor belt 412, so that the qualified aluminum raw materials can smoothly enter the melting and casting box 6. When the inspection is unqualified, the sorting plate 436 rotates and tilts, and one end of the sorting plate 436 is located between the main conveyor belt 411 and the auxiliary conveyor belt 412, and the other end of the sorting plate 436 is close to the other side of the main conveyor belt 411, so that the unqualified aluminum raw materials enter the auxiliary conveyor belt 412, and the auxiliary conveyor belt 412 is connected to the waste box, and the unqualified aluminum raw materials are put into the waste box; Start the power rod 431, the power rod 431 rotates, the power rod 431 drives the connecting frame 432 to move, the connecting frame 432 drives the slider 434 to move, the slider 434 pushes the first connecting rod 435 to move, the first connecting rod 435 drives the sorting plate 436 to rotate, the sorting plate 436 sorts qualified and unqualified samples by rotating, the power rod 431 is electrically connected to the detector 3, and can know the detection result of the detector 3 in real time, and control the state of the sorting plate 436 according to the detection result.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A method for preparing aluminum profiles, comprising a support base, a support vertical rod, a detector, a sorting mechanism, a dumping mechanism, a melting and casting box and a liquid storage tank, characterized in that: The following steps are involved: Step 1: The aluminum raw materials to be molten and cast are placed on the sorting mechanism, and the aluminum raw materials are tested by the detector on the vertical rod of the mounting base; Step 2: The aluminum raw materials that have passed the inspection are transported to a melting and casting box arranged on a supporting base through a sorting mechanism, and the aluminum raw materials are melted and cast into liquid in the melting and casting box; Step 3: Lift one side of the melting and casting box through the dumping mechanism, and dump the liquid in the melting and casting box into the liquid storage tank to complete the melting and casting process.

2. The method for preparing aluminum profile according to claim 1, characterized in that: The sorting mechanism comprises: A material dividing assembly, wherein the material dividing assembly is fixedly connected to the support vertical rod, the support vertical rod is fixedly connected to the support base, the support vertical rod is symmetrically arranged with respect to the support base, and the material dividing assembly is arranged at one side of the melting and casting box; A sorting installation component is connected to the supporting vertical rod. A sorting component is arranged on one side of the sorting installation component, and the sorting component is arranged above the material sorting component.

3. The method for preparing aluminum profile according to claim 2, characterized in that: The material distribution assembly includes a main conveyor belt and an auxiliary conveyor belt, wherein the main conveyor belt is fixedly connected to the supporting vertical rod, and an auxiliary conveyor belt is arranged on one side of the main conveyor belt, and the auxiliary conveyor belt is fixedly connected to the supporting vertical rod.

4. The method for preparing aluminum profile according to claim 3, characterized in that: The sorting installation assembly comprises: A mounting frame, the mounting frame is fixedly connected to the supporting vertical rod, a mounting plate is provided on one side of the mounting frame, and the mounting plate is movably connected to the sorting assembly; A limiting rod, wherein the limiting rod is fixedly connected to the mounting plate, two limiting rods are provided, and the limiting rods are movably connected to the sorting assembly.

5. The method for preparing aluminum profile according to claim 4, characterized in that: The sorting component comprises: A power rod, one end of which is movably connected to the mounting plate, and an output end of which is connected to the connecting frame; A slider, the connecting frame is movably connected to the slider, the slider is arranged in the connecting frame, one end of the slider is provided with an elastic member, and one end of the elastic member is fixedly connected to the connecting frame; A first connecting rod, the first connecting rod is movably connected to the sliding block, a sorting plate is arranged on the side of the first connecting rod, the sorting plate is arranged above the material dividing assembly, and the first connecting rod is movably connected to the limiting rod.

6. The method for preparing an aluminum profile according to claim 2, characterized in that: A receiving plate is arranged below the main conveyor belt, the receiving plate is movably connected to the main conveyor belt, the receiving plate passes through a feed port, the feed port is arranged on the side of the melting and casting box, and the feed port is movably connected to a feed baffle.

7. The method for preparing aluminum profile according to claim 1, characterized in that: The dumping mechanism comprises: A support rod, the support rod is fixedly connected to the support base, and the support base is symmetrically arranged with respect to the support base; A guide assembly is arranged on one side of the support rod, the guide assembly is fixedly connected to the support rod, the guide assembly is movably connected to a dumping assembly, and the dumping assembly is connected to the support rod.

8. The method for preparing aluminum profile according to claim 7, characterized in that: The guide assembly comprises: A guide rod, the guide rod is fixedly connected to the support rod and movably connected to the first sliding block; a second connecting rod, the second connecting rod being fixedly connected to the first sliding block, and the second connecting rod being of an L-shaped structure; A second sliding block, wherein the second sliding block is movably connected to the dumping assembly, and the second sliding block is fixedly connected to the second connecting rod.

9. The method for preparing an aluminum profile according to claim 8, characterized in that: The pouring assembly comprises: An inclined plate, the inclined plate is fixedly connected to the support rod, and limit baffles are symmetrically arranged on both sides of the inclined plate, and the limit baffles are fixedly connected to the inclined plate; a third sliding block, the third sliding block being movably connected to the inclined plate, and the third sliding block being arranged in a symmetrically arranged limit baffle; A support rod, wherein the support rod is fixedly connected to the third sliding block, and the support rod is fixedly connected to the bottom of the melting and casting box.

10. The method for preparing aluminum profile according to claim 7, characterized in that: A plurality of heating blocks are arranged in the casting box, and the casting box is connected to the support base by rotating a support rod. A discharge port is arranged on the side of the casting box, and the discharge port is arranged on a filter element, and the filter element is arranged in the liquid storage tank.

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